Kontron CP6004-SA User Manual

» User Guide «
CP6004-SA
6U CompactPCI Processor Board based on
the 3
rd
Generation Intel® Core™ i7/i5 Processor with
Doc. ID: 1052-8529, Rev. 2.0
February 1, 2013
D R A F T — F O R I N T E R N A L U S E O N L Y
If it’s embedded, it’s Kontron.
Preface CP6004-SA

Revision History

Publication Title:
Doc. ID: 1052-8529
Rev. Brief Description of Changes Date of Issue
1.0 Initial issue 20-Sep-2012
2.0 General update, removed information regarding the aluminum heat sink
CP6004-SA: 6U CompactPCI Processor Board based on the 3rd Genera­tion Intel® Core™ i7/i5 Processor with the Intel® QM77 Express Chipset
1-Feb-2013

Imprint

Kontron Europe GmbH may be contacted via the following:
MAILING ADDRESS TELEPHONE AND E-MAIL
Kontron Europe GmbH +49 (0) 800-SALESKONTRON Sudetenstraße 7 sales@kontron.com D - 87600 Kaufbeuren Germany
For further information about other Kontron products, please visit our Internet website: www.kontron.com.

Disclaimer

Copyright © 2013 Kontron AG. All rights reserve d. All data is for information purposes only and
D R A F T — F O R I N T E R N A L U S E O N L Y
not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own­ers and are recognized. Specifications are subject to change without notice.
Page ii ID 1052-8529, Rev. 2.0
CP6004-SA Preface

