Kontron Modular Computers GmbH rejects any liability for the
correctness and completeness of this manual as well as its suitability for any particular purpose.
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Kontron Modular Computers GmbH reserves the right to change, modify, or improve this document or the product described herein, as seen fit by Kontron Modular Computers GmbH
without further notice.
Trademarks
Kontron Modular Computers GmbH, the PEP logo and, if occurring in this manual, “CXM” are
trademarks owned by Kontron Modular Computers GmbH, Kaufbeuren (Germany). In addition, this document may include names, company logos and trademarks, which are registered
trademarks and, therefore, proprietary to their respective owners.
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compliance with all applied CE standards. Please refer also to the
section “Applied Standards” in this manual.
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a
long fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing your new Kontron product into a system always
ensure that your mains power is switched off. This applies also to the
installation of piggybacks.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.
•Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
•Whenever possible, unpack or pack this product only at EOS/ESD safe work stations.
Where a safe work station is not guaranteed, it is important for the user to be electrically
discharged before touching the product with his/her hands or tools. This is most easily
done by touching a metal part of your system housing.
•It is particularly important to observe standard anti-static precautions when changing
piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC
or memory backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits on the board.
•In order to maintain Kontron’s product warranty, this product must not be altered or
modified in any way. Changes or modifications to the device, which are not explicitly
approved by Kontron Modular Computers GmbH and described in this manual or
received from Kontron’s Technical Support as a special handling instruction, will void
your warranty.
•This device should only be installed in or connected to systems that fulfill all necessary
technical and specific environmental requirements. This applies also to the operational
temperature range of the specific board version, which must not be exceeded. If batteries are present, their temperature restrictions must be taken into account.
•In performing all necessary installation and application operations, please follow only
the instructions supplied by the present manual.
•Keep all the original packaging material for future storage or warranty shipments. If it is
necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which it was delivered.
•Special care is necessary when handling or unpacking the product. Please consult the
special handling and unpacking instruction on the previous page of this manual.
Kontron Modular Computers GmbH grants the original purchaser of Kontron’s products aTWO
YEAR
LIMITEDHARDWAREWARRANTYas described in the following. However, no other warran-
ties that may be granted or implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron Modular Computers GmbH.
Kontron Modular Computers GmbH warrants their own products, excluding software, to be
free from manufacturing and material defects for a period of 24 consecutive months from the
date of purchase. This warranty is not transferable nor extendible to cover any other users or
long-term storage of the product. It does not cover products which have been modified,
altered or repaired by any other party than Kontron Modular Computers GmbH or their authorized agents. Furthermore, any product which has been, or is suspected of being damaged as
a result of negligence, improper use, incorrect handling, servicing or maintenance, or which
has been damaged as a result of excessive current/voltage or temperature, or which has had
its serial number(s), any other markings or parts thereof altered, defaced or removed will also
be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase,
together with a copy of the original document of purchase, a full description of the application
the product is used on and a description of the defect. Pack the product in such a way as to
ensure safe transportation (see our safety instructions).
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair,
refunding or replacement of any part, the ownership of the removed or replaced parts reverts
to Kontron Modular Computers GmbH, and the remaining part of the original guarantee, or
any new guarantee to cover the repaired or replaced items, will be transferred to cover the
new or repaired items. Any extensions to the original guarantee are considered gestures of
goodwill, and will be defined in the “Repair Report” issued by Kontron with the repaired or
replaced item.
Kontron Modular Computers GmbH will not accept liability for any further claims resulting
directly or indirectly from any warranty claim, other than the above specified repair, replacement or refunding. In particular, all claims for damage to any system or process in which the
product was employed, or any loss incurred as a result of the product not functioning at any
given time, are excluded. The extent of Kontron Modular Computers GmbH liability to the customer shall not exceed the original purchase price of the item for which the claim exists.
Kontron Modular Computers GmbH issues no warranty or representation, either explicit or
implicit, with respect to its products’ reliability, fitness, quality, marketability or ability to fulfil
any particular application or purpose. As a result, the products are sold “as is,” and the
responsibility to ensure their suitability for any given task remains that of the purchaser. In no
event will Kontron be liable for direct, indirect or consequential damages resulting from the
use of our hardware or software products, or documentation, even if Kontron were advised of
the possibility of such claims prior to the purchase of the product or during any period since
the date of its purchase.
Please remember that no Kontron Modular Computers GmbH employee, dealer or agent is
authorized to make any modification or addition to the above specified terms, either verbally
or in any other form, written or electronically transmitted, without the company’s consent.
The CompactPCI board described in this manual operates with the PCI bus architecture to
support additional I/O and memory-mapped devices as required by various industrial
applications. For detailed information concerning the CompactPCI standard, please consult the
complete Peripheral Component Interconnect (PCI) and CompactPCI Specifications. For
further information regarding these standards and their use, visit the home page of the PCI
Industrial Computer Manufacturers Group (PICMG).
Many system-relevant CompactPCI features that are specific to Kontron Modular Computers
CompactPCI systems may be found described in the Kontron CompactPCI System Manual.
Due to its size, this manual cannot be downloaded via the internet. Please refer to the section
“Related Publications” at the end of this chapter for the relevant ordering information.
The CompactPCI System Manual includes the following information:
•Common information that is applicable to all system components, such as safety
information, warranty conditions, standard connector pinouts etc.
•All the information necessary to combine Kontron’s racks, boards, backplanes, power
supply units and peripheral devices in a customized CompactPCI system, as well as
configuration examples.
•Data on rack dimensions and configurations as well as information on mechanical and
electrical rack characteristics.
•Information on the distinctive features of Kontron CompactPCI boards, such as
functionality, hot swap capability. In addition, an overview is given for all existing Kontron
CompactPCI boards with links to the relating data sheets.
•Generic information on the Kontron CompactPCI backplanes, such as the slot
assignment, PCB form factor, distinctive features, clocks, power supply connectors and
signalling environment, as well as an overview of the Kontron CompactPCI standard
backplane family.
•Generic information on the Kontron CompactPCI power supply units, such as the
input/output characteristics, redundant operation and distinctive features, as well as an
overview of the Kontron CompactPCI standard power supply unit family.
The CP605 is an advanced 64-bit / 33 MHz CompactPCI system controller board. It has been
®
designed to support the latest Intel
Pentium 4
•
Pentium® processors:
•Mobile Pentium
4 Processor-M
Both processors have a 512 KB L2 cache whereby the Pentium 4 comes in the FCPGA2 package (Desktop version) and the Mobile Pentium
4 Processor-M in the µFCPGA package (Mobile
version).
The Pentium
4 Processor-M version has the advantage of very low power consumption, whilst
at the same time providing impressive processor speeds ranging from 1.2 GHz through
2.2 GHz with a PSB running at 400 MHz. The desktop Pentium
4 processor version offers very
high processor speeds ranging from 2 GHz through 2.4 GHz with a PSB running at 400 MHz
and 533 MHz. The CP605 utilizes the Intel 845GV and ICH4 I/O Controller Hub (ICH4) chipset.
The board includes up to 1 GB of soldered Double Data Rate (DDR) memory. In addition, there
is one SODIMM socket (200-pin) available to add up to 1 GB of DDR memory whereby the
maximum memory configuration is 2 GB. The memory is operated either at 200 or 266 MHz.
System features include two Gigabit Ethernet ports, one Fast Ethernet port (82559-style), one
PMC slot to support further PCI devices, and one optional Network Security processor. The
board also includes a built-in Intel 2D/3D Graphics accelerator with up to 64 MB memory for
enhanced graphics performance with a VGA CRT-display interface.
The CP605 comes with the following PC interfaces including: five USB 2.0 ports, four COM
ports, two EIDE ATA100 interfaces, one CompactFlash socket, one Floppy port, one parallel
I/O interface, and the rear I/O CompactPCI bus connectors J3, J4, and J5. In addition, there is
an optional Intelligent Platform Management Interface (IPMI) available.
The board supports one configurable 64-bit, 33 MHz, hot swap CompactPCI interface. In the
System Master slot the bridge is enabled, and if installed in a peripheral slot, the CP605 is isolated from the CompactPCI bus.
One of the more important features of the CP605 is its support of the PICMG CompactPCI
Packet Switching Backplane Specification 2.16. When installed in a backplane which supports
packet switching, the CP605 can communicate via both of its Gigabit Ethernet interfaces with
other boards which also support packet switching.
Designed for stability, the board fits into all applications situated in industrial environments
making it a perfect core technology for long life applications.
The components which make up the CP605 have been carefully selected from embedded technology programs to ensure long-term availability.
