Konica Minolta DF-331 User Manual
SERVICE MANUAL
MODEL
DF-331
DOCUMENT FEEDER
UNIT
(with Parts Catalog)
APRIL 2001
CSM-DF331
DF-331
SERVICE MANUAL
Used on Models
7915/7920
APRIL 2001
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced person servicing this equipment, as well as the risk of damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to improve its performance after this service manual was printed. Accordingly, Konica Business Technologies, Inc., makes no representations or warranties, either expressed or implied, that the information contained in this service manual is complete or accurate. It is understood that the user of this manual must assume all risks or personal injury and/or damage to the equipment while servicing the equipment for which this service manual is intended.
Corporate Publications Department
© 2001, KONICA BUSINESS TECHNOLOGIES, INC. All rights reserved.
Printed in U.S.A.
CONTENTS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS FOR INSPECTION AND SERVICE .............................. |
P-1 |
WARNINGS ............................................................................................................ |
P-1 |
CAUTIONS.............................................................................................................. |
P-3 |
USED BATTERIES PRECAUTIONS ...................................................................... |
P-5 |
PRECAUTIONS FOR SERVICE............................................................................. |
P-6 |
GENERAL,
MECHANICAL/ELECTRICAL
1. |
SPECIFICATIONS ........................................................................................... |
M-1 |
||
2. |
COMPONENT IDENTIFICATION .................................................................... |
M-3 |
||
3. |
CROSS-SECTIONAL VIEW ............................................................................ |
M-4 |
||
4. |
DRIVE SYSTEM .............................................................................................. |
M-5 |
||
5. |
ELECTRICAL COMPONENT LAYOUT ........................................................... |
M-6 |
||
6. |
DESCRIPTION OF MODES ............................................................................ |
M-7 |
||
|
6-1. |
Mixed Original Mode ................................................................................ |
M-7 |
|
|
6-2. |
1-Sided Mode .......................................................................................... |
M-7 |
|
|
6-3. |
2-Sided Mode .......................................................................................... |
M-7 |
|
|
6-4. Single Feed Mode .................................................................................... |
M-7 |
||
7. |
DOCUMENT TAKE-UP/FEEDING MECHANISM ............................................ |
M-8 |
||
|
7-1. |
Parts Identification ................................................................................... |
M-8 |
|
|
7-2. Document Pick-Up Mechanism ............................................................... |
M-9 |
||
|
7-3. Document Take-Up Mechanism .............................................................. |
M-11 |
||
8. |
DOCUMENT TRANSPORT MECHANISM ...................................................... |
M-13 |
||
|
8-1. |
Parts Identification ................................................................................... |
M-13 |
|
|
8-2. Document Transport Mechanism ............................................................. |
M-13 |
||
9. |
TURNOVER/EXIT MECHANISM ..................................................................... |
M-15 |
||
|
9-1. |
Parts Identification ................................................................................... |
M-15 |
|
|
9-2. Document Transport Mechanism ............................................................. |
M-15 |
||
|
9-3. |
Turnover/Exit Switching Mechanism ........................................................ |
M-17 |
|
10. |
SCALE DRIVE MECHANISM .......................................................................... |
M-18 |
||
|
10-1.Parts Identification ................................................................................... |
M-18 |
||
|
10-2.Pressing of the Scale Drive Mechanism .................................................. |
M-18 |
||
|
10-3.Scale Drive Mechanism ........................................................................... |
M-19 |
||
|
10-4.Thin Paper Mode ..................................................................................... |
M-19 |
||
11. |
MISCELLANEOUS .......................................................................................... |
M-20 |
||
|
11-1.Document Size Detection Mechanism ..................................................... |
M-20 |
||
|
|
(1) |
Document Width Detection .............................................................. |
M-20 |
|
|
(2) |
Document Length Detection ............................................................ |
M-20 |
|
|
(3) |
Document Size Detection ................................................................ |
M-21 |
|
11-2.15° Open Detection Mechanism .............................................................. |
M-22 |
||
|
11-3.Raised/Lowered Position Detection Mechanism ..................................... |
