6-6Thermal Zones of the Mid-Size AM4022 Module ................................... 6 - 11
A-1SATA Flash Module Layout (Bottom View) .............................................. A - 4
A-1RTC Backup Battery Module Layout (Front and Rear Views) .................. B - 4
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PrefaceAM4022
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AM4022Preface
Proprietary Note
This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the
prior written consent of Kontron or one of its authorized agents.
The information contained in this document is, to the best of our knowledge, entirely correct.
However, Kontron cannot accept liability for any inaccuracies or the consequences thereof, or
for any liability arising from the use or application of any circuit, product, or example shown in
this document.
Kontron reserves the right to change, modify, or improve this document or the product
described herein, as seen fit by Kontron without further notice.
Trademarks
This document may include names, company logos and trademarks, which are registered
trademarks and, therefore, proprietary to their respective owners.
Environmental Protection Statement
This product has been manufactured to satisfy environmental protection requirements where
possible. Many of the components used (structural parts, printed circuit boards, connectors,
batteries, etc.) are capable of being recycled.
Final disposition of this product after its service life must be accomplished in accordance with
applicable country, state, or local laws or regulations.
ID 1052-0183, Rev. 1.0Page xiii
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PrefaceAM4022
Explanation of Symbols
Caution, Electric Shock!
This symbol and title warn of hazards due to electrical shocks (> 60V)
when touching products or parts of them. Failure to observe the precautions indicated and/or prescribed by the law may endanger your
life/health and/or result in damage to your material.
Please refer also to the section “High Voltage Safety Instructions” on
the following page.
Warning, ESD Sensitive Device!
This symbol and title inform that electronic boards and their components are sensitive to static electricity. Therefore, care must be taken
during all handling operations and inspections of this product, in
order to ensure product integrity at all times.
Please read also the section “Special Handling and Unpacking
Instructions” on the following page.
Warning!
This symbol and title emphasize points which, if not fully understood
and taken into consideration by the reader, may endanger your health
and/or result in damage to your material.
Note ...
This symbol and title emphasize aspects the reader should read
through carefully for his or her own advantage.
Page xivID 1052-0183, Rev. 1.0
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AM4022Preface
For Your Safety
Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a
long fault-free life. However, the life expectancy of your product can be drastically reduced by
improper treatment during unpacking and installation. Therefore, in the interest of your own
safety and of the correct operation of your new Kontron product, you are requested to conform
with the following guidelines.
High Voltage Safety Instructions
Warning!
All operations on this device must be carried out by sufficiently skilled
personnel only.
Caution, Electric Shock!
Before installing any piggybacks or carrying out maintenance operations always ensure that your mains power is switched off.
Serious electrical shock hazards can exist during all installation,
repair and maintenance operations with this product. Therefore,
always unplug the power cable and any other cables which provide
external voltages before performing work.
Special Handling and Unpacking Instructions
ESD Sensitive Device!
Electronic boards and their components are sensitive to static electricity. Therefore, care must be taken during all handling operations
and inspections of this product, in order to ensure product integrity at
all times.
Warning!
This product has gold conductive fingers which are susceptible to contamination. Take care not to touch the gold conductive fingers of the
AMC Card-edge connector when handling the board.
Failure to comply with the instruction above may cause damage to the
board or result in improper system operation.
Do not handle this product out of its protective enclosure while it is not used for operational purposes unless it is otherwise protected.
Whenever possible, unpack or pack this product only at EOS/ESD safe work stations. Where
a safe work station is not guaranteed, it is important for the user to be electrically discharged
before touching the product with his/her hands or tools. This is most easily done by touching a
metal part of your system housing.
ID 1052-0183, Rev. 1.0Page xv
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PrefaceAM4022
It is particularly important to observe standard anti-static precautions when changing piggybacks, ROM devices, jumper settings etc. If the product contains batteries for RTC or memory
backup, ensure that the board is not placed on conductive surfaces, including anti-static plastics or sponges. They can cause short circuits and damage the batteries or conductive circuits
on the board.