The board is compatible with the Microsoft
®
Windows® 2000, Windows® XP and Windows® XP
Embedded operating systems. However, the performance of CompactPCI can be tailored to
®
suit real-time applications and operating systems such as Linux
, or VxWorks® which are in-
strumental to the success of CompactPCI in these market sectors.
The CP605 is a CompactPCI Pentium 4 processor based single-board computer specifically
designed for use in highly integrated platforms with solid mechanical interfacing for a wide
range of industrial environment applications.
Some of the CP605's outstanding features are:
•Intel microprocessors up to 2.4 GHz available:
•
Pentium 4 Processor up to 2.4 GHz
•Mobile Pentium
•FC-PGA2 and µFCPGA packages respectively
•Up to 512 kB L2 cache on-die running at CPU speed
•82845GV GMCH and 82801 ICH4 chipset
•400 MHz and 533 MHz processor system bus
•Up to 2 GB of DDR SDRAM memory running at 200 or 266 MHz
•PCI local bus: 32-bit / 33 MHz
•CompactPCI bus interface: 64-bit / 33 MHz
•Integrated 3D high performance VGA controller
•Analog display support up to 2048 x 1536 pixels at 16 bits and 60 Hz
•Two Gigabit Ethernet interfaces
•10Base-T, 100Base-TX, and 1000Base-T
•Configurable for front panel or rear I/O / CPCI backplane packet switching (PICMG
2.16, R1.0) interfacing
•
One integrated, configurable Fast Ethernet interface (82559-style), 10Base-T,
100Base-TX
•
PMC interface (32-bit, 5 V signal voltage) with rear I/O support and bezel cutout on front panel
•Two EIDE Ultra ATA/100 interfaces
•Onboard CompactFlash type II socket
•Optional socket for 2.5" hard disk or Flash Disk instead of the PMC interface
•Four serial ports
•Five USB 2.0 ports
•PS/2 keyboard and mouse interface
•Floppy disk interface
•Parallel I/O interface
•Hardware monitor (LM81 and MAX1617)
•Watchdog timer
•Real-time clock
•Two, 1 MB onboard FWHs (1 MB for BIOS and 1 MB for OS)
•I/O extension connector with Low Pin Count interface (LPC)
•4HP, 6U CompactPCI
•Hot swap capability: as system controller or as peripheral device
The CP605 has one, 32-bit, 33 MHz, 5 V signal voltage, rear I/O capable, PMC mezzanine
interface. This interface supports a wide range of available PMC modules including all of
Kontron’s PMC modules and provides an easy and flexible way to configure the CP605 for
various application requirements.
1.3.2CP-RIO6-05 Rear I/O Module
The CP-RIO6-05 rear I/O module has been designed for use with the CP605 6U CompactPCI
board from Kontron Modular Computers. This module provides comprehensive rear I/O
functionality and may also be configured for use in other applications.
For further information concerning the CP-RIO6-05 module please refer to Appendix A.
1.4System Relevant Information
The following system relevant information is general in nature but should still be considered
when developing applications using the CP605.
Table 1-1: System Relevant Information
SUBJECTINFORMATION
System Slot / System Master
Functionality
Peripheral Slot FunctionalityWhen installed in a peripheral slot, the CP605 is electrically isolated for the
Hot Swap CompatibilityWhen operated as a System Master, the CP605 supports individual clocks for
Operating SystemsThe CP605 can be operated under the following operating systems:
The CP605 is designed to for use as a System Master board whereby it can
support up to 7 peripheral boards with 64-bit and 33 MHz.
It may, however, be operated in a peripheral slot in which case it does not support the CompactPCI bus interface.
CompactPCI bus. It receives power from the backplane and supports rear I/O
and, if the system supports it, packet switching (in this case up to two channels of Gigabit Ethernet).
each slot and ENUM signal handling is in compliance with the PICMG 2.1 Hot
Swap Specification.
When operated in a peripheral slot the CP605 supports basic hot swap.
•Microsoft
•Microsoft
•Microsoft
•Linux
•VxWorks
Please contact Kontron Modular Computers for further information concerning
other operating systems.
Table 1-2: CP605 4HP Version Main Specifications (cont’d)
CP605SPECIFICATIONS
SwitchesReset switch (RST):
• Initiates cold restart of CP605
• Recessed to prevent accidental activation
Hot swap switch:
• When activated initiates local interrupt
• Interrupt handling is a function of the CP605 application software
• Integrated as part of the lower ejector handle
WatchdogSoftware configurable Watchdog generates IRQ, NMI, or hardware reset.
Thermal ManagementCPU over temperature protection is provided by:
• Internal processor temperature control unit
• CPU shut down via hardware monitor
• Custom designed heat sinks
System MonitorLM81 hardware monitor for supervision of:
• System power voltages: +12V, -12V, +5V, +3.3V, and VCORE
• RTC battery voltage
• Up to two fan speed inputs
CPU Temperature
Monitor
MONITOR AND CONTROL
IPMIOptional IPMI compliant Qlogic Zircon Lite Baseboard Management Controller
Hot Swap CompatibleThe CP605 supports System Master hot swap functionality and application
MAX 1617 hardware monitor for supervision of:
• On-die CPU temperature
• CPU surrounding board temperature
(BMC) for supervision of:
• System power voltages: +12V, -12V, +5V, +3.3V, +2.5V, VCORE, VIO
• CPU surrounding board temperature
• Up to four fan speed inputs
• Up to two fan speed control outputs
• Supports IPMI compliant interfacing via the rear I/O connectors: J1, J3, and
J4
dependent hot swap functionality when used in a peripheral slot.
When used as a System Master the CP605 supports individual clocks for each
slot and ENUM signal handling is in compliance with the PICMG 2.1 Hot Swap
Specification.
Mechanical6U, 4HP, CompactPCI compliant form factor
Power ConsumptionSee Chapter 5 for details
Temperature RangeOperational:0°C to +60°CStandard (only with designated CPU types)
-25°C to +75°CE1 (optional; only with designated CPU types)
GENERAL
Climatic Humidity93% RH at 40 °C, non-condensing (acc. to IEC60068-2-78)
Table 1-2: CP605 4HP Version Main Specifications (cont’d)
CP605SPECIFICATIONS
Dimensions233.35 mm x 160 mm
Board Weight546 g (4HP variants with heat sink and without mezzanine boards)
Battery3.0V lithium battery for RTC with battery socket. Recommended types:
GENERAL
Software BIOSPhoenix BIOS with 1 MB of Flash memory and having the following features:
SOFTWARE
• VARTA CR2025
• PANASONIC BR2020
• QuickBoot
• QuietBoot
• BootBlock
• MultiBoot III
• LAN boot capability for diskless systems
• Boot from USB floppy
• BIOS boot support for USB keyboards
• Software enable/disable function for the rear I/O, Ethernet, and COM port
configuration
• Plug & Play capability
• BIOS parameters are saved in the EEPROM
• Board serial number is saved within the EEPROM
• PC Health Monitoring
Operating SystemOperating systems supported:
•Microsoft
•Microsoft
•Microsoft
• Linux
• VxWorks
Please contact Kontron Modular Computers for further information concerning
other operating systems.
®
Windows® 2000
®
Windows® XP
®
Windows® XP Embedded
®
®
1.7Software Support
As a real-time operating system, VxWorks is supported. The standard PC features supported
®
by the BIOS also allow for PC operating systems such as Microsoft
®
dows
XP and Windows® XP Embedded and Linux.
1.7.1Kontron Support
Kontron is one of the few CompactPCI and VME vendors providing inhouse support for most
of the industry-proven real-time operating systems that are currently available. Due to its close
relationship with the software manufacturers, Kontron is able to produce and support BSPs and
drivers for the latest operating system revisions thereby taking advantage of the changes in
technology.
Finally, customers possessing a maintenance agreement with Kontron can be guaranteed hotline software support and are supplied with regular software updates. A dedicated web site is
also provided for online updates and release downloads.
The Kontron Modular Computers’ CompactPCI systems comply with the requirements of the
following standards:
Table 1-3: Applied Standards
COMPLIANCETYPESTANDARD
CEEmissionEN50081-1, EN55022--
ImmissionEN61000-6-2, EN55024--
Electrical SafetyEN60950--
MechanicalMechanical DimensionsIEEE 1101.10--
Environmental
Aspects
Vibration (Sinusoidal)IEC60068-2-62g/12-300Hz/10
Permanent ShockIEC60068-2-2915g/11ms/500/1s
Single ShockIEC60068-2-2730g/9ms/18/5s
TEST LEVEL
(Ruggedized Version)
acceleration / frequency range /
test cycles per axis
peak acceleration / shock duration
half sine / number of shocks /
recovery time
peak acceleration / shock duration /
number of shocks / recovery time in
seconds
Climatic HumidityIEC60068-2-78--
Note ...
