Page 1
SERVICE MANUAL
Model
FS-107
SECOND EDITION
NOVEMBER 2000
CSM-FS107
KONICA BUSINESS TECHNOLOGIES, INC.
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FS-107
SERVICE MANUAL
NOVEMBER 2000
SECOND EDITION
Page 4
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is understood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
Corporate Publications Department
© 2000, KONICA BUSINESS TECHNOLOGIES, INC.
All rights reserved.
Printed in U.S.A.
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CONTENTS
OUTLINE
PRODUCT SPECIFICATIONS......................................... 1
Type ..........................................................................1
Functions .................................................................. 1
Stapler kit ..................................................................2
Machine data ............................................................2
Maintenance .............................................................2
Machine environment ............................................... 2
CENTRAL CROSS SECTION .......................................... 3
DRIVE SYSTEM DIAGRAM .............................................4
Paper conveyance drive ........................................... 4
Stapler unit drive.......................................................5
PAPER CONVEYANCE PATH......................................... 6
Straight mode............................................................ 6
Offset mode/staple mode .......................................... 7
UNIT EXPLANATION
EXTERNAL SECTION ..................................................... 9
Composition ..............................................................9
CONVEYANCE SECTION .............................................10
Composition ............................................................10
Mechanisms ............................................................ 10
Conveyance control ................................................11
Tray up/down control .............................................. 13
PAPER EXIT/STAPLER UNIT ....................................... 15
Composition ............................................................15
Mechanisms ............................................................ 15
Paper alignment control..........................................17
Paper exit control .................................................... 18
Paper stack control .................................................19
Stapler control......................................................... 20
Staple control .......................................................... 2 1
OTHER KINDS OF CONTROL ......................................23
Movement with power on ........................................ 23
Opening and closing motion of the
front door............................................................... 2 3
FS-107
DISASSEMBLY/ASSEMBLY
DISASSEMBLY/ASSEMBLY ...........................................25
Removing and reinstalling of the finisher ..............2 5
Removing and reinstalling of the tray .................... 2 5
Replacing the paper exit roller/A ............................2 6
Removing and reinstalling of the up/down wire ....2 8
Replacing the stapler cartridge .............................. 29
Removing and reinstalling the stapler unit .......... 30
DIAGRAMS
ELECTRICAL PARTS LAYOUT.....................................31
CONNECTOR LAYOUT.................................................33
TIME CHART (8.5X11, SORT MODE, 2 SHEETS/SET
2 SETS)........................................................................ 35
TIME CHART (8.5X11, STAPLE MODE 2 SHEETS,
1 POSITION ................................................................. 3 6
OVERALL WIRING DIAGRAM....................................... 37
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FS-107
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SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Installation Environment
Safety considerations usually are directed toward
machine design and the possibility of human error. In
addition, the environment in which a machine is operated must not be overlooked as a potential safety
hazard.
Most electrical equipment is safe when installed in a
normal environment. However, if the environment is
different from what most people consider to be normal, it is conceivable that the combination of the
machine and the room air could present a hazardous
combination. This is because heat (such as from
fusing units) and electrical arcs (which can occur
inside switches) have the ability to ignite flammable
substances, including air.
When installing a machine, check to see if there
is anything nearby which suggests that a potential hazard might exist. For example, a laboratory
might use organic compounds which, when they
evaporate, make the room air volatile. Potentially dangerous conditions might be seen or smelled. The
presence of substances such as cleaners, paint thinners, gasoline, alcohol, solvents, explosives, or similar items should be cause for concern.
If conditions such as these exist, take appropriate
action, such as one of the following suggestions.
effect may be caused by altering any aspect of the
machine’s design. Such changes have the potential
of degrading product performance and reducing
safety margins.
For these reasons, installation of any modification not
specifically authorized by Konica Business Machines
U.S.A., Inc., is strictly prohibited.
The following list of prohibited actions is not all-inclusive, but demonstrates the intent of this policy.
• Using an extension cord or any unauthorized
power cord adapter.
• Installing any fuse whose rating and physical size
differs from that originally installed.
• Using wire, paper clips, solder, etc., to replace or
eliminate any fuse (including temperature fuses).
• Removing (except for replacement) any air filter.
• Defeating the operation of relays by any means
(such as wedging paper between contacts).
• Causing the machine to operate in a fashion other
than as it was designed.
• Making any change which might have a chance
of defeating built-in safety features.
• Using any unspecified replacement parts.
• Determine that the environment is controlled
(such as through the use of an exhaust hood) so
that an offending substance or its fumes cannot
reach the machine.
• Remove the offending substance.
• Install the machine in a different location.
The specific remedy will vary from site to site, but the
principles remain the same. To avoid the risk of injury
or damage, be alert for changes in the environment
when performing subsequent service on any machine, and take appropriate action.
Unauthorized Modifications
Konica copiers have gained a reputation for being
reliable products. This has been attained by a combination of outstanding design and a knowledgeable
service force.
The design of the copier is extremely important. It is
the design process that determines tolerances and
safety margins for mechanical, electrical, and electronic aspects. It is not reasonable to expect individuals not involved in product engineering to know what
General Safety Guidelines
This copier has been examined in accordance with
the laws pertaining to various product safety regulations prior to leaving the manufacturing facility to
protect the operators and service personnel from
injury. However, as with any operating device, components will break down through the wear-and-tear of
everyday use, as will additional safety discrepancies
be discovered. For this reason, it is important that the
technician periodically performs safety checks on the
copier to maintain optimum reliability and safety.
The following checks, not all-inclusive, should be
made during each service call:
CAUTION: Avoid injury. Ensure that the copier is
disconnected from its power source before continuing.
• Look for sharp edges, burrs, and damage on all
external covers and copier frame.
• Inspect all cover hinges for wear (loose or broken).
• Inspect cables for wear, frays, or pinched areas.
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SAFETY PRECAUTIONS
• Ensure that the power cord insulation is not damaged (no exposed electrical conductors).
• Ensure that the power cord is properly mounted
to the frame by cord clamps.
• Check the continuity from the round lug (GND) of
the power cord to the frame of the copier -- ensure
continuity. An improperly grounded machine can
cause an electrically-charged machine frame.
Safeguards During Service Calls
Confirm that all screws, parts, and wiring which are
removed during maintenance are installed in their
original positions.
• When disconnecting connectors, do not pull the
wiring, particularly on AC line wiring and high
voltage parts.
• Do not route the power cord where it is likely to
be stepped on or crushed.
• Carefully remove all toner and dirt adhering to any
electrical units or electrodes.
• After part replacement or repair work, route the
wiring in such a way that it does not contact any
burrs or sharp edges.
• Do not make any adjustments outside of the
specified range.
Applying Isopropyl Alcohol
Care should be exercised when using isopropyl alcohol, due to its flammability. When using alcohol to
clean parts, observe the following precautions:
• Remove power from the equipment.
• Use alcohol in small quantities to avoid spillage
or puddling. Any spillage should be cleaned up
with rags and disposed of properly.
• Be sure that there is adequate ventilation.
• Allow a surface which has been in contact with
alcohol to dry for a few minutes to ensure that the
alcohol has evaporated completely before applying power or installing covers.
Summary
It is the responsibility of every technician to use professional skills when servicing Konica products. There
are no short cuts to high-quality service. Each copier
must be thoroughly inspected with respect to safety
considerations as part of every routine service call.
The operability of the copier, and more importantly,
the safety of those who operate or service the copier,
are directly dependent upon the conscientious effort
of each and every technician.
Remember...when performing service calls, use good
judgement (have a watchful eye) to identify safety
hazards or potential safety hazards that may be present, and correct these problem areas as they are
identified -- the safety of those who operate the copier
as well as those who service the copier depend on it!
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FS-107 PRODUCT SPECIFICATIONS
Type
Type: Built-in type compact finisher
(multiple trays type)
Option: Finisher tray (FT-107) (Up to
2 trays can be installed)
Functions
Type of paper: Same as the main body
Modes: Straight mode
Offset mode (shift)
Staple mode
Paper size
Straight paper exit: 11 x 17, 8.5 x 14R, 8. 5 x 11,
8.5 x 11R, 8.5 x 5.5, 8.5 x 5.5R
Offset: 11 x 17, 8.5 x 14, 8.5 x 11, 8.5
x 11R, 8.5 x 5.5R
1 position staple: 11 x 17, 8.5 x 14, 8.5 x 11, 8.5
x 11R, 8.5 x 5.5R
2 position staple: 11 x 17, 8.5 x 14, 8.5 x 11, 8.5
x 5.5R
Maximum
Paper capacity: 2 trays: 100 +1000 = 1,100
sheets
3 trays:100 + 100 + 600 =
800 sheets
4 trays:100 x 4 = 400 sheets
Copy
Paper weight: 13 lb. to 53 lb. papers
Stack capacity: (21 lb. high-quality paper)
With 2 standard trays
Note 2: The number of stacked sheets in staple
Note 3: Small size: 8.5x5.5R
Note 4: The stacking capacity of the option
Paper curling: Maximum 10mm
Amount of sort
off-setting: 30mm
FS-107
mode must not exceed the stack sheet
capacity for non-staple mode.
