Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be
performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained
in this service manual is complete or accurate. It is
understood that the user of this manual must assume
all risks or personal injury and/or damage to the
equipment while servicing the equipment for which
this service manual is intended.
Paper size (for metric area):A3, B4, A4, A4R, B5, A5R, F4, 11 x 17, 8.5 x 11, 8.5 x 11R
Paper size (for inch area):11 x 17, 8.5 x 14, 8.5 x 11, 8.5 x 11R, 5.5 x 8.5
A3, A4, A4R, A5R
Applicable copy paper:60g/m
Maximum tray capacity:500 Sheets x 2 trays (80g/m
2
to 105g/m2 (16lbs to 24lbs), high-quality paper
2
or 20lbs)
C.Machine data
Power source:DC24V/5V (supplied from main body)
Power consumption:Maximum 40VA (when the heater available optionally in the field is not
used.)
Weight:Approx. 25.9kg
Dimensions:580mm (W) x 595mm (D) x 311mm (H)
I OUTLINE
D.Maintenance and life
Maintenance:Same as the main body
Machine service life:Same as the main body
E.Operating environment
Temperature:10°C to 30°C (50°F to 86°F)
Humidity:10% RH to 80% RH
Note:
• The information herein may be subject to change for improvement without notice.
1-1
CENTER CROSS-SECTIONAL DIAGRAM
2.CENTER CROSS-SECTIONAL DIAGRAM
I OUTLINE
3.DRIVE SYSTEM DIAGRAM
[4]
[6]
[7]
[1]
[2]
[3]
[5]
[1]Double feed prevention roller[5]Paper lift plate
[2]Conveyance roller[6]Paper feed roller
[3]Paper feed path for the double sided copy[7]Feed roller
[4]Paper lift lever
[10]
[11]
[6]
[7]
[2]
[3]
[8]
[1]
[4]
[5]
[9]
[1]SD101 (Paper feed solenoid /U)[7]M102 (Tray up drive motor /4)
[2]M101 (Tray up drive motor /3)[8]Paper lift plate /L
[3]Paper lift plate /U[9]Conveyance roller
[4]M100 (DB paper feed motor)[10]Conveyance roller
[5]Feed roller /L[11]Feed roller /U
[6]SD102 (Paper feed solenoid /L)
1-2
IIUNIT EXPLANATION
1.PAPER FEED SECTION
1.1Composition
PAPER FEED SECTION
[1][2][18][17][16][15][14][13][12]
[11]
SD101
[10]
[9]
[3][4][5][6][7][8]
SymbolNameFunction or method
[1]Conveyance rollerPaper convey anc e
[2]Conveyance rollerPaper convey anc e
[3]Feed rollerPaper conveyance
[4]Double feed prevention rollerPrevent double feed of paper, Torque limiter
[5]M102 (Tray up drive motor /4)Driving of the paper lift plate, 24 VDC brush motor
[6]PS107 (Tray upper limit sensor /4)Detection of the tray paper upper limit
[7]PS108 (No paper sensor /4)Detection of the presence of paper
[8]PS106 (Tray sensor /4)Tray detection and remaining paper detection
[9]Paper feed rollerPaper conveyance
[10]PS105 (Paper feed sensor /L)Detection of the paper passage from the lower tray
[11]PS101 (Tray sensor /3)Tray detection and remaining paper detection
[12]M101 (Tray up drive motor /3)Driving of paper lift plate, 24 VDC brushless motor
[13]PS103 (No paper sensor /3)Detection of the presence of paper
[14]PS102 (Tray upper limit sensor /3)Detection of the tray paper upper limit
[15]Paper feed rollerPaper conveyance
[16]Double feed prevention rollerPrevent double feed of paper, Torque limiter
[17]Feed roll erPaper convey ance
[18]PS104 (Paper feed sensor /U)Detection of the paper passage from the upper tray
M100DB paper feed motor
SD101 Paper feed solenoid /UTransmission of driving force to the paper feed roller unit
SD102 Paper feed solenoid /LTransmission of driving force to the paper feed roller unit
Driving of the paper feed system, DC brushless mot or PLL control
SD102
M100
DBDB
II UNIT EXPLANATION
2-1
PAPER FEED SECTION
1.2Operation
Since the operation of the uppe r tray is the same as that for the lower tra y, the explanation is given of the
upper tray only.
