komatsu HM350-2 SPECIFICATIONS

Page 1
GROSS HORSEPOWER
304 kW
408 HP
NET HORSEPOWER
294 kW
394 HP
MAXIMUM GVW
63440 kg
ARTICULATED DUMP TRUCK
Photo may include optional equipment.
HM350-2
www.Komatsu.com Printed in Japan 200702 IP.AD(05)
CEN00082-01 Materials and specifications are subject to change without notice.
is a trademark of Komatsu Ltd. Japan.
Standard equipment may vary for each country, and this specification sheet may contain attachments and optional equipment that are not available in your area. Please consult your Komatsu distributor for detailed information.
Page 2
W
ALK
-A
ROUND
HM350
-2
ARTICULATED DUMP TRUCK
HM350-2 A R TICULATED D UMP T R UCK
3
Hydro-pneumatic suspension for all terrains.
The hydro-pneumatic suspension in both front and rear suspensions assures a comfortable ride even over rough terrain.
2
Interaxle & differential locks provide excellent traction in rough terrain.
The oil-cooled multiple-disc interaxle lock and differential locks can be turned on and off during travel. In addition, the differential locks can lock up all three axles’ differentials for maximum traction.
Tiltable cab can be tilted rearward
32 degrees to provide easy service.
Komatsu designed, electronically controlled transmission for a comfortable ride.
F6-R2 counter-shaft type transmission with K-ATOMiCS (Komatsu Advanced Transmission with Optimum Modulation Control System).Transmission shift hold button optimizes the operator control.
Wide, spacious cab with excellent visibility
● The wide cab offers a comfortable operator and passenger environment
● Viscous mounts support the cab while absorbing vibrations and noise
● Low-noise cab through improved sealing with integrated floor Interior noise level 76 dB(A)
● Additional front under view mirrors provide superior visibility
● Air suspension seat is standard
● Power window (L.H)
High capacity, reliable, continuously cooled, wet type multiple-disc brakes and retarder
● Fully hydraulic controlled wet multiple-disc brake
● Retarder absorbing capacity (continuous descent)
444 kW 595 HP
Easy-to-load body
● Heaped capacity 19.8 m325.9 yd
3
● Low loading height 2975 mm 9'9"
● High strength body constructed of thick
wear-resistant steel having 400 Brinell hardness
High performance and environment-friendly SAA6D140E-5 ecot3 engine
● Gross horsepower 304 kW 408 HP
● Meets North American EPA Tier 3 and EU Stage 3A
emission regulations for 2006
● Engine power mode selection system realizes both greater productivity and improved fuel economy
● Higher engine output and torque improve produc­tivity in all applications
Fully hydraulic articulated steering
● Light and easy operation
● Minimum turning radius 8.6 m 28'3"
The HM350-2 with new ecot3 engine, meets the EPA Tier 3 and EU Stage 3A emission regulations, offers all around maximum productivity with faster travel speed and many features that enhance efficiency, while reducing maintenance costs. From rough terrain construction sites to landfills - the HM350-2 has the competitive edge.
GROSS HORSEPOWER
304 kW 408 HP @ 2000 rpm
NET HORSEPOWER
294 kW 394 HP @ 2000 rpm
MAXIMUM GVW
63440 kg 139,900 lb
Building on the technology and expertise Komatsu has accumulated since its establishment in 1921, GALEO presents customers worldwide with a strong, distinctive image of technological innovation and exceptional value. The GALEO brand will be employed for Komatsu’s full lineup of advanced construction and mining equipment. Designed with high productivity, safety and environmental considerations in mind, the machines in this line reflect Komatsu’s commitment to contributing to the creation of a better world.
Genuine Answers for Land & Environment Optimization
Photo may include optional equipment.
Page 3
Komatsu Designed Interaxle and Differential Locking Systems
The full-time six-wheel drive system reduces slippage. A wet multiple-disk interaxle clutch also locks the three axles in unison for greater traction. The interaxle lock and differential locks can be switched on and off while the truck is travelling, thereby boosting produc­tivity. In addition, the differential lock switch, which is a three position switch, can lock up the rear axle dif­ferentials only, or all axles for maximum performance in the worst conditions.
Hydraulically Controlled Wet Multiple-Disc Brakes and Retarder
Wet multiple-disc brakes have been proven on Komatsu
dump trucks and wheel loaders ensuring highly reliable and
stable brake performance. The large-capacity, continuously
cooled,wet-multiple disc brakes also function as a highly
responsive retarder which gives the operator greater confi-
dence at higher speeds when travelling downhill.