Medium size: Everything other than
small size, large size,
special media.
Large size: 8.5x14, 11x17
Special paper: Thin paper (16 lb. or
less), thick paper (over 34
lb.), blueprint masters,
OHP, etc.
conforms to the stacking capacity of tray 1.
Curl
20mm (8.5 x 5.5R)
Five copy sheets
size
100
10
sets
Medium
size
100
sheets
10
sets
1000
sheets
50
sets
Large
size
100
sheets
10
sets
300
sheets
20
sets
Special
media
10
sheets
50
sheets
Small
Non-
Tray 1
staple
sheets
Staple
Non-
Tray 2
staple
Staple
Note 1: The above figures apply only to if stacked
paper is all of the same size.
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FS-107
Stapler kit
Staple ability Maximum 50 sheets (with 21
lb. paper, paper thickness
less than 5mm)
Stapler capacity: 5,000 staples/cartridge
Staple position: A = 8.6mm ± 3mm
B = 8.6mm ± 3mm
C = refer to following table
D = 10.5mm ± 3mm
E = 8.0mm ± 3mm
Paper Size
A3/A4
B4/B5
A4R/A5
B5R
A5R
F4 (8 x 13)
F4 (8.125 x 13)
F4 (8.25 x 13)
F4 (8.5 x 13)
11 x 17/8.5 x 11
8.5 x 14/8.5 x 11R
5.5 x 8.5
5.5 x 8.5R
C (mm)
60±4
53±4
90±4
80±4
63±4
90±4
91.5±4
93±4
95±4
52±4
95±4
95±4
60±4
Machine data
Power source: DC24V/5V (supplied from the
main body)
Maximum power
Consumption: Maximum 70VA
Weight: 28.6 lb.
External
dimensions: Length 30.8 in.
Depth 19.8 in.
Height 15.4 in.
Maintenance
Maintenance: Same as the main unit
Machine environment
Temperature: 50 to 86 F
Humidity: 10 to 80%RH
(below condensation-forming
conditions)
Caution: The contents of this service manual may be
changed without notice.
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CENTER CROSS SECTION
FS-107
Tray 2
Tray 1
Exit roller/A
Conveyance roller
Conveyance rollers
Stapler unit
Conveyance belt
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FS-107
DRIVE SYSTEM DIAGRAM
Paper Conveyance Drive
Paper conveyance
motor (M701)
Paper exit motor (M702)
Conveyance roller
Conveyance roller
Exit roller A
Conveyance belt
Paper jam release knob
Conveyance roller
Tray up/down wires
Trays
Tray up/down motor (M706)
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Stapler Unit Drive
Alignment motor
(rear) (M703)
FS-107
Stapler unit
Alignment plates
Stapler shift
motor (M705)
Alignment motor
(front) (M704)
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FS-107
PAPER CONVEYANCE PATH
In the finisher, two different paper conveyance paths are
used, changing by the mode selected.
Straight Mode
In this mode, paper conveyed to the finisher is exited
straight into the tray. (For small size paper, the
operation of OffsetMode/Stapling Mode takes place,
even in the straight paper exit mode.)
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Offset Mode/Staple Mode
In the offset mode or staple mode, paper conveyed
to the finisher is stacked once by the reverse
rotation of the exit roller. In the offset mode, this
stacked paper is offset by the paper alignment
plates. In the staple mode, the paper is stapled. When
the respective process is finished, the paper is exited
to the tray by the exit roller.
Paper exit roller
FS-107
Alignment plate
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FS-107
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EXTERNAL SECTION
Composition
FS-107
Front door
Conveyance plate
Paper conveyance cover
Stapler unit
Tray 1
Optional tray 1
(FT-107)
Optional tray 2
(FT-107)
Tray 2
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FS-107
CONVEYANCE SECTION
Composition
Tray 1
Tray up/down wire
Paper conveyance motor (M701)
Conveyance rollers
Tray 2
Mechanisms
Mechanism System
Paper Conveyance Conveyance rollers
Tray Up/Down *1 Wire drive
Tray Up/Down Accident Shutter
Prevention *2
*1 Tray up/down
The paper exit gate position is fixed; switching
between trays is accomplished by changing the
tray position up/down mechanism.
Tray up and down is done by the tray up/down
motor (M706), which the tray up/down wires to
drive the tray up or down.
Conveyance roller
Tray up/down motor (M706)
Tray up/down wires
Trays
Tray up/down
motor (M706)
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FS-107
*2 Prevention of tray up/down accident
To prevent the accident insertion of the hand into
the paper exit gate during tray motion up or down,
the paper exit gate is equipped with a shutter. The
shutter is driven by the reverse motion of the
paper pressure motor (M707), closing the paper
exit gate when the tray is in motion.
Shutter
Paper pressure motor (M707)
Conveyance Control
5VDC
PS3
SGND
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
MAIN BODY
PS3
M701 OUT A
M701 OUT A
M701 OUT B
M701 OUT B
FS CB
24VDC
24VDC
5VDC
PS702
SGND
5VDC
PS717
SGND
24VDC
MS701
M701
PS702
PS717
MS701
Conveyance is accomplished by the drive force of the
M701 (paper conveyance motor), which is transmitted to
the conveyance rollers. The M701 is linked with the main
body, so that rotation is set to low or high speed according
to the conveyance movement during copying.
The M701 is controlled by the FS CB (FS control board).
Related signals are provided by the PS702 (paper
entrance detect PS), PS717 (conveyance cover open/
close detect PS) and the MS701 (front door switch) and
PS3 (paper exit PS) of the main body.
1. Operation
As paper passes by the PS3 of the main body, the
M701 conveys the paper at a low speed in relation
with the paper exit velocity of the main body. When
the end of the paper passes through the PS3, the
M701 then conveys the paper at high speed. The
M701 again changes to low speed after the specified
period of time when the end of the paper passes
through the PS702, ready to convey the next sheet of
paper.
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FS-107
2. Signals
a. Input signals
(1) PS3 (PS3 -> PRDB)
When the main body paper exit section detection
signal detects paper, [H] is output.
(2) PS702 (PS702 -> FS CB)
Conveyance section paper entrance detection signal
[L]: No paper is present
[H]: Paper is present
(3) PS717 (PS717 -> FS CB)
Conveyance plate opening/closing detection signal
[L]: Conveyance plate open
[H]: Conveyance plate closed
(4) MS701 (MS701 -> FS CB)
Power supply line for each load
When the finisher front door is closed, 24VDC is
supplied to each load.
(5) S ACK (MAIN BODY -> FS CB)
Transmission of OK signal from the main body to the
finisher.
b. Output signals
(1 ) M701 OUTA, M701 OUTA, M701 OUTB, M701
OUT B (FS CB -> M701)
M701 drive control signal
24V
0V
(2) M ACK (FS CB -> MAIN BODY)
Transmission of OK signal from the finisher to the
main body.
(3) S REQ (FS CB -> MAIN BODY)
Transmission of request signal from the finisher to
the main body.
(4) M RXD (FS CB -> MAIN BODY)
Serial data sign sending the movement condition of
the finisher to the main body CB.
(6) M TXD (MAIN BODY -> FS CB)
Serial data sign sending the movement condition of
the main body to the finisher.
(7) M REQ (MAIN BODY -> FS CB)
Transmission of request signal from the main body to
the finisher.
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FS-107
Tray Up/Down Control
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
MAIN BODY
The paper exit position of the FS is fixed, the selected tray
is elevated or lowered to the paper exit position. Control of
the tray up/down is by the M706 (tray up/down motor)
which drives wires which is connected to and moves the
trays up and down.
The M706 is controlled by the FS CB (FS control board).
Related signals are provided by the PS703 (paper exit
detect PS), PS706 (tray lower limit detect PS), PS716
(tray count PS) and the MS702 (shutter switch).
M706 DRIVE 1
M706 DRIVE 2
5VDC
PS706
SGND
5VDC
PS703
SGND
5VDC
PS716
SGND
24VDC
MS702
FS CB
M706
PS706
PS703
PS716
MS702
1. Operations
a. Tray lower limit detection operation
With the sub power swich turnd ON, and the PS706
OFF, the M706 is reversed and the tray is lowered
until the PS706 is turned ON.
b. Tray count operation
One, two, or no optional trays can be installed.
If PS716 goes OFF after the low limit of the tray has
been detected, the machine judges that no optional
trays are installed.