General Instructions on Usage
In order to maintain Kontron’s product warranty, this product must not be altered or modified in
any way. Changes or modifications to the device, which are not explicitly approved by Kontron
and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
This device should only be installed in or connected to systems that fulfill all necessary technical and specific environmental requirements. This applies also to the operational temperature
range of the specific board version, which must not be exceeded. If batteries are present, their
temperature restrictions must be taken into account.
In performing all necessary installation and application operations, please follow only the instructions supplied by the present manual.
Keep all the original packaging material for future storage or warranty shipments. If it is necessary to store or ship the board, please re-pack it as nearly as possible in the manner in which
it was delivered.
Special care is necessary when handling or unpacking the product. Please consult the special
handling and unpacking instruction on the previous page of this manual.
Page xviID 1052-0183, Rev. 1.0
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AM4022Preface
Two Year Warranty
Kontron grants the original purchaser of Kontron’s products a TWO YEARLIMITEDHARDWARE
WARRANTY
implied by anyone on behalf of Kontron are valid unless the consumer has the express written
consent of Kontron.
Kontron warrants their own products, excluding software, to be free from manufacturing and
material defects for a period of 24 consecutive months from the date of purchase. This warranty is not transferable nor extendible to cover any other users or long-term storage of the
product. It does not cover products which have been modified, altered or repaired by any
other party than Kontron or their authorized agents. Furthermore, any product which has
been, or is suspected of being damaged as a result of negligence, improper use, incorrect
handling, servicing or maintenance, or which has been damaged as a result of excessive current/voltage or temperature, or which has had its serial number(s), any other markings or
parts thereof altered, defaced or removed will also be excluded from this warranty.
If the customer’s eligibility for warranty has not been voided, in the event of any claim, he may
return the product at the earliest possible convenience to the original place of purchase,
together with a copy of the original document of purchase, a full description of the application
the product is used on and a description of the defect. Pack the product in such a way as to
ensure safe transportation (see our safety instructions).
as described in the following. However, no other warranties that may be granted or
Kontron provides for repair or replacement of any part, assembly or sub-assembly at their own
discretion, or to refund the original cost of purchase, if appropriate. In the event of repair,
refunding or replacement of any part, the ownership of the removed or replaced parts reverts
to Kontron, and the remaining part of the original guarantee, or any new guarantee to cover
the repaired or replaced items, will be transferred to cover the new or repaired items. Any
extensions to the original guarantee are considered gestures of goodwill, and will be defined
in the “Repair Report” issued by Kontron with the repaired or replaced item.
Kontron will not accept liability for any further claims resulting directly or indirectly from any
warranty claim, other than the above specified repair, replacement or refunding. In particular,
all claims for damage to any system or process in which the product was employed, or any
loss incurred as a result of the product not functioning at any given time, are excluded. The
extent of Kontron liability to the customer shall not exceed the original purchase price of the
item for which the claim exists.
Kontron issues no warranty or representation, either explicit or implicit, with respect to its
products’ reliability, fitness, quality, marketability or ability to fulfil any particular application or
purpose. As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for
direct, indirect or consequential damages resulting from the use of our hardware or software
products, or documentation, even if Kontron were advised of the possibility of such claims
prior to the purchase of the product or during any period since the date of its purchase.
Please remember that no Kontron employee, dealer or agent is authorized to make any modification or addition to the above specified terms, either verbally or in any other form, written or
electronically transmitted, without the company’s consent.
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AM4022Introduction
Chapter1
1
Introduction
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IntroductionAM4022
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AM4022Introduction
1.Introduction
1.1Board Overview
The AM4022 is a highly integrated CPU board implemented as a Single Mid-size or Full-size
Advanced Mezzanine Card (AMC) Module. The design is based on 3rd generation Intel®
Core™ i7 processors combined with the mobile Intel® QM77 Express Chipset.
