Kontron Modular Computers GmbH rejects any liability for the
correctness and completeness of this manual as well as its suitability for any particular purpose.
This document contains information proprietary to Kontron Modular Computers GmbH. It may
not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron Modular Computers GmbH or one of
its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron Modular Computers GmbH cannot accept liability for any inaccuracies or
the consequences thereof, or for any liability arising from the use or application of any circuit,
product, or example shown in this document.
Kontron Modular Computers GmbH reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron Modular Computers GmbH
without further notice.
Trademarks
Kontron Modular Computers GmbH, the PEP logo and, if occurring in this manual, “CXM” are
trademarks owned by Kontron Modular Computers GmbH, Kaufbeuren (Germany). In addition,
this document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.
This symbol indicates that the product described in this manual is in
compliance with all applied CE standards. Please refer also to the
section “Applied Standards” in this manual.
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
P R E L I M I N A R Y
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a
long fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing your new Kontron product into a system always
ensure that your mains power is switched off. This applies also to the
installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.
•Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
•Whenever possible, unpack or pack this product only at EOS/ESD safe work stations.
Where a safe work station is not guaranteed, it is important for the user to be electrically
discharged before touching the product with his/her hands or tools. This is most easily
done by touching a metal part of your system housing.
•It is particularly important to observe standard anti-static precautions when changing
piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC
or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the board.
•In order to maintain Kontron’s product warranty, this product must not be altered or
modified in any way. Changes or modifications to the device, which are not explicitly
approved by Kontron Modular Computers GmbH and described in this manual or
received from Kontron’s Technical Support as a special handling instruction, will void
your warranty.
•This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
•In performing all necessary installation and application operations, please follow only
the instructions supplied by the present manual.
•Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
•Special care is necessary when handling or unpacking the product. Please consult the
special handling and unpacking instruction on the previous page of this manual.
Kontron Modular Computers GmbH grants the original purchaser of Kontron’s products aTWO
YEAR
LIMITEDHARDWAREWARRANTYas described in the following. However, no other warran-
ties that may be granted or implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron Modular Computers GmbH.
Kontron Modular Computers GmbH warrants their own products, excluding software, to be
free from manufacturing and material defects for a period of 24 consecutive months from the
date of purchase. This warranty is not transferable nor extendible to cover any other users or
long-term storage of the product. It does not cover products which have been modified,
altered or repaired by any other party than Kontron Modular Computers GmbH or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as
a result of negligence, improper use, incorrect handling, servicing or maintenance, or which
has been damaged as a result of excessive current/voltage or temperature, or which has had
its serial number(s), any other markings or parts thereof altered, defaced or removed will also
be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase,
together with a copy of the original document of purchase, a full description of the application
the product is used on and a description of the defect. Pack the product in such a way as to
ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair,
refunding or replacement of any part, the ownership of the removed or replaced parts reverts
to Kontron Modular Computers GmbH, and the remaining part of the original guarantee, or
any new guarantee to cover the repaired or replaced items, will be transferred to cover the
new or repaired items. Any extensions to the original guarantee are considered gestures of
goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or
replaced item.
Kontron Modular Computers GmbH will not accept liability for any further claims resulting
directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the
product was employed, or any loss incurred as a result of the product not functioning at any
given time, are excluded. The extent of Kontron Modular Computers GmbH liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron Modular Computers GmbH issues no warranty or representation, either explicit or
implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil
any particular application or purpose. As a result, the products are sold “as is,” and the
responsibility to ensure their suitability for any given task remains that of the purchaser. In no
event will Kontron be liable for direct, indirect or consequential damages resulting from the
use of our hardware or software products, or documentation, even if Kontron were advised of
the possibility of such claims prior to the purchase of the product or during any period since
the date of its purchase.
P R E L I M I N A R Y
Please remember that no Kontron Modular Computers GmbH employee, dealer or agent is
authorized to make any modification or addition to the above specified terms, either verbally
or in any other form, written or electronically transmitted, without the company’s consent.