When PS716 is ON, optional tray 1 is in place; in this
condition the M706 rotates normally, raising the tray
one step up until PS716’s detection position where
motion is stopped. Whether PS716 is ON or OFF at
this point determines whether optional tray 2 is in
place or not.
The number of trays is counted by means of a series
of operations.
After the tray count, the default tray that was set in the
key operator mode is set in the exit position.
c. Tray movement operation
If the exit tray has been selected at the LCD, then
when copying starts M706 turns ON and moves the
selected tray so that it sets into the exit position.
The number of times PS703 switches ON and OFF
sets the selected tray into the paper exit position.
d. Shutter switch operation
While the tray is in motion, the shutter, which
prevents the fingers or foreign objects from entering
the paper exit gate, is closed, with MS702 in the ON
position supplying 24VDC to the various loads.
While the tray is being raised or lowered the shutter
is opened and MS702 is OFF, interrupting the flow of
electricity and halting the motion of the FS.
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FS-107
2. Signals
a. Input signals
(1 ) PS706 (PS706 -> FS CB)
Tray lower limit detection signal
[L]: Not at lower limit
[H]: Lower limit
(2 ) PS703 (PS703 -> FS CB)
Paper exit detection signal
[L]: Top face
[H]: Not at top face
(3 ) PS716 (PS716 -> FS CB)
Tray installation detection signal
[L]: No tray
[H]: Tray in position
(4 ) PS702 (PS702 -> FS CB)
The power supply line for each load.
24VDC is supplied to each load when the shutter is
closed.
b. Output signal
(1) M706 DRIVE 1, 2 (FS CD -> M706)
M706 drive control signal
The drive direction of the M706 is controlled by two
signals which change the direction of the electrical
current.
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PAPER EXIT/ST APLER UNIT
Composition
Exit roller/A
Alignment plates
Trays
FS-107
Mechanisms
Mechanism System
Paper Alignment *1 Separate plates for front
and rear
Paper Exit *2 Exit roller/A
Paper Stacking *3 Exit roller/A
Conveyance belt
Stapler Unit Shift *4 Stapler shift motor
*1 Paper alignment
Paper conveyed to the paper exit gate by the conveyance roller is stacked by reverse rotation of the
paper exit roller/A. The stacked paper is aligned
by the alignment plates. Independently-driven
alignment plates are set on both the front and rear
sides, allowing independent operation at the front
and rear during shift mode. The alignment plates
are driven by alignment motors M704 (front) and
M703 (rear).
Alignment motors
(M703, M704)
Stapler unit
Stapler shift motor (M705)
Alignment plate (rear)
Alignment plate (front)
Alignment motor (rear)
(M703)
Alignment motor (front)
(M704)
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FS-107
*2 Paper exit
In the straight mode, paper conveyed to the paper
exit gate by the conveyance rollers is conveyed to
the tray through paper pressure being applied to
paper exit roller/A by the paper pressure motor
(M707) and the roller being made to run forward.
(Does not apply to small paper sizes.)
In offset mode or staple mode, when the stacked
paper is conveyed, paper pressure being applied
to paper exit roller/A by the paper pressure motor
(M707) and the roller being made to run forward,
all the stacked paper is conveyed into the tray.
Straight mode
Paper exit rollerA
Offset mode/staple mode
*3 Paper stack
In the offset mode or staple mode, paper conveyed to the paper exit gate by the conveyance
rollers is then conveyed to the stack position by
paper exit roller/A running in reverse direction.
The conveyed paper is sent to the stopper by the
friction of the conveyance belt and stacked.
*4 Stapler unit shift
The stapler unit is driven by the stapler shift
motor; the stapler unit is fixed on the staple base
and moved by a belt along a rail. Owing to the
shape of the rail, when the stapler unit is moved to
either the forward or rear positions, the unit
rotates and it is possible to staple slantwise.
When the stapler is set to staple in two locations,
it moves to the first location, puts in the first
staple, then moves to the second location to put
in the second staple.
16
Stapler unit
Rails
Stapler shift motor
(M705)
Belt
Page 25
FS-107
Paper Alignment Control
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
MAIN BODY
FS CB
24VDC
24VDC
M702 OUT A
M702 OUT A
M702 OUT B
M702 OUT B
24VDC
24VDC
M703 OUT A
M703 OUT A
M703 OUT B
M703 OUT B
24VDC
24VDC
M704 OUT A
M704 OUT A
M704 OUT B
M704 OUT B
5VDC
PS702
SGND
5VDC
PS709
SGND
5VDC
PS710
SGND
M702
M703
M704
PS702
PS709
PS710
1. Operations
a. Normal alignment operation
The front and rear alignment plates work in
symmetry to the front and rear based on the center of
the alignment section, alternately aligning and
releasing. To create this symmetrical movement
the M703 and M704 always rotate in opposite
directions.
Every five sheets of the conveyed paper are aligned
and sent on to the paper exit section.
The timing of the M703 and M704 are set to the
starting point by the ON/OFF of the PS702 (paper
entrance detect PS).
b. Offset (shift alignment) operation
The sheets corresponding to odd sets of copies are
fed to the paper exit unit as soon as they have been
aligned normally. (Up to 5 sheets are stacked and
exited.)
During the alignment operation for even sets of
copies, M703 and M704 rotate in the same direction,
shifting the sheets forward from the center. The
aligned sheets are then sent to the paper exit unit.
(Up to 5 sheets are stacked and exited.
During sorting and stapling, paper exited by the
conveyance section is sent to the alignment section by the
M702 (paper exit motor) reverse direction, then aligned by
the alignment plates driven by the M703 (alignment motor,
(rear)) and the M704 (alignment motor, (front)).
The home position of the alignment plates is detected by
the PS709 (alignment plate detect PS (rear)) and the
PS710 (alignment plate detect PS (front)). The FS CB (FS
control board) controls the M702, M703 and M704. The
related signal are passed to the PS702 (paper entrance
detect PS).
c. Staple mode operation
In the staple mode, the M703 and M704 are
released after the stapling action is completed.
The ON/OFF timing of the M703 and M704 is set as
the M702 is turned from OFF to ON, and the PS702 is
turned OFF after the specified period of time.
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FS-107
2. Signals
a. Input signals
(1 ) PS709 (PS709 -> FS CB)
Detection signal of the home position of the
alignment plate (rear)
[L]: Non-home position
[H]: Home position
(2) PS710 (PS710 -> FS CB)
Detection signal of the home position of the
alignment plate (front)
[L]: Non-home position
[H]: Home position
b. Output signals
(1) M702 OUT A, M702 OUT A–, M702 OUT B,
M702 OUT B– (FS CB -> M702)
Drive control signal for M702
Paper Exit Control
5VDC
PS3
SGND
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
MAIN BODY
PS3
FS CB
24VDC
24VDC
M702 OUT A
M702 OUT A
M702 OUT B
M702 OUT B
M707 DRIVE 1
M707 DRIVE 2
M708 DRIVE 1
M708 DRIVE 2
5VDC
PS701
SGND
5VDC
PS702
SGND
5VDC
PS703
SGND
5VDC
PS707
SGND
M702
M707
M708
PS701
PS702
PS703
PS707
24V
0V
(2) M703 OUT A, M703 OUT A–, M703 OUT B,
M703 OUT B– (FS CB -> M703)
Drive control signal for M703
24V
0V
(3) M704 OUT A, M704 OUT A–, M704 OUT B,
M704 OUT B– (FS CB -> M704)
Drive control signal for M704
24V
0V
Papers that have already been aligned or stapled are
exited by the paper exit roller.
A mechanical clutch is connected to M702 (paper exit
motor). A mechanical clutch can convey the forward
direction driving power to the exit roller with certain
movement.
The M702 is responsible for speed control for connection
with the mechanical clutch, for sending the alignment
section at the reversal rotation, and also during the usual
paper exit.
The M702 is controlled by the FS CB (FS control board).
The related signals are M707 (paper pressure motor),
M708 (stapler motor), PS701 (paper pressure PS), PS702
(paper entrance detect PS), PS703 (paper exit detect PS),
and PS707 (no paper detect PS).
18
Page 27
FS-107
1. Operation
During paper exit, both upper and lower exit rollers
are compressed as a consequence of the operation
performed by M707, and that condition is detected by
the ON/OFF state of PS701.
a. Non-staple mode operation
The ON/OFF timing of M702 is such that it turns ON
during the OFF of PS3, and turns OFF during the
OFF of PS702.
After the paper exit tray goes up until PS703 turns
ON, M706 moves the tray up and down in order to
keep the ON state of PS703 during paper exit.
b. Staple mode operation
M702 turns ON a certain time after M708 finishes the
stapling operation and turns OFF.
The subsequent operations are the same as for the
non-staple operation.