The board supports the 3rd generation Intel® Core™ i7-3612QE quad-core and the 3rd
generation Intel® Core™ i7-3555LE dual-core processors in 22 nm technology. The 2.1 GHz
Intel® Core™ i7-3612QE has a 4x 64 kB L1 cache, 4x 256 KB L2 cache and 6 MB L3 cache.
The 2.5 GHz Intel® Core™ i7-3555LE has a 2x 64 kB L1 cache, 2x 256 KB L2 cache and 4 MB
L3 cache. Both the processor and the memory are soldered resulting in a higher MTBF and a
significant improvement in cooling.
The AM4022 includes up to 8 GB, dual-channel Double Data Rate (DDR3) memory with Error
Checking and Correcting (ECC) running at 1600 MHz. The graphics controller and the memory
controller are integrated in the processor.
One Quad Gigabit Ethernet Controller directly connected to the processor ensures maximum
data throughput. The AM4022 further provides up to 64 GB Flash memory via an optional onboard Serial ATA Flash module.
The AM4022 is available with two front panel versions, one with a DisplayPort and one with a
COM port. Further interfaces include one USB 2.0 host interface and two Gigabit Ethernet ports
to the front as well as a variety of high-speed interconnect topologies to the system, such as
Dual Gigabit SerDes connection and Dual Serial ATA storage interface in the Common Options
Region, two x4 or one x8 PCI Express interfaces in the Fat Pipes Region, one Serial ATA storage interface, a DisplayPort (on request), one USB 3.0 port and three USB 2.0 ports (all on
request) in the Extended Options Region, and a Debug port in the Extended Options Region.
The AM4022 can provide an FCLKA PCI Express clock to the host system. The AM4022 does
not, however, synchronize on an external clock input.
The AM4022 provides safety and security features via an on request Trusted Platform Module
(TPM) 1.2.
The AM4022 has full hot swap capability. A dedicated Module Management Controller (MMC) is
used to manage the board and support a defined subset of Intelligent Platform Management Interface (IPMI) commands and PICMG (ATCA/AMC) command extensions, which enables operators
to detect and eliminate faults faster at module level. This includes monitoring several onboard temperature conditions, board voltages and the power supply status, managing hot swap operations,
rebooting the board, etc. All in all, IPMI enhances the board’s availability and reliability while reducing the operating costs and the mean-time-to-repair.
Optimized for high-performance, packet-based telecom systems, the AM4022 is targeted towards, but not limited to the telecom market application such as radio network controllers, media streaming, traffic processing, database management and routing. The AM4022 also fits into
all applications situated in industrial environments, including I/O intensive applications. The
careful design and the selection of high temperature resistant components ensure a high product availability. This, together with a high level of scalability, reliability, and stability, make this
state-of-the-art product a perfect core technology for long-life embedded applications.
ID 1052-0183, Rev. 1.0Page 1 - 3
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IntroductionAM4022
The board is offered with various Board Support Packages including Windows and Linux
operating systems. For further information concerning the operating systems available for the
,
AM4022
1.2Board-Specific Information
Due to the outstanding features of the AM4022, such as superior processing power and flexible
interconnect topologies, this AMC board provides a highly scalable solution not only for a wide
range of telecom and data network applications, but also for several highly integrated industrial
environment applications with solid mechanical interfacing.
Some of the AM4022's outstanding features are:
please contact Kontron.
•Support for the following 3rd generation Intel® Core™ quad- and dual-core processors:
•System Memory interface with optimized support for dual-channel
DDR3 SDRAM memory at 1600 MHz with ECC
•Integrated 2D and 3D Graphics Engines
•DMI and FDI interfaces to the Intel® QM77 chipset
•One x16 PCI Express port operating at up to 8.0 GT/s
Please contact Kontron for further information concerning the suitability of
other Intel processors for use with the AM4022.