The values in the above table are valid for boards which are ordered with the
ruggedized service. For more information please contact your local Kontron
office.
The CP605 board is based on the latest Intel Pentium 4 and Mobile Pentium 4 Processor-M in
the FCPGA2 (Desktop version) and uFCPGA (Mobile version) packages.
The Intel Mobile Pentium 4 Processor-M supports the enhanced Intel SpeedStep® technology,
which enables real-time dynamic switching of the voltage and frequency between two modes,
the "Maximum Performance Mode" or the "Battery Optimized Mode". This occurs by switching
the bus ratios, core operating voltage, and core processor speeds without resetting the system.
The frequency for the Pentium 4-M processor can be selected in the BIOS.
Key performance features of the Intel Pentium 4 Processor include 512 kB on-die L2 Cache
and Intel NetBurst™ Micro-Architecture, consisting of a 400 MHz and 533 MHz processor system bus, Hyper Pipelined Technology, new Execution Trace Cache, Rapid Execution Engine,
and 144 new Streaming SIMD instruction extensions.
The CP605 is available with a variety of Intel processors as indicated in the following table.
Table 2-1: Supported Intel Processors on the CP605
Plus future Intel Pentium 4 and Mobile Pentium 4 Processor-M microprocessors
Note ...
Use only the processors listed above. Use of unsupported processors can
damage the board, the processor, and the power supply.
CORE
VOLTAGE
PROCESSOR
SIDE BUS
2.2Memory
The CP605 has two locations for installing memory; up to 1 GB may be soldered and a further
1 GB may be added by means of the onboard DDR SODIMM socket. The board supports a
maximum of 2 GB. All installed memory will be automatically detected, so there is no need to
set any jumpers. The CP605 supports all PC200 and PC266 compliant DDR SDRAMs on
200-pin SODIMMs offered by Kontron Modular Computers. All memory components and
SODIMMs used with this board must comply with the following PC DDR SDRAM memory specifications:
•PC DDR SDRAM Memory Specification PC200 and PC266
•PC Serial Presence Detect Specification
Only qualified DDR SDRAMs from Kontron Modular Computers can be used with the CP605.
The memory options marked with a * are the standard product configuration.
It is recommended to use only DDR memory.
Note ...
When the CP605 is ordered for the extended temperature range E1 (-25 °C to +
75°C), SODIMM DDR SDRAM modules are not supported due to their being
unavailable for this temperature range.
2.3Chipset
The Intel 845GV chipset consists of the following devices:
•82845GV Graphics and Memory Controller Hub (GMCH) with Accelerated Hub
Architecture (AHA) bus
•82801 I/O Controller Hub 4 (ICH4) with AHA bus
•Firmware Hub (FWH)
The GMCH provides the processor interface for the Pentium 4 microprocessor, the memory
bus, the AGP 4x bus in the case of an external graphics controller, and includes a high performance graphics accelerator. The ICH4 is a centralized controller for the boards' I/O peripherals, such as the PCI, USB 2.0, EIDE, LAN and AUDIO ports. The Firmware Hub (FWH)
provides the non-volatile storage of the BIOS.
2.3.1Graphics and Memory Controller Hub (845GV)
The 845GV Graphics Memory Controller Hub (GMCH) is a highly integrated hub that provides
the CPU interface, the DDR SDRAM system memory interface, a hub link interface to the ICH4
and an AGP interface for an external VGA controller or high performance internal graphics.
Host Interface
The 845GV is optimized for the Intel Pentium 4 microprocessors. The chipset supports a Processor Side Bus (PSB) frequency of 400 MHz and 533 MHz with AGTL+ signaling. Single ended AGTL termination is supported for single processor configurations. It supports 32 bit host
addressing for decoding up to 4 GB memory address space.
The 845GV integrates a system memory DDR SDRAM controller with a 64 bit wide interface
without ECC. The chipset supports PC200 and PC266 Double Data Rate (DDR) SDRAM for
system memory.
845GV Graphics Controller
The 845GV includes a highly integrated graphics accelerator and H/W Motion Compensation
engines for software MPEG2 decoding, delivering high performance 2D and 3D video capabilities. The internal graphics controller provides interfaces to a standard CRT display. These interfaces are only active when running in internal graphics mode.
2.3.2I/O Controller Hub ICH4
The ICH4 is a highly integrated multifunctional I/O Controller Hub that provides the interface to
the PCI Bus and integrates many of the functions needed in today's PC platforms, for example,
Ultra DMA 100/66/33 controller, USB host controller supporting USB 2.0, LPC interface, FWH
Flash BIOS interface controller, LAN interface and an AC'97 digital controller. The ICH4 communicates with the host controller over a dedicated hub interface.
I/O Controller Hub Feature set comprises:
•PCI 2.2 interface with eight IRQ inputs
•Bus Master EIDE controller UltraDMA 100/66/33
•Three USB controllers with up to six USB 1.1 or USB 2.0 ports
•Hub interface with 845GV
•FWH interface
•LPC interface
•AC 97 2.1 interface
•Integrated LAN controller, 82559 style
•RTC controller
•Multimedia timer (additional timer)
2.4Peripherals
The following standard peripherals are available on the CP605 board:
2.4.1Timers
The CP605 is equipped with the following timers:
•Real-Time Clock
The ICH4 contains a MC146818A-compatible real-time clock with 256 bytes of
battery-backed RAM.
The real-time clock performs timekeeping functions and includes 256 bytes of
general purpose battery-backed CMOS RAM. Features include an alarm function,
programmable periodic interrupt and a 100-year calendar. All battery-backed CMOS
RAM data remains stored in an additional EEPROM. This prevents data loss.
•Counter/Timer
Three 8254-style counter/timers are included on the CP605 as defined for the
PC/AT.
The CP605 employs a watchdog timer, which forces either an IRQ5, NMI, or Reset condition
(configurable in the watchdog register). The watchdog time can be programmed in 12 steps
ranging from 125 msec up to 256 seconds. If the watchdog timer is enabled, it cannot be
stopped.
2.4.3Battery
The CP605 utilizes a 3.0V “coin cell” lithium battery for the RTC.
2.4.4Reset
The CP605 is automatically cold reset by a precision voltage monitoring circuit that detects a
drop in voltage below the acceptable operating limit of 4.725 V for the 5 V line and below 3.0 V
for the 3.3 V line, or in the event of a power failure of the DC/DC converter. Other reset sources
include the watchdog timer and the local push-button switch. The CP605 responds to any of
these sources by initializing local peripherals.
A reset will be generated by the following conditions:
•+5 V supply falls below +4.75 V
•+3.3 V supply falls below +3.0 V
•Power failure of the DC/DC converter for the processor
•Push button "RESET" pressed
•Watchdog timeout
•CompactPCI backplane PRST input
2.4.5Local SMBus Devices
The CP605 provides a System Management Bus (SMBus) for access to several system
²
monitoring and configuration functions. The SMBus consists of a two-wire I
C-bus interface and
several serial devices. The following table describes the function and address of every onboard
SMBus device.
Table 2-3: SMBus Device Addresses
DEVICESMBUS ADDRESS
Temperature Sensor MAX16170011000Xb
Hardware Monitor LM810101100Xb
EEPROM1010XXXXb
2.4.6Thermal Management / System Monitoring
The LM81 can be used to monitor several critical hardware parameters of the system, including
power supply voltages, fan speeds and temperatures; all of which are very important for the
proper operation and stability of a high-end computer system. The LM81 provides an I
²
C serial
bus interface.
The voltages of the onboard power supply, which are: +12 V, -12 V, +5 V, +3.3 V, VCore, and
the battery voltage are supervised. Two fan tachometer outputs can be measured using the
LM81’s FAN1 and FAN2 inputs.
The integrated MAX1617 temperature sensors monitor the CPU temperature and the ambient
temperature around the CPU to make sure that the system is operating at a safe temperature
level. If the temperature is too high, the sensors automatically reduce the CPU clock frequency,
depending on the mode chosen in the BIOS set.
2.4.7Serial EEPROM
A serial EEPROM is provided, organized into 4 blocks with 256 bytes per block (24LC08). This
EEPROM is connected to the I²C-bus provided by the ICH4.
Table 2-4: EEPROM Address Map
ADDRESSFUNCTION
1010000xbOnboard DDR SDRAM memory
1010001xbSODIMM DDR SDRAM memory
1010010xbReserved
1010011xbReserved
1010100xbVxWorks® parameter
1010101xbFree for user purposes
1010110xbFree for user purposes
1010111xbCMOS backup and board serial number
Note ...
It is strongly recommended that users access only the two free EEPROM
banks.
2.4.8BIOS FLASH (Firmware Hub)
For simple BIOS updating a standard onboard 1 MB Firmware Hub device is used.
The FWH stores both the system BIOS and video BIOS. It can be updated as new versions of
the BIOS become available. You may easily upgrade your BIOS using the Phoenix Phlash16
utility.
2.4.9User FLASH
For small flash extensions an additional 1 MB Firmware Hub flash memory is available.
2.4.10Dual BIOS
Dual BIOS means that there are two chips for the BIOS on the CP605 board (BIOS Flash and
the User Flash). One chip is intended to act as a backup in the event that the other one gets
corrupted. These chips are soldered on to the board.
If the primary BIOS is corrupted due to physical damage or a faulty flash upgrade, the solder
jumper J6 must be set; the system will switch over to the secondary chip and boot with default
settings.
Note ...
The Dual BIOS feature cannot be used if the second Flash chip is used for
VxWorks® bootup.
2.4.11Network Security Processor
The CP605 provides an optional network security processor from the company HIFN.
The HIFN 7951 network security processor is a high performance data encryption processor
designed for use in a variety of data communication applications. The device supports several
data compression, data encryption and data authentication algorithms.
The HIFN 1791 network processor has a PCI interface and a local SRAM memory.
2.5Board Interfaces
2.5.1General Purpose LED Output
The CP605 provides two software programmable GP LEDs. After reset, the default configuration for the two front LEDs is Overtemperature and Watchdog status. Additionally, if the TH LED
remains on during bootup, it indicates a power failure, and if the WD LED remains on during
bootup, it indicates that PCI reset is active. In this case, please check the power supply. If the
power supply appears to be functional and this LED remains on, please contact Kontron Support. The LED's can be configured via two onboard registers. For more information please see
Chapter 4.
Note ...
If the overtemperature LED flashes on and off at regular intervals it indicates
that the processor junction temperature has reached a level beyond which permanent silicon damage may occur. Upon assertion of Thermtrip, the processor
will shut off its internal clocks (thus halting program execution) in an attempt to
reduce the processor junction temperature.
Once activated, Thermtrip remains latched until a cold restart of the CP605 is
undertaken (all power off and then on again).
2.5.2Keyboard/Mouse Interface
The onboard keyboard controller is 8042 software compatible.
The keyboard and mouse port is routed to the CompactPCI rear I/O interface. There is no front
I/O connector available. To connect a keyboard a connector is available. The mouse port is
only available on the CompactPCI rear I/O interface.
The CP605 has a 5-pin male pinrow connector for the keyboard interface.
The following table indicates the pinout for the keyboard connector CON23.
Table 2-5: Keyboard Connector CON23 Pinout
1
PINNAMEFUNCTIONIN/OUT
1KDATAKeyboard dataIN/OUT
2------
3GNDGround--
4VCCVCC signal--
5KCLKKeyboard clockOUT
2.5.3USB Interfaces
The CP605 supports five USB 2.0 ports (two front I/O, one onboard interface and two on the
rear I/O). All five ports are high-speed, full-speed, and low-speed capable. High-speed USB 2.0
allows data transfers of up to 480 Mb/s - 40 times faster than a full-speed USB (USB 1.1).
One USB peripheral may be connected to each port. To connect more than five USB devices
an external hub is required.
The USB power supply is protected by a self-resettable 500 mA fuse on each channel
(CON7/CON8). Short circuit current 0.9 A per channel.
The 845GV chipset includes a highly integrated graphics accelerator delivering high performance 2D and 3D video capabilities. The internal graphics controller provides interfaces to a
standard progressive scan monitor.
Integrated 2D/3D Graphics:
•3D Setup and Render Engine
•High Quality Texture Engine
•3D Graphics Rasterization Enhancements
•Full 2D hardware acceleration
•Intel 845GV D.V.M. Technology graphics core
Intelligent Memory Management
•Integrated 350 MHz DAC
•Resolution up to 1920x1080 at 85 Hz and 2048x1536 at 60 Hz.
2.5.4.1Video Memory Usage
The 845GV chipset supports the new Dynamic Video Memory Technology (DVMT). This new
technology ensures the most efficient use of all available memory for maximum 3D graphics
performance. DVMT dynamically responds to application requirements allocating display and
texturing memory resources as required.
The operating system requires up to 1 MB of system memory to support legacy VGA. System
properties will display up to 1 MB less than physical system memory available to the operating
system.
The graphics driver for the Intel 845GV configuration will request up to 64 MB of memory from
the OS. By reallocating memory to the system, memory is freed up for other applications when
not needed by the graphics subsystem. Thus, efficient memory usage is ensured for optimal
graphics and system memory performance.
2.5.4.2Video Resolution
The 845GV has an integrated 350 MHz RAMDAC that can directly drive a progressive scan
analog monitor up to a resolution of 1920x1080 at 85 Hz and 2048x1536 at 60 Hz.
Table 2-8: Partial List of Display Modes Supported
Figure 2-4: Serial Connectors CON9 (COM1) and CON10 (COM2)
Two PC-compatible serial 9-pin D-sub ports are available, which are fully
compatible with the 16550 controller and include a complete set of handshaking and modem control signals, maskable interrupt generation and
data transfer of up to 460.8 kB/s.
6
1
Serial Ports COM1 and COM2 can be enabled/disabled under SW control. Selection can be made inside the BIOS or via the rear I/O configura-
9
5
tion register. The standard software configuration is front I/O.
The two COM interfaces may be configured as either RS-232, RS-422 or
RS-485 ports by setting the appropriate solder jumpers. The standard setting of the two COM ports envisages the RS-232 configuration.
RS-422 configuration:
The RS-422 interface uses two differential data lines RX and TX for communication (Full-Duplex)
RS-485 configuration:
The RS-485 interface uses one differential data line. It differs from the RS-422 mode in that it
provides the ability to transmit and receive over the same wire. The RTS signal is used to enable the RS-485 transmitter.
The following table indicates the pinout of the Serial Port Connectors CON9 (COM1) and
CON10 (COM2). The pinout of the 9-pin D-sub connectors depends on the configuration.
Table 2-10: Serial Port Connectors CON9 (COM1) and CON10 (COM2) Pinout
PIN
1DCD+RXDNC
RS-232
(Standard PC)
RS-422RS-485
2RXDNCNC
3TXD+TXD+TRXD
4DTRNCNC
5GNDGNDGND
6DSR-RXDNC
7RTSNCNC
8CTS-TXD-TRXD
9RINNCNC
2.5.6Serial Port Interfaces COM3 and COM4
Additionally, two PC-compatible serial ports with TTL signal level are available. These two
COM ports, which are fully compatible with the 16550 controller, include a complete set of
handshaking and modem control signals, maskable interrupt generation and data transfer. TheCOM3 and COM4 ports are only available on the CompactPCI rear I/O interface.
The CP605 is provided with an IEEE1284, ECP/EPP-compatible parallel I/O interface. The
parallel I/O interface is only available on the CompactPCI rear I/O.
2.5.8Floppy Drive Interface
The onboard floppy disk controller supports either 5.25 inch or 3.5 inch (1.44 or 2.88 MB) floppy
disks. The floppy disk port is only available on the CompactPCI rear I/O interface.
2.5.9Gigabit Ethernet
The CP605 board includes two 10Base-T/100Base-TX/1000Base-T Ethernet ports based on
the Intel 82540EM Gigabit Ethernet PCI Bus Controller. The Intel 82540EM Gigabit Ethernet
Controller architecture is optimized to deliver high performance with the lowest power consumption. The controller's architecture includes independent transmit and receive queues to
limit PCI bus traffic, and a PCI interface that maximizes the use of bursts for efficient bus usage.
The Boot from LAN feature is supported. For details please refer to Chapter 5.
Figure 2-5: Gigabit Ethernet Connectors CON6B and CON6C
8
CON6A
1
8
CON6B
1
8
CON6C
1
The Ethernet connectors are realized as RJ45 connectors. The interfaces provide automatic
detection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission.
Auto-wire switching for crossed cables is supported. The two Ethernet channels may be
configured via solder jumpers for the rear I/O PICMG 2.16 configuration or front I/O.
Note ...
If the Ethernet channel is configured for PICMG 2.16, the front panel Gigabit
connector will have no functionality.
The CON6B and CON6C connectors supply the 10Base-T, 100Base-TX and 1000Base-T
interfaces to the Ethernet controller. The following table indicates the pinout of these
connectors.
Table 2-11: Pinouts of CON6B and CON6C Based on the Implementation
I/O SIGNALI/O SIGNAL I/OSIGNALI/OSIGNAL I/O SIGNAL I/OSIGNAL
OTX+OTX+I/OBI_DA+1IRX+IRX+I/OBI_DB+
OTX-OTX-I/OBI_DA-2IRX-IRX-I/OBI_DB-
IRX+IRX+I/OBI_DB+3OTX+OTX+I/OBI_DA+
----I/OBI_DC+4----I/OBI_DD+
----I/OBI_DC-5----I/OBI_DD-
IRX-IRX-I/OBI_DB-6OTX-OTX-I/OBI_DA-
----I/OBI_DD+7----I/OBI_DC+
----I/OBI_DD-8----I/OBI_DC-
2.5.10Gigabit Ethernet LED Status
Green: ACT: This LED monitors network connection and activity. The LED lights up
when network packets are sent or received through the RJ45 port. When this LED is not
lit it means that either the computer is not sending or receiving network data or that the
cable connection is faulty.
Green: SPEED: This LED lights up to indicate a successful 1000Base-T connection.
When not lit the connection is operating at 100Base-TX or 10Base-T.
The CP605 board includes one 10Base-T/100Base-TX Ethernet port integrated within the
ICH4 chipset (82559 style).
The Boot from LAN feature is supported; for details please refer to section 5.5, BIOS Features
Setup, in chapter 5, CMOS Setup.
Figure 2-6: Fast Ethernet Connector CON6A
8
CON6A
1
CON6B
8
1
8
CON6C
1
The Ethernet connector is realized as an RJ45 connector. The interface provides automatic detection and switching between 10Base-T and 100Base-TX data transmission. The Ethernet
channel may be configured via the BIOS setting or the rear I/O Configuration Register for front
I/O or rear I/O. The standard software configuration is front I/O.
The CON6A connector supplies the 10Base-T/100Base-TX interfaces to the Ethernet
controller. The following table indicates the pinout of the RJ45 Connector CON6A.
Green: ACT: This LED monitors network connection and activity. The LED lights up
when network packets are sent or received through the RJ45 port. When this LED is not
lit it means that either the computer is not sending or receiving network data or that the
cable connection is faulty.
Green: SPEED: This LED lights up to indicate a successful 100Base-TX connection.
When not lit the connection is operating at 10Base-T.
2.5.12.1CompactFlash Socket
To enable flexible flash extension a CompactFlash (CF) type II socket, CON16, is available.
CF is a very small removable mass storage device. It provides true IDE functionality compatible
with the 16 bit ATA/ATAPI-4 interface. CF cards are also available for data storage using the
Microdrive hard disk.
The primary EIDE port is connected to the onboard CompactFlash socket.
The board supports both CF types (type I and type II). CompactFlash is available in both CF
type I and CF type II cards. The Microdrive is a CF type II card.
•Programmed I/O (PIO): CPU controls data transfer.
•8237-style DMA: DMA offloads the CPU, supporting transfer rates of up to 16 MB/sec.
•Ultra DMA: DMA protocol on IDE bus supporting host and target throttling and transfer
rates of up to 33 MB/sec.
•ATA-66: DMA protocol on IDE bus supporting host and target throttling and transfer rates
of up to 66 MB/sec. ATA-66 protocol is similar to Ultra DMA and is device driver
compatible.
•ATA-100: DMA protocol on IDE bus allows host and target throttling. The ICH4 ATA-100
logic can achieve read transfer rates of up to 100 MB/sec and write transfer rates up to
88 MB/sec.
Figure 2-8: EIDE Interface Connectors CON12 and CON19
CON12
44
43
21
CON19
12
39
40
There are two independent EIDE ports available. The primary port is connected to the optional
44-pin, 2-row male connector, CON12, and to the onboard CompactFlash socket, CON16. The
secondary EIDE interface is a 40-pin, 2-row male connector, CON19, AT standard interface for
an EIDE hard disk. The secondary port is also connected to the CompactPCI rear I/O interface.
If CON19 is connected to an EIDE device, it is not allowed to connect an EIDE device to the
REAR I/O connector CON7 at the same time, and vice versa, if an EIDE device is connected
to the REAR I/O connector CON7, CON 19 must not be connected to an EIDE device.
Each EIDE interface provides support for two devices (one master and one slave) and the two
EIDE interfaces together, therefore, support a maximum of 4 devices. All hard disks can be
used in cylinder head sector (CHS) mode with the BIOS also supporting the logical block
addressing (LBA48) mode. LBA48 supports hard disks with a capacity greater than 137 GB.
ATA-66 and ATA-100 are faster timings and require a specialized cable which
has additional grounding wires to reduce reflections, noise, and inductive
coupling. This cable will also support all legacy IDE drives.
The blue end of the ATA-100 cable must be connected to the motherboard,
the gray connector to the UltraDMA/100 slave device and the black connector
to the UltraDMA/100 master device.
2.5.13.1CON12 — ATA 44-Pin Connector
A 2.5” hard disk or Flash disk may be mounted directly onto the CP605 board using the optional
44-pin connector CON12.
The following table sets out the pinout of the CON19 connector, giving the corresponding signal
names. The maximum length of cable that may be used is 35 cm.
Table 2-15: Pinout of the ATA 40-pin Connector CON19
The I/O extension connector provides cost-effective, flexible configuration options. To provide
flexible configuration of additional low speed PC devices, e.g. Super I/O, IPMI or CAN
controller, the LPC port is connected to the I/O extension connector. The I/O extension
interface contains all the signals necessary to connect up to two LPC devices.
For flexible and easy configuration one onboard PMC socket is available. The Jn1 and Jn2 connectors provide the signals for the 32-bit PCI Bus. The 64-bit interface for the PMC interface is
not implemented. User defined I/O signals are supported (Jn4) and are connected to the CompactPCI rear I/O connector J5.
This interface has been designed to comply with the IEEEP1386.1 specification which defines
a PCI electrical interface for the CMC (Common Mezzanine Card) form factor. The CP605 provides a 5V PMC PCI signaling environment.
Note ...
The PMC rear I/O signals from CON21 are routed to CompactPCI
connector J5, whose pinout is described later in this chapter.
The CP605 supports a flexibly configurable, hot swap CompactPCI interface. In the System
Master slot the bridge is in the transparent mode and in the peripheral slot the CompactPCI
interface is isolated so that it cannot communicate with the CompactPCI bus. This mode is
known as the "passive mode".
2.5.17.1System Master Configuration
In a system slot, the CP605 can communicate with all other CompactPCI boards through a
64-bit, 33 MHz, transparent, PCI-to-PCI bridge from Intel, the 21154.
The 21154 bridge supports up to seven CompactPCI loads through a passive backplane.
The 21154 is fully compliant with the PCI Local Bus Specification Rev. 2.1. The 64-bit interface
interoperates transparently with either 64-bit or 32-bit devices.
In a peripheral slot, the board receives power but does not communicate on the CompactPCI
bus; all CompactPCI signals are isolated.
In this configuration the communication is achieved via the two Gigabit Ethernet ports as defined in the PICMG 2.16 specification. In the passive mode the board may be hot-swapped.
2.5.17.3Packet Switching Backplane (PICMG 2.16)
The CP605 supports a dual Gigabit Ethernet link port (Node) on the J3 connector in accordance with the CompactPCI Packet Switching Backplane Specification PICMG 2.16, Version
1.0. The two nodes are connected in the chassis via the CompactPCI Packet Switching backplane to the Fabric slots "A" and "B".
The PICMG 2.16 feature can be used in the system slot and in the peripheral slot.
2.5.17.4Hot Swap Support
To ensure that a board may be removed and replaced in a working bus without disturbing the
system it requires the following additional features.
•Power ramping
•Precharge
•Hot swap control and status register bits
•Automatic interrupt generation whenever a board is about to be removed or replaced
•An LED to indicate that the board may be safely removed
2.5.17.5Power Ramping
On the CP605, a special hot swap controller is used to ramp up the onboard supply voltage.
This is done to avoid transients on the +3.3V, +5V, +12V and -12V power supplies from the hot
swap system. When the power supply is stable, the hot swap controller generates an onboard
reset to put the board into a definite state.
Precharge is provided on the CP605 by a resistor on each signal line (PCI bus), connected to
a +1V reference voltage. If the board is configured in the System Master configuration the reference voltage is disabled.
2.5.17.7Handle Switch
The CP605 can be delivered with or without an IPMI controller. In both cases a microswitch is
situated in the extractor handle and routed to CON13 on the board.
If the CP605 does not have an IPMI controller integrated, a local interrupt produced by the onboard logic is generated when the extractor handle is opened. In addition, the status of the microswitch can be read in the I/O Status 2 Register, table 4-23.
If the CP605 does have an IPMI controller integrated, an IPMI event is initiated when the extractor handle is opened or closed. In addition, the status of the microswitch can be read either
in the I/O Status 2 Register, table 4-23 or via the IPMI controller.
2.5.17.8ENUM# Interrupt
The onboard logic generates a low active interrupt signal to indicate that the board is about to
be extracted from the system or inserted into the system. This interrupt is only generated in the
peripheral master configuration. In System Master configuration the ENUM signal is an input.
2.5.17.9Blue LED
On the CP605 without IPMI controller, a blue LED can be switched on or off by software. It may
be used, for example, to indicate that the shutdown process is finished and the board is ready
for extraction. The blue LED may also be used for general purposes. For information concerning switching on and off the blue LED, refer to table 4-28, LED Control Register.
On the CP605 with IPMI controller, the blue LED can be switched on and off only by the IPMI
controller. The blue LED cannot be used for general purposes.
The complete CompactPCI connector configuration comprises five
connectors named J1 to J5. Their functions are as follows:
•J1/J2: 64-bit CompactPCI interface with PCI bus signals, arbitration, clock and power.
•J3 and J5 has rear I/O interface functionality.
•J4 only has optional rear I/O interface functionality.
The CP605 is designed for a CompactPCI bus architecture. The CompactPCI standard is electrically identical to the PCI local bus. However, these systems are enhanced to operate in rugged industrial
environments and to support multiple slots.
2.5.18.1CompactPCI Connector Keying
CompactPCI connectors support guide lugs to ensure a correct polarized mating. A proper mating is further assured by the use of color
coded keys for 3.3V and 5V operation.
Color coded keys prevent inadvertent installation of a 5V peripheral
board into a 3.3V slot. The CP605 board is a 5V version. Backplane
connectors are always keyed according to the signaling (VIO) level.
Coding key colors are defined as follows:
Table 2-18: Coding Key Colors
22
J5 (CON5)
1
25
J4 (CON4)
1
19
J3 (CON3)
SIGNALING VOLTAGEKEY COLOR
3.3VCadmium Yellow
5VBrilliant Blue
Universal board (5V and 3.3V)None
To prevent plugging a 5V CP605 version into a 3.3V VI/O backplane
slot, a blue key is installed in J1.
To prevent plugging the CP605 into an H.110 backplane slot, a brown
key is installed in J4.
The CP605 is provided with two 2 mm x 2 mm pitch female CompactPCI bus connectors, J1
and J2. The following table indicates the pinout of these connectors.
Table 2-19: CompactPCI Bus Connector J1 (CON1) System Slot Pinout
The CP605 conducts all I/O signals through the rear I/O connectors J3, J4 and J5. The CP605
board provides optional rear I/O connectivity for peripherals for special compact systems. All
standard PC interfaces are implemented and assigned to the front panel and to the rear I/O
connectors J3, J4 and J5 (CON3, CON4 and CON5).
When the rear I/O module is used, the signals of some of the main board/front panel connectors
are routed to the module interface. Thus the rear I/O module makes it much easier to remove
the CPU in the rack as there is practically no cabling on the CPU board.
For the system rear I/O feature a special backplane is necessary. The CP605 with rear I/O is
compatible with all standard 6U CompactPCI passive backplanes with rear I/O support on the
system slot.
The CP605 conducts all I/O signals through the rear I/O connectors J3, J4 and J5.
The following tables indicates the pinouts of the J3-J5 connectors and their signal descriptions.
Rear I/O interfaces are only available on the rear I/O version of the board.
Ethernet Interfaces
The Fast Ethernet interface is available on the front panel at CON6A and on the rear I/O interface.
The combination of both front and rear I/O is not supported. The Fast Ethernet channel is decoupled, but enabled separately. It is not possible to operate both the rear and front I/O at the
same time. Switching over from front to rear I/O or vice versa is effected under BIOS control
without the need to plug/unplug Ethernet cables.
Gigabit Ethernet signals are available on the front panel connector and on the rear I/O interface
(PICMG 2.16 pinout). Configuration of the Gigabit Ethernet ports for rear I/O requires the installation of zero ohm resistors on the board in order to connect the signals to the J3 connector.
VGA CRT Interface
The VGA signals are available on both rear I/O and front I/O. In this configuration both interfaces are active. The 75 ohm termination resistor for the red, green and blue video signals are
equipped on the CP605
To enable the rear I/O port, the installation of zero ohm resistors is necessary.
Note ...
Both VGA ports are electrically identical and not separated. Do not connect
devices at both connectors (front I/O and rear I/O) at the same time.
Serial Interfaces COM1 and COM2
Only one interface may be used (rear I/O or front I/O). If the rear I/O interface is enabled, the
RS-232, RS-485, RS-422 drivers for the COM1 and COM2 port on the front I/O must be disabled. The configuration can be accomplished via the BIOS.
Serial Interfaces COM3 and COM4
The serial interfaces COM3 and COM4 are only available via the rear I/O.
Parallel I/O Interface
The Parallel I/O Interface is only available via the rear I/O. In order to use the Parallel I/O Interface as LPT interface, additional termination resistors (pull-up resistors) are required.
Keyboard/Mouse Interface
The keyboard interface is available onboard and via the rear I/O. The combination of the onboard and the rear I/O is not supported. The mouse interface is only available via the rear I/O.
USB Interface
The two USB 1.1 interfaces are available only via the rear I/O.
Secondary EIDE Interface
Only one EIDE connector may be used at any one time through the same port; connecting both
EIDE devices to the CP605 baseboard and the rear I/O simultaneously will result in malfunction
and data loss.
The CP605 has been designed to support the "Intelligent Platform Management Interface" (IPMI) subsystem which is another step in providing high availability platforms. Intelligent Platform
Management means monitoring the health of the entire system beyond the confines of the
board itself, so that the status of the complete system is available to be used, for example, for
control and intervention purposes. A range of variables is monitored on every board, to provide
information on the system status, e.g. voltages, temperature, powergood signals, reset signals
etc. Additionally, the IPMI Baseboard controller can intervene, regulating the operating status
of the system by controlling fans, shutting down systems and generating alarm signals as and
when fault conditions occur. These fault conditions are simultaneously logged in non-volatile
memory for analysis and for fault recovery. IPMI also defines a protocol (software stack) for exchanging the status messages of the board, so that "IPMI ready" boards/systems from different
suppliers can be monitored. In addition, a clear interface (registers, addresses etc.) is defined
for guaranteeing that System Management software can work with every compliant IPMI hardware.
The electrical interconnection between IPMI capable boards is an I²C interface (IPMB). On
CompactPCI systems, this interface is provided on IPMI prepared backplanes and guarantees
the data path between the boards.
The devices which handle the measurements and the protocol stack are microcontrollers which
are named Baseboard Management Controller (BMC) and Peripheral Management Controller
(PM) depending on their position in a CompactPCI backplane. The IPMI microcontroller which
is on the System Master board in a CompactPCI system is called BMC and the IPMI controller
which is on a Peripheral board is named PM.
The interface between the system controller CPU’s System Management software and the
BaseBoard Management Controller can be realized in two different ways, a keyboard controller
style interface (KCS) or a block transfer interface (BT) which can be found in the System Master’s I/O space.
On the CP605, the IPMI functionality is realized using the ZIRCON-Lite controller from QLogic,
which is an ARM7TDMI core-based IPMI controller. Due to the fact that this controller can act
as BMC and as PM on all versions of the CP605, the same controller can be used. All the information collected by the ZIRCON-Lite is then accessible by software through a keyboard-style Interface (see IPMI-Intelligent Platform Management Interface Specification V.1.0
for more information) whose address space is available in the I/O space of the Intel CPU’s address map, or via the IPMB-Bus.
2.6.3Measurement of Onboard Voltages
On the CP605 all voltages are monitored by the ZIRCON-Lite. This means 5V, 3.3V, 2.5V,
VCORE, VIO, 12V and -12V.
2.6.4Measurement of Temperatures
An onboard sensor measures the temperature in the vicinity of the CPU (positioned below the
heat sink).