Table of Contents

Revision History .........................................................................................................ii
Imprint ........................................................................................................................ii
Disclaimer ..................................................................................................................ii
Table of Contents ......................................................................................................iii
List of Tables .............................................................................................................ix
List of Figures ...........................................................................................................xi
Proprietary Note ......................................................................................................xiii
Trademarks .............................................................................................................xiii
Environmental Protection Statement .......................................................................xiii
Explanation of Symbols ..........................................................................................xiv
For Your Safety ........................................................................................................xv
High Voltage Safety Instructions ..........................................................................xv
Special Handling and Unpacking Instructions .....................................................xv
General Instructions on Usage ...............................................................................xvi
Two Year Warranty .................................................................................................xvii
1. Introduction ............................................................................. 1 - 3
1.1 Board Overview .......................................................................................1 - 3
1.2 Board-Specific Information ......................................................................1 - 4
1.3 System Expansion Capabilities ...............................................................1 - 5
1.3.1 PMC Module ...................................................................................1 - 5
1.3.2 XMC Module ...................................................................................1 - 5
1.3.3 CP6004-SA-MK2.5SATA Assembly Kit ...........................................1 - 5
1.3.4 SATA Flash Module ........................................................................1 - 5
1.3.5 Rear I/O Module .............................................................................1 - 5
1.4 Board Diagrams ......................................................................................1 - 5
1.4.1 Functional Block Diagram ...............................................................1 - 6
1.4.2 Front Panel .....................................................................................1 - 7
1.4.3 Board Layout ..................................................................................1 - 8
1.5 Technical Specification ..........................................................................1 - 10
1.6 Standards ..............................................................................................1 - 16
1.7 Related Publications .............................................................................1 - 17
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ID 1052-8529, Rev. 2.0 Page iii
Preface CP6004-SA
2. Functional Description ............................................................2 - 3
2.1 Processor .................................................................................................2 - 3
2.2 Memory ....................................................................................................2 - 4
2.3 Intel® QM77 Express Chipset .................................................................2 - 4
2.4 Timer ........................................................................................................2 - 5
2.5 Watchdog Timer ......................................................................................2 - 5
2.6 Battery .....................................................................................................2 - 5
2.7 Reset .......................................................................................................2 - 5
2.8 Flash Memory ..........................................................................................2 - 6
2.8.1 SPI Boot Flash for uEFI BIOS .........................................................2 - 6
2.8.2 SATA Flash Module (Optional) ........................................................2 - 6
2.9 Trusted Platform Module 1.2 (On Request) .............................................2 - 6
2.10 Board Interfaces ......................................................................................2 - 7
2.10.1 Front Panel LEDs ............................................................................2 - 7
2.10.1.1 IPMI and Hot Swap LEDs .......................................................2 - 7
2.10.1.2 Watchdog and Temperature Status LEDs ...............................2 - 8
2.10.1.3 General Purpose LEDs ...........................................................2 - 9
2.10.2 DIP Switches SW1, SW2 and SW3 ..............................................2 - 11
2.10.3 USB Interfaces ..............................................................................2 - 12
2.10.3.1 USB Connectors J6 and J7 ..................................................2 - 12
2.10.4 Integrated Graphics Controller ......................................................2 - 12
2.10.4.1 Graphics Memory Usage ......................................................2 - 12
2.10.4.2 Analog VGA Connector ........................................................2 - 13
2.10.5 COM Ports .....................................................................................2 - 14
2.10.6 Gigabit Ethernet ............................................................................2 - 15
2.10.7 SATA Interface ..............................................................................2 - 16
2.10.7.1 SAT A Connector J14 ............................................................2 - 16
2.10.8 PMC Interface ...............................................................................2 - 17
2.10.8.1 PMC Connectors J21, J22, J23 and J24 Pinout ...................2 - 19
2.10.9 XMC Interface ...............................................................................2 - 21
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2.10.10Debug Interface .............................................................................2 - 22
2.10.11 CompactPCI Interface ...................................................................2 - 22
2.10.11.1 Board Functionality when Installed in System Slot ...............2 - 22
2.10.11.2 Board Functionality when Installed in Peripheral Slot ...........2 - 23
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CP6004-SA Preface
2.10.11.3 Packet Switching Backplane (PICMG 2.16) .........................2 - 23
2.10.11.4 Hot Swap Support ................................................................2 - 23
2.10.11.5 Power Ramping ....................................................................2 - 23
2.10.11.6 Precharge .............................................................................2 - 23
2.10.11.7 Handle Switch ......................................................................2 - 23
2.10.11.8 ENUM# Interrupt ..................................................................2 - 23
2.10.11.9 Hot Swap LED ......................................................................2 - 23
2.10.12 CompactPCI Bus Connector .........................................................2 - 24
