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KOMTRAX Terminal
KOMTRAX Terminal
KOMTRAX Terminal KOMTRAX Terminal
Instruction Manual
Instruction Manual
Instruction Manual Instruction Manual
Model
Model Name
ModelModel
Name
NameName
TC6
TC635
TC6TC6
35
3535
Model
Model No
ModelModel
Thank you for your purchasing KOMTRAX terminal (KDTC635).
■
Read this instruction manual and use your KOMTRAX termina
Read this instruction manual and use your KOMTRAX terminal correctly
※KOMTRAX is a machine management system that uses wireless communications.
Read this instruction manual and use your KOMTRAX terminaRead this instruction manual and use your KOMTRAX termina
・Operators and service personnel for machines using KOMTRAX should make sure that they read and
fully understand this document.
・Keep this document together with the Operation and Maintenance manual for the machine equipped with
KOMTRAX, and read it repeatedly.
KDTC635
No．．．．
NoNo
KDTC6
KDTC635
KDTC6KDTC6
l correctly
l correctlyl correctly
35
3535
■
Features/Be
Features/Before using
Features/BeFeatures/Be
What is KDTC6
What is KDTC635
What is KDTC6What is KDTC6
KDTC635 is a communication terminal which is mounted on a vehicle to form a system
together with server application software on the base station side and used to control
movement of the vehicle and monitor it from a remote place.
Features
Features
FeaturesFeatures
● KDTC635 uses GSM, GPRS and UMTS, so it can communicate in a lot of countries that
they are used. (A communication contract is required in each place where KDTC635
will communicate, however.)
● KDTC635 has GPS function to be able to show the present position of the vehicle
on which it is mounted.
● When KDTC635 is connected to the local network in the vehicle, it can collect the
information of errors in the vehicle, sensors, and etc.
fore using
fore usingfore using
35
3535
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Before using
Before using
Before usingBefore using
● Since KDTC635 is a wireless device using radio waves, so it is necessary to obtain
authorization and conform to the laws of the country or territory where the machine
equipped with KDTC635 is being used. It can be used only countries where use of
it is permitted. For the countries where use of KDTC635 is permitted, ask your
Komatsu distributor.
● Always contact your Komatsu distributor when exporting or reselling a vehicle
equipped with KDTC635. Note that the radio communication function of KDTC635 may
be turned off forcibly, when the vehicle is out of the countries or areas where
use of KDTC635 is permitted.
● Before using KDTC635, you are required to take some procedures such as application
for start of use. For details, ask your Komatsu distributor.
● KOMTRAX system uses wireless communications, so it cannot be used inside tunnels,
underground inside buildings, or in mountain areas where radio waves cannot be
received. Even when the machine is outside, it cannot be used in areas where the
radio signal is weak or in areas outside the wireless communication.
● There is absolutely no need to inspect or operate KDTC635, but if any abnormality
is found, please consult your Komatsu distributor.
KDTC635
expl
ained.
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Safety precautions
Safety precautions
Safety precautionsSafety precautions
The items to be observed without fail are explained as shown below to prevent an injury
to the user and other persons and damage to property.
If you do not obey these precautions, neither Komatsu nor your Komatsu distributor can take
any responsibility for any problem that is caused or for any loss that results.
■Injuries and damage which can be caused by wrong use of KDTC635 are explained as shown
below.
WARNING
WARNING
■ The types of the items to be observed are indicated and explained by the following icons.
WARNINGWARNING
CAUTION
CAUTION
CAUTIONCAUTION
In the column with this mark, an item which "can cause
a death or a serious injury to a person" is explained.
In the column with this mark, an item which "can cause
an injury to a person or only damage to property" is
This icon indicates an item "to be noted".
This icon indicates an item "to be prohibited".
This icon indicates an item "to be executed without fail".
KDTC635
Do not install this set to a place where it
will be an obstacle to view or operation.
Prohibit
Never disassemble, repair, modify, or
move the communication terminal,
antenna, or cables.
Prohibit
Use a battery having rated voltage of
DC12V or DC24V to supply DC power
to this set.
Installation of this set to a place
where it will be an obstacle to
view or operation may cause an
accident.
Neglecting this may cause a
trouble, a fire, or an accident.
Your Komatsu distributor will
carry out removal and
installation.
This set is designed to be driven
with DC power. Use a power supply
in the rated range. Neglecting this
may cause a trouble.
WARNING
WARNING
WARNINGWARNING
...
Do not install this set to a place where
temperature rises or lowers extremely or
a place where it will receive strong
vibration or impacts.
Neglecting this may cause a
skin burn, a trouble, or a fire.
Prohibit
Installe the communication terminal at
leaset 22cm (8.7 inch) from a operater
For anyone wearing a pacemaker,
the radio waves may have an
adverse effect on the operation of
the pacemaker.
Prohibit
Connect this set to external devices
correctly and securely according to this
manual.
Neglecting this may cause a
trouble or a fire.