The CompactPCI board described in this manual operates with the PCI bus architecture to
support additional I/O and memory-mapped devices as required by various industrial
applications. For detailed information concerning the CompactPCI standard, please consult the
complete Peripheral Component Interconnect (PCI) and CompactPCI Specifications. For
further information regarding these standards and their use, visit the home page of the
PCI Industrial Computer Manufacturers Group (PICMG).
Many system-relevant CompactPCI features that are specific to Kontron Modular Computers
CompactPCI systems may be found described in the Kontron CompactPCI System Manual.
Due to its size, this manual cannot be downloaded via the internet. Please refer to the section
“Related Publications” at the end of this chapter for the relevant ordering information.
The CompactPCI System Manual includes the following information:
• Common information that is applicable to all system components, such as safety
information, warranty conditions, standard connector pinouts etc.
• All the information necessary to combine Kontron’s racks, boards, backplanes, power
supply units and peripheral devices in a customized CompactPCI system, as well as
configuration examples.
• Data on rack dimensions and configurations as well as information on mechanical and
electrical rack characteristics.
• Information on the distinctive features of Kontron CompactPCI boards, such as
functionality, hot swap capability. In addition, an overview is given for all existing Kontron
CompactPCI boards with links to the relating data sheets.
• Generic information on the Kontron CompactPCI backplanes, such as the slot
assignment, PCB form factor, distinctive features, clocks, power supply connectors and
signalling environment, as well as an overview of the Kontron CompactPCI standard
backplane family.
• Generic information on the Kontron CompactPCI power supply units, such as the
input/output characteristics, redundant operation and distinctive features, as well as an
overview of the Kontron CompactPCI standard power supply unit family.
The CP932 Gigabit Ethernet switch is a 3U/4HP CompactPCI board designed for use in a CompactPCI system or as a standalone application. The CP932 comes in two variants, with five Gigabit Ethernet channels, and with six Gigabit Ethernet channels. The five-channel variant is
fitted with an ATX power connector which enables the CP932 to be used as a standalone application. The six-channel variant is equipped with an additional Gigabit Ethernet channel which
enables the network traffic to be effected via the CompactPCI interface.
The function of the CP932 is to connect up to five different Gigabit Ethernet-enabled devices
with each other. The major component involved in this process is the high-performance, fiveport Gigabit Ethernet switch controller for the five-channel variant, and the eight-port Gigabit
Ethernet switch controller for the six-channel variant. The controllers provide full support for
10Base-T, 100Base-TX, and 1000Base-T via all available ports.
The CP932 includes five front panel Gigabit Ethernet ports and one CompactPCI connector.
On the six-channel variant, one Gigabit Ethernet PCI NIC port is available, which is realized
through a PCI Gigabit Ethernet chip connected, on the one side, to the host CPU via the CompactPCI interface and, on the other side, directly to the switch chip.
Network interfacing is accomplished using CAT5 UTP or better cabling for 10Base-T, 100BaseTX, and 1000-Base-T.
The power supply for the CP932 is delivered via the CompactPCI connector. On the five-channel variant, the power supply can be optionally delivered via the ATX power connector.
The CP932 five-channel/six-channel, unmanaged Gigabit Ethernet switch is part of a comprehensive concept to provide CompactPCI system integrators with a complete range of CompactPCI communications products for data networks. This concept ensures a maximum degree of
system design flexibility, thus allowing efficient and effective use of available resources.
The following table provides a quick overview of the CP932 variants.
Table 1-1: CP932 Variant Overview
CP932 VARIANTCP932 FEATURESDESCRIPTION
P R E L I M I N A R Y
FIVE-CHANNEL VARIANT
Ethernet Switch ControllerBCM5385 from Broadcom
External InterfacesPower connection via one of the following connectors:
• CompactPCI connector
• ATX power connector
Ethernet channels:
• five copper RJ45 connectors
Monitor and Control• Status LEDs: ACT, LINK, SPEED
Ethernet Switch ControllerBCM5388 from Broadcom
PCI NIC Channel82541PI from Intel
External InterfacesPower connection via the:
SIX-CHANNEL VARIANT
Monitor and Control• Status LEDs: ACT, LINK, SPEED
Specific board components involved in the Ethernet communications and data handling process are:
• Front panel connectors:
• Five RJ45 connectors with two integrated bicolor LEDs per channel
• Gigabit Ethernet switch:
• One five-port or eight-port Gigabit Ethernet switch, depending on the variant
• One CompactPCI connector
• One 4-pin ATX power connector to be used optionally as power source if the CP932 is
used as a standalone application (only on the five-channel variant)
• Two onboard dual switching voltage regulators
• Magnetics chips for galvanic isolation of each channel
1.2.3System Level Interfacing
Depending on the variant, there are two different possibilities to integrate the CP932 into a system. The CP932 is equipped with a CompactPCI Connector for integration within a CompactPCI System.
