Konica Minolta FORCE 60 User Manual
PARTS CATALOG
Model
FORCE 60
SEPTEMBER 1998
CMPC-FORCE60
KONICA BUSINESS TECHNOLOGIES, INC.
How to use this catalog
This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model.
Model-specific parts are identified in the illustrations with reference
numbers. Use the reference number to locate the corresponding part
number on the facing page.
Common hardware items, such as screws, nuts, washers, and pins,
are identified in the illustrations with reference letters. Use the reference
letter to locate the corresponding part number on the hardware listing in
the lower right hand corner of the facing page.
If you know a part number, but don’t know where the part is used, use
the numerical index to determine the page number and reference number for that part. Because some common parts are used in several
places, there may be more than one entry. Refer to the illustrations to
see where the part may be used.
If you know a part’s description, but don’t know where to look to find
the part number, use the alphabetical index to determine likely page and
reference numbers. Then look at the illustrations to determine that you
have identified the correct part. Locate the part number using the listing
on the opposite page.
Retail pricing that appears with the numerical index, while valid when
this catalog was printed, is subject to change without notice. The prices
are only suggested prices and are provided only for reference. Dealers
may determine their own selling prices. For up-to-date pricing, refer to
current Konica price lists or contact the Konica Parts Distribution Center.
How to order parts
Use standard Konica parts ordering procedures to obtain these parts.
For ordering options, contact Konica’s Parts Distribution Center.
When ordering parts, be sure to specify part numbers exactly as listed in
this catalog.
NOTE: Electrical parts may include previously used components.
Model Force 60 Konica Business Machines U.S.A., Inc. Page iii
1st Edition September, 1998
This page left blank intentionally.
Page iv Konica Business Machines U.S.A., Inc. Model Force 60
September, 1998 1st Edition
How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iii
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Product configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Machine parts
Main frame unit . . . . . . . . . . . . . . . . . . . . . . . . . 2
External parts . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation unit . . . . . . . . . . . . . . . . . . . . . . . . . 10
Optics Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drum carriage . . . . . . . . . . . . . . . . . . . . . . . . . 22
Corona units . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Developing unit . . . . . . . . . . . . . . . . . . . . . . . . 28
Contents
Toner supply unit . . . . . . . . . . . . . . . . . . . . . . . . 30
Paper feed unit . . . . . . . . . . . . . . . . . . . . . . . . 34
Second paper feed unit . . . . . . . . . . . . . . . . . . . . 46
Conveyance unit . . . . . . . . . . . . . . . . . . . . . . . . 48
Cassette unit . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fixing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ADU input . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LCT (1000 sheet) . . . . . . . . . . . . . . . . . . . . . . . 74
LCT (1500 sheet) . . . . . . . . . . . . . . . . . . . . . . . 82
Electrical parts . . . . . . . . . . . . . . . . . . . . . . . . . 96
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Numerical index, Retail price list . . . . . . . . . . . . . . . . . . . 123
Model Force 60 Konica Business Machines U.S.A., Inc. Page v
1st Edition September, 1998
This page left blank intentionally.
Page vi Konica Business Machines U.S.A., Inc. Model Force 60
September, 1998 1st Edition
Model Force 60 Konica Business Machines U.S.A., Inc. Page 1
1st Edition September, 1998
Main frame unit
Page 2 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 25SA10470 Panel protect lid (2)
2 25SA10321 Panel protect lid
3 25SA10200 Read support rubber
4 25SA-6760 Guide rail (rear)
5 25SA10450 Side ground spring
6 25SA67050 Tension plate
7 25AA20520 Developing MT spring
8 25SA10410 External support shaft
9 25SA10400 Panel support shaft
10 25SA-6750 Guide rail (front)
11 55FA10050 ADU lock plate
12 462297090 Laser caution label (S)
13 25SA67011 Write PS shaft
14 25SA67020 Shaft fixed plate (front)
15 540047191 Cassette stopper
16 25SA10040 Fixing heat insulating plate
17 25SA12100 Wiring cover
18 25SA-1040 Cassette catch caulking
19 25BA47480 Cassette fixed spring
20 25SA10190 Cassette PS catch
21 25SA10250 Slide rail
22 25SA10220 Slide rail (right)
23 12EJ11180 LCT lock material
24 25SA10260 LCT support plate (A)
25 25SA10072 Main MT rail
26 25SA10431 Lock screw
27 25SA10480 Main support roller
28 12EA-1060 Inner heater
29 25SA-7380 Inner heater
30 55FA10090 Wiring cover (H)
31 55FA10040 Paper feed regulation plate
32 25SA10280 LCT support plate (C)
33 25AA10090 Main fixed stopper
34 300073150 Key counter inner lid
35 540012180 Key counter MT plate
36 25SA10110 ADU support material (1)
37 25SA-1080 Ground spring ass’y
38 25SA67130 Write protect cover (A)
39 318011310 Cover hanger screw (M4x5.5)
40 308061360 Stepped screw (M3x4.5)
41 25SA67160 Write guide plate
HARDWARE
REF.
LTR.
a 00Z184061
b 00Z193041
c 00Z193061
d 00Z194061
e 00Z196081
f 00Z620501
g 00Z670606
h 00Z921103
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 3
1st Edition September, 1998
Main frame unit
Page 4 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 55FA-9502 Image processing PCB unit
2 55FA-9572 Processing program ass’y (1)
3 55FA-9582 Processing program ass’y (2)
4 25SA73300 PCB ground material
5 55FA-9620 RDH processing PCB ass’y
6 25SA-6773 Protect cover
7 25SA73070 PCB fixed plate (rear)
8 25SA73130 PCB rail (I)
9 25SA73490 Ground spring (I)
10 25SA10390 Panel separate material
11 55FA-9590 RDH I/F PCB unit
12 25SA73440 PCB fixed plate (middle)
13 25SA73060 PCB fixed plate (front)
14 25SA73470 PCB fixed plate (lower)
15 55FA80540 Fan motor
16 25SA73280 PCB support material (1)
17 25AA73221 Filter support plate
18 25SA73480 Wiring protect sheet (2)
19 25SA73410 Wiring protect sheet (1)
20 25SA20030 Drum guide rail (left)
21 25SA20020 Drum guide rail (right)
22 25SA86010 Door switch
23 25SA53630 Lever detect spring
24 25SA53620 Lever detect material
25 540085510 Photosensor
26 25BA90121 Sensor inter wiring
27 55FA84511 DC power supply (1)
28 55FA10061 Wiring insulate sheet (1)
29 55ME90050 DC wiring
30 25SA73460 Power supply protect filter (2)
31 25SA10461 Power supply dustproof seal (1)
32 25SA-1121 Protect side plate caulking
33 25SA10210 Heat insulating cushion (front)
34 55ME90030 Power supply wiring
35 25SA-1080 Ground spring assembly
36 25AA73230 Cleaner cooling filter
HARDWARE
REF.
LTR.
a 00Z164121
b 00Z184301
c 00Z193041
d 00Z193061
e 00Z194041
f 00Z194061
g 00Z921301
h 00Z924512
i 00Z924516
j 00Z926258
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 5
1st Edition September, 1998
External unit
Page 6 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 * Not used
2 * Not used
3 * Not used
4 * Not used
5 * Not used
6 * Not used
7 * Not used
8 * Not used
9 * Not used
10 * Not used
11 25SA12060 Side cover (D)
12 540012245 Guide plate
13 55JE12020 Main cover (upper)
14 25SA-1290 Left lower external ass’y
15 25SA12191 External AUX panel
16 25SA12071 Rear cover
17 55FA12042 Side cover (E)
18 25SA12280 Key counter lid
19 25SA12430 Power supply dustproof seal (2)
20 55FA12101 Magnet catch
21 25AE97390 Label
22 462297100 FCC laser label
23 25SA12034 Side cover (A)
24 55JE12040 Screw cover
25 392297050 Platen cover label
HARDWARE
REF.
LTR.
a 00Z144062
b 00Z144102
c 00Z183062
d 00Z253081
e 00Z600402
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 7
1st Edition September, 1998
External unit
Page 8 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 55ME-7000 Operation unit
2 25SA12111 Switch MT plate (1)
3 25SA90020 Door detect wiring
4 25SA86010 Door switch
5 25SA12120 Switch actuator
6 25SA12300 Switch fulcrum shaft
7 300011180 Magnet catch
8 25SA12240 Front door stopper plate
9 25SA12082 Operation cover (lower)
10 55FA88200 Total counter
11 25SA12023 Front door
12 300011191 Magnet plate
13 55ME97020 Machine label (FORCE 60)
14 25SA12230 Front door actuator
15 304011290 Front door hanger band (right)
16 25SA12162 Hinge plate (C)
17 25SA-1240 Front door hinge
18 25SA12291 Front door support belt
19 55ME97010 Jam label
20 25SA97040 Toner supply label
21 25SA98020 External screw (M3x8)
22 55JE97040 Machine name plate (3) (Konica)
HARDWARE
REF.
LTR.
a 00Z193061
b 00Z194061
c 00Z253081
d 00Z264081
e 00Z670306
e 00Z253081
f 00Z670406
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 9
1st Edition September, 1998
Operation unit
Page 10 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 55FA12040 Screw cover
2 55FA12070 Operation cover (tray)
3 55ME70010 Operation open/close cover
4 55ME70040 Operation sheet (A)
5 55ME70050 Operation sheet (B)
6 55FE70040 Operation sheet (2)
7 25AA70051 Operation button (C)
8 55ME12100 Operation cover (upper)
9 55ME70020 Operation button (A)
10 55ME70030 Operation button (B)
11 55FA70070 Operation button (2)
12 25AA70031 Operation button (A)
13 466097020 Main switch name plate
14 25SA12400 Operation fixed plate
15 462011223 Main switch button
16 25SA12220 Switch MT plate (M)
17 25SA-8300 Power supply switch ass’y
18 25SA12450 Switch protect cover
19 55FA70060 Operation fixed seal
20 55FA87530 Touch key PCB
21 55FA-7020 Indicate PCB ass’y
22 55ME-9030 Operation PCB ass’y (2)
23 55FA91040 Operation wiring (5)
24 334070580 P-tight screw (M2.6x8)
25 55FA91060 Operation ground wiring
26 55ME90310 Operation wiring (2)
27 55FA70011 Operation AUX plate
28 55FA83520 Indication
29 45AA90220 Operation wiring (3)
30 55ME-9020 Operation unit PCB (1)
31 55ME-9230 Operation program ROM ass’y (1)
32 55ME-9240 Operation program ROM ass’y (2)
33 55ME-9250 Operation program ROM ass’y (3)
34 55ME-9260 Operation program ROM ass’y (4)
HARDWARE
REF.
LTR.
a 00Z183082
b 00Z193041
c 00Z193061
d 00Z243081
f 00Z254081
g 00Z921105
h 00Z921302
i 00Z925106
j 00Z925110
k 00Z926258
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 11
1st Edition September, 1998
Optics unit
Page 12 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 25SA61061 Hinge MT plate
2 25SA61970 Wiring support plate
3 55JE73010 Electric protect plate (upper)
4 55JE61970 Electric RF plate
5 25SA61960 Read support material
6 * Not used
7 55FA61040 Read support material (rear)
8 25SA-1080 Ground spring ass’y
HARDWARE
REF.
LTR.
a 00Z194041
b 00Z194061
c 00Z510601
d 00Z620201
e 00Z921301
f 00Z921302
g 00Z924635
h 00Z924639
i 00Z926259
j 00Z193061
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 13
1st Edition September, 1998
Optics unit
Page 14 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 55FA-6501 Write unit
2 25SA-6730 Laser correction motor
HARDWARE
REF.
LTR.
a 00Z113043
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 15
1st Edition September, 1998
Optics unit
Page 16 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 55FA97070 Laser label
2 25SA-6690 Polygon cover
3 25SA-9540 Index detect PCB ass’y
4 25SA-6650 Index mirror
5 25SA66770 Wiring seal
6 462297090 Laser caution label (S)
7 25SA97080 Write label
8 25SA66420 Write light shield sheet
9 25SA66110 PCB cover
10 25SA90320 Polygon drive wiring (2)
HARDWARE
REF.