2. Signals
a. Input signal
(1) PS701 (PS701 -> FS CB)
Pressure detection signal of the exit paper compressing plate
[L]: Pressure
[H]: Release
Paper Stack Control
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
MAIN BODY
When the stack of the papers on the paper exit tray is full,
a message is put up on the LCD.
During the automatic switching mode of the tray, a
message is not put up on the LCD. The tray located 1 step
below is brought to the paper exit position by a vertical
movement of M706 (tray up/down motor).
The M706 is controlled by FS CB (FS control board).
The related signals are PS702 (paper entrance detect
PS), PS703 (paper exit detect PS), PS704 (tray full-stack
detect PS), PS706 (tray lower limit detect PS), and PS716
(tray count PS).
M706 DRIVE 1
M706 DRIVE 2
5VDC
PS702
SGND
5VDC
PS703
SGND
5VDC
PS704
SGND
5VDC
PS706
SGND
5VDC
PS716
SGND
FS CB
M706
PS702
PS703
PS704
PS706
PS716
b. Output signals
(1) M707 DRIVE 1,2 (FS CB -> M707)
M707 drive control signal
The drive direction of the M707 is controlled by two
signals which change the direction of the electrical
current.
(2) M708 DRIVE 1,2 (FS CB -> M708)
M708 drive control signal
The drive direction of the M708 is controlled by two
signals which change the direction of the electrical
current.
The automatic switching mode of the tray can be
controlled using the 25 modes of the main unit.
19
Page 28
FS-107
1. Operation
a. Up/down operation
When the tip of the paper turns PS702 ON, the tray is
driven down by a certain amount. After the rear of the
paper turns PS702 OFF, M706 turns ON driving the
tray up until PS703 is turned ON.
b. Full-stack detection operation
When a tray other than tray 1 is selected and PS703
is turned ON when PS704 is ON, the paper-full
condition is detected. When tray 1 is selected and
PS 703 is turned ON when PS706 is ON, the paperfull condition is detected.
c. Automatic tray switching operation
When tray 1, optional tray 1, and optional tray 2 are
selected and the paper-full condition is detected,
M706 drives the tray up so that PS703 is turned OFF
and then ON again, and the immediately lower tray is
set at the paper exit position.
When tray 2 is selected and the paper-full condition
is detected, M706 drives the tray down until PS716 is
turned ON, and then up until PS703 is turned ON, set
tray 1 at the paper exit position.
Stapler Control
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
MAIN BODY
M705 (staple shift motor) performs staple displacement
control by moving the stapler unit up to the stapler
operation position.
The home position of the stapler unit is detected by PS708
(stapler unit HP detect PS).
M705 is controlled by FS CB (FS control board).
M705 OUT A
M705 OUT A
M705 OUT B
M705 OUT B
FS CB
24VDC
24VDC
5VDC
PS708
SGND
M705
PS708
2. Signal
a. Input signal
(1) PS704 (PS704 -> FS CB)
Paper-full detection signal
Goes [H] when paper-full condition is detected.
1. Operation
The stapler unit is usually at the home position of the
finisher.
When receiving a command signal from the main
unit, M705 moves the stapler unit to the stapling
position according to paper size and starts the
stapling operation.
After finishing the copy, M705 moves the stapler unit
to its home position.
The M705 OFF timing is controlled by the number of
driving steps after PS708 is turned OFF.
20
Page 29
FS-107
2. Signal
a. Input signal
(1 ) PS708 (PS708 -> FS CB)
Detection signal of the home position of the stapler
unit
[L]: Non-home position
[H]: Home Position
b. Output signal
(1) M705 OUT A, M705 OUT A–, M705 OUT B,
M705 OUT B– (FS CB -> M705)
Drive control signal for M705
24V
0V
Staple Control
24VDC
24VDC
M705 OUT A
M705 OUT A
M705 OUT B
M705 OUT B
M707 DRIVE 1
M707 DRIVE 2
M708 DRIVE 1
M708 DRIVE 2
5VDC
PS701
SGND
5VDC
PS708
SGND
5VDC
PS712
SGND
5VDC
PS713
SGND
FS CB
MAIN BODY
24VDC
24VDC
24VDC
5VDC
5VDC
SGND
SGND
PGND
PGND
PGND
SGND
SGND
M ACK
SGND
S REQ
M RXD
SGND
S ACK
M REQ
SGND
M TXD
In staple mode, stapling is performed using the driving
force of the M708 (stapler motor).
M705
M707
M708
PS701
PS708
PS712
PS713
M708 is controlled by FS CB (FS control board).
The related signals are M705 (stapler shift motor), M707
(paper pressure motor), PS701 (paper pressure PS),
PS708 (stapler unit HP detect PS), PS712 (stapler HP
detect PS), PS713 (no-staple PS), and PS714 (stapler
ready PS).
The maximum number of sheets that can be stapled, and
the operation when stapling is not possible, can be
chosen in the 25 mode of the main body.
21
Page 30
FS-107
1. Operation
a. Stapler operation
After the aligning operation of the last paper, M707 is
turned ON and compresses the paper using the exit
rollers. Then, M708 is turned ON and stapling
begins.
When PS701 is turned OFF, M707 is turned OFF,
PS712 is turned ON, and M708 is turned OFF.
For continuous stapling, M705 is not turned ON, and
the stapler unit waits for the next stapling at the same
position.
In the case of 2 stapling positions, the first staple is
executed and then M705 moves the stapler to the
specified position for the second staple. M708 then
turns ON and executes the second staple. At this
moment, if continuous stapling has been selected,
the stapler unit stops at the immediately previous
stapling position. When the first stapling operation of
the next paper is done, M705 moves the stapler unit
for the second stapling operation.
After the copy is finished, the stapler unit returns to
its home position.
2. Signals
a. Input signals
(1) PS712 (PS712 -> FS CB)
M708 home position detection signal
[L]: Home position
[H]: Non-home position
(2) PS713 (PS713 -> FS CB)
No-staple detection signal of the stapler unit
[L]: With staple
[H]: No staple
(3) PS714 (PS714 -> FS CB)
Detects whether staple is in position for stapling by
stapler unit (whether staple is present at point just
ahead of where it is actually driven from the stapler).
[L]: With staple
[H]: No staple
b. No-staple detection control
The PS713 is equipped to detect the no-staple
condition of the stapler unit. When the staple is not
present, the LCD (display board) of the main unit
shows a message indicating the no-staple condition.
c. Stapler Initial Operation
After replacing the stapler cartridge, M708 is driven
until staples are detected in the PS714, performing
up to a maximum of 16 blank stapling operations,
then the staples are positioned just in front of the
stapling position.
22
Page 31
OTHER CONTROLS
Movement With Power On
When the power is turned ON, the finisher performs
the following initialization operations.
1. M707 turns ON and the paper exit gate pressure
is released.
2. PS708 (stapler unit HP detect PS) detects
whether the stapler unit is on stand-by in home
position.
3. M703 (alignment motor (rear)) and M704 (alignment motor (front)) turn ON and perform a home
position search for the alignment plates (front and
rear).
4. The paper exit gate shutter closes and the tray
count operation takes place.
Opening and Closing Motion of the Front
FS-107
Door
1. In case PS707 is ON, it makes M702 go through a
normal rotation and performs a paper exit operation.
2. M707 turns ON and the paper exit gate pressure is
released.
3. PS708 (stapler unit HP detect PS) detects
whether the stapler unit is on stand-by in home
position.
4. M703 (alignment motor (rear)) and M704 (alignment motor (front)) turn on and perform a home
position search for the alignment plates (front and
rear).
23
Page 32
FS-107
This page left blank intententionally.
24
Page 33
DISASSEMBLY AND ASSEMBLY
FS-107
Caution: Make sure the power plug is
uplugged.
Removal and Reinstalling of the Finisher
(1) Open the front door, then insert a pen, or the like,
into the hole at the bottom of the finisher
Caution: There is a risk of the internal lever
becoming deformed, so do not push it in
hard.
(2) Take out each 2 sets of set screws from the wire
fittings on front and rear.
Set
screws
Wire fittings
(3) Pull out the tray downward from the frame that it is
installed.
Caution 1: Taking out the set screws from the fixed
fittings will make the tray frame fall out.
Caution 2: Take care not to drop the rollers installed
on the tray.
Set
screws
(2) Pull the finisher forward and remove it.
Removal and Reinstalling of the Tray
(1) Take out each 3 sets of set screws and remove
the cover’s front and rear.
Set screws
Cover
(rear)
Set screws
Set screws
Cover
(front)
25
Page 34
FS-107
(4) Install by reversing the removal procedure.
Caution: In case of fixing the tray frame to the fixed
fittings, make sure that the set screws are
fastened so that the tray is horizontal.
(Use the 6 marks at each of the front and
rear as guides for horizontal adjustment.)
Replacing the Paper Exit Roller/A
(1) Remove the finisher from the main body.