2.10.12.1 CompactPCI Connector Keying ...........................................2 - 24
2.10.12.2 CompactPCI Connectors J1 and J2 Pinout ..........................2 - 25
2.10.12.3 CompactPCI Rear I/O Connectors J3-J5 and Pinout ...........2 - 29
3. Installation ............................................................................... 3 - 3
3.1 Safety Requirements ...............................................................................3 - 3
3.2 CP6004-SA Initial Installation Procedures ..............................................3 - 4
3.3 Standard Removal Procedures ...............................................................3 - 5
3.4 Hot Swap Procedures ............................................................................. 3 - 6
3.4.1 System Master Hot Swap ...............................................................3 - 6
3.4.2 Peripheral Hot Swap Procedure .....................................................3 - 6
3.5 Installation of CP6004-SA Peripheral Devices ........................................3 - 8
3.5.1 USB Device Installation ..................................................................3 - 9
3.5.2 SATA Flash Module Installation ...................................................... 3 - 9
3.5.3 Installation of External SATA Devices .............................................3 - 9
3.5.4 Onboard 2.5” HDD/SSD Installation ...............................................3 - 9
3.6 PMC/XMC Module Installation ..............................................................3 - 10
3.6.1 Rear I/O Device Installation ..........................................................3 - 10
3.7 Battery Replacement ............................................................................. 3 - 11
3.8 Software Installation .............................................................................. 3 - 11
4. Configuration ........................................................................... 4 - 3
4.1 DIP Switches SW1, SW2 and SW3 Configuration ..................................4 - 3
4.1.1 DIP Switch SW1 Configuration .......................................................4 - 3
4.1.2 DIP Switches SW2 and SW3 Configuration ...................................4 - 4
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Preface CP6004-SA
4.2 Jumper Description ..................................................................................4 - 5
4.3 I/O Address Map ......................................................................................4 - 5
4.4 CP6004-SA-Specific Registers ................................................................4 - 6
4.4.1 Status Register 0 (STAT0) ...............................................................4 - 6
4.4.2 Status Register 1 (STAT1) ...............................................................4 - 7
4.4.3 Control Register 0 (CTRL0) ............................................................4 - 8
4.4.4 Control Register 1 (CTRL1) ............................................................4 - 8
4.4.5 Device Protection Register (DPROT) ..............................................4 - 9
4.4.6 Reset Status Register (RSTAT) .....................................................4 - 10
4.4.7 Board Interrupt Configuration Register (BICFG) ...........................4 - 11
4.4.8 Status Register 2 (STAT2) .............................................................4 - 12
4.4.9 Board ID High Byte Register (BIDH) .............................................4 - 12
4.4.10 Board and PLD Revision Register (BREV) ...................................4 - 13
4.4.11 Geographic Addressing Register (GEOAD) ..................................4 - 13
4.4.12 Watchdog Timer Control Register (WTIM) ....................................4 - 14
4.4.13 Board ID Low Byte Register (BIDL) ..............................................4 - 16
4.4.14 LED Configuration Register (LCFG) .............................................4 - 17
4.4.15 LED Control Register (LCTRL) .....................................................4 - 18
4.4.16 General Purpose Output Register (GPOUT) .................................4 - 19
4.4.17 General Purpose Input Register (GPIN) .......................................4 - 19
4.4.18 IPMI Keyboard Controller Style Interface ......................................4 - 19
5. Power Considerations .............................................................5 - 3
5.1 System Power ..........................................................................................5 - 3
5.1.1 CP6004-SA Baseboard ...................................................................5 - 3
5.1.2 Backplane .......................................................................................5 - 4
5.1.3 Power Supply Units .........................................................................5 - 4
5.1.3.1 Start-Up Requirement .............................................................5 - 4
5.1.3.2 Power-Up Sequence ...............................................................5 - 4
5.1.3.3 Tolerance ................................................................................5 - 5
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Page vi ID 1052-8529, Rev. 2.0
5.1.3.4 Regulation ...............................................................................5 - 5
5.2 Power Consumption ................................................................................5 - 6
5.2.1 Power Consumption of the CP6004-SA Accessories .....................5 - 8
5.2.2 Power Consumption per Gigabit Ethernet Port ...............................5 - 8
CP6004-SA Preface
5.3 Maximum Power Consumption of PMC Module .....................................5 - 8
5.4 Maximum Power Consumption of XMC Modules ....................................5 - 9
6. Thermal Considerations ......................................................... 6 - 3
6.1 Board Internal Thermal Monitoring ..........................................................6 - 3
6.2 Processor Thermal Monitoring ................................................................6 - 3
6.2.1 Digital Thermal Sensor (DTS) .........................................................6 - 3
6.2.2 Adaptive Thermal Monitor ...............................................................6 - 4
6.2.2.1 Frequency/sVID Control ........................................................6 - 4
6.2.2.2 Clock Modulation ....................................................................6 - 4
6.2.3 Catastrophic Cooling Failure Sensor .............................................6 - 5
6.3 Chipset Thermal Monitor Feature ............................................................6 - 5
6.4 External Thermal Regulation ...................................................................6 - 5
6.4.1 Operational Limits for the CP6004-SA ............................................6 - 7
6.4.2 Peripherals ......................................................................................6 - 9
A. CP6004-SA-MK2.5-SATA Assembly Kit .................................A - 3
A.1 MMADP-SATA01 Module Overview ........................................................A - 3
A.2 Technical Specifications ..........................................................................A - 3
A.3 MMADP-SATA01 Module Layout ............................................................A - 4
A.4 SATA Connector J2 .................................................................................A - 5
B. SATA Flash Module .................................................................B - 3
B.1 Technical Specifications ..........................................................................B - 3
B.2 SATA Flash Module Layout .....................................................................B - 4
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Preface CP6004-SA
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Page viii ID 1052-8529, Rev. 2.0
CP6004-SA Preface