On the five-channel variant, the CompactPCI connector is used only for delivering the power.
If the ATX power connector is used as power source, the CP932 operates as a standalone application, i.e. no backplane is necessary.
Warning!
Either the CompactPCI connector or the ATX power connector may be used at
the same time. Failure to comply with the above may result in damage to your
board.
On the six-channel variant, the CompactPCI connector is used both for connecting the power
supply and for the PCI interfacing.
BCM5385 / BCM5388
Gigabit Ethernet Switch
Controller from Broadcom
PCI Gigabit Ethernet Controller
PCI BusOnly on the six-channel variant:
Front Panel Connectors• five, 8-pin, female, RJ45 connector(s)
Onboard Connectors• One CompactPCI connector
On the five-channel variant:
Broadcom BCM5385 high-performance, five-port Gigabit Ethernet
switch controller with
• Four integrated PHYs, and
• One RGMII interface
in 324-pin FBGA package.
On the six-channel variant:
Broadcom BCM5388 high-performance, eight-port Gigabit Ethernet
switch controller with
• Four integrated PHYs, and
• Four RGMII interfaces
in 324-pin FBGA package.
Only on the six-channel variant:
• Intel 82541PI PCI Gigabit Ethernet controller
• 32-bit, 33/66 MHz PCI bus compliant with the CompactPCI Specification, V. 2.0, Rev. 3.0
• universal signaling: 3.3 V or 5 V V(I/O)
• PCI interrupt INTA#
• The CP932 supports up to five channels of full or half duplex
10Base-T, 100Base-TX, 1000-Base-T Ethernet operation with up
to 100 meters cable length.
• One ATX power connector (only on the five-channel variant)
Front Panel LEDsTwo bicolor LEDs per channel are provided for indicating the
Ethernet channel operational status:
ACT LED (Green):
•ACT ON:Ethernet Link
Indicators
Heat SinkThe CP932 is fitted with an optimally designed heat sink to
Thermal
Aspects
30048.01.UG.VC.050622/191301
Forced Air FlowFor proper operation at the specified temperatures, a minimum
The following chapters present more detailed, board level information about the CP932 Gigabit
Ethernet switch whereby the board components and their basic functionality are discussed in
general.
2.1General Information
The CP932 is comprised basically of the following:
• Gigabit Ethernet switch controller
• Five-channel controller on the five-channel variant of the CP932
• Eight-channel controller on the six-channel variant of the CP932
• Integrated (on chip):
• MAC for all channels
• PHY for four channels
• External PHYs:
• One external PHY on the five-channel variant of the CP932
• Two external PHYs on the six-channel variant of the CP932
• System interfaces for:
• Up to six Gigabit Ethernet channels
• Five RJ45, 8-pin, female connectors for CAT5 UTP or better cabling (J4A - J4D
and J5)
• One PCI NIC channel (only on the six-channel variant)
• Power Supply
• CompactPCI connector (J1)
• 4-pin ATX Power Connector (J2), only on the five-channel variant
• Monitor and Control
• Five sets of two integrated bicolor LEDs for each RJ45 for monitoring of link, activity,
and speed
• One set of three onboard LEDs for monitoring of link, activity, and speed of the Gigabit
Ethernet PCI interface
P R E L I M I N A R Y
2.2Gigabit Ethernet Switch Controller
The Gigabit Ethernet Switch controller is responsible for providing up to six channels of Gigabit
Ethernet MAC and PHY layer functionality. Depending on the variant, two different Gigabit
Ethernet switch controllers are used. The five-channel variant uses the Broadcom BCM5385
Gigabit Ethernet switch controller, whereas the six-channel variant uses the Broadcom
BCM5388 Gigabit Ethernet switch controller.