Retarder Absorbing Capacity (continuous descent):
444 kW 595 HP
Large Capacity Body and Box Section Frame Structure
The HM350 has the large heaped
capacity of
19.8 m325.9yd3body.
The low loading height of
2975 mm 9'9"
enables easy loading. The body is built
of high strength wear-resistant steel
with a Brinell hardness of 400, and the
body shape provides excellent load sta-
bility. Rugged enough for the toughest
jobs, the HM350’s frame is designed
using a rigid box structure with connect-
ing torque tubes made of high strength
low alloy steel.
Articulated Steering
Fully hydraulic articulated
steering offers low-effort
operating performance and
maneuverability. A mini-
mum turning radius of only
8.6 m 28’3” provides ability
to work in tight areas.
Komatsu Designed Electronically Controlled Countershaft Transmission
The Komatsu designed Electronically Controlled Transmission
called K-ATOMiCS has been a success in Komatsu’s rigid dump
trucks. The electronic clutch modulation system ensures proper
clutch pressure when the clutch is engaged. The total control
system controls both the engine and transmission by monitoring
the vehicle conditions. This high technology system assures
smooth shifts without shock and maximizes power train life.
5
HM350-1
ARTICULATED DUMP TRUCK
4
The combination of high travel speeds and an efficient engine with low emissions delivers maximum productivity at the lowest cost.
Komatsu Technology
Komatsu develops and produces all major components,
such as engines, electronics and hydraulic components,
in house.
With this “Komatsu Technology,” and adding customer
feedback, Komatsu is achieving great advancement
in technology.
To achieve both high levels of productivity and economical
performance, Komatsu has developed the main compo-
nents with a total control system.
The result is a new generation of high performance and
environment friendly machines.
High Performance Komatsu SAA6D140E-5 Engine
This engine delivers faster acceleration and higher
travel speeds with high horsepower per ton in its class.
Advanced technology, such as Common Rail Injection sys-
tem (CRI), air to air aftercooler, and an efficient turbo-charg-
er enables the engine to meet the North American EPA Tier
3 and EU stage 3A emission regulations. High torque at low
speed, impressive acceleration, and low fuel consumption
ensure maximum productivity.
Engine Power Mode Selection System
The system allows selection of the appropriate mode
between two modes <Power mode > or <Economy mode>
according to each working condition. The mode is easily
selected with a switch in the operator’s cab.
Power mode
Great productivity can be attained by taking a full advantage
of high output power. It is appropriate for job sites where
larger production at uphill-hauling is required.
Economy mode
Engine speeds of the maximum output, downshift, and
upshift are set to a lower level. It is appropriate for light
work on the flat ground.
4.2 m 13'9"
8.6 m 28'3"
Hydro-pneumatic Suspension
The hydro-pneumatic suspension has been proven on Komatsu’s rigid dump trucks. The front
axle hydro-pneumatic suspension employs "De Dion" type design, allowing the machine to ride
more smoothly over bumps. The rear-axles are mounted on a dynamic equalizer structure
equipped with hydro-pneumatic suspension. The entire vehicle’s suspension delivers a comfort-
able ride and maximizes productivity.
P
RODUCTIVITY
F
EATURES
HM350
-2
ARTICULATED DUMP TRUCK
HM350-2 A R TICULATED D UMP T R UCK
Page 4
O
PERATOR
E
NVIRONMENT
HM350
-2
ARTICULATED DUMP TRUCK
HM350-2 A R TICULATED D UMP T R UCK
Built-in ROPS/FOPS cab
These structures conform to ISO 3471-1994 standard.
Hydro-pneumatic Suspension for All Terrains
The hydro-pneumatic suspension assures a comfortable ride
even over rough terrain and ensures maximum productivity
and operator confidence.
Viscous Cab Mounts
Viscous mounts reduce the noise transmitted to the cab and
achieve a quiet 76 dB(A) noise level.
Air Suspension Seat is Standard
The air suspension, fabric-covered seat which is adjustable
to the operator’s weight is provided as standard. The air
suspension seat dampens vibrations transmitted from the
machine and reduces operator fatigue as well as holding the
operator securely to assure confident operation.
Electric Body Dump Control Lever
The low effort lever makes dumping easier than ever.