List of Tables

1-1 CP6004-SA Main Specifications .............................................................. 1 - 10
1-2 Standards ................................................................................................ 1 - 16
1-3 Related Publications ................................................................................ 1 - 17
2-1 Features of the Processors Supported on the CP6004-SA ....................... 2 - 4
2-2 IPMI and Hot Swap LEDs Function ........................................................... 2 - 7
2-3 Watchdog and Temperature Status LEDs Function ................................... 2 - 8
2-4 General Purpose LEDs Function ............................................................... 2 - 9
2-5 POST Code Sequence ............................................................................ 2 - 10
2-6 POST Code Example .............................................................................. 2 - 10
2-7 DIP Switch SW1 Function ....................................................................... 2 - 11
2-8 DIP Switch SW2 Function ....................................................................... 2 - 11
2-9 DIP Switch SW3 Function ....................................................................... 2 - 11
2-10 USB Connectors J6 and J7 Pinout .......................................................... 2 - 12
2-11 D-Sub VGA Connector J9 Pinout ............................................................ 2 - 13
2-12 Serial Connector J8 (COMA) Pinout ........................................................ 2 - 14
2-13 Gigabit Ethernet Port Mapping ................................................................ 2 - 15
2-14 Pinout of Gigabit Ethernet Connectors J10, J11 and J12 ........................ 2 - 15
2-15 SATA Connector J14 Pinout .................................................................... 2 - 16
2-16 PMC PCI/PCI-X Configuration ................................................................ 2 - 17
2-17 PMC Connectors J22 and J24 Pinout ..................................................... 2 - 19
2-18 PMC Connectors J21 and J23 Pinout ..................................................... 2 - 20
2-19 XMC Connector J20 Pinout ..................................................................... 2 - 21
2-20 CompactPCI PCI/PCI-X Configuration .................................................... 2 - 22
2-21 CompactPCI Bus Connector J1 System Slot Pinout ............................... 2 - 25
2-22 CompactPCI Bus Connector J1 Peripheral Slot Pinout ........................... 2 - 26
2-23 64-bit CompactPCI Bus Connector J2 System Slot Pinout ..................... 2 - 27
2-24 64-bit CompactPCI Bus Connector J2 Peripheral Slot Pinout ................. 2 - 28
2-25 CompactPCI Rear I/O Connector J3 Pinout ............................................ 2 - 29
2-26 CompactPCI Rear I/O Connector J3 Signals ........................................... 2 - 30
2-27 CompactPCI Rear I/O Connector J4 Pinout ............................................ 2 - 31
2-28 CompactPCI Rear I/O Connector J5 Pinout ............................................ 2 - 32
2-29 CompactPCI Rear I/O Connector J5 Signals ........................................... 2 - 32
4-1 DIP Switch SW1 for Boot Configuration .................................................... 4 - 3
ID 1052-8529, Rev. 2.0 Page ix
D R A F T — F O R I N T E R N A L U S E O N L Y
Preface CP6004-SA
4-2 DIP Switch SW2 for CompactPCI Interface Configuration ......................... 4 - 4
4-3 DIP Switch SW3 for PMC Interface Configuration ..................................... 4 - 4
4-4 I/O Address Map ........................................................................................ 4 - 5
4-5 Status Register 0 (STAT0) .......................................................................... 4 - 6
4-6 Status Register 1 (STAT1) .......................................................................... 4 - 7
4-7 Control Register 0 (CTRL0) ....................................................................... 4 - 8
4-8 Control Register 1 (CTRL1) ....................................................................... 4 - 8
4-9 Device Protection Register (DPROT) ......................................................... 4 - 9
4-10 Reset Status Register (RSTAT) ................................................................ 4 - 10
4-11 Board Interrupt Configuration Register (BICFG) ...................................... 4 - 11
4-12 Status Register 2 (STAT2) ........................................................................ 4 - 12
4-13 Board ID High Byte Register (BIDH) ........................................................ 4 - 12
4-14 Board and PLD Revision Register (BREV) .............................................. 4 - 13
4-15 Geographic Addressing Register (GEOAD) ............................................. 4 - 13
4-16 Watchdog Timer Control Register (WTIM) ............................................... 4 - 15
4-17 Board ID Low Byte Register (BIDL) ......................................................... 4 - 16
4-18 LED Configuration Register (LCFG) ........................................................ 4 - 17
4-19 LED Control Register (LCTRL) ................................................................ 4 - 18
4-20 General Purpose Output Register (GPOUT) ............................................ 4 - 19
4-21 General Purpose Input Register (GPIN) .................................................. 4 - 19
5-1 Maximum Input Power Voltage Limits ........................................................ 5 - 3
5-2 DC Operational Input Voltage Ranges ....................................................... 5 - 3
5-3 Input Voltage Characteristics ..................................................................... 5 - 5
5-4 CP6004-SA in uEFI Shell Mode ................................................................. 5 - 7
5-5 CP6004-SA with Win. 7 and Processor and Graphics in Idle State ........... 5 - 7

5-6 CP6004-SA with Win. 7 and Max. Proc. Workload and Basic Graphics Oper. 5 - 7

5-7 CP6004-SA with Win. 7 and Max. Processor and Graphics Workload ...... 5 - 7
5-8 Power Consumption of CP6004-SA Accessories ...................................... 5 - 8
5-9 Power Consumption per Gigabit Ethernet Port ......................................... 5 - 8
5-10 PMC Module Current ................................................................................. 5 - 8
5-11 XMC Module Current ................................................................................. 5 - 9
D R A F T — F O R I N T E R N A L U S E O N L Y
A-1 MMADP-SATA01 Main Specifications ....................................................... A - 3
A-2 SATA Connector J2 Pinout ........................................................................ A - 5
B-1 SATA Flash Module Main Specifications ................................................... B - 3
Page x ID 1052-8529, Rev. 2.0
CP6004-SA Preface

List of Figures

1-1 CP6004-SA Functional Block Diagram .................................................... 1 - 6
1-2 CP6004-SA Front Panel .......................................................................... 1 - 7
1-3 CP6004-SA Board Layout – Top View .................................................... 1 - 8
1-4 CP6004-SA Board Layout – Bottom View ............................................... 1 - 9
2-1 USB Connectors J6 and J7 .................................................................... 2 - 12
2-2 D-Sub VGA Connector J9 ...................................................................... 2 - 13
2-3 Serial Connector J8 (COMA) ................................................................. 2 - 14
2-4 Gigabit Ethernet Connectors J10, J11 and J12 ..................................... 2 - 15
2-5 SATA Connector J14 .............................................................................. 2 - 16
2-6 PMC Connectors J21, J22, J23 and J24 ............................................... 2 - 18
2-7 XMC Connector J20 ............................................................................... 2 - 21
2-8 CompactPCI Connectors J1-J5 ............................................................. 2 - 24
3-1 Connecting a Peripheral Device to the CP6004-SA ................................ 3 - 8
4-1 DIP Switch SW1 ....................................................................................... 4 - 3
4-2 DIP Switches SW2 and SW3 ................................................................... 4 - 4
6-1 CP6004-SA with Core™ i7-3615QE (SV) 2.3 GHz .................................. 6 - 7
6-2 CP6004-SA with Core™ i7-3612QE (SV) 2.1 GHz ................................. 6 - 7
6-3 CP6004-SA with Core™ i7-3555LE (LV) 2.5 GHz .................................. 6 - 8
6-4 CP6004-SA with Core™ i5-3610ME (SV) 2.7 GHz ................................. 6 - 8
A-1 MMADP-SATA01 Module Layout ............................................................. A - 4
A-2 SATA Connector J2 .................................................................................. A - 5
B-1 SATA Flash Module Layout (Bottom View) .............................................. B - 4
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