MemoryMain Memory:
•Up to 8 GB, dual-channel DDR3 SDRAM memory with ECC running at
Processor and Memory
1600 MHz
Cache Structure:
•64 kB L1 cache for each core
•32 kB instruction cache
•32 kB data cache
•256 kB L2 shared instruction/data cache for each core
•Up to 6 MB L3 shared instruction/data cache shared between all cores
Flash Memory:
•Two SPI Flash chips (2 x 8 MB) for two separate uEFI BIOS images se-
lectable via the IPMI controller or the DIP switch SW3
Mass Storage Device:
•Up to 64 GB NAND Flash via an optional onboard Serial ATA Flash
module
Serial EEPROM with 64 kbit
Intel® QM77Mobile Intel® QM77 Express Chipset:
•Eight x1 PCI Express 2.0 ports (not used on the AM4022)
•SATA host controller with six ports; two with 6 Gbit/s and four with 3
Gbit/s data transfer rate and RAID 0/1/5/10 support (only four ports
are used on the AM4022)
•USB 2.0 host interface with 14 USB ports available (only four ports are
Chipset
used on the AM4022)
•USB 3.0 host interface with 4 USB ports available (only one port is used
on the AM4022)
•SPI Flash interface support
•Low Pin Count (LPC) interface
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IntroductionAM4022
Table 1-2:AM4022 Main Specifications (Continued)
AM4022SPECIFICATIONS
Intel® QM77•Power management logic support
•Enhanced DMA controller, interrupt controller, and timer functions
•System Management Bus (SMBus) compatible with most I²C™ devices
•DMI and FDI interfaces to the processor
•High Definition Audio Interface (not used on the AM4022)
•Analog display port (not used on the AM4022)
Chipset (Cont’d)
Graphics controllerHigh-performance 3D graphics controller integrated in the processor:
Controller
Integrated
•Three digital display ports (only two ports are used on the AM4022)
•Integrated RTC
•Supports resolutions up to 2560 x 1600 pixels @ 60 Hz
•DisplayPort hot plug support
•Dynamic Video Memory Technology
When the AM4022 is populated with a COM connector on the front panel, the
graphics controller is disabled.
Gigabit EthernetIntel® I350 Quad Gigabit Ethernet PCI Express bus controller with advanced
management features such as serial redirection over LAN:
•Two interfaces routed to the front I/O connectors
•Two interfaces routed to the AMC Card-edge connector
Onboard
SerialOne 16550-compatible UART routed either to the front I/O (RS-232 signaling)
Controller
or the AMC Card-edge connector (TTL level), depending on front panel
version
Gigabit EthernetCommon Options Region ports 0-1:
•Two Gigabit Ethernet SerDes ports
Serial ATACommon Options Region ports 2-3:
•Two Serial ATA ports
Extended Options Region port 12:
•One Serial ATA port
PCI ExpressFat Pipes Region ports 4-11:
•Two x4 or one x8 PCI Express interfaces as root complex controller only
and operating up to 8.0 GT/s
Debug InterfaceExtended Options Region port 14:
•One Debug port
USB InterfacesExtended Options Region port 13:
•One USB 3.0 port (on request)
AMC Interconnection
Extended Options Region ports 14/19/20:
•Three USB 2.0 ports (on request)
Serial InterfaceExtended Options Region port 15:
•One Serial port
DisplayPortExtended Options Region ports 17-20:
•One DisplayPort (on request)
ClockClock:
•PCI Express clock FCLKA to the host system, does not synchronize on an
external clock input
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AM4022Introduction
Table 1-2:AM4022 Main Specifications (Continued)
AM4022SPECIFICATIONS
Front Panel
Connectors
•One USB 2.0 port on a 5-pin, mini USB Type A connector
•Two Gigabit Ethernet ports on two RJ-45 connectors
•One Serial port (COMA) with RS-232 signal level on a 10-pin mini
connector (on the front panel version with a COM port)
•One 20-pin DisplayPort connector (on the front panel version with a
DisplayPort)
Onboard Connector
Connectors
AMC Card-edge
Connector
DIP Switches•Two DIP switches for board configuration, SW2 and SW3, consisting of
Hot Swap
Switches
Module Management
LEDs
•One extension connector for either Serial ATA Flash or an RTC Backup
Battery module
•One 170-pin AMC Card-edge connector
four switches each
•One Hot Swap switch
•LED1 (red):Out-of-Service LED
•LED2 (red/green/amber): Health LED
•HS LED (blue):Hot swap LED
User-Specific LEDs
LEDs
•ULED3 (red/green):AMC Ethernet port A link signal status,
AMC port 0 (green) + POST code
•ULED2 (red/green):AMC Ethernet port B link signal status,
AMC port 1 (green) + POST code
•ULED1 (red/green):SATA channels active (green) + POST code
•ULED0 (red/green):POST code
Ethernet LEDs
•Act (green): Network/Link Activity
•Speed (green/yellow):Network speed
Watchdog Timer•Software-configurable, two-stage Watchdog with programmable timeout
ranging from 125 ms to 4096 s in 16 steps
•Serves for generating IRQ or hardware reset
System Timer
Timer
Module Management
Controller
•The Intel® QM77 chipset contains three 8254-style counters which have
fixed uses
•In addition to the three 8254-style counters, the Intel® QM77 chipset
includes eight individual high-precision event timers that may be used
by the operating system. They are implemented as a single counter
each with its own comparator and value register.
•ARM7 microcontroller with redundant 512 kB Firmware Flash and auto-
matic roll-back strategy
•The MMC carries out IPMI commands such as monitoring several
onboard temperature conditions, board voltages and the power supply
IPMI
status, and managing hot swap operations.
•The MMC is accessible via a local IPMB (IPMB-L) and one host Key-
board Controller Style Interface (KCS)
•One MMC system EEPROM for FRU data and firmware private data
Hot Swap The AM4022 has full hot swap capability.
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IntroductionAM4022
Note ...
When the RTC Backup Battery Module is installed, refer to
the operational specifications of this module as this determines the storage temperature of the AM4022 (See "RTC
Backup Battery Module" below).
Note ...
When additional components are installed, refer to their operational specifications as this will influence the operational and storage temperature of the AM4022.
Table 1-2:AM4022 Main Specifications (Continued)
AM4022SPECIFICATIONS
Thermal ManagementCPU and board overtemperature protection is provided by:
•Up to four Digital Thermal Sensors (DTS), one for each core
•One Digital Thermal Sensor (DTS) for the graphics controller
•Catastrophic Cooling Failure Sensor (THERMTRIP#)
Thermal
TPMTrusted Platform Module (TPM) 1.2 for enhanced hardware- and software-
Security
Power ConsumptionRefer to Chapter 5, “Power Considerations” for information related to the
Temperature RangeOperational:-5°C to +55°CStandard
•One temperature sensor integrated in the Intel® QM77 chipset for
monitoring the chipset
•One onboard temperature sensor for monitoring the board temperature
•Specially designed heat sinks
based data and system security (on request)
power consumption of the AM4022.
-40°C to +70°CExtended (on request)
Storage: -40°C to +70°C
General
RTC Backup Battery
Module (on request)
MechanicalSingle Module:
Special battery mezzanine module with up to two batteries connected in parallel; uses the J7 connector for interfacing with the AM4022
If this module is installed, the SATA Flash module cannot be installed.
Temperature ranges:
Operational: - 5°C to + 55°C
Storage:-30°C to + 60°C
•Mid-size version
•Full-size version
Both versions available with and without retaining screws
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AM4022Introduction
Table 1-2:AM4022 Main Specifications (Continued)
AM4022SPECIFICATIONS
DimensionsDimensions of the AM4022 without retention screws on front panel:
•Mid-size: 181.5 mm x 73.5 mm x 18.96 mm
•Full-size: 181.5 mm x 73.5 mm x 28.95 mm
Board WeightMid-size with heat sink and without SATA Flash module: 247 grams
Full-size with heat sink and without SATA Flash module: 310 grams
General
JTAGTwo JTAG interfaces:
•One processor JTAG interface routed to the onboard debug connector
for debugging purposes
•One JTAG interface connected to the AMC Card-edge connector for de-
bugging and manufacturing purposes
Software uEFI BIOS
Software IPMIModule Management Controller Firmware providing the following features:
Software
AMI Aptio®, AMI’s next-generation BIOS firmware based on the uEFI
Specification and the Intel Platform Innovation Framework for EFI.