Supplementary Steering and Secondary Brakes
Supplementary steering and secondary brakes are standard
features.
Steering: ISO 5010-1992, SAE J1511
Brakes: ISO 3450-1996
6
Low-noise Designed Cab
Integrated cab and floor provide airtight cab. Engine room is
also sealed. The low noise and sound insulated muffler
/exhaust pipe contribute to reducing sound levels.
All these together offer a quiet and comfortable operator
environment.
Wide, Spacious Cab with Excellent Visibility
The wide cab provides a comfortable space for the operator
and a full size buddy seat. Large electrically operated window
and the operator’s seat positioned to the left side ensures
superior visibility.
Ergonomically Designed Cab
The ergonomically designed operator’s compartment makes
it very easy and comfortable for the operator to use
all the controls. The result is more confident operation
by operators and greater productivity.
The front under view mirrors are increased to two from one,
and the rear view mirrors increased to four from two.
Newly employed laminated glass in the windshield assures
safe operation. In addition, electric heated rear window facili-
tates defrosting.
Easy-to-See Instrument Panel
The instrument panel makes it easy to monitor critical
machine functions. In addition, a caution light warns the
operator of any problems that may occur. This Komatsu
on-board monitoring system makes the machine very friendly
and easy to service.
Steering Wheel and Pedals
Low effort pedals reduce operator fatigue when working
continuously for long periods. The tiltable, telescoping steering
column enables operators to maintain the optimum driving
position at all times.
Komatsu has developed a state-of-the-art, wide comfortable cab. The low level of vibration and noise ensure maximum productivity from the operator.
7
Page 5
E
ASY
M
AINTENANCE
HM350
-2
ARTICULATED DUMP TRUCK
HM350-2 A R TICULATED D UMP T R UCK
S
PECIFICATIONS
AXLES
Full time all wheel drive with 100% differential lock in all axles.
Final drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gear
Ratios:
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.231
Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.941
TRANSMISSION
Torque converter . . . . . . . . . . . . . . . . . 3-elements, 1-stage, 2-phase
Tr ansmission . . . . . . . . . . . . . . . . . Full-automatic, counter-shaft type
Speed range . . . . . . . . . . . . . . . . . . 6 speeds forward and 2 reverse
Lockup clutch . . . . . . . . . . . . . . . . . . . . . . . . . Wet, single-disk clutch
Forward . . . . . . . . . . . . . . . . . . . . Torque converter drive in 1st gear,
direct drive in 1st lockup and all higher gears
Reverse. . . . . . . . . Torque converter drive and direct drive in all gear
Shift control . . . . . . . . . . . . . . . Electronic shift control with automatic
clutch modulation in all gear
Maximum travel speed . . . . . . . . . . . . . . . . . . 57.1 km/h 35.5 mph
ENGINE
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA6D140E-5
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, 4-cycle
Aspiration . . . . . . . . . . . . . Turbo-charged, after-cooled, cooled EGR
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 mm 5.51"
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 mm 6.50"
Piston displacement . . . . . . . . . . . . . . . . . . . . . . . . 15.24 ltr 930 in
3
Horsepower
SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . . Gross 304 kW 408 HP
ISO 9249 / SAE J1349 . . . . . . . . . . . . . . . . . Net 294 kW 394 HP
Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 rpm
Fan drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical
Maximum torque . . . . . . . . . . . . . . . . . . . . . . . 203 kg•m 1,468 lb. ft
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct injection
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronically controlled
Lubrication system
Method . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force-lubrication
Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-flow type
Air cleaner. . . . . . . . . . . . . . . . . . Dry type with double elements and
precleaner(cyclonpack type), plus dust indicator
SUSPENSION SYSTEM
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydro-pneumatic suspension
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combined hydro-pneumatic
and rubber suspension system
MAIN FRAME
Type . . . . . . . . . . . . . . . . . . . . . . . . . Articulated type, box-sectioned
construction on front and rear
Connected by strong torque tubes.
STEERING SYSTEM
Type . . . . . . . . . . . . . . . Articulated type, fully hydraulic power steering
with two double-acting cylinders
Supplementary steering . . . . . . . . . . . . . . . . . . Automatically actuated,
electrically powered
Minimum turning radius, wall to wall . . . . . . . . . . . . . . . . . 8.6 m 28'3"
Articulation angle . . . . . . . . . . . . . . . . . . . . . . . . . . . 45° each direction
BRAