Kontron CP932 User Manual

CP932
Gigabit Ethernet Switch
Manual ID: 30048, Rev. Index 01
June 22, 2005
User Guide
The product described in this manual is in compliance with all applied CE stan­dards.
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Preface CP932

Revision History

Publication Title: CP932 Gigabit Ethernet Switch
ID Number: 30048
Rev.
Index
01 Initial Issue Jun 22, 2005
Brief Description of Changes Date of Issue

Imprint

Kontron Modular Computers GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Modular Computers GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com
D - 87600 Kaufbeuren Germany
For further information about other Kontron Modular Computers products, please visit our Internet web site: www.kontron.com

Copyright

Copyright © 2005 Kontron Modular Computers GmbH. All rights reserved. This manual may not be copied, photocopied, reproduced, translated or converted to any electronic or machine­readable form in whole or in part without prior written approval of Kontron Modular Computers GmbH.
Disclaimer:
Kontron Modular Computers GmbH rejects any liability for the correctness and completeness of this manual as well as its suit­ability for any particular purpose.
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Table of Contents

Revision History ........................................................................................................ ii
Imprint ....................................................................................................................... ii
Copyright ................................................................................................................... ii
Table of Contents ..................................................................................................... iii
List of Tables ........................................................................................................... vii
List of Figures .......................................................................................................... ix
Proprietary Note ....................................................................................................... xi
Trademarks .............................................................................................................. xi
Environmental Protection Statement ........................................................................ xi
Explanation of Symbols .......................................................................................... xii
For Your Safety ...................................................................................................... xiii
High Voltage Safety Instructions ........................................................................ xiii
Special Handling and Unpacking Instructions ................................................... xiii
General Instructions on Usage .......................................................................... xiv
Two Year Warranty .................................................................................................. xv
Chapter
1. Introduction ................................................................................................. 1 - 3
1.1 System Overview .................................................................................. 1 - 3
1.2 Board Overview ..................................................................................... 1 - 4
1.2.1 Board Introduction ........................................................................ 1 - 4
1.2.2 Board-Specific Information ........................................................... 1 - 5
1.2.3 System Level Interfacing .............................................................. 1 - 5
1.3 Board Diagrams .................................................................................... 1 - 6
1
1.3.1 Functional Block Diagram ............................................................. 1 - 6
1.3.2 Front Panel ................................................................................... 1 - 7
1.3.3 Board Layout ................................................................................ 1 - 8
1.4 Technical Specifications ........................................................................ 1 - 9
1.5 Applied Standards ............................................................................... 1 - 10
1.6 Related Publications ........................................................................... 1 - 10
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Preface CP932
Chapter
2. Functional Description ................................................................................ 2 - 3
2.1 General Information ............................................................................... 2 - 3
2.2 Gigabit Ethernet Switch Controller ......................................................... 2 - 3
2.2.1 Thermal Aspects ........................................................................... 2 - 4
2.3 Gigabit Ethernet PHY ............................................................................ 2 - 4
2.4 PCI Gigabit Ethernet Controller (Integrated NIC) .................................. 2 - 5
2.4.1 Onboard LEDs .............................................................................. 2 - 5
2.5 Board Interfaces .................................................................................... 2 - 6
2.5.1 Gigabit Ethernet Interfaces ........................................................... 2 - 6
2.5.2 CompactPCI Interface ................................................................... 2 - 8
2.5.3 ATX Power Interface ..................................................................... 2 - 9
Chapter
2
3
3. Installation ................................................................................................... 3 - 3
3.1 Hardware Installation ............................................................................. 3 - 3
3.1.1 Safety Requirements ..................................................................... 3 - 3
3.1.2 Installation Procedures .................................................................. 3 - 4
3.1.3 Removal Procedures ..................................................................... 3 - 4
3.2 Software Installation .............................................................................. 3 - 4
Chapter
4. Configuration ............................................................................................... 4 - 3
5.1 System Power ........................................................................................ 5 - 3
5.2 CP932 Voltage Ranges ......................................................................... 5 - 3
5.3 Backplane Requirements ....................................................................... 5 - 3
5.4 Power Supply Units ............................................................................... 5 - 4
5.4.1 Voltage Ramp ............................................................................... 5 - 5
4
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5.4.2 Voltage Sequencing Requirements .............................................. 5 - 5
5.4.3 Rise Time Diagram ....................................................................... 5 - 5
5.4.4 Recommended Operating Conditions ........................................... 5 - 6
5.4.5 Supply Voltage Regulation ........................................................... 5 - 6
5.5 Power Consumption of the CP932 ........................................................ 5 - 7
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List of Tables

1-1 CP932 Variant Overview .......................................................................... 1 - 4
1-2 CP932 Main Specifications ...................................................................... 1 - 9
1-3 Applied Standards .................................................................................. 1 - 10
1-4 Related Publications .............................................................................. 1 - 10
2-1 Pinouts of J4A - J4D and J5 Based on the Implementation ..................... 2 - 7
2-2 CompactPCI Connector J1 Pinout ........................................................... 2 - 8
2-3 ATX Power Connector J2 Pinout ............................................................. 2 - 9
5-1 Absolute Maximum Ratings ..................................................................... 5 - 3
5-2 DC Operational Input Voltage Ranges ..................................................... 5 - 3
5-3 Input Voltage Characteristics ................................................................... 5 - 6
5-4 Power Consumption of the CP932 ........................................................... 5 - 7
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List of Figures

1-1 CP932 Functional Block Diagram ............................................................ 1 - 6
1-2 CP932 Front Panel ................................................................................. 1 - 7
1-3 Board Layout of the Five-Channel Variant ............................................... 1 - 8
1-4 Board Layout of the Six-Channel Variant ................................................. 1 - 8
2-1 Onboard LEDs D10, D11 and D12 ........................................................... 2 - 5
2-2 Gigabit Ethernet Connectors J4A - J4D and J5 ....................................... 2 - 6
2-3 CompactPCI Connector J1 ...................................................................... 2 - 8
2-4 ATX Power Connector J2 ......................................................................... 2 - 9
6-1 Voltage Ramp of the CP3-SVE180 AC Power Supply ............................. 5 - 5
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Proprietary Note

This document contains information proprietary to Kontron Modular Computers GmbH. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval sys­tem or media without the prior written consent of Kontron Modular Computers GmbH or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct. However, Kontron Modular Computers GmbH cannot accept liability for any inaccuracies or the consequences thereof, or for any liability arising from the use or application of any circuit, product, or example shown in this document.
Kontron Modular Computers GmbH reserves the right to change, modify, or improve this doc­ument or the product described herein, as seen fit by Kontron Modular Computers GmbH without further notice.

Trademarks

Kontron Modular Computers GmbH, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kontron Modular Computers GmbH, Kaufbeuren (Germany). In addition, this document may include names, company logos and trademarks, which are registered trade­marks and, therefore, proprietary to their respective owners.

Environmental Protection Statement

This product has been manufactured to satisfy environmental protection requirements where possible. Many of the components used (structural parts, printed circuit boards, connectors, batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with applicable country, state, or local laws or regulations.
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Preface CP932

Explanation of Symbols

CE Conformity
This symbol indicates that the product described in this manual is in compliance with all applied CE standards. Please refer also to the section “Applied Standards” in this manual.
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre­cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their compo­nents are sensitive to static electricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood and taken into consideration by the reader, may endanger your health and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read through carefully for his or her own advantage.
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CP932 Preface

For Your Safety

Your new Kontron product was developed and tested carefully to provide all features neces­sary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

High Voltage Safety Instructions

Warning!
All operations on this device must be carried out by sufficiently skilled personnel only.
Caution, Electric Shock!
Before installing your new Kontron product into a system always ensure that your mains power is switched off. This applies also to the installation of piggybacks.
Serious electrical shock hazards can exist during all installation, repair and maintenance operations with this product. Therefore, always unplug the power cable and any other cables which provide external voltages before performing work.

Special Handling and Unpacking Instructions

ESD Sensitive Device!
Electronic boards and their components are sensitive to static elec­tricity. Therefore, care must be taken during all handling operations and inspections of this product, in order to ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for opera­tional purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where a safe work station is not guaranteed, it is important for the user to be electrically discharged before touching the product with his/her hands or tools. This is most easily done by touching a metal part of your system housing.
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory backup, ensure that the board is not placed on conductive surfaces, includ­ing anti-static plastics or sponges. They can cause short circuits and damage the batter­ies or conductive circuits on the board.
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Preface CP932

General Instructions on Usage

In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron Modular Computers GmbH and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature range of the specific board version, which must not be exceeded. If batter­ies are present, their temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the man­ner in which it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special handling and unpacking instruction on the previous page of this manual.
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CP932 Preface

Two Year Warranty

Kontron Modular Computers GmbH grants the original purchaser of Kontron’s products a TWO
YEAR
LIMITED HARDWARE WARRANTY as described in the following. However, no other warran-
ties that may be granted or implied by anyone on behalf of Kontron are valid unless the con­sumer has the express written consent of Kontron Modular Computers GmbH.
Kontron Modular Computers GmbH warrants their own products, excluding software, to be free from manufacturing and material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the product. It does not cover products which have been modified, altered or repaired by any other party than Kontron Modular Computers GmbH or their autho­rized agents. Furthermore, any product which has been, or is suspected of being damaged as a result of negligence, improper use, incorrect handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any other markings or parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may return the product at the earliest possible convenience to the original place of purchase, together with a copy of the original document of purchase, a full description of the application the product is used on and a description of the defect. Pack the product in such a way as to ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own discretion, or to refund the original cost of purchase, if appropriate. In the event of repair, refunding or replacement of any part, the ownership of the removed or replaced parts reverts to Kontron Modular Computers GmbH, and the remaining part of the original guarantee, or any new guarantee to cover the repaired or replaced items, will be transferred to cover the new or repaired items. Any extensions to the original guarantee are considered gestures of goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron Modular Computers GmbH will not accept liability for any further claims resulting directly or indirectly from any warranty claim, other than the above specified repair, replace­ment or refunding. In particular, all claims for damage to any system or process in which the product was employed, or any loss incurred as a result of the product not functioning at any given time, are excluded. The extent of Kontron Modular Computers GmbH liability to the cus­tomer shall not exceed the original purchase price of the item for which the claim exists.
Kontron Modular Computers GmbH issues no warranty or representation, either explicit or implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron Modular Computers GmbH employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally or in any other form, written or electronically transmitted, without the company’s consent.
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