Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be
performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained
in this service manual is complete or accurate. It is
understood that the user of this manual must assume
all risks or personal injury and/or damage to the
equipment while servicing the equipment for which
this service manual is intended.
Paper size:A4, A4R, B5, B5R, 8.5 x 11, 8.5 x 11R
Applicable copy paper:60g/m
Maximum tray capacity:1500 sheets (80g/m
2
to 105g/m2 (16lbs to 24lbs), high-quality paper
2
or 20lbs)
C.Machine data
Power source:24VDC/5V (supplied from the main body)
Power consumption:Maximum 40VA (when the heater available optionally in the field is not
used.)
Weight:Approx. 24.5kg
Dimensions:580mm (W) x 595mm (D) x 311mm (H)
D.Maintenance and life
I OUTLINE
Maintenance:Same as the main body
Machine service life:Same as the main body
E.Operating environment
Temperature:10°C to 30°C (50°F to 86°F)
Humidity:10% RH to 80% RH
Note:
• The information herein may be subject to change for improvement without notice.
1-1
Page 8
CENTER CROSS-SECTIONAL DIAGRAM
2.CENTER CROSS-SECTIONAL DIAGRAM
I OUTLINE
[4]
[1]Conveyance roller[4]Paper lift plate
[2]Paper feed path for the double sided copy[5]Paper feed roller
[3]Double feed prevention roller[6]Feed roller
[5]
[6]
[3]
[1]
[2]
3.DRIVE SYSTEM DIAGRAM
[4]
[6]
[1]
[3]
[5]
[2]
[1]SD101 (Paper feed solenoid /U)[4] M100 (DB paper feed motor)
[2]Paper lift plate[5]Conveyance roller
[3]M101 (Tray up drive motor /3)[6]Feed roller
1-2
Page 9
IIUNIT EXPLANATION
1.PAPER FEED SECTION
1.1Composition
PAPER FEED SECTION
[1][11][10][9]
M100
DBDB
SD101
[3][2][4][5][6][7][8]
SymbolNameFunction or method
[1]Conveyance rollerPaper conveyance
[2]PS105 (Paper feed sensor /L)Paper feed door open/close detection
[3]Double feed prevention rollerPrevent double feed of paper, Torque limiter
[4]M101 (Tray up drive motor /3)Tray drive, 24VDC brush motor
[5]PS102 (Tray upper limit sensor /3)Detection of the tray paper upper limit
[6]PS103 (No paper sensor /3)Detection of the presence of paper
[7]PS101 (Tray sensor /3)Tray detection and remaining paper detection
[8]PS 109 (Remaining paper sensor)Remaining paper detection
[9]Paper feed rollerPaper conveyance
[10]Feed rollerPaper conveyanc e
[11]PS104 (Paper feed sensor /U)Detection of the paper passage from the tray
M100DB paper feed motorDriving of the paper feed system, DC brushless motor PLL
control
SD101Paper feed solenoid /UTransmission of driving force to the paper feed roller unit
II UNIT EXPLANATION
2-1
Page 10
PAPER FEED SECTION
1.2Operation
1.2.1Tray up drive control
When the paper feed tr ay is set, the PS101 (Tray sensor /3) de tec ts the tr ay to t ur n on the M1 01 (Tray up
drive motor /3). As a result, the wire is wound up to lift the tray.
When the PS1 02 (Tray upper limi t sensor /3) is turn ed on to de tect th e paper upper li mit, the M1 01 goes
off. When paper is fed and the PS102 is turned off, the M101 lifts the paper lift plat e until the PS102 is
turned on again. When the tray is pulled out, the coupling is released and the paper lift plate goes down by
its own weight.
1.2.2Paper feed control
The paper feed system i s driven by the M100 (D B paper feed motor ). When th e SD101 (Pape r feed solenoid /U) is turned on, the 1st paper feed section feeds paper to the registration section.
II UNIT EXPLANATION
1.2.3Remaining paper detection control
The remaining paper quantity is detected by the PS101 (Tray sensor /3) and the PS109 (Remaining paper
sensor). The paper lift plate goes up gradually as the quantity of paper in the tray is getting reduced. Interlocking with the paper l ift plate that goes up, th e actuat or at t he rear of the tray rotates . The remaining
paper quantity is det ected by the combina tion of the PS101 and th e PS109 whe n they are tur ned on and
off by the actuator.
No paper detection is made by the PS103 (No paper sensor /3).
Remaining paper in the trayPS101PS109
Full!
Medium!!
Low!
! : Sensor ON
2-2
Page 11
[3]
PAPER FEED SECTION
[4]
[1]
[5]
[1]PS109 (Remaining paper sensor)[4]Rotating direction when the tray goes up
[2]PS101 (Tray sensor /3)[5]PS103 (No paper sensor/3)
[3]Actuator
1.2.4Paper size detection
The paper size in the tray can be set by turning the PSDTB /3 (Paper size detection board /3) by hand, and
the DBDB (DB drive b oard) d etects a swit ch sign al acc ording to th e positio n o f the SW 1. The tab le bel ow
shows the relationship between the switch signal and the paper size.
Switch signal
Paper size
SIZE ASIZE BSIZE CSIZE D
A4!
A4R!
8.5 x 11!!
8.5 x 11R!
B5R!!
B5!!
A4!!!
A4R!
8.5 x 11!!
8.5 x 11R
[2]
II UNIT EXPLANATION
2-3
Page 12
PAPER FEED SECTION
II UNIT EXPLANATION
Blank page
2-4
Page 13
IIIDISASSEMBLY/ASSEMBLY
Caution:
• Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
1.PAPER FEED SECTION
1.1Removing and reinstalling
the tray front cover and the
paper feed tray
PAPER FEED SECTION
1. Pull out the paper fee d tray and take out the 5
screws [1] and remove the tray front cover [2].
2. Remove the 5 screws [2] from the guide rai ls [1]
and remove the paper feed tray [3] from the
guide rails.
3. Reinstall the above parts following the remova l
steps in reverse.
[3]
[1]
[1]
[2]
III DIS./ASSEMBLY
[2]
[1]
3-1
[2]
Page 14
PAPER FEED SECTION
1.2Removing and reinstalling
the paper feed unit
1. Remove the paper feed tray.
2. Remove the 4 claws [1] in the arrow-marked
direction, and remove the tray cover [2].
3. Open the paper feed door, take out the 3 screws
[3] and remove the paper size setting unit [4].
[4]
[3]
[2]
[1]
III DIS./ASSEMBLY
[1]
4. Remove the 3 screws [1] and remove the cover
[2].
5. Remove the paper size setting unit connector
[3].
[1][2]
[3]
3-2
Page 15
6. When the LT is installed, remove the screw [1]
and then remove the LT guide plate unit [2].
PAPER FEED SECTION
7. Remove the screws [1] indicated by the arrow
mark, and then remove the paper feed unit [2] to
forward.
8. Reinstall the above parts following the remova l
steps in reverse.
Note:
• Be sure t o install the paper feed unit [2] s o that
the arrow mark impressed on the notched section
[3] of the paper feed unit [2] comes above the
hook [4].
• Install the paper feed un it [2] so that th e hook [5]
of the paper feed rol ler holder comes above the
paper feed roller release arm [6].
[1]
[3]
[2]
[2]
[1]
[6][5]
III DIS./ASSEMBLY
[3]
[4]
3-3
Page 16
PAPER FEED SECTION
1.3Replacing the paper feed
rubber and the feed rubber /
U
A. Periodically replaced parts/cycle
• Paper feed rubber: Every 240,000 cop ies (once
for every 200,000 copies for actual durable
count)
• Feed rubber: Every 240,000 copies (once for
every 200,000 copies for actual durable count)
B. Procedure
1. Remove the paper feed unit.
2. Remove the 2 stop ri ngs [1] and the front side
bearing [2]. Then slide the re ar side bearing [3]
to the rear to remove the paper fee d roller unit
[4].
[3]
[4]
[2]
[1]
III DIS./ASSEMBLY
3. Remove the collar [1] and pull out the feed shaft
[2].
4. Remove the feed rubber [4] from the feed roller
[3].
5. Remove the stop ring [5] and pul l out the paper
feed shaft [6].
6. Remove the paper feed rubber [8] from the
paper feed roller [7].
7. Reinstall the above par ts following the removal
steps in reverse.
Note:
• Be su re to install the feed rubber [4] so that the
paint mark [9] turns in the direction show n in the
drawing.
[9]
[5]
[8]
[7]
[6]
[2]
[1]
[4]
[3]
3-4
Page 17
1.4Replacing the double feed
prevention rubber
A. Periodically replaced parts/cycle
• Double feed prevention rubber: Every 240,000
copies (once for every 2 00,000 cop ies for actua l
durable count)
B. Procedure
1. Remove the paper feed unit.
2. Remove the screw [1].
3. Pushing the knobs [2] on both sides with your
fingers and remove the double feed prevention
roller unit [3].
PAPER FEED SECTION
[3]
[2]
4. While pushing the lever [2] of the lever click
shaft [1], pull out the lever click shaft [1] and
remove the double feed prevention roller.
5. Remove the double feed prevention rubber [4]
from the double feed prevention roller [3].
6. Reinstall the above parts following the remova l
steps in reverse.
Note:
• Be su re to in stall the double f eed preven tion rub ber so that the paint mark [5 ] shown abo ve turns
in the direction shown in the drawing.
• When ins talling the double feed preventi on roller
unit [1], be sure to align the upper section of the
claw [2] with the center (the lo ngest scale) of the
marking [3] impressed on the plate for leveling.
1. Remove the tray front cover and the pap er feed
tray.
2. Remove the screw [1] and remove front and
rear wire protection covers [2].
3. Remove the screw [3], and remove the wire protective cover [4] on the rear side.
III DIS./ASSEMBLY
[2]
[1]
[3]
[4]
3-6
Page 19
4. Remove the screw [1], loosen the screw [2], and
then rotate the tension plate [3] in the arrowmarked direction to remove the assist wire [5]
from the drive assist spring [4].
5. Peel off the seal [6] from the detection reel [5].
6. Rotate the detection reel [5] counterclockwise
and remove the detection wire [7] from the reel.
PAPER FEED SECTION
[5][7]
[6]
7. Remove the E-ring [1] and remove the drive pulley /F [2]. And then remove the assist wire [3],
the wire A [4] and the wire B [5].
8. Remove the E-ring [6] and slide the drive pulle y
/R [7]. And then remove the detection wire [8],
the wire D [9] and the wire C [10].
[1]
[1]
[2]
[4]
[3]
[3]
[5]
[4]
[10]
[5][2]
III DIS./ASSEMBLY
[9]
[8]
[7]
[6]
3-7
Page 20
PAPER FEED SECTION
B. Stringing wires
1. Pass wire A [1], wire B [2], wire C [3], and wire D
[4] through tray.
2. Pass wire A [5] and wire B [6] along pulley
groove and pass un der the wi re adjus tme nt pa rt
[7].
3. Pass wire C [8] and wire D [9] along pulley
groove.
[1]
[5]
[6]
[4]
[8]
[9]
[3]
[2]
4. Having inserted detection wire [1] and wire D [2]
and wire C [3] into the drive shaft, push the drive
pulley [4] on and fasten with the E-ring [5].
5. Having inserted assist wire [6] and wire A [7]
and wire B [8] into the drive shaft, push the drive
pulley [9] on and fasten the E-ring [10].
III DIS./ASSEMBLY
Note:
• Be sure to in stall the front and rear drive pulley s
[4] and [9] so that the slits through which the
wires of the drive pulleys are passed turn in the
same direction.
[7]
[6]
[8]
[3]
[9]
6. Wind the assist wire [11] 5 times around the
drive pulley from back to forth clockwise.
[10]
[7]
[2]
[1]
[4]
[5]
3-8
[11]
Page 21
7. Attach the assist wire [1] to the drive assist
spring [2]. Turn the tension plate [3] to apply tension, and tighten the 2 screws [4].
8. Lift the tray. With the wire tip pointing upward,
wind wires C and D around the drive pulley 3
times. Then wind the detecti on wire [5] 1.5 time
around to the left (counterclockwise).
9. Rotate the detection reel [6] approximately 1
turn counter-clockwise, th en wind the detection
wire [5] 1 time around the re el [6] in a righ tward
direction (starting from the top).
10. Put the seal [7] on the detection reel [6].
PAPER FEED SECTION
[6]
[5]
[7]
[3]
[4]
[2]
III DIS./ASSEMBLY
[1]
3-9
Page 22
PAPER FEED SECTION
11. Tighten the scre w [1] an d install the wire protective cover /F [2].
12. Tighten the screw [3] and install the wire protective cover /R [4].
Note:
• After finishing wire replacement or rewiring, move
the paper lift plate up and down by hand to confirm that moves smo othly.
• Make su re that the wires do not cr os s each o ther,
or a wire does not run on another wire.
• After installing wires, adjust “DB-411 tray tilt
adjustment”.
[2]
[4]
[1]
[3]
III DIS./ASSEMBLY
3-10
Page 23
PARTS CATALOG
Models
DB-211/DB-411
NOVEMBER 2002
KONICA BUSINESS TECHNOLOGIES, INC.
Page 24
Page 25
How to use this catalog
This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model.
Model-specific parts are identified in the illustrations with reference
numbers. Use the reference number to locate the corresponding part
number on the facing page.
Common hardware items, such as screws, nuts, washers, and pins, are
identified in the illustrations with reference letters. Use the reference letter to locate the corresponding part number on the hardware listing in the
lower right hand corner of the facing page.
If you know a part number, but don’t know where the part is used, use
the numerical index to determine the page number and reference number for that part. Because some common parts are used in several
places, there may be more than one entry. Refer to the illustrations to see
where the part may be used.
If you know a part’s description, but don’t know where to look to find
the part number, use the alphabetical index to determine likely page and
reference numbers. Then look at the illustrations to determine that you
have identified the correct part. Locate the part number using the listing
on the opposite page.
Retail pricing that appears with the numerical index, while valid when
this catalog was printed, is subject to change without notice. The prices
are only suggested prices and are provided only for reference. Dealers
may determine their own selling prices. For up-to-date pricing, refer to
current Konica price lists or contact the Konica Parts Distribution Center.
How to order parts
Use standard Konica parts ordering procedures to obtain these parts.
For ordering options, contact Konica’s Parts Distribution Center.
When ordering parts, be sure to specify part numbers exactly as listed in
this catalog.
NOTE: Electrical parts may include previously used components.
Model DB-211/411Konica Business Technologies, Inc.Page iii
1st EditionNovember, 2002
Page 26
This page left blank intentionally.
Page ivKonica Business Technologies, Inc.Model DB-211/411
November, 20021st Edition
Page 27
How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iii
Model DB-211/411Konica Business Technologies, Inc.Page 1
1st EditionNovember, 2002
Page 28
DB-211
Page 2Konica Business Technologies., Inc.Model DB-211/411
November, 20021st Edition
Page 29
REF.PART NUMBERDESCRIPTION
NO.
126NA47350Cassette stopper
213HA-1071Main support plate right assembly
313GU12051Cassette detecting cover
4049810030Carriage roller/F
556AA85510Photosensor
613HA40061Actuator/upper
713HA40070Roller spring
813GU40110Shaft holder part
Main mount plate/Right . . . 236
Main positioning shaft . . . 318
Main positioning shaft . . . 1513
Main support plate left
assembly . . . . . . . . 319
Main support plate left
assembly . . . . . . . . 1521
Main support plate right
assembly . . . . . . . . 32
Main support plate right
assembly . . . . . . . . 1524
O
Open-close knob . . . . . . 510
Open-close knob . . . . . . 1717
Model DB-211/411Konica Business Technologies, Inc.Page 27
1st EditionNovember, 2002
Page 54
PARTPAGEREF.
DESCRIPTIONNO.NO.
P
PFU driving board assembly923
PFU wiring/1 . . . . . . . . 131
PFU wiring/2 . . . . . . . . 132
Paper adjusting plate . . . . 235
Paper detecting actuator . . 73
Paper detecting actuator/2 . 74
Paper detecting actuator/front 193
Paper detecting actuator/rear194
Paper feed assembly . . . . 724
Paper feed assembly . . . . 191
Paper feed connecting
roller/3 . . . . . . . . . 310
Paper feed connecting
roller/3 . . . . . . . . . 97
Paper feed connecting
roller/3 . . . . . . . . . 1514
Paper feed connecting
roller/3 . . . . . . . . . 217
Paper feed coupling gear/A . 922
Paper feed coupling gear/A . 2122
Paper feed coupling gear/B
(Z=20) . . . . . . . . . 924
Paper feed coupling gear/B
(Z=20) . . . . . . . . . 2121
Paper feed driven roller/lower316
Paper feed driven roller/lower1520
Paper feed driven shaft
holder . . . . . . . . . 314
Paper feed driven shaft
holder . . . . . . . . . 1518
Paper feed driving shaft/rear72
Paper feed driving shaft/rear192
Paper feed gear (Z=20) . . . 711
Paper feed gear (Z=20) . . . 1911
Paper feed idler gear (Z=17)715
Paper feed idler gear (Z=17)1915
Paper feed indicating
plate/front . . . . . . . 1112
Paper feed indicating
plate/front . . . . . . . 153
Paper feed regulating
plate/left . . . . . . . . 111
Paper feed rotary spring . . 723
Paper feed rotary spring . . 1923
Paper feed shaft holder . . . 77
Paper feed shaft holder . . . 197
Paper feed slide shaft holder311
PARTPAGEREF.
DESCRIPTIONNO.NO.
Paper feed slide shaft holder98
Paper feed slide shaft holder1515
Paper feed slide shaft holder218
Paper feed solenoid . . . . . 93
Paper feed solenoid . . . . . 213
Paper feeding rubber . . . . 79
Paper feeding rubber . . . . 199
Paper gear/2 assembly . . . 917
Paper gear/2 assembly . . . 2117
Page 30Konica Business Technologies, Inc.Model DB-211/411
November, 20021st Edition
Page 57
DB-211
Drawer Base Unit
with Two Trays
DB-411
Drawer Base Unit
with LCT
I. Accessory parts
[1] DB-211
No.NameShapeQ’ty
1DB-211
2Guide part
3Connector
cover
INSTALLATION
PROCEDURE
Applied Machine : Konica 7145
II. Unpacking
(How to unpack the Drawer Base Unit)
1
1
1
4Front fixing
cover
5Fixing screw
6Paper size
label
A3
11x17
8.5x11
8.5x11R
A4RA4A5R
B4
B5
B5R
[2] DB-411
No.NameShapeQ’ty
1DB-411
2Guide part
3Connector
cover
1
1
6
1
1
1
4Front fixing
cover
5Rear stopper
(small)
6Fixing screw
1
1
1
E-1
13SY97220
Page 58
III. Installation procedure
[1] Preparation
1. Remove the lock tapes inside the tray.
(DB-211: Upper and lower trays)
Lock tape
Remove the locking part (2 screws) and lock
tapes inside the tray.
(DB-411: LCT)
Locking part
Lock tape
[2] Installing the main body
Caution:
• When placing the main body on the drawer
base unit, be sure to lift it by holding both sides
as shown below. (Draw two carrying handles
on the right side.)
• Be sure to have two or more personnel work
together for installing the main body.
Heed the above cautions to avoid suffering injuries to your fingers.
Caution:
Before carrying the machine, attach two stopper
covers included in the accessory parts of the main
body to the carrying handles as illustrated below.
2. Return each tray to its original position.
Stopper covers
1. Fit the front fixing cover.
Front fixing cover
E-2
Page 59
2. Place the main body onto the drawer base unit,
aligning the two guide pins on the rear side of the
drawer base unit.
Caution:
Be careful not to catch the connector wire of the
drawer base unit in between the main body and
the drawer base unit.
6. Remove the connector cover of the main body,
then connect the two connectors of the drawer
base unit to the main body.
Connectors
7. Fix the connector cover (included in accessories)
with a screw.
Connector cover
Guide pins
3. Confirm that the right side door of the main body
is flush with the right side cover of the drawer
base unit.
4. Check that the casters of the drawer base unit
touch securely on the floor.
For DB-211, perform the following steps 5 to 8.
For DB-411, perform the following steps 5 to 7.
5. Open the right side cover of the drawer base unit,
then fix the accessory guide part. (1 screw)
Fixing screw
Screw
8. Put the paper size label. (DB-211 only)
(1) Put the paper size label around the paper size
indication dial, aligning the top edge of the
label with the groove on the dial.
Groove
Guide part
Paper size label
E-3
Page 60
(2) Set the dial at the paper size to be loaded in
the tray.
[3] Locking the casters
Lower the lock lever of each caster. (Two at the
front)
<Changing the position of the front/rear paper guide
plates>
1. Remove the reinforcing plate. (2 screw)
2. Remove two screw fixing the front paper guide,
then remove it from the LCT bottom plate.
3. Place the front paper guide at the position of the
paper size to be used by referring to the size indicator, then fix it with the two screws.
4. Reinstall the reinforcing plate.
5. Repeat the same procedure for resetting the rear
paper guide.
<Changing the position of the rear stopper>
6. Remove the rear stopper, holding it by the center
of the inside. Referring to the paper size marked
on the tray up-down plate of the LCT, set the rear
stopper at the position of the paper size required.
Caution:
When loading inch-sized paper, use the rear stopper (small) included in accessories.
A4
8 5x11
B5
8 5x11R
A4R
B5R
Lock lever
[4] Setting the paper size (DB-411 only)
The LCT has initially been set to accept A4 paper.
Follow the procedure below to change the paper
size setting inside the LCT.
Change the fixing positions of the front and rear
paper guides and rear stopper to fit the paper size to
be used.
Rear stopper
Reinforcing plate
Rear paper guide
A4R
8 5x11R
B5R
8 5x11A4B5
B5R
A4R
8 5x11R
B5
8 5x11
A4
7. Set the paper size indication dial at the paper
size to be loaded in the tray.
Front paper guide
E-4
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