The highly integrated Broadcom BCM5388 and BCM5385 switch controllers combine all the
functions of a high-speed switch system, including packet buffer, PHY transceivers, media access controllers, address management, and a non-blocking switch fabric into a single CMOS
device. They comply with the IEEE 802.3, 802.3u, 802.3ab, and 802.3x specifications, including the MAC control, pause frame, and auto-negotiation subsections, providing compatibility
with all industry-standard Ethernet, Fast Ethernet, and Gigabit Ethernet devices.
These devices contain four full-duplex 10/100/1000BASE-T transceivers, each of which performs all of the physical layer interface functions for 10BASE-T Ethernet, 100BASE-TX, and
1000BASE-T Ethernet.
On the Broadcom BCM5388 switch controller, the remaining four ports feature a standard
RGMII interface to allow connection to the external 10/100/1000 Mbit/s PHY transceivers.
The six-channel variant of the CP932 uses only two of the remaining four ports of the Broadcom BCM5388 switch controller.
On the Broadcom BCM5385 switch controller, the remaining port features a standard RGMII
interface to allow connection to the external 10/100/1000 Mbit/s PHY transceiver.
For further information on the Broadcom BCM5388 and BCM5385 switch controllers, refer to
the respective data sheets.
2.2.1Thermal Aspects
The CP932 is equipped with a heat sink mounted on the Gigabit Ethernet switch controller. The
physical size, shape, and construction ensures the best possible thermal resistance (R
efficients. In addition, the CP932 is specifically designed to efficiently support forced air flow
concepts as found in a modern CompactPCI system chassis.
th
) co-
2.3Gigabit Ethernet PHY
The Broadcom BCM5461S Gigabit PHY transceiver converts the RGMII signals from the MAC
of the switch controller into the appropriate Ethernet signals.
The five-channel variant of the CP932 is equipped with one Gigabit PHY transceiver, whereas
the six-channel variant of the CP932 is fitted with two Gigabit PHY transceivers.
The Gigabit PHY1 transceiver converts one RGMII channel on the BCM5385/BCM5388 to a
PHY level channel on the RJ45 connector, J5, on the front panel.
The Gigabit PHY2 transceiver converts one RGMII channel on the BCM5388 to a PHY level
channel connected to the Intel 82541PI PCI Gigabit Ethernet controller. It is responsible for the
realization of the onboard NIC channel. PHY2 is only available on the six-channel variant of the
CP932.
The Gigabit PHY1 and PHY2 are fully integrated 10/100/1000BASE-T Gigabit Ethernet trans-
P R E L I M I N A R Y
ceivers optimized for low power and small footprint size to enable backplane and uplink applications. The Gigabit PHY architecture also meets the requirements of 802.3, 802.3u, and
802.3ab.
For further information on the Broadcom BCM5461S Gigabit PHY transceivers, refer to the respective data sheets.
The six-channel variant of the CP932 provides one onboard NIC Gigabit Ethernet channel used
with the Intel 82541PI PCI Gigabit Ethernet controller. This chip provides, on the one hand, a
PCI interface communicating with the host over the CompactPCI backplane and, on the other
hand, a ready-to-use Gigabit Ethernet channel on copper PHY level.
The NIC Gigabit Ethernet channel is connected to the onboard PHY2 transceiver over two
magnetic devices. PHY2 itself is connected to the Broadcom BCM5388 Gigabit Ethernet switch
over the RGMII interface.
The network status of the PCI Gigabit Controller can be monitored via three onboard LEDs.
2.4.1Onboard LEDs
The six-channel CP932 is equipped with three onboard LEDs for monitoring the network status
of the PCI Gigabit Controller.
The Ethernet wire cabling interface is implemented using five 8-pin, female, RJ45 connectors.