1.2.1Tray up drive control
When the paper feed tr ay is set, the PS101 (Tray sensor /3) de tec ts the tr ay to t ur n on the M1 01 (Tray up
drive motor /3). As a result, the paper lift plate in the tray goes up.
When the PS1 02 (Tray upper limi t sensor /3) is turn ed on to de tect th e paper upper li mit, the M1 01 goes
off. When paper is fed and the PS102 is turned off, the M102 lifts the paper lift plat e until the PS102 is
turned on again. When the tray is pulled out, the coupling is released and the paper lift plate goes down by
its own weight.
1.2.2Paper feed control
II UNIT EXPLANATION
The paper feed s ystems ar e driven by the M 100 (DB pa per feed motor). W hen the S D101 (Pa per feed
solenoid /U) is turned on, the 1st paper feed section feeds paper to the registration section.
2-2
PAPER FEED SECTION
1.2.3Remaining paper detection control
The remaining paper quantity is detected by the PS101 (Tray sensor /3). The paper lift plate goes up gradually as the quant ity of pape r in the tra y is gettin g reduce d. Interl ocking with the pa per lift plat e that goe s
up, the actuator at th e rea r of the tray rotates . The PS10 1 detects the r emain ing pa per quan tity b y co unting the number of ON/OFF of the slits in the actuator after the tray is loaded.
0 count: Full, 1 count: Medium, 2 counts: Low
No paper detection is made by the PS103 (No paper sensor /3).
[1]
[2]
[3]
[4]
[6]
[1]Direction of rotation when the paper up/down plate rises[4]Slit 2
[2]PS101 (Tray sensor /3)[5]Actuator
[3]Slit 1[6]PS103 (No paper sensor/3)
1.2.4Paper size detection
The paper size in the tray can be set by turning the PSDTB /3 (Paper size detection board /3) by hand, and
the DBDB (DB drive b oard) d etects a swit ch sign al acc ording to th e positio n o f the SW 1. The tab le bel ow
shows the relationship between the switch signal and the paper size.
For metric area
Switch signal
Paper size
SIZE ASIZE BSIZE CSIZE D
11 x 17
B5!
B4!
A5R!!
A4!
A4R!!
A3!!
F4!!!
8.5 x 11!
8.5 x 11R!!
[5]
II UNIT EXPLANATION
2-3
PAPER FEED SECTION
For inch area
II UNIT EXPLANATION
Paper size
SIZE ASIZE BSIZE CSIZE D
11 x 17
A5R!
A4!
A4R!!
A3!
F4!!
5.5 x 8.5!!
8.5 x 11!!!
8.5 x 11R!
8.5 x 14!!
Switch signal
2-4
IIIDISASSEMBLY/ASSEMBLY
Caution:
• Make sure the power cord of the copier is
unplugged from the power outlet before disassembly or assembly.
1.PAPER FEED SECTION
1.1Removing and reinstalling
the paper feed tray
1. Pull out the pa per feed tr ay [1] and take out the
2 screws [2] on the right side.
2. Remove the paper fe ed tray [1] from the guide
rails [3].
3. Reinstall the above parts following the remova l
steps in reverse.
[2]
PAPER FEED SECTION
1.2Removing and reinstalling
the paper feed unit
1. Remove the paper feed tray.
2. Remove the 4 claws [1] in the arrow-marked
direction, and remove the tray cover [2].
[2]
[1]
[1]
[3]
III DIS./ASSEMBLY
[1]
3-1
PAPER FEED SECTION
3. Open the paper feed door, take out the 3 screws
[1] and remove the paper size setting unit [2].
[2]
4. Remove the 3 screws [1] and remove the cover
[2].
[1]
[2]
[1]
III DIS./ASSEMBLY
5. Remove the paper size setting unit connector
[1].
3-2
[1]
6. When the LT is installed, remove the screw [1]
and then remove the LT guide plate unit [2].
PAPER FEED SECTION
7. Remove each of the screws [1] in dicated by the
arrow mark, and then remove the paper feed
unit [2] to forward.
8. Reinstall the above parts following the remova l
steps in reverse.
Note:
• Be sure t o install the paper feed unit [2] s o that
the arrow mark impressed on the notched section
[3] of the paper feed unit [2] comes above the
hook [4].
• Install the paper feed un it [2] so that th e hook [5]
of the paper feed rol ler holder comes above the
paper feed roller release arm [6].
[2]
[1]
[3]
[4]
[2]
[1]
[3]
[6][5]
III DIS./ASSEMBLY
3-3
PAPER FEED SECTION
1.3Replacing the paper feed
rubber and the feed rubber
A. Periodically replaced parts/cycle
• Paper feed rubber: Every 480,000 cop ies (once
for every 200,000 copies for actual durable
count)
• Feed rubber: Every 480,000 copies (once for
every 200,000 copies for actual durable count)
B. Procedure
1. Remove the paper feed unit.
2. Remove the 2 stop ri ngs [1] and the front side
bearing [2]. Then slide the re ar side bearing [3]
to the rear to remove the paper fee d roller unit
[4].
[3]
[4]
[2]
[1]
III DIS./ASSEMBLY
3. Remove the collar [1] and pull out the feed shaft
[2].
4. Remove the feed rubber [4] from the feed roller
[3].
5. Remove the stop ring [5] and pul l out the paper
feed shaft [6].
6. Remove the paper feed rubber [8] from the
paper feed roller [7].
7. Reinstall the above par ts following the removal
steps in reverse.
Note:
• Be su re to install the feed rubber [4] so that the
paint mark [9] turns in the direction show n in the
drawing.
[9]
[5]
[8]
[7]
[6]
[2]
[1]
[4]
[3]
3-4
1.4Replacing the double feed
prevention rubber
A. Periodically replaced parts/cycle
• Double feed prevention rubber: Every 480,000
copies (once for every 2 00,000 cop ies for actua l
durable count)
B. Procedure
1. Remove the paper feed unit.
2. Remove the screw [1].
3. Pushing the knobs [2] on both sides with your
fingers and remove the double feed prevention
roller unit [3].
PAPER FEED SECTION
[3]
[2]
4. While pushing the lever [2] of the lever click
shaft [1], pull out the lever click shaft [1] and
remove the double feed prevention roller.
5. Remove the double feed prevention rubber [4]
from the double feed prevention roller [3].
6. Reinstall the above parts following the remova l
steps in reverse.
Note:
• Be su re to in stall the double f eed preven tion rub ber so that the paint mark [5 ] shown abo ve turns
in the direction shown in the drawing.
• When ins talling the double feed preventi on roller
unit [1], be sure to align the upper section of the
claw [2] with the center (the lo ngest scale) of the
marking [3] impressed on the plate for leveling.
[5]
[1]
[4]
III DIS./ASSEMBLY
[3]
[2]
[1]
[1]
[3]
[2]
3-5
PAPER FEED SECTION
III DIS./ASSEMBLY
Blank page
3-6
PARTS CATALOG
Models
DB-211/DB-411
NOVEMBER 2002
KONICA BUSINESS TECHNOLOGIES, INC.
How to use this catalog
This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model.
Model-specific parts are identified in the illustrations with reference
numbers. Use the reference number to locate the corresponding part
number on the facing page.
Common hardware items, such as screws, nuts, washers, and pins, are
identified in the illustrations with reference letters. Use the reference letter to locate the corresponding part number on the hardware listing in the
lower right hand corner of the facing page.
If you know a part number, but don’t know where the part is used, use
the numerical index to determine the page number and reference number for that part. Because some common parts are used in several
places, there may be more than one entry. Refer to the illustrations to see
where the part may be used.
If you know a part’s description, but don’t know where to look to find
the part number, use the alphabetical index to determine likely page and
reference numbers. Then look at the illustrations to determine that you
have identified the correct part. Locate the part number using the listing
on the opposite page.
Retail pricing that appears with the numerical index, while valid when
this catalog was printed, is subject to change without notice. The prices
are only suggested prices and are provided only for reference. Dealers
may determine their own selling prices. For up-to-date pricing, refer to
current Konica price lists or contact the Konica Parts Distribution Center.
How to order parts
Use standard Konica parts ordering procedures to obtain these parts.
For ordering options, contact Konica’s Parts Distribution Center.
When ordering parts, be sure to specify part numbers exactly as listed in
this catalog.
NOTE: Electrical parts may include previously used components.
Model DB-211/411Konica Business Technologies, Inc.Page iii
1st EditionNovember, 2002
This page left blank intentionally.
Page ivKonica Business Technologies, Inc.Model DB-211/411
November, 20021st Edition
How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iii
Model DB-211/411Konica Business Technologies, Inc.Page 1
1st EditionNovember, 2002
DB-211
Page 2Konica Business Technologies., Inc.Model DB-211/411
November, 20021st Edition
REF.PART NUMBERDESCRIPTION
NO.
126NA47350Cassette stopper
213HA-1071Main support plate right assembly
313GU12051Cassette detecting cover
4049810030Carriage roller/F
556AA85510Photosensor
613HA40061Actuator/upper
713HA40070Roller spring
813GU40110Shaft holder part
Main mount plate/Right . . . 236
Main positioning shaft . . . 318
Main positioning shaft . . . 1513
Main support plate left
assembly . . . . . . . . 319
Main support plate left
assembly . . . . . . . . 1521
Main support plate right
assembly . . . . . . . . 32
Main support plate right
assembly . . . . . . . . 1524
O
Open-close knob . . . . . . 510
Open-close knob . . . . . . 1717
Model DB-211/411Konica Business Technologies, Inc.Page 27
1st EditionNovember, 2002
PARTPAGEREF.
DESCRIPTIONNO.NO.
P
PFU driving board assembly923
PFU wiring/1 . . . . . . . . 131
PFU wiring/2 . . . . . . . . 132
Paper adjusting plate . . . . 235
Paper detecting actuator . . 73
Paper detecting actuator/2 . 74
Paper detecting actuator/front193
Paper detecting actuator/rear194
Paper feed assembly . . . . 724
Paper feed assembly . . . . 191
Paper feed connecting
roller/3 . . . . . . . . . 310
Paper feed connecting
roller/3 . . . . . . . . . 97
Paper feed connecting
roller/3 . . . . . . . . . 1514
Paper feed connecting
roller/3 . . . . . . . . . 217
Paper feed coupling gear/A . 922
Paper feed coupling gear/A . 2122
Paper feed coupling gear/B
(Z=20) . . . . . . . . . 924
Paper feed coupling gear/B
(Z=20) . . . . . . . . . 2121
Paper feed driven roller/lower316
Paper feed driven roller/lower1520
Paper feed driven shaft
holder . . . . . . . . . 314
Paper feed driven shaft
holder . . . . . . . . . 1518
Paper feed driving shaft/rear72
Paper feed driving shaft/rear192
Paper feed gear (Z=20) . . . 711
Paper feed gear (Z=20) . . . 1911
Paper feed idler gear (Z=17)715
Paper feed idler gear (Z=17)1915
Paper feed indicating
plate/front . . . . . . . 1112
Paper feed indicating
plate/front . . . . . . . 153
Paper feed regulating
plate/left . . . . . . . . 111
Paper feed rotary spring . . 723
Paper feed rotary spring . . 1923
Paper feed shaft holder . . . 77
Paper feed shaft holder . . . 197
Paper feed slide shaft holder311
PARTPAGEREF.
DESCRIPTIONNO.NO.
Paper feed slide shaft holder98
Paper feed slide shaft holder1515
Paper feed slide shaft holder218
Paper feed solenoid . . . . . 93
Paper feed solenoid . . . . . 213
Paper feeding rubber . . . . 79
Paper feeding rubber . . . . 199
Paper gear/2 assembly . . . 917
Paper gear/2 assembly . . . 2117
Page 30Konica Business Technologies, Inc.Model DB-211/411
November, 20021st Edition
DB-211
Drawer Base Unit
with Two Trays
DB-411
Drawer Base Unit
with LCT
I. Accessory parts
[1] DB-211
No.NameShapeQ’ty
1DB-211
2Guide part
3Connector
cover
INSTALLATION
PROCEDURE
Applied Machine : Konica 7145
II. Unpacking
(How to unpack the Drawer Base Unit)
1
1
1
4Front fixing
cover
5Fixing screw
6Paper size
label
A3
11x17
8.5x11
8.5x11R
A4RA4A5R
B4
B5
B5R
[2] DB-411
No.NameShapeQ’ty
1DB-411
2Guide part
3Connector
cover
1
1
6
1
1
1
4Front fixing
cover
5Rear stopper
(small)
6Fixing screw
1
1
1
E-1
13SY97220
III. Installation procedure
[1] Preparation
1. Remove the lock tapes inside the tray.
(DB-211: Upper and lower trays)
Lock tape
Remove the locking part (2 screws) and lock
tapes inside the tray.
(DB-411: LCT)
Locking part
Lock tape
[2] Installing the main body
Caution:
• When placing the main body on the drawer
base unit, be sure to lift it by holding both sides
as shown below. (Draw two carrying handles
on the right side.)
• Be sure to have two or more personnel work
together for installing the main body.
Heed the above cautions to avoid suffering injuries to your fingers.
Caution:
Before carrying the machine, attach two stopper
covers included in the accessory parts of the main
body to the carrying handles as illustrated below.
2. Return each tray to its original position.
Stopper covers
1. Fit the front fixing cover.
Front fixing cover
E-2
2. Place the main body onto the drawer base unit,
aligning the two guide pins on the rear side of the
drawer base unit.
Caution:
Be careful not to catch the connector wire of the
drawer base unit in between the main body and
the drawer base unit.
6. Remove the connector cover of the main body,
then connect the two connectors of the drawer
base unit to the main body.
Connectors
7. Fix the connector cover (included in accessories)
with a screw.
Connector cover
Guide pins
3. Confirm that the right side door of the main body
is flush with the right side cover of the drawer
base unit.
4. Check that the casters of the drawer base unit
touch securely on the floor.
For DB-211, perform the following steps 5 to 8.
For DB-411, perform the following steps 5 to 7.
5. Open the right side cover of the drawer base unit,
then fix the accessory guide part. (1 screw)
Fixing screw
Screw
8. Put the paper size label. (DB-211 only)
(1) Put the paper size label around the paper size
indication dial, aligning the top edge of the
label with the groove on the dial.
Groove
Guide part
Paper size label
E-3
(2) Set the dial at the paper size to be loaded in
the tray.
[3] Locking the casters
Lower the lock lever of each caster. (Two at the
front)
<Changing the position of the front/rear paper guide
plates>
1. Remove the reinforcing plate. (2 screw)
2. Remove two screw fixing the front paper guide,
then remove it from the LCT bottom plate.
3. Place the front paper guide at the position of the
paper size to be used by referring to the size indicator, then fix it with the two screws.
4. Reinstall the reinforcing plate.
5. Repeat the same procedure for resetting the rear
paper guide.
<Changing the position of the rear stopper>
6. Remove the rear stopper, holding it by the center
of the inside. Referring to the paper size marked
on the tray up-down plate of the LCT, set the rear
stopper at the position of the paper size required.
Caution:
When loading inch-sized paper, use the rear stopper (small) included in accessories.
A4
8 5x11
B5
8 5x11R
A4R
B5R
Lock lever
[4] Setting the paper size (DB-411 only)
The LCT has initially been set to accept A4 paper.
Follow the procedure below to change the paper
size setting inside the LCT.
Change the fixing positions of the front and rear
paper guides and rear stopper to fit the paper size to
be used.
Rear stopper
Reinforcing plate
Rear paper guide
A4R
8 5x11R
B5R
8 5x11A4B5
B5R
A4R
8 5x11R
B5
8 5x11
A4
7. Set the paper size indication dial at the paper
size to be loaded in the tray.
Front paper guide
E-4
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