•Serial console redirection via the Serial port or LAN
•LAN boot capability for diskless systems (standard PXE)
•Redundant image; automatic fail-safe recovery in case of a damaged image
•Non-volatile storage of setting in the SPI Flash (battery only required
for the RTC)
•Compatibility Support Module (CSM) providing legacy BIOS compat-
ibility based on AMIBIOS8
•Command shell for diagnostics and configuration
•EFI shell commands executable from mass storage device in a Pre-
OS environment (open interface)
•MMC support in the command shell
•The MMC is accessible via IPMB-L and one KCS interface with interrupt
support
•The MMC Firmware can be updated in field through all supported
onboard interfaces
•Two MMC Flash banks with roll-back capability in case of an upgrade
Firmware failure
•Board supervision and control extensions such as board reset, power
monitor and control, Host Firmware Hub Flash control, and Host boot order configuration
Operating SystemsThe board is offered with various Board Support Packages including Windows
and Linux operating systems. For further information concerning the operating
systems available for the AM4022, please contact Kontron.
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IntroductionAM4022
1.6Standards
The AM4022 complies with the requirements of the following standards.
Table 1-3:Standards
COMPLIANCETYPESTANDARDTEST LEVEL
CEEmissionEN55022
EN61000-6-3
EN300386
ImmissionEN55024
EN61000-6-2
EN300386
Electrical SafetyEN60950-1--
MechanicalMechanical Dimensions IEEE 1101.10--
Environmental and
Health Aspects
Vibration
(sinusoidal, operating)
Shock (operating)EN300019-2-3
Climatic HumidityIEC60068-2-7893% RH at 40°C, non-condensing
GR-63-CORE
EN300019-2-3
IEC61131-2
IEC60068-2-6
IEC61131-2
IEC60068-2-27
--
--
5-150 [Hz] frequency range
1 [g] acceleration
1 [oct/min] sweep rate
10 sweeps/axis
3 directions: x, y, z
15 [g] acceleration
11 [ms] pulse duration
3 shocks per direction
5 [s] recovery time
6 directions, ±x, ±y, ±z
(see note below)
WEEEDirective 2002/96/ECWaste electrical and electronic equipment
RoHSDirective 2002/95/ECRestriction of the use of certain
hazardous substances in electrical and
electronic equipment
Note ...
Kontron performs comprehensive environmental testing of its products in accordance with applicable standards.
Customers desiring to perform further environmental testing of Kontron products must contact Kontron for assistance prior to performing any such testing.
This is necessary, as it is possible that environmental testing can be destructive
when not performed in accordance with the applicable specifications.
In particular, for example, boards without conformal coating must not be
exposed to a change of temperature exceeding 1K/minute, averaged over a
period of not more than five minutes. Otherwise, condensation may cause irreversible damage, especially when the board is powered up again.
Kontron does not accept any responsibility for damage to products resulting
from destructive environmental testing.
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AM4022Introduction
1.7Related Publications
The following publications contain information relating to this product.
Table 1-4:Related Publications
PRODUCTPUBLICATION
ATCAPICMG® 3.0 R3.0, AdvancedTCA® Base Specification, March 24, 2008
MicroTCAPICMG® MTCA.0 R1.0, Micro Telecommunications Computing Architecture Base Specifi-
cation, July 6, 2006
PICMG MTCA.1 R1.0, Air Cooled Rugged MicroTCA Specification, March 19, 2009