LTR.
a 00Z164081
b 00Z193043
c 00Z193061
d 00Z193063
e 00Z193083
f 00Z193123
g 00Z253083
h 00Z253123
i 00Z670606
j 00Z921103
k 00Z925103
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 17
1st Edition September, 1998
Drive unit
Page 18 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 25SA15260 Fixing drive panel
2 540076050 Drive shaft holder
3 25SA77110 Cleaner input gear (Z=21)
4 540015191 Pressure spring
5 066079020 Drawer stopper screw
6 25SA90190 Drum inter wiring (2)
7 25SA-1540 Conveyance drive panel caulking (A)
8 25BA77242 Fixing drive gear (Z=18)
9 300077410 Fixing gear (Z=28)
10 540015162 Belt tension roller
11 25SA-1590 Belt tension lever caulking
12 25BA15100 Belt tension spring
13 25BA77261 Fixing input gear (Z=50,36)
14 25SA15250 Fixing coupling spring
15 55FA-1510 Conv. drive panel caulking (B)
16 55FA-1520 Motor pulley ass’y
17 25BA77251 Conv. input gear (Z=36,30)
18 554010900 Drive spacer
19 300078030 Pin (B)
20 25SA15120 Fixing drive shaft
21 55FA-1500 Main motor unit
22 55FA82060 Cleaner clutch
23 25BA76531 Main drive pulley (Z=40)
24 25SA77520 Main drive belt (L=510)
25 25BA77211 Developing drive gear (Z=31)
26 25SA15320 Wiring guide cover
27 25SA-1570 Paper feed drive shaft ass’y
28 25SA15360 Paper feed drive shaft
29 55FA15150 Cleaner drive shaft
30 25SA77330 MF idler gear (Z=25,34)
31 25BA77231 PF input gear (Z=31,43)
32 55FA90360 Drum drive wiring (2)
33 55FA80080 Drum drive motor
34 25SA-1610 Drum drive panel caulking (A)
35 25SA-1620 Drum drive gear ass’y (A)
36 25SA15040 Drum drive panel (B)
37 25SA75010 Drum rotary shaft holder
38 25SA77100 Drum drive gear (B) (Z=93)
39 55JE15010 Drum rotary plate
40 25SA15390 Drive PS pin
41 25SA15270 Ground shaft holder
42 25SA75020 Base shaft holder
43 25SA15220 Drum rotary shaft
44 25SA15401 Clutch fixed plate
45 25SA15280 Drum ground spring
46 25SA90170 Drum inter wiring (1)
47 25SA77050 Screw input gear (Z=18)
48 25SA-1710 Dev. drive panel caulking (2)
49 25SA15140 Developing drive shaft
50 25SA77040 Developing drive gear (Z=48)
HARDWARE
REF.
LTR.
a 00Z163061
b 00Z164061
c 00Z184061
d 00Z184081
e 00Z193041
f 00Z193061
g 00Z193081
h 00Z194061
i 00Z194081
j 00Z670606
k 00Z680203
m 00Z680806
n 00Z682003
p 00Z713186
q 00Z921330
r 00Z921931
s 00Z925103
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 19
1st Edition September, 1998
Drive unit
Page 20 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
51 25SA-1640 Dev. drive panel caulking (1)
52 25SA-1650 Toner supply motor ass’y
53 55FA80070 Developing drive motor
54 090075530 Bushing
55 25SA77020 Screw drive gear (2) (Z=27,45)
56 25SA77030 Screw drive gear (3) (Z=30,54)
57 25SA15180 Screw drive shaft (C)
58 25SA77060 Screw drive gear (4) (Z=30)
59 25SA90350 Drum drive wiring
60 25SA15410 Clutch ADJ plate
HARDWARE
REF.