(2) Take off 5 lids and 6 set screws and remove the
paper conveyance cover.
Lid
Set screws
Paper conveyance cover
(3) Take out each of the single springs and set screws
and remove the plate spring roller.
Set screws
Plate spring rollers
Spring adjustment
plate
Caution: Do not remove the screws for the spring
adjustment plate.
26
Page 35
FS-107
(4) Remove the E-ring and remove the cam shaft.
Shaft
E-ring
(5) Take out the 2 sets of set screws and remove the
set of 2 plate springs.
Set screws
Plate spring
(8) Remove the 5 E-rings and pull out the shaft from
the paper exit roller/A.
Caution: Be careful to not drop the pin inside the
paper exit roller/A.
Shaft
E-rings
Paper exit
roller/A
Pin
E-rings
Pin
(9) Replace the paper exit roller/A.
(10) Install by reversing the removal procedure.
(6) Take out 1 set screw and remove the plate.
(7) Remove the E-ring that affixes the belt gear, slide
the gear and remove the belt.
Caution: Be careful to not drop the pin inside the
gear.
Set screw
Pin
Plate
E-ring
Belt
27
Page 36
FS-107
Removing/Reinstalling the Up/Down Wire
(1) Take out the 3 sets of set screws and remove the
front cover and rear cover.
(2) Remove the 2 set screws from each of the front
and rear wires and then remove the tray unit.
Caution: Perform the removal/installating of the
front up/down wire before performing the
removal/installating of the rear up/down
wire.
(3) Loosen the 2 set screws and release the pulley
tension plate in front from its fixed position.
(4) Remove the E-ring of the lower pulley (in front).
(5) Remove the lower pulley (in front) and remove the
up/down wire in front.
(6) Attach the metallic ball of the up/down wire on the
inner surface of the lower pulley (in front), and
insert into the shaft. The metallic ball to be set is
the one longer from the wire fitting.
Also, check to see if the gear position at which the
pulley is installed is in line with the opposite side.
Caution: Ensure that the pulley installation gear is
horizontal with respect to the casing.
(7) Wind the up/down wire once around the lower
pulley front) counter-clockwise, and string it to the
upper pulley (front).
(8) Down the up/down wire strung to the upper pulley
(front) to the lower pulley and wind it around 4
times counter-clockwise, and attach the metallic
ball on the end to the side of the lower pulley
(front).
(9) Attach the E-ring and affix the lower pulley (front).
(10) Fasten the 2 set screws while pulling up the pulley
tension plate (front), applying 3kg tension.
Caution: Apply the required amount of tension at
the time of affixing the pulley tension plate
by using such devises as a tension gauge.
Required value: 3kg
Set screws
Pulley tension
plate
28
Page 37
FS-107
(11) Refer to procedures 3 to 6 and remove the up/
down wire on the rear.
(12) Wind the up/down wire once around the lower
pulley (rear) in the clockwise, and string it to the
upper pulley (rear).
(13) Down the up/down wire strung to the upper pulley
(rear) to the lower pulley and wind it around 4
times clockwise, and attach the metallic ball on the
end to the side of the lower pulley (rear).
(14) Attach the E-ring and affix the lower pulley (rear).
(15) Fasten the 2 set screws while pulling up the pulley
tension plate (rear), applying 3kg tension.
Replacing the Stapler Cartridge
(1) Operate the stapler cartridge replacing from the
operation panel. The stapler unit will move and
position itself to the front.
(2) Turn the stapler cartridge replace knob on the
stapler unit.
Stapler unit
Cartridge replace knob
(3) Remove the old cartridge and push a new
cartridge firmly in place.
Stapler
cartridge
29
Page 38
FS-107
Removing/Reinstalling the Stapler Unit
(1) Remove the finisher from the main unit.
(2) Take out the fixing plates of the plate affixing the
stapler unit, from the rear of the finisher unit.
(3) Slide the plate and remove.
(5) Take out the set screw from the unit saddle, slide
out and remove the stapler unit.
Plate
Set screw
Caution: When reinstalling the plate, be sure to in-
sert the plate into the insides of the hooks.
(4) Take out the connector and 1 grounding screw
from the stapler unit.
Ground screw
Ground
Connector
Stapler units
Set screw
(6) Install by reversing the removal procedure.
30
Page 39
FS-107 ELECTRICAL PARTS LAYOUT DRAWING
PS711 Tray upper limit detect PS
PS704 Tray full-stack detect PS
PS703 Paper exit detect PS
PS716 Tray count PS
PS706 Tray lower limit detect PS
M706 Tray up/down motor
FS-107
PS709 Alignment plate
detect PS (rear)
M703 Alignment motor (rear)
M706 Tray up/down motor
M705 Stapler shift motor
PS707 No paper detect PS
PS708 Stapler unit HP
detect PS
M704 Alignment motor (front)
MS701 Front door switch
PS710 Alignment plate
detect PS (front)
FS CB FS control board
31
Page 40
FS-107
M709 Cooling fan motor
PS702 Paper entrance detect PS
PS701 Paper pressure PS
PS705 Shutter PS
MS702 Shutter switch
M707 Paper pressure motor
M702 Peper exit motor
M701 Paper conveyance motor
PS717 Conveyance cover open/close detect PS
PS714 Stapler ready detect PS
PS712 Stapler HP detect PS
M708 Stapler motorPS713 No-staple PS
32
Page 41
FS-107 CONNECTOR LAYOUT DRA WING
CN736 (W:3pin)
CN735 (W:3pin)
CN734 (W:3pin)
CN744 (W:3pin)
CN737 (W:3pin)
CN756 (W:15pin)
FS-107
CN741 (W:3pin)
CN724 (W:6pin)
CN756 (W:15pin)
CN738 (W:3pin)
CN723 (W:6pin)
CN725 (W:6pin)
CN740 (W:3pin)
CN756 (W:15pin)
CN739 (W:3pin)
CN726 (BK:2pin)
CN751 (W:1pin)
33
Page 42
FS-107
CN753 (W:1pin) CN752 (W:3pin)
CN709 (12pin)
CN715 (30pin)
CN706 (2pin)
CN714 (15pin)
CN701 (10pin)
CN712 (2pin)
FS CB
CN711 (2pin)
CN704 (12pin)
CN702 (11pin)
CN713 (3pin)
CN10 (2pin)
CN733 (W:3pin)
CN732 (W:3pin)
CN300 (BK:24pin)
CN708 (8pin)
CN731 (W:3pin)
CN703 (12pin)
CN705 (W:6pin)
CN722 (W:6pin)
CN721 (W:6pin)
CN707 (30pin)
CN734 (W:3pin)
CN730 (BK:2pin)
CN745 (W:3pin)
34
Page 43
FS-107
TIME CHART (8.5X11, SORT MODE, 2 SHEETS/SET, 2 SETS)
01234567 9108
)
sec
(
Time
Item
Exit PSPS3
Symbol
Paper entrance detect PSPS702
140mm/s
600mm/s
Paper
conveyance
No paper detect PS
PS707
motor
M701
140mm/s
600mm/s
Paper exit
M702
35
Stop
motor
Reverse
Shift
Alignment
Alignment
motor
M703,704
F
R
Stapler shift
motor
M705
Pressure
Paper
pressure
M707
Open
motor
Raise
Tray up/down
Lower
motor
M706
Page 44
FS-107
TIME CHART (8.5X11, STAPLE MODE, 2 SHEETS, 1 POSITION)
01234 567 9108
)
sec
(
Time
Item
Exit PSPS3
Symbol
Paper entrance detect PSPS702
140mm/s
600mm/s
No paper detect PS
Paper
conveyance
motor
PS707
M701
140mm/s
600mm/s
Paper exit
M702
Stop
motor
36
Reverse
Shift
Alignment
Alignment
motor
M703,704
F
R
Stapler shift
motor
M705
Pressure
Stapler motor
M708
Paper
Open
pressure
motor
M707
Raise
Tray up/down
Lower
motor
M706
Page 45
FS-107 OVERALL WIRING DIAGRAM
37
[HOW to see the diagram]
1. The signals shown reflect levels present under normal idling
conditions with the main switch turned ON.
2. Wiring symbols in the figure are as follows.
1) @@@@ is Connector
2) @@@is ribbon cable
RC
3. Signal symbols in the figure are as follows .
High active
H
L
Low active
Analog signal
*
Pulse signal
P
Page 46
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38
Page 47
PARTS CATALOG
Model
FS-107
SEPTEMBER 2002
THIRD EDITION
KONICA BUSINESS TECHNOLOGIES, INC.
Page 48
Page i Konica Business Technologies, Inc. Model FS-107
September, 2002 3rd Edition
Page 49
How to use this catalog
This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model.
Model-specific parts are identified in the illustrations with reference
numbers. Use the reference number to locate the corresponding part
number on the facing page.