2.6.5Fan Control
Four Tacho inputs and two PWM outputs are routed to the rear I/O connector. These make it
possible to control the fan speed to regulate system cooling.
2.6.6Data Repositories
All the data gathered by the BMC is stored in a non-volatile memory providing the possibility to
obtain information about working conditions and failure situations.
The CP605 has been designed for easy installation. However, the following standard precautions, installation procedures, and general information must be observed to ensure proper installation and to preclude damage to the board, other system components, or injury to
personnel.
3.1Safety Requirements
The following safety precautions must be observed when installing or operating the CP605.
Kontron assumes no responsibility for any damage resulting from failure to comply with these
requirements.
Warning!
Due care should be exercised when handling the board due to the fact that the
heat sink can get very hot. Do not touch the heat sink when installing or
removing the board.
In addition, the board should not be placed on any surface or in any form of
storage container until such time as the board and heat sink have cooled down
to room temperature.
Caution!
If your board type is not specifically qualified as being hot swap capable,
switch off the CompactPCI system power before installing the board in a free
CompactPCI slot. Failure to do so could endanger your life or health and may
damage your board or system.
Note ...
Certain CompactPCI boards require bus master and/or rear I/O capability. If
you are in doubt whether such features are required for the board you intend
to install, please check your specific board and/or system documentation to
make sure that your system is provided with an appropriate free slot in which
to insert the board.
ESD Equipment!
This CompactPCI board contains electrostatically sensitive devices. Please
observe the necessary precautions to avoid damage to your board:
•Discharge your clothing before touching the assembly. Tools must be discharged before use.
•Do not touch components, connector pins or traces.
•If working at an anti-static workbench with professional discharging
equipment, please do not omit to use it.
The following procedures are applicable only for the initial installation of the CP605 in a system.
Procedures for standard removal and hot swap operations are found in their respective chapters.
To perform an initial installation of the CP605 in a system proceed as follows:
1. Ensure that the safety requirements indicated Chapter 3.1 are observed.
Warning!
Failure to comply with the instruction below may cause damage to the
board or result in improper system operation.
2. Ensure that the board is properly configured for operation in accordance with application
requirements before installing. For information regarding the configuration of the CP605
refer to Chapter 4. For the installation of CP605 specific peripheral devices and rear I/O
devices refer to the appropriate chapters in Chapter 3.
Warning!
Care must be taken when applying the procedures below to ensure that
neither the CP605 nor other system boards are physically damaged by
the application of these procedures.
3. To install the CP605 perform the following:
1. Ensure that no power is applied to the system before proceeding.
Warning!
When performing the next step, DO NOT push the board into the backplane connectors. Use the ejector handles to seat the board into the
backplane connectors.
2. Carefully insert the board into the slot designated by the application requirements for
the board until it makes contact with the backplane connectors.
3. Using both ejector handles, engage the board with the backplane. When the ejector
handles are locked, the board is engaged.
4. Fasten the two front panel retaining screws.
5. Connect all external interfacing cables to the board as required.
6. Ensure that the board and all required interfacing cables are properly secured.
4. The CP605 is now ready for operation. For operation of the CP605, refer to appropriate
CP605 specific software, application, and system documentation.
1. Ensure that the safety requirements indicated in Chapter 3.1 are observed. Particular attention must be paid to the warning regarding the heat sink!
Warning!
Care must be taken when applying the procedures below to ensure that
neither the CP605 nor system boards are physically damaged by the
application of these procedures.
2. Ensure that no power is applied to the system before proceeding.
3. Disconnect any interfacing cables that may be connected to the board.
4. Unscrew the front panel retaining screws.
Warning!
Due care should be exercised when handling the board due to the fact that
the heat sink can get very hot. Do not touch the heat sink when changing
the board.
5. Disengage the board from the backplane by first unlocking the board ejection handles
and then by pressing the handles as required until the board is disengaged.
6. After disengaging the board from the backplane, pull the board out of the slot.
7. Dispose of the board as required.
3.4Hot Swap Procedures
The CP605 is designed for hot swap operation. When installed in the system slot it is capable
of supporting peripheral board hot swapping. When installed in a peripheral slot, its hot swap
capabilities depend on the type of backplane in use and the system controller’s capabilities.
The reason for this being that communications with the system controller requires either front
panel Ethernet I/O or use of a packet switching backplane. In any event, hot swap is also a
function of the application running on the CP605.
3.4.1System Master Hot Swap
Hot swapping of the CP605 itself when used as the system controller is possible, but will result
in any event in a cold start of the CP605 and consequently a reinitialization of all peripheral
boards. Exactly what transpires in such a situation is a function of the application and is not
addressed in this manual. The user must refer to appropriate application documentation for applicable procedures for this case. In any event, the safety requirements above must be observed.
This procedure assumes that the board to be hot swapped has undergone an initial board installation and is already installed in an operating system, and that the system supports hot
swapping of the board.
To hot swap the CP605 proceed as follows:
1. Ensure that the safety requirements indicated in Chapter 3.1 are observed. Particular attention must be paid to the warning regarding the heat sink!
Warning!
Care must be taken when applying the procedures below to ensure that
neither the CP605 nor other system boards are physically damaged by
the application of these procedures.
2. Unlock both board ejection handles ensuring that the bottom handle has activated the hot
swap switch (this occurs with a very small amount of movement of the handle).
Note ...
What transpires at this time is a function of the application. If hot swap is
supported by the application, then the blue HS LED should light up after a
short time period. This indicates that the system has recognized that the
CP605 is to be hot swapped and now indicates to the operator that hot
swapping of the CP605 may proceed.
If the blue HS LED does not light up after a short time period, either the
system does not support hot swap or a malfunction has occurred. In this
event, the application is responsible for handling this situation and must
provide the operator with appropriate guidance to remedy the situation.
3. After approximately 1 to 15 seconds, the blue HS LED should light up. If the LED lights
up, proceed with the next step of this procedure. If the LED does not light up, refer to appropriate application documentation for further action.
4. Disconnect any interfacing cables that may be connected to the board.
5. Unscrew the front panel retaining screws.
Warning!
Due care should be exercised when handling the board due to the fact that
the heat sink can get very hot. Do not touch the heat sink when changing
the board.
6. Using the ejector handles, disengage the board from the backplane and carefully remove
it from the system.
7. Dispose of the “old” board as required observing the safety requirements indicated in
Chapter 3.1.
When performing the next step, DO NOT push the board into the backplane connectors. Use the ejector handles to seat the board into the backplane connectors.
9. Carefully insert the “new” board into the “old” board slot until it makes contact with the
backplane connectors.
10. Using both ejector handles, engage the board with the backplane. When the ejector handles are locked, the board is engaged.
11. Fasten the front panel retaining screws.
12. Connect all required interfacing cables to the board. Hot swap of the CP605 is now complete.
3.5Installation of CP605 Peripheral Devices
The CP605 is designed to accommodate a variety of peripheral devices whose installation varies considerably. The following chapters provide information regarding installation aspects and
not detailed procedures.
3.5.1CompactFlash Installation
The CompactFlash socket supports all available CompactFlash ATA cards type I and type II
with 3.3V.
Note ...
The CP605 does not support removal and reinsertion of the CompactFlash
storage card while the board is in a powered-up state. Connecting the CompactFlash cards while the power is on, which is known as "hot plugging", may
damage your system.
3.5.2USB Device Installation
The CP605 supports all USB Plug & Play computer peripherals (e.g. keyboard, mouse, printer,
etc.).
Note ...
All USB devices may be connected or removed while the host or other
peripherals are powered up.
3.5.3Rear I/O Device Installation
To ensure proper functioning of the rear I/O serial interfaces, the drivers for the COM1 and
COM2 ports must be disabled via software.
Using the Fast Ethernet port on the Rear I/O the interface can be re-routed via a BIOS software
switch.
To ensure proper functioning of the rear I/O VGA interface and the Gigabit Ethernet ports, the
solder jumpers on the CP605 must be configured for the rear I/O. See Chapter 4 for configuration details.
For physical installation of rear I/O devices, refer to the documentation provided with the device
itself.
3.5.4Battery Replacement
The lithium battery must be replaced with an identical battery or a battery type recommended
by the manufacturer. Suitable batteries include the VARTA CR2025 and PANASONIC BR2020
Note ...
Care must be taken to ensure that the battery is correctly replaced.
The battery should be replaced only with an identical or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the manufacturer’s instructions.