....
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Install the body of this set securely.
If the body is not installed
securely, it may fall to cause an
injury to a person or an accident.
KDTC635
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Do not install this set to an outdoor place
where it may be exposed to rainwater or
seawater.
This set is not water-resistant.
Prohibit
Do not pinch, tense, or damage the
cables.
Prohibit
Neglecting this can cause a
short circuit or a disconnection,
which may cause a trouble or a
fire.
Take the action given in "LONG-TERM
STORAGE" in the Operation and
Maintenance Manual for the machine,
when putting the machine into long-term
storage.
CAUTION
This set can be used only in countries
where use of it is permitted.
Since this set has a radio device, it
can be used only in countries
where use of it is permitted.
Prohibit
Use a specified communication antenna.
Use a specified antenna.
Contact your Komatsu distributor before
installing a top guard or other attachment
that covers the antenna.
Even when the key is at the OFF
position, a small amount of
electric power is consumed by the
KOMTRAX terminal.
Attachments may cause a trouble
of wireless communication.
KDTC635
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FCC Statements
FCC Statements
FCC StatementsFCC Statements
NOTICE:
This device complies with Part 15 of the FCC Rules [and with RSS-210 of Industry Canada].
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause
undesired operation.
CAN ICES-3 (B)/NMB-3(B)
NOTICE:
Changes or modifications made to this equipment not expressly approved by Komatsu Ltd may void
the FCC authorization to operate this equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
- Consult the dealer or an experienced radio/TV technician for help.
Radiofrequency radiation exposure Information:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment.
This equipment should be installed and operated with minimum distance of 20 cm between the
radiator and your body.
This transmitter must not be co-located or operating in conjunction with any other antenna or
transmitter.
Cet équipement est conforme aux limites d’Insdustrie Canada concernant l’exposition aux
rayonnements électromagnétiques dans un environnement non contrôlé.
L’équipement doit être installé et utilisé à une distance minimum de 20 cm entre le transmetteur et
votre corps.
Ce transmetteur ne doit pas être placé au même endroit ou utilisé simultanément avec un autre
transmetteur ou antenne.
KDTC635
Request for correct use
Request for correct use
Request for correct use Request for correct use
Lithium battery in body of KD
Lithium battery in body of KDTC635
Lithium battery in body of KDLithium battery in body of KD
The set operation, time, and other information are backed up by the lithium battery
in the body of KDTC635. Accordingly, if the battery goes dead, the saved data are lost.
The life of the lithium battery is about 5 years (when used at the normal temperature),
although it depends on the using condition. To lengthen the life of the battery, keep
the power cable connected to the battery. The lithium battery power is not consumed
while the power cable is connected. If the battery needs to be replaced, return it
to the manufacture, who will replace it.
Storage
Storage
StorageStorage
Do not store KDTC635 in a place where it will be exposed to direct sunlight, a place
where the temperature is extremely low or the humidity is high, a place where there
is much corrosive gas. (If it is stored in such a place, its performance and appearance
may be lowered.)
TC635
TC635TC635
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KDTC635
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Name and function of each part
Name and function of each part
Name and function of each partName and function of each part
KDTC635
①①①①
①①①① LED window
LED window
LED windowLED window
Indicates the operating condition with the internal LED.
②②②② Interface connector (AMP)
Interface connector (AMP)
Interface connector (AMP)Interface connector (AMP)
③③③③ Comm
Communication cable connector (BNC type)
CommComm
Connects the communication antenna cable.
④④④④ GPS cable connector
GPS cable connector (GT
GPS cable connectorGPS cable connector
Connects the GPS antenna cable.
④④④④
Connects the power cable and signal lines on the vehicle side. For details, see
the specifications of interface connector.
unication cable connector (BNC type)
unication cable connector (BNC type)unication cable connector (BNC type)
(GT5)
5)
(GT(GT
5)5)
②②②②
③③③③
KDTC635
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How to install
How to install
How to installHow to install
Fixing KD
Fixing KDTC635
Fixing KDFixing KD
TC635
TC635TC635
206mm
6000
630
114mm
Fix 4 mounting parts with M6 bolts.