LTR.
a 00Z163061
b 00Z164061
c 00Z184061
d 00Z184081
e 00Z193041
f 00Z193061
g 00Z193081
h 00Z194061
i 00Z194081
j 00Z670606
k 00Z680203
m 00Z680806
n 00Z682003
p 00Z713186
q 00Z921330
r 00Z921931
s 00Z925103
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 21
1st Edition September, 1998
Drum carriage
Page 22 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 25SA20670 Toner conveyance shaft holder
2 25SA20620 Open/close pipe
3 25SA20680 Open/close spring
4 25SA20660 Toner collection screw (B)
5 25SA-2140 Toner collection pipe
6 462078010 Pin (A)
7 25SA20630 Toner collection block (A)
8 318076190 Shaft holder
9 25SA77170 Toner conveyance gear (A) (Z=38)
10 25SA77180 Toner conveyance gear (B) (Z=26)
11 466076020 PF delivery shaft holder
12 25SA20700 Conveyance idler shaft
13 25SA20640 Toner collection block (B)
14 25SA20870 Toner agitator sheet
15 25SA77190 Toner conveyance gear (C) (Z=15)
16 020397110 Drum caution label
17 25SA97040 Drum cover
18 25SA77201 Cleaner idler gear (A) (Z=101)
19 25SA20740 Drum fixed material (front)
20 462297090 Laser caution label (S)
21 25SA-2021 Drum support plate caulking
22 25SA75010 Drum rotary shaft holder
23 55FA-2090 Drum fixed coupling
24 25SA20150 Spring PS collar
25 25SA20140 Drum fixed spring
26 55FA20030 Toner collection screw
27 098030300 Pin
28 25BA20181 Seal shaft holder
29 25SA20780 Drum fixed material (rear)
30 304076040 Shaft holder (CL)
31 25SA20880 Screw spacer
32 25SA77080 Toner collection gear (Z=22)
33 25SA20511 Rocking block
34 25SA-2170 Solenoid injection ass’y
35 25SA20561 Solenoid MT plate
36 25SA20581 Solenoid release spring
37 25SA20520 Rocking clutch
38 25SA20500 Separate screw (M3x3.2)
39 25SA20540 Rocking lever
40 25SA20531 Rocking shaft
41 55FA-2050 Panel cover
42 25SA20590 Shaft delivery spring
43 55FA-2030 Separate claw
44 113620270 Claw wheel
45 55FA20100 Fixed plate
46 07BA54721 Paper holder claw
47 25SA-2240 Clutch AUX plate ass’y
HARDWARE
REF.
LTR.
a 00Z164141
b 00Z192641
c 00Z193061
d 00Z253061
e 00Z253081
f 00Z670406
g 00Z921931
h 00Z192041
i 00Z242043
PART
NUMBER
Model Force 60 Konica Business Technologies, Inc. Page 23
1st Edition September, 1998
Drum carriage
Page 24 Konica Business Technologies, Inc. Model Force 60
September, 1998 1st Edition
REF. PART NUMBER DESCRIPTION
NO.
1 55FA-2060 Cleaner lid ass’y
2 55FA-2040 Collection roller ass’y
3 55FA-2120 Toner guide block (rear)
4 25SA20450 Toner collection shaft holder
5 55FA20020 Paper guide material
6 55FA-2110 Toner guide block (front)
7 25SA20470 Shaft pressure spring
8 540020320 Hinge
9 25SA20310 Blade rotary screw
10 25SA-2070 Blade fulcrum plate caulking
11 25SA20890 Blade spacer
12 25SA20290 Blade fulcrum shaft holder
13 25SA20270 Blade pressure plate
14 25SA20280 Blade PS block
15 25SA-2060 Cleaner blade
16 25SA-9100 Toner control PCB unit
17 25SA20460 Shaft PS material
18 540020800 Drum support material
19 540020790 Drum seal
20 540020390 Developing pressure lever
21 540020380 Developing pressure spring
22 25SA20050 Developing suction lid
23 25SA90041 Drum wiring (1)
24 25SA20070 Wiring cover (B)
25 25SA20160 High voltage cover
26 25SA20060 Wiring cover (A)
27 25SA90180 Drum wiring (3)
28 55FA77070 Cleaner idler gear (Z=18)
HARDWARE
REF.
LTR.
PART
NUMBER
a 00Z163061
b 00Z193041
c 00Z193061
d 00Z243083
e 00Z243101
f 00Z253081
g 00Z670406
h 00Z921931
Model Force 60 Konica Business Technologies, Inc. Page 25
1st Edition September, 1998
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