The typical life expectancy of a 170 mAh battery (VARTA CR2025) is 5 - 6
years with an average on-time of 8 hours per working day at an operating
temperature of 30°C. However, this typical value varies considerably because
the life expectancy is dependent on the operating temperature and the
standby time (shutdown time) of the system in which it operates.
To ensure that the lifetime of the battery has not been exceeded it is
recommended to exchange the battery after 4 - 5 years.
3.5.5Hard Disk Installation
The following information pertains to hard disks which may be connected to the CP605 via normal cabling. To install a hard disk, it is necessary to perform the following operations in the given order:
1. Install the hardware.
Warning!
The incorrect connection of power or data cables may damage your hard disk
unit and/or CP605 board.
ATA-66 and ATA-100 are faster timings and require a specialized cable which
has additional grounding wires to reduce reflections, noise, and inductive
coupling. This cable will also support all legacy IDE drives.
The blue end of the ATA-100 cable must connect to the motherboard, the gray
connector to the UltraDMA/100 slave device, and the black connector to the
UltraDMA/100 master device.
Some symptoms of incorrectly installed HDDs are:
• Hard disk drives are not auto-detected: may be a Master / Slave problem or a
bad IDE cable. Contact your vendor.
• Hard Disk Drive Fail message at bootup: may be a bad cable or lack of power
going to the drive.
• No video on bootup: usually means the cable is installed backwards.
• Hard drive lights are constantly on: usually means bad IDE cable or defective
drives / motherboard. Try another HDD.
• Hard drives do not power up: check power cables and cabling. May also
result from a bad power supply or IDE drive.
2. Initialize the software necessary to run the chosen operating system.
3.6Software Installation
The installation of the Ethernet and all other onboard peripheral drivers is described in detail in
the relevant Driver Kit files.
Installation of an operating system is a function of the OS software and is not addressed in this
manual. Refer to appropriate OS software documentation for installation.
Note ...
Users working with pre-configured operating system installation images for
Plug and Play compliant operating systems, for example Windows® 95/98/ME,
Windows® 2000, Windows® XP, Windows® XP Embedded, must take into consideration that the stepping and revision ID of the chipset and/or other onboard
PCI devices may change. Thus, a re-configuration of the operating system installation image deployed for a previous chipset stepping or revision ID is in
most cases required. The corresponding operating system will detect new devices according to the Plug and Play configuration rules.
The CP605 supports all Intel Pentium 4 and Mobile Pentium 4 Processor-M processors. Due
to the different core voltages of the two processors the onboard DC/DC converter must be configured via jumper J8.
Table 4-1: Processor Configuration
J8PROCESSOR TYPE
OpenPentium 4 support
ClosedPentium 4-M support
Note ...
If the jumper setting is incorrect, the board will not function.
4.1.2CompactFlash Configuration
Table 4-2: CompactFlash Configuration
J100 or R72DESCRIPTION
ClosedConfigured for slave
OpenConfigured for master
The default setting is indicated by using italic bold.
4.1.3Dual BIOS Configuration
Dual BIOS means that there are two chips for the BIOS on the CP605 board (BIOS Flash and
the User Flash). One chip is intended to provide a backup in the event that the other gets corrupted. These chips are soldered to the board.
If the primary BIOS is corrupted due to physical damage or a faulty flash upgrade, the solder
jumper J6 should be set and the system switched over to the secondary chip and booted with
default settings.
The default setting is indicated by using italic bold.
Note ...
The Dual BIOS feature cannot be used if the second Flash chip is used for
booting VxWorks®.
4.1.4Clearing BIOS CMOS Setup
If the system does not boot (due to, for example, the wrong BIOS configuration or incorrect
password setting) the CMOS setting may be cleared using jumper J5.
Procedure for clearing CMOS setting:
The system is booted with the jumper in the new, closed position, then powered down again.
The jumper is reset back to the normal position, then the system is rebooted.
Table 4-4: Clearing BIOS CMOS Setup
J5DESCRIPTION
OpenNormal boot using the CMOS settings
ClosedClear the CMOS settings and use the default values
The default setting is indicated by using italic bold.
4.1.5Shorting Chassis GND (Shield) to Logic GND
The front panel and front panel connectors are isolated to the logic ground.
To enable the connection between the chassis GND and logic GND the capacitors must be
exchanged with zero ohm resistors.
Table 4-5: Shorting Chassis GND (Shield) to Logic GND
CAPACITORSETTINGDESCRIPTION
C103, C104, C107,
C114
Closed 470pF 2KV capacitors
Closed zero ohm resistorsConnectors are connected to logic GND and chassis GND
The default setting is indicated by using italic bold.
Connectors are isolated to logic GND with four 470pF
2KV capacitors
The VGA CRT signals are available on the rear I/O and on the front I/O. To configure the VGA
CRT port for rear I/O requires the installation of zero Ohm resistors on the board to connect the
signals to the rear I/O connector J3.
Table 4-6: VGA-CRT Jumper Setting
RESISTORS R303, R310, R324DESCRIPTION
OpenOnly front I/O
ClosedFront I/O and rear I/O
The default setting is indicated by using italic bold.
Note ...
Both VGA ports are electrically identical and not separated. Do not connect
devices at both connectors (front I/O and rear I/O) at the same time.
4.1.7PICMG 2.16 Rear I/O Configuration
The Gigabit Ethernet signals are available on the rear I/O and the front I/O. To configure the
two Ethernet ports for rear I/O requires the installation of zero Ohm resistors on the board to
connect the signals to the rear I/O connector.
4.1.7.1PIGMG 2.16 Rear I/O Configuration for Port 1
Table 4-7: PICMG 2.16 Rear I/O Configuration for Port 1
CONFIGURATIONFRONT I/OREAR I/O
R95, R106
R123, R133
R145, R154
R164, R172
R96, R107
R124, R134
R146, R155
R173, R177
Note ...
ClosedOpen
OpenClosed
The simultaneous operation of the Gigabit Ethernet Port 1 via the front and rear
I/O ports is not supported.
4.1.7.2PICMG 2.16 Rear I/O Configuration for Port 2
Table 4-8: PICMG 2.16 Rear I/O Configuration for Port 2
CONFIGURATIONFRONT I/OREAR I/O
R91, R103
R121, R130
R142, R152
R163, R170
R92, R105
R122, R131
R143, R153
R171, R176
ClosedOpen
OpenClosed
Note ...
The simultaneous operation of the Gigabit Ethernet Port 2 via the front and rear
I/O ports is not supported.
4.1.8Serial Port Jumper and Resistor Setting
4.1.8.1COM1 Jumper and Resistor Setting
The serial interfaces CON9 (COM1) and CON11 (COM2) on the CP605 may be configured for
either RS-232, RS-422 or RS-485 by setting solder jumpers.
Table 4-9:Resistor Setting to Configure COM1
ResistorRS-232RS-422RS-485
R137OpenClosedClosed
R126OpenOpenClosed
R108ClosedClosedOpen
R149OpenClosedOpen
The default setting is indicated by using italic bold.
Note ...
The serial port may be disabled by the BIOS.
RS-422 and RS-485 COM1 Termination
When the CP605 is using the onboard RS-485 interface and is the last device on the RS-422
or RS-485 bus, then the RS-422 or RS-485 interface must provide termination resistance. The
purpose of jumpers J1 and J2 is to enable this line termination resistor (120 R).
The default setting is indicated by using italic bold.
Table 4-10: Jumper Setting for RS-422 RXD Termination (COM1)
TERMINATIONJ2
ONClosed
OFFOpen
Table 4-11: Jumper Setting for RS-422 TXD and RS-485 Termination (COM1)
TERMINATIONJ1
ONClosed
OFFOpen
The default setting is indicated by using italic bold.
4.1.8.2COM2 Jumper and Resistor Setting
Table 4-12: Resistor Setting to Configure COM2
ResistorRS-232RS-422RS-485
R128OpenClosedClosed
R167OpenOpenClosed
R168ClosedClosedOpen
R115OpenClosedOpen
The default setting is indicated by using italic bold.
RS-422 and RS-485 COM2 Termination
When the CP605 is using the onboard RS-485 interface and is the last device on the RS-422
or RS-485 bus, then the RS-422 or RS-485 interface must provide termination resistance. The
purpose of jumpers J3 and J4 is to enable this line termination resistor (120 R).
Table 4-13: Jumper Setting for RS-422 RXD Termination (COM2)
TERMINATIONJ4
ONClosed
OFFOpen
The default setting is indicated by using italic bold.
Table 4-14: Jumper Setting for RS-422 TXD and RS-485 Termination (COM2)
TERMINATIONJ3
ONClosed
OFFOpen
The default setting is indicated by using italic bold.