50mm
GPS cable connector
Interface connector
KDTC635
Communication cable
connector
Specifications of i
Specifications of interface connector
Specifications of iSpecifications of i
Connector on KDTC530 side: 173866-1 (Manufactured by AMP)
Pin Number
Ａ-1 PWR_OUT_5V Out DC5V output
Ａ-2 GND － GND
Ａ-3 TxD Out RS232C TXD
Ａ-4 RxD Input RS232C RXD
Ａ-5 DIS_L_3 Input ON/OFF INPUT3
Ａ-6 DIS_L_6 Input ON/OFF INPUT6
Ａ-7 DIS_L_2 Input ON/OFF INPUT2
Ａ-8 DIS_L_1 Input ON/OFF INPUT1
Ａ-9 DOS_L_2 Out ON/OFF Out2
Ａ-10 COMM_CAN_H In/Out CAN(+)
Ａ-11 COMM_CAN_L In/Out CAN(-)
Ａ-12 DIS_H_5 Input ON/OFF INPUT5
Ａ-13 DIS_H_4 Input ON/OFF INPUT4
Ａ-14 PWR_CTR_EXT
Ａ-15 *SYS_BUSY Out ON/OFF Out1
Ａ-16 AIS_V_3 Input Analog input3（0-5Ｖ）
Ａ-17 AIS_V_4 Input Analog input4（0-5V）
Ａ-18 AIS_V_5 Input Analog input5（0-30V）
B-1 GND － GND
B-2 GND － GND
B-3 PWR_CTR_KEY Input ACC（Power On Switch）
B-4 AIS_ALTR Input Analog input0（0～30V）
B-5 AIS_FUEL_0 Input Analog input1（0～5V）
B-6 PWR_IN_BATT Input Power（10～30V）
B-7 PWR_IN_BATT Input Power（10～30V）
B-8 DOS_L_STCUT Out ON/OFF Out0
B-9 DIS_L_CHK0 Input ON/OFF INPUT
B-10 DIS_L_CHK1 Input ON/OFF INPUT
B-11 DIS_H_0 Input ON/OFF INPUT0
B-12 AIS_FUEL_1 Input Analog input2（0～30V）
Name I/O Remark
nterface connector
nterface connectornterface connector
In/Out Wake UP
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KDTC635
proof (When connectors are directed down. Connector is not
11/12
Specifications
Specifications
SpecificationsSpecifications
KD
KDTC635
TC635
KDKD
TC635TC635
Power source DC12V or DC24V (Operating range：DC10V～30V)
Current consumption 24V 12V
Receiving condition 80mA(typical) 140mA(typical)
Transmission condition 2A (MAX)
Interface
Serial communication RS-232C：1ch(3 lines)
CAN communication 1ch
Digital input 7ch for general use、2ch for inspection
Digital output 3ch for general use
Analog input Voltage input 6ch(0～30V、0～5V)
Others Output for external power source control: 1ch
Communication frequency
(MHz)
Connector
Interface 173866-1 manufactured by AMP
Connection of
Communication cable
Connection of GPS cable GT5 or compatible
Positioning method GPS
Operating temperature -30℃～+70℃
Storing temperature -40℃～+80℃
humidity Under 98% (65℃)
38400bps, Data:8bit, Stop:1bit, Parity: none
Transmitter: 824-849 (GSM850)
880-915 (EGSM900)
1710-1785 (GSM1800)
1850-1910 (GSM1900)
1850-1910 (UMTS1900, W-CDMA FDD BandⅡ)
1710-1755 (UMTS AWS 1700, W-CDMA FDD BandⅣ)
824-849 (UMTS850, W-CDMA FDD BandⅤ)
Receiver: 869-894 (GSM850)
925-960 (EGSM900)
1805-1880 (GSM1800)
1930-1990 (GSM1900)
1930-1990 (UMTS1900, W-CDMA FDD BandⅡ)
2110-2155 (UMTS AWS 1700, W-CDMA FDD BandⅣ)
869-894 (UMTS850, W-CDMA FDD BandⅤ)
BNC
Water resistance Drip-
included.)
Vibration resistance 8.9G (5～200 Hz)
Impact-resistant 50G
Outside dimensions (mm) 206×114×50
Weight 0.8kg
Accessories sold
separately (Ask your
Komatsu distributor.)
KDTC635
GPS antenna(3.5m)
Communication antenna
Cable for communication antenna(1.5m)
Trouble
Possible cause
Remedy
Communication antenna is
Radio wave does not reach
antenna because of
Install antenna to place where there are no
Check service power source, GND, and ACC
Radio wave does not reach
ntenna to place where there are
Interface connector pins
Troubles and causes
Troubles and causes
Troubles and causesTroubles and causes
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KDTC635 cannot communicate.
not connected.
Antenna cable is broken. Replace antenna cable.
Foreign matter is in
communication antenna
connector.
obstacle around it.
Out of communicable
range.
Power source is not
supplied.
KDTC635 has trouble. Replace KDTC635.
GPS signals are not received. GPS antenna is not
connected.
GPS antenna cable is
broken.
GPS antenna is defective. Replace GPS antenna.
GPS antenna because of
obstacle around it.
KDTC635 has trouble. Replace KDTC635.
Connect antenna.
Remove foreign matter.
obstacles.
Move in communicable range.
line.
Connect GPS antenna.
Replace GPS antenna cable.
Install GPS a
no obstacles.
When ACC line is turned ON, KDTC635
does not operate (LED does not
light up or flash at all).
Power source is not
supplied.
are wrong.
KDTC635 has trouble. Replace KDTC635.
Check service power source, GND, and ACC
line.
Correct interface connector pins.
KDTC635
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