Common hardware items, such as screws, nuts, washers, and pins, are
identified in the illustrations with reference letters. Use the reference letter to locate the corresponding part number on the hardware listing in the
lower right hand corner of the facing page.
If you know a part number, but don’t know where the part is used, use
the numerical index to determine the page number and reference number for that part. Because some common parts are used in several
places, there may be more than one entry. Refer to the illustrations to see
where the part may be used.
If you know a part’s description, but don’t know where to look to find
the part number, use the alphabetical index to determine likely page and
reference numbers. Then look at the illustrations to determine that you
have identified the correct part. Locate the part number using the listing
on the opposite page.
Retail pricing that appears with the numerical index, while valid when
this catalog was printed, is subject to change without notice. The prices
are only suggested prices and are provided only for reference. Dealers
may determine their own selling prices. For up-to-date pricing, refer to
current Konica price lists or contact the Konica Parts Distribution Center.
How to order parts
Use standard Konica parts ordering procedures to obtain these parts.
For ordering options, contact Konica’s Parts Distribution Center.
When ordering parts, be sure to specify part numbers exactly as listed in
this catalog.
NOTE: Electrical parts may include previously used components.
Model FS-107 Konica Business Technologies, Inc. Page iii
3rd Edition September, 2002
Page 50
This page left blank intentionally.
Page iv Konica Business Technologies, Inc. Model FS-107
September, 2002 3rd Edition
Page 51
How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iii
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FS-107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Numerical index, Retail price list . . . . . . . . . . . . . . . . . . . . 21
Contents
Model FS-107 Konica Business Technologies, Inc. Page 1
3rd Edition September, 2002
Page 52
FS-107
Page 2 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 53
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ12040 Paper exit cover/front
2 13GQ10022 Main casing/2
3 13GQ12050 Paper exit cover/rear
4 13GQ45021 Conveyance open-close plate
5 12QV85510 Photosensor
6 13GQ12100 Screw cover
7 13GQ97020 Staple label
8 13GQ12010 Open-close cover
9 12AA12100 Magnet catch/A
10 048645260 Stopper rubber
11 13GQ12020 Side cover
12 13GQ12091 External upper plate
13 13GQ45210 Conveyance pressure spring/A
14 13GQ45860 Conveyance driven roller/B
15 13GQ-4690 Conveyance driven shaft/A assembly
16 13GQ45940 Conveyance guide sheet/A
HARDWARE
REF.
LTR.
a 00Z373082
b 00Z353102
c 00Z354122
d 00Z353081
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 3
3rd Edition September, 2002
Page 54
FS-107
Page 4 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 55
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ48010 Paper exit tray/A
2 13GQ48020 Paper exit tray/B
3 13GQ-4910 Paper exit tray/lower assembly
4 13GQ15091 Up-down wire/front
5 13GQ48310 Support plate/front
6 13GQ48080 Up-down roller
7 13GQ48050 Up-down plate/front
8 13GQ48152 Guide part
9 13GQ48300 Tension pulley
10 13GQ48060 Up-down plate/rear
11 13GQ48070 Up-down pulley
12 090075530 Bearing
13 13GQ77130 Rocking gear/D (Z=30)
14 13GQ77120 Rocking gear/C (Z=15/45)
15 300078010 Pin A
16 13GQ76030 Shaft holder/B
17 13GQ80020 FNS driving motor
18 13GQ48320 Support plate/rear
19 13GQ15101 Up-down wire/rear
20 12QV85510 Photosensor
21 13GQ48180 Mount plate/C
22 13GQ48200 Paper exit standard actuator
23 13GQ-4830 Mount plate/D assembly
24 13GQ-1520 Drive Mount plate/C assembly
25 13GQ77140 Rocking gear/E (Z=15)
26 13GQ-1540 Tension plate/A assembly
27 13GQ-1510 Drive Mount plate/B assembly
HARDWARE
REF.
LTR.
a 00Z670606
b 00Z163061
c 00Z670406
d 00Z254081
e 00Z921930
f 00Z670306
g 00Z353102
h 00Z353081
j 00Z353101
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 5
3rd Edition September, 2002
Page 56
FS-107
Page 6 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 57
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ48250 Positioning actuator/B
2 13GQ76040 Shaft holder/C
3 13GQ76560 Paper exit pulley (Z=22)
4 13GQ48230 Collar/C
5 13GQ48221 Paper exit driving roller/B
6 12QV85510 Photosensor
7 13GQ48260 Detecting part
8 13GQ-4530 Conveyance guide plate/A assembly
9 13GQ45470 Rotary knob
10 322076010 Paper lift-up lever shaft holder
11 13GQ77040 Conveyance driving gear/1 (Z=28)
12 466078010 Pin A
13 13GQ45150 Conveyance driving roller/C
14 13GQ77581 Driving belt/H (L=92)
15 13GQ77020 Conveyance idler gear/1 (Z=18/28)
16 13GQ45480 Collar/A
17 13GQ77540 Driving belt/D (L=129)
18 13GQ77030 Paper exit idler gear (Z=22/33)
19 13GQ77560 Driving belt/F (L=309)
20 13GQ45070 Conveyance driving roller/B
21 13GQ76590 Conveyance auxiliary pulley (Z=22)
22 13GQ76540 Conveyance driving pulley/B (Z-18)
23 13GQ76020 Shaft holder/A
24 13GQ45870 Spring spacer
25 13GQ76580 Conveyance driving pulley/A (Z=24)
26 13GQ80510 Cooling fan motor
27 13GQ77181 Paper exit connecting clutch (Z=28/36)
28 13GQ45060 Conveyance driving roller/A
29 13GQ-4340 FNS motor/Assembly
30 13GQ45620 Hold spring
31 13GQ45820 Conveyance auxiliary roller
32 13GQ77570 Driving belt/G (L=207)
HARDWARE
REF.
LTR.
a 00Z670606
b 00Z193061
c 00Z163061
d 00Z670406
e 00Z921301
f 00Z183251
g 00Z193161
h 00Z353081
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 7
3rd Edition September, 2002
Page 58
FS-107
Page 8 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 59
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ45681 Neutralizing cover
2 13GQ45580 Neutralizing brush
3 13GQ76020 Shaft holder/A
4 13GQ45410 Pressure cam
5 13GQ-4320 Connecting shaft assembly
6 13GQ77090 Rocking gear/A (Z=48)
7 322076010 Paper lift-up lever shaft holder
8 13GQ77230 Rocking gear/C (Z=30)
9 13GQ45690 Detecting arm
10 13GQ45421 Positioning actuator/A
11 13GQ77070 Rocking idler/1 (Z=20/40)
12 12QR86010 Inter lock switch
13 13GQ45780 Detecting spring
14 13GQ45750 Rocking actuator
15 12QV85510 Photosensor
16 55GA77670 Toner supply worm
17 13GQ77080 Rocking idler/2 (Z=20/48)
18 13GQ77220 Rocking gear/B (Z=20)
19 13GQ45761 Mount plate/G
20 13GQ80051 FNS motor/3
21 13GQ45931 Cam positioning spring/D
HARDWARE
REF.
LTR.
b 00Z670406
c 00Z193041
d 00Z252121
e 00Z182641
f 00Z660206
g 00Z163041
h 00Z183081
j 00Z473043
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 9
3rd Edition September, 2002
Page 60
FS-107
Page 10 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 61
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ98040 Cam auxiliary sheet
2 13GQ45430 Paper exit pressure spring
3 13GQ77550 Driving belt/E (L=195)
4 13GQ45490 Collar/B
5 13GQ76550 Paper exit driving pulley/A (Z=12)
6 466078010 Pin A
7 13GQ45090 Paper exit driven roller/A
8 13GQ76010 Paper exit shaft holder
9 13GQ45191 Paper exit driving roller/A
10 13GQ45050 Conveyance rocking plate
11 13GQ45511 Toque limiter
12 454078050 Pin (Cleaner A)
13 13GQ76020 Shaft holder/A
14 13GQ45600 Conveyance auxiliary sheet/A
15 13GQ45450 Adjusting spring
16 13GQ45610 Conveyance auxiliary sheet/B
17 13GQ-4730 Conveyance pressure spring/B assembly
18 13GQ-4700 Conveyance auxiliary sheet/F assembly
19 13GQ45910 Finisher cushion
20 12QR86010 Interlock switch
21 13GQ45301 Spring
21 13GQ45300 Spring
22 12QV85510 Photosensor
HARDWARE
REF.