Connectors J4A - J4D are implemented as channels 1 - 4, and connector J5 is implemented
as channel 5. As the Gigabit Ethernet controller is able to automatically detect the cabling configuration and Ethernet standard in use, the pinout of the individual connectors is a function of
the implementation.
The following figure illustrates the pinout and LED positioning of the J4 and J5 connectors.
Figure 2-2: Gigabit Ethernet Connectors J4A - J4D and J5
J4A
J4B
J4C
J4D
P R E L I M I N A R Y
J5
8
1
8
1
8
1
8
1
8
1
The Ethernet connectors are realized as RJ45 connectors. The interfaces provide automatic
detection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission.
Auto-wire switching for crossed cables is also supported.
The signal pinouts on the left side of the table are for the standard Media Dependent Interface
(MDI) using appropriate CAT5 UTP cabling for the Ethernet standard in use.
The signal pinouts on the right side of the table are for the Media Dependent Interface Crossed
(MDIX) using appropriate CAT5 UTP cabling for the Ethernet standard in use.
In addition, the input / output status of each signal is also indicated in the table.
PIN
MDIX / CROSSED ETHERNET CABLE
2.5.1.1Ethernet LED Status
ACT (green): This LED monitors network connection and activity. The LED lights up when a
network link is established and blinks when packets are sent or received through the RJ45 port.
When this LED is not lit, it means that either the link is not present or the cable connection is
faulty.
SPEED (green/yellow): This LED lights up to indicate a successful 100Base-TX or
1000BASE-T connection. When green it indicates a 100Base-TX connection and when yellow
it indicates a 1000Base-T connection. When not lit and the ACT LED is active, the connection
is operating at 10Base-T.
The CP932 is equipped with one 2 mm x 2 mm pitch, 32-bit, female, CompactPCI connector,
J1, with support for PCI bus signals, arbitration, clock and power.
The CP932 is designed for a CompactPCI bus architecture. The CompactPCI standard is electrically identical to the PCI local bus. However, these systems are enhanced to operate in rugged industrial environments and to support multiple slots.
The CompactPCI interface is based on the specification PICMG 2.0 R 3.0, 10/1/99. The following figure and table indicate the pin layout and pinout of the CompactPCI connector, J1.
Figure 2-3: CompactPCI Connector J1
25
1
P R E L I M I N A R Y
DBF
AEC
Note:
Table 2-2: CompactPCI Connector J1 Pinout
PINROW AROW BROW CROW DROW EROW F
25+5VNCNCNC+5V GND
24AD[1]+5VV(I/O)AD[0]NCGND
23NCAD[4]AD[3]+5VAD[2]GND
22AD[7]GNDNCAD[6]AD[5]GND
21NCAD[9]AD[8]M66ENC/BE[0]#GND
20AD[12]GNDV(I/O)AD[11]AD[10]GND
19NCAD[15]AD[14]GNDAD[13]GND
18SERR#GNDNCPARC/BE[1]#GND
17NCNCNCGNDPERR#GND
16DEVSEL#GNDV(I/O)STOP#LOCK#GND
15NCFRAME#IRDY#GNDTRDY#GND
11AD[18]AD[17]AD[16]GNDC/BE[2]#GND
10AD[21]GNDNCAD[20]AD[19]GND
9C/BE[3]#IDSELAD[23]GNDAD[22]GND
8AD[26]GNDV(I/O)AD[25]AD[24]GND
7AD[30]AD[29]AD[28]GNDAD[27]GND
Pinrow F
comprises
GND pins.
6REQ#GNDNCCLKAD[31]GND
5NCNCRST#GNDGNT#GND
12-14 Key Area
4NCNCV(I/O)NCNC GND
3INTA#NCNC+5VNCGND
2NC +5VNC TDOTDI GND
1+5VNCNCNC+5VGND
Note ...
On the five-channel variant of the CP932, the PCI signals are not connected.
Either the CompactPCI connector or the ATX power connector may be used at
the same time. Failure to comply with the above may result in damage to your
board.
2.5.3ATX Power Interface
The 4-pin ATX power connector is only available on the five-channel variant of the CP932 and
is used for connecting the ATX power supply to the CP932. This connector may only be used
if the CompactPCI connector, J1, is not connected to the power supply.