M-22 |
||
TEST MODES
1. OUTLINE OF THE TEST MODES ................................................................... |
S-1 |
1-1. Test Mode Setting Procedure .................................................................. |
S-1 |
i
|
1-2. |
Types of Test Modes ............................................................................... |
S-1 |
|
2. |
PAPER PASSAGE CHECK ............................................................................. |
S-2 |
||
|
2-1. Paper Passage Modes ............................................................................ |
S-2 |
||
|
2-2. Paper Passage Check Procedure ........................................................... |
S-2 |
||
|
2-3. |
Indication by LEDs in Paper Passage Check .......................................... |
S-3 |
|
|
|
(1) |
Indication by LEDs in closure failure ............................................... |
S-3 |
|
|
(2) |
Indication by LEDs in Misfeed, Trouble and Warning ...................... |
S-3 |
3. |
UNIT CHECK ................................................................................................... |
S-4 |
||
|
3-1. |
Unit Check Modes ................................................................................... |
S-4 |
|
|
3-2. |
Unit Check Procedure .............................................................................. |
S-4 |
|
|
|
(1) |
Pick-Up Motor check ....................................................................... |
S-4 |
|
|
(2) |
Take-Up Motor check ...................................................................... |
S-5 |
|
|
(3) |
Main Motor check ............................................................................ |
S-5 |
|
|
(4) |
Turnover/Exit Motor check ............................................................... |
S-5 |
|
|
(5) |
Scale Drive Motor check .................................................................. |
S-6 |
|
|
(6) |
Turnover Solenoid check ................................................................. |
S-6 |
4. |
SENSOR CHECK ............................................................................................ |
S-7 |
||
|
4-1. Sensor Check Mode ................................................................................ |
S-7 |
||
|
4-2. |
Sensor Check Procedure ......................................................................... |
S-8 |
|
|
|
(1) |
Sensor Check 1 check ..................................................................... |
S-8 |
|
|
(2) |
Sensor Check 2 check ..................................................................... |
S-8 |
5. |
BOARD CHECK .............................................................................................. |
S-9 |
||
|
5-1. Board Check Mode .................................................................................. |
S-9 |
||
|
5-2. |
Board Check Procedure .......................................................................... |
S-9 |
|
DIS/REASSEMBLY, ADJUSTMENT
1. |
MAINTENANCE SCHEDULE .......................................................................... |
D-1 |
|
2. |
DISASSEMBLY ............................................................................................... |
D-2 |
|
|
2-1. |
Removal of the Transport Belt ................................................................. |
D-2 |
|
2-2. |
Removal of the Pick-Up Rolls, Take-Up Rolls, and Separator Pads ....... |
D-3 |
3. |
ADJUSTMENTS .............................................................................................. |
D-5 |
|
|
3-1. |
Adjustment of Skew in the ADF ............................................................... |
D-5 |
|
3-2. |
Adjustment of the Document Feed Tray Reference Position ................... |
D-6 |
|
3-3. |
Adjustment of the Single Feed Tray Reference Position ......................... |
D-7 |
|
3-4. Adjustment of the Document Stop Position in the 1-Sided and |
|
|
|
|
1-Sided Mixed Original Mode .................................................................. |
D-8 |
|
3-5. |
Adjustment of the Document Stop Position in the 2-Sided Mode ............ |
D-9 |
|
3-6. |
Adjustment of the Document Stop Position in the Single Feed Mode ..... |
D-10 |
|
3-7. |
Adjustment of Turnover Solenoid ............................................................ |
D-11 |
TROUBLESHOOTING
1. |
MISFEED DETECTION ................................................................................... |
T-1 |
|
2. |
MISFEED TROUBLESHOOTING PROCEDURES ......................................... |
T-3 |
|
3. |
Closure Failure Detection ................................................................................ |
T-7 |
|
4. |
Time chart ........................................................................................................ |
T-8 |
|
|
4-1. |
1-Side Original Mode ............................................................................... |
T-8 |
|
4-2. |
Mixed Original Mode ................................................................................ |
T-9 |
|
4-3. |
2-Side Original Scanning Mode ............................................................... |
T-10 |
|
4-4. |
Single Feed Mode .................................................................................... |
T-11 |
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