LTR.
a 00Z670206
b 00Z670406
c 00Z193041
d 00Z353081
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 11
3rd Edition September, 2002
Page 62
FS-107
Page 12 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 63
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ80011 FNS collect motor
2 25AA52090 Stopper sheet
3 12QV85510 Photosensor
4 13GQ60171 Paper detecting actuator
5 13GQ90011 FNS I/F wiring
6 13GQ-6080 Paper regulating plate/rear assembly
7 13GQ60010 Paper regulating plate/front
8 13GQ-6151 Paper positioning plate/front
9 13GQ60051 Paper regulating spring
10 13GQ60220 Paper regulating collar
11 13GQ60211 Detecting spring
12 13GQ-6141 Paper positioning plate/rear assembly
13 13GQ60191 Paper detecting board
14 13GQ-9018 FNS control unit
15 13GQ77010 Regulating gear (Z=28/55)
16 25AA52140 Belt holder/B
17 13GQ77190 Regulating gear/B (Z=22/37)
18 13GQ77160 Regulating idler (Z=64)
19 13GQ77510 Driving belt/A (L=380)
20 13GQ77520 Driving belt/B (L=406)
21 13GQ76510 Idler pulley (Z=28)
22 13GQ10170 Switch plate
23 13GQ60251 Wiring fixed plate
24 12QR86010 Interlock switch
HARDWARE
REF.
LTR.
a 00Z670606
b 00Z670406
c 00Z183061
d 00Z921931
e 00Z670306
f 00Z163061
g 00Z670206
h 00Z660206
j 00Z182081
k 00Z353081
m 00Z353101
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 13
3rd Edition September, 2002
Page 64
FS-107
Page 14 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 65
REF. PART NUMBER DESCRIPTION
NO.
1 120HK0010 Cartridge case
2 * Not used
3 13GQ50090 Oscillate cam
4 13GQ50080 Slide plate
5 13GQ-1220 Cover/Lower assembly
6 13GQ50051 Fixed plate
7 13GQ50070 Driving plate
8 25AA52140 Belt holder/B
9 13GQ77210 Staple driving gear (Z=19/55)
10 12QR77010 Staple driving gear (Z=28/55)
11 13GQ50170 Click part
12 13GQ80031 FNS motor/1
13 13GQ77530 Driving belt/C (L=741)
14 13GQ50230 Fixed block
15 12QRK0011 Staples
16 12QV85510 Photosensor
17 13GQ90101 Relay wiring/2
18 13GQ76570 Idler pulley/2 (Z=19)
19 13GQ10140 Main lock spring
20 13GQ10120 Main lock claw
21 13GQ50120 Wiring cover
22 120H50402 Staple
23 13GQ50110 Staple mount plate
24 13GQ50180 Oscillate collar
25 13GQ50100 Staple board
26 13GQ50271 Fixed part
HARDWARE
REF.
LTR.
a 00Z193061
b 00Z670606
c 00Z670406
d 00Z183061
e 00Z921931
f 00Z163061
g 00Z922410
h 00Z194041
j 00Z353081
k 00Z353102
PART
NUMBER
Model FS-107 Konica Business Technologies., Inc. Page 15
3rd Edition September, 2002
Page 66
Wiring
Page 16 Konica Business Technologies., Inc. Model FS-107
September, 2002 3rd Edition
Page 67
REF. PART NUMBER DESCRIPTION
NO.
1 13GQ90011 FNS I/F wiring
2 13GQ90021 Motor wiring/1
3 13GQ90031 Motor wiring/2
3 13GQ90030 Motor wiring/2
4 13GQ90101 Relay wiring/2
5 13GQ90110 Interlock wiring/1
6 13GQ90061 Sensor wiring/1
Model FS-107 Konica Business Technologies., Inc. Page 17
3rd Edition September, 2002
Page 68
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Page 18 Konica Business Technologies, Inc. Model FS-107
September, 2002 3rd Edition
Page 69
Alphabetical index
PART PAGE REF.
DESCRIPTION NO. NO.
A
Adjusting spring . . . . . . 11 15
B
Bearing . . . . . . . . . . . 5 12
Belt holder/B . . . . . . . . 13 16
Belt holder/B . . . . . . . . 15 8
C
Cam auxiliary sheet . . . . 11 1
Cam positioning spring/D . 9 21
Cartridge case . . . . . . . 15 1
Click part . . . . . . . . . . 15 11
Collar/A . . . . . . . . . . 7 16
Collar/B . . . . . . . . . . 11 4
Collar/C . . . . . . . . . . 7 4
Connecting shaft assembly 9 5
Conveyance auxiliary pulley
(Z=22) . . . . . . . . . 7 21
Conveyance auxiliary roller 7 31
Conveyance auxiliary sheet/A 11 14
Conveyance auxiliary sheet/B 11 16
Conveyance auxiliary
sheet/F assembly . . . 11 18
Conveyance driven roller/B 3 14
Conveyance driven shaft/A
assembly . . . . . . . . 3 15
Conveyance driving gear/1
(Z=28) . . . . . . . . . 7 11
Conveyance driving pulley/A
(Z=24) . . . . . . . . . 7 25
Conveyance driving pulley/B
(Z=18) . . . . . . . . . 7 22
Conveyance driving roller/A 7 28
Conveyance driving roller/B 7 20
Conveyance driving roller/C 7 13
Conveyance guide plate/A
assembly . . . . . . . . 7 8
Conveyance guide sheet/A . 3 16
Conveyance idler gear/1
(Z=18/28) . . . . . . . 7 15
Conveyance open-close plate 3 4
Conveyance pressure
spring/A . . . . . . . . 3 13
Conveyance pressure
spring/B assembly . . . 11 17
Conveyance rocking plate . 11 10
Cooling fan motor . . . . . 7 26
Cover/Lower assembly . . . 15 5
D
Detecting arm . . . . . . . 9 9
Detecting part . . . . . . . 7 7
Detecting spring . . . . . . 9 13
Detecting spring . . . . . . 13 11
Detecting spring . . . . . . 13 11
PART PAGE REF.
DESCRIPTION NO. NO.
Drive Mount plate/B
assembly . . . . . . . . 5 27
Drive Mount plate/C
assembly . . . . . . . . 5 24
Driving belt/A (L=380) . . . 13 19
Driving belt/B (L=406) . . . 13 20
Driving belt/C (L=741) . . . 15 13
Driving belt/D (L=129) . . . 7 17
Driving belt/E (L=195) . . . 11 3
Driving belt/F (L=309) . . . 7 19
Driving belt/G (L=207) . . . 7 32
Driving belt/H (L=92) . . . . 7 14
Driving plate . . . . . . . . 15 7
E
External upper plate . . . . 3 12
F
FNS I/F wiring . . . . . . . 13 5
FNS I/F wiring . . . . . . . 17 1
FNS collect motor . . . . . 13 1
FNS control unit . . . . . . 13 14
FNS driving motor . . . . . 5 17
FNS motor/1 . . . . . . . . 15 12
FNS motor/3 . . . . . . . . 9 20
FNS motor/Assembly . . . . 7 29
Finisher cushion . . . . . . 11 19
Fixed block . . . . . . . . . 15 14
Fixed part . . . . . . . . . . 15 26
Fixed plate . . . . . . . . . 15 6
G
Guide part . . . . . . . . . 5 8
H
Hold spring . . . . . . . . . 7 30
I
Idler pulley (Z=28) . . . . . 13 21
Idler pulley/2 (Z=19) . . . . 15 18
Interlock switch . . . . . . . 9 12
Interlock switch . . . . . . . 11 20
Interlock switch . . . . . . . 13 24
Interlock wiring/1 . . . . . . 17 5
M
Magnet catch/A . . . . . . . 3 9
Main casing/2 . . . . . . . 3 2
Main lock claw . . . . . . . 15 20
Main lock spring . . . . . . 15 19
Motor wiring/1 . . . . . . . 17 2
Motor wiring/2 . . . . . . . 17 3
PART PAGE REF.
DESCRIPTION NO. NO.