Figure 2-4: ATX Power Connector J2
Table 2-3: ATX Power Connector J2 Pinout
PINSIGNAL
4
4+5V
3
2
3GND
2GND
1NC
1
Warning!
Either the ATX power connector or the CompactPCI connector may be used at
the same time. Failure to comply with the above may result in damage to your
board.
The CP932 has been designed for easy installation. However, the following standard precautions, installation procedures, and general information must be observed to ensure proper installation and to preclude damage to the board or injury to personnel.
3.1Hardware Installation
The product described in this manual can be installed in any available 3U slot of a CompactPCI
system except for the system master slot.
3.1.1Safety Requirements
The board must be securely fastened to the chassis using the two front panel retaining screws
located at the top and bottom of the board to ensure proper grounding and to avoid loosening
caused by vibration or shock.
In addition, the following electrical hazard precautions must be observed.
Caution, Electric Shock Hazard!
Ensure that the system main power is removed prior to installing or removing
this board. Ensure that there are no other external voltages or signals being
applied to this board or other boards within the system. Failure to comply with
the above could endanger your life or health and may cause damage to this
board or other system components including process-side signal conditioning
equipment.
ESD Equipment!
This Kontron board contains electrostatically sensitive devices. Please
observe the following precautions to avoid damage to your board:
Discharge your clothing before touching the assembly. Tools must be discharged before use.
Do not touch any onboard components, connector pins, or board conductive
circuits.
If working at an anti-static workbench with professional discharging equipment, ensure compliance with its usage when handling this product.
1. Ensure that the safety requirements indicated above are observed.
Warning!
Failure to comply with the instruction below may cause damage to the
board or result in improper system operation.
2. To install the board perform the following:
1. Prior to installation of the board disengage the insertion /extraction handle by first unlocking the handle and pressing it down.
2. Insert the board into an appropriate slot, and, using the insertion/extraction handle,
ensure that it is properly seated in the backplane. (Front panel is flush with the rack
front; the insertion/extraction handle is locked.)
3. Fasten the front panel retaining screws.
4. Connect external interfacing cables to the board as required.
5. Ensure that the interfacing cables are properly secured.
3. The CP932 is now ready for operation.
3.1.3Removal Procedures
To remove the board proceed as follows:
1. Ensure that the safety requirements indicated above are observed.
Warning!
Care must be taken when applying the procedures below to ensure
that when the board is removed it is not damaged through contact
with other boards in the system.
2. Disconnect any interfacing cables that may be connected to the board.
P R E L I M I N A R Y
3. Loosen both of the front panel retaining screws.
4. To remove the board from the backplane perform the following:
1. Unlock the insertion/extraction handle by pressing down on the grey locking mechanism in the middle of the handle. (This should be achievable with a minimum of force.
If necessary lift the handle up slightly while pressing down on the grey locking mechanism.)
2. Disengage the board from the backplane by pressing down on the insertion/extraction
handle and pull the board out of the slot ensuring that the board does not make contact
with adjacent boards. (If the handle does not move, it is not unlocked. Repeat the unlocking procedure above and try again. Do not use force!)
3.2Software Installation
Installation of the CP932 driver software is a function of the application operating system. For
further information, refer to the appropriate software documentation.
The CP932 is designed for plug-and-play operation, and, as such, it does not have any user
configurable board settings which are required for operation.
The considerations presented in the ensuing sections must be taken into account by system
integrators when specifying the CP932 system environment.
5.2CP932 Voltage Ranges
The CP932 board itself has been designed for optimal power input and distribution. Still it is
necessary to observe certain criteria essential for application stability and reliability.
The table below indicates the absolute maximum input voltage ratings that must not be exceeded. Power supplies to be used with the CP932 should be carefully tested to ensure compliance
with these ratings.
Table 5-1: Absolute Maximum Ratings
SUPPLY VOLTAGEABSOLUTE MAXIMUM RATINGS
+5 V+5.25 V
Warning!
The maximum permitted voltage indicated in the table above must not be
exceeded. Failure to comply with the above may result in damage to your
board.
The following table specifies the ranges for the different input power voltages within which the
board is functional. The CP932 is not guaranteed to function if the board is not operated within
the prescribed limits.
Table 5-2: DC Operational Input Voltage Ranges
INPUT SUPPLY
VO LTAGE
+5 V 4.85 V min. to 5.25 V max.5.0 V min. to 5.25 V max.Main voltage
ABSOLUTE
RANGE
RECOMMENDED
RANGE
REMARKS
5.3Backplane Requirements
Backplanes to be used with the CP932 must be adequately specified. The backplane must provide optimal power distribution for the +3.3 V, +5 V and +12 V power inputs. It is recommended
to use only backplanes which have two power planes for the 3.3 V and +5 V voltages.
P R E L I M I N A R Y
Input power connections to the backplane itself should be carefully specified to ensure a minimum of power loss and to guarantee operational stability. Long input lines, under dimensioned
cabling or bridges, high resistance connections, etc. must be avoided. It is recommended to
use POSITRONIC or M-type connector backplanes and power supplies where possible.
Power supplies for the CP932 must be specified with enough reserve for the remaining system
consumption. In order to guarantee a stable functionality of the system, it is recommended to
provide more power than the system requires. An industrial power supply unit should be able
to provide at least twice as much power as the entire system requires. An ATX power supply
unit should be able to provide at least three times as much power as the entire system requires.
As the design of the CP932 has been optimized for minimal power consumption, the power
supply unit shall be stable even without minimum load.
Where possible, power supplies which support voltage sensing should be used. Depending on
the system configuration this may require an appropriate backplane. The power supply should
be sufficient to allow for die resistance variations.
Note ...
Non-industrial ATX PSUs require a greater minimum load than a single CP932
is capable of creating. When a PSU of this type is used, it will not power up
correctly and the CP932 may hangup. The solution is to use an industrial PSU
or to add more load to the system.
If DC/DC power supplies are used, please ensure that the external main supply provides sufficient power in order to start-up the system properly. The
external main supply should provide at least as much power as the system
power supply is able to provide taking into consideration the inrush current.
Warning!
An underdimensioned power supply may cause damage to system components.
The start-up behavior of CompactPCI and PCI (ATX) power supplies is critical for all new CompactPCI boards. These boards require a defined power sequence and start-up behavior of the
power supply. The required behavior is described in the ATX (http://www.formfactors.org/FFDetail.asp?FFID=1&CatID=2) and the CompactPCI (PICMG, http://www.picmgeu.org/) specification.
The tolerance of the voltage lines is described in the CompactPCI specification (PICMG 2.0
R3.0).The recommended measurement point for the voltage is the CompactPCI connector on
the CP932.
The output voltage overshoot generated during the application (load changes) or during the
removal of the input voltage must be less than 5% of the nominal value. No voltage of reverse
polarity may be present on any output during turn-on or turn-off.
The following table provides information regarding the required characteristics for each board
input voltage.
Table 5-3: Input Voltage Characteristics
VO LTAGENOMINAL VALUETOLERANCEMAX. RIPPLE (p-p)
5 V+5.0 VDC+5%/-3%50 mV
V I/O
(PCI signaling voltage)
GNDGround, not directly connected to protective earth (PE)
+3.3 VDC or +5 VDC+5%/-3%50 mV
5.4.5Supply Voltage Regulation
The power supply shall be unconditionally stable under line, load, unload and transient load
conditions including capacitive loads. The operation of the power supply must be consistent
even without the minimum load on all output lines.
Note ...
Non-industrial ATX PSUs require a greater minimum load than a single CP932
is capable of creating. When a PSU of this type is used, it will not power up
correctly and the CP932 may hang up. The solution is to use an industrial PSU
or to add more load to the system.
Note ...
If the main power input is switched off, the supply voltages will not go to 0V
P R E L I M I N A R Y
instantly. It will take a couple of seconds until capacitors are discharged. If the
voltage rises again before it has gone below a certain level, the circuits may
enter a latch-up state where even a hard RESET will not help any more. The
system must be switched off for at least 3 seconds before it may be switched
on again. If problems still occur, turn off the main power for 30 seconds before
turning it on again.