Motor wiring/2 . . . . . . . 17 3
Mount plate/C . . . . . . . . 5 21
Mount plate/D assembly . . 5 23
Mount plate/G . . . . . . . 9 19
N
Neutralizing brush . . . . . 9 2
Neutralizing cover . . . . . . 9 1
O
Open-close cover . . . . . . 3 8
Oscillate cam . . . . . . . . 15 3
Oscillate collar . . . . . . . 15 24
P
Paper detecting actuator . . 13 4
Paper detecting board . . . 13 13
Paper exit connecting clutch
(Z=28/36) . . . . . . . . 7 27
Paper exit cover/front . . . . 3 1
Paper exit cover/rear . . . . 3 3
Paper exit driven roller/A . . 11 7
Paper exit driving pulley/A
(Z=12) . . . . . . . . . 11 5
Paper exit driving roller/A . . 11 9
Paper exit driving roller/B . . 7 5
Paper exit idler gear
(Z=22/33) . . . . . . . . 7 18
Paper exit pressure spring . 11 2
Paper exit pulley (Z=22) . . 7 3
Paper exit shaft holder . . . 11 8
Paper exit standard actuator 5 22
Paper exit tray/A . . . . . . 5 1
Paper exit tray/B . . . . . . 5 2
Paper exit tray/lower
assembly . . . . . . . . 5 3
Paper lift-up lever shaft
holder . . . . . . . . . . 7 10
Paper lift-up lever shaft
holder . . . . . . . . . . 9 7
Paper positioning plate/front 13 8
Paper positioning plate/rear
assembly . . . . . . . . 13 12
Paper regulating collar . . . 13 10
Paper regulating plate/front . 13 7
Paper regulating plate/rear
assembly . . . . . . . . 13 6
Paper regulating spring . . . 13 9
Photosensor . . . . . . . . 3 5
Photosensor . . . . . . . . 5 20
Photosensor . . . . . . . . 7 6
Photosensor . . . . . . . . 9 15
Photosensor . . . . . . . . 11 22
Photosensor . . . . . . . . 13 3
Photosensor . . . . . . . . 15 16
Pin (Cleaner A) . . . . . . . 11 12
Pin A . . . . . . . . . . . . 5 15
Pin A . . . . . . . . . . . . 7 12
Model FS-107 Konica Business Technologies, Inc. Page 19
3rd Edition September, 2002
Page 70
PART PAGE REF.
DESCRIPTION NO. NO.
Pin A . . . . . . . . . . . . 11 6
Positioning actuator/A . . . 9 10
Positioning actuator/B . . . 7 1
Pressure cam . . . . . . . . 9 4
R
Regulating gear (Z=28/55) . 13 15
Regulating gear/B (Z=22/37) 13 17
Regulating idler (Z=64) . . . 13 18
Relay wiring/2 . . . . . . . 15 17
Relay wiring/2 . . . . . . . 17 4
Rocking actuator . . . . . . 9 14
Rocking gear/A (Z=48) . . . 9 6
Rocking gear/B (Z=20) . . . 9 18
Rocking gear/C (Z=15/45) . 5 14
Rocking gear/C (Z=30) . . . 9 8
Rocking gear/D (Z=30) . . . 5 13
Rocking gear/E (Z=15) . . . 5 25
Rocking idler/1 (Z=20/40) . . 9 11
Rocking idler/2 (Z=20/48) . . 9 17
Rotary knob . . . . . . . . 7 9
PART PAGE REF.
DESCRIPTION NO. NO.
S
Screw cover . . . . . . . . . 3 6
Sensor wiring/1 . . . . . . . 17 6
Shaft holder/A . . . . . . . . 7 23
Shaft holder/A . . . . . . . . 9 3
Shaft holder/A . . . . . . . . 11 13
Shaft holder/B . . . . . . . . 5 16
Shaft holder/C . . . . . . . 7 2
Side cover . . . . . . . . . . 3 11
Slide plate . . . . . . . . . . 15 4
Spring . . . . . . . . . . . . 11 21
Spring spacer . . . . . . . . 7 24
Staple . . . . . . . . . . . . 15 22
Staple board . . . . . . . . 15 25
Staple driving gear (Z=19/55) 15 9
Staple driving gear (Z=28/55) 15 10
Staple label . . . . . . . . . 3 7
Staple mount plate . . . . . 15 23
Staples . . . . . . . . . . . 15 15
Stopper rubber . . . . . . . 3 10
Stopper sheet . . . . . . . . 13 2
Support plate/front . . . . . 5 5
Support plate/rear . . . . . 5 18
Switch plate . . . . . . . . . 13 22
PART PAGE REF.
DESCRIPTION NO. NO.
T
Tension plate/A assembly . 5 26
Tension pulley . . . . . . . 5 9
Toner supply worm . . . . 9 16
Toque limiter . . . . . . . . 11 11
U
Up-down plate/front . . . . 5 7
Up-down plate/rear . . . . 5 10
Up-down pulley . . . . . . 5 11
Up-down roller . . . . . . . 5 6
Up-down wire/front . . . . 5 4
Up-down wire/rear . . . . . 5 19
W
Wiring cover . . . . . . . . 15 21
Wiring fixed plate . . . . . 13 23
Page 20 Konica Business Technologies, Inc. Model FS-107
September, 2002 3rd Edition
Page 71
Numerical index
PART PAGE REF.
NUMBER NO. NO.
048645260 3 10
090075530 5 12
120H50402 15 22
120HK0010 15 1
12AA12100 3 9
12QR77010 15 10
12QR86010 9 12
12QR86010 11 20
12QR86010 13 24
12QRK0011 15 15
12QV85510 3 5
12QV85510 5 20
12QV85510 7 6
12QV85510 9 15
12QV85510 11 22
12QV85510 13 3
12QV85510 15 16
13GQ-1220 15 5
13GQ-1510 5 27
13GQ-1520 5 24
13GQ-1540 5 26
13GQ-4320 9 5
13GQ-4340 7 29
13GQ-4530 7 8
13GQ-4690 3 15
13GQ-4700 11 18
13GQ-4730 11 17
13GQ-4830 5 23
13GQ-4910 5 3
13GQ-6080 13 6
13GQ-6141 13 12
13GQ-6151 13 8
13GQ-9018 13 14
13GQ10022 3 2
13GQ10120 15 20
13GQ10140 15 19
13GQ10170 13 22
13GQ12010 3 8
13GQ12020 3 11
13GQ12040 3 1
13GQ12050 3 3
13GQ12090 3 12
13GQ12091 3 12
13GQ12100 3 6
13GQ15091 5 4
13GQ15101 5 19
13GQ45021 3 4
13GQ45050 11 10
13GQ45060 7 28
13GQ45070 7 20
13GQ45090 11 7
13GQ45150 7 13
13GQ45191 11 9
13GQ45210 3 13
13GQ45301 11 21
13GQ45410 9 4
13GQ45421 9 10
13GQ45430 11 2
13GQ45450 11 15
13GQ45470 7 9
13GQ45480 7 16
13GQ45490 11 4
13GQ45511 11 11
13GQ45580 9 2
PART PAGE REF.
NUMBER NO. NO.
13GQ45600 11 14
13GQ45610 11 16
13GQ45620 7 30
13GQ45681 9 1
13GQ45690 9 9
13GQ45750 9 14
13GQ45761 9 19
13GQ45780 9 13
13GQ45820 7 31
13GQ45860 3 14
13GQ45870 7 24
13GQ45910 11 19
13GQ45931 9 21
13GQ45940 3 16
13GQ48010 5 1
13GQ48020 5 2
13GQ48050 5 7
13GQ48060 5 10
13GQ48070 5 11
13GQ48080 5 6
13GQ48152 5 8
13GQ48180 5 21
13GQ48200 5 22
13GQ48221 7 5
13GQ48230 7 4
13GQ48250 7 1
13GQ48260 7 7
13GQ48300 5 9
13GQ48310 5 5
13GQ48320 5 18
13GQ50051 15 6
13GQ50070 15 7
13GQ50080 15 4
13GQ50090 15 3
13GQ50100 15 25
13GQ50110 15 23
13GQ50120 15 21
13GQ50170 15 11
13GQ50180 15 24
13GQ50230 15 14
13GQ50271 15 26
13GQ60010 13 7
13GQ60051 13 9
13GQ60171 13 4
13GQ60191 13 13
13GQ60211 13 11
13GQ60220 13 10
13GQ60251 13 23
13GQ76010 11 8
13GQ76020 7 23
13GQ76020 9 3
13GQ76020 11 13
13GQ76030 5 16
13GQ76040 7 2
13GQ76510 13 21
13GQ76540 7 22
13GQ76550 11 5
13GQ76560 7 3
13GQ76570 15 18
13GQ76580 7 25
13GQ76590 7 21
13GQ77010 13 15
13GQ77020 7 15
13GQ77030 7 18
PART PAGE REF.
NUMBER NO. NO.
13GQ77040 7 11
13GQ77070 9 11
13GQ77080 9 17
13GQ77090 9 6
13GQ77120 5 14
13GQ77130 5 13
13GQ77140 5 25
13GQ77160 13 18
13GQ77181 7 27
13GQ77190 13 17
13GQ77210 15 9
13GQ77220 9 18
13GQ77230 9 8
13GQ77510 13 19
13GQ77520 13 20
13GQ77530 15 13
13GQ77540 7 17
13GQ77550 11 3
13GQ77560 7 19
13GQ77570 7 32
13GQ77581 7 14
13GQ80011 13 1
13GQ80020 5 17
13GQ80031 15 12
13GQ80051 9 20
13GQ80510 7 26
13GQ90011 13 5
13GQ90011 17 1
13GQ90021 17 2
13GQ90031 17 3
13GQ90061 17
Model FS-107 Konica Business Technologies, Inc. Page 21
3rd Edition September, 2002
Page 72
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Page 22 Konica Business Technologies, Inc. Model FS-107
September, 2002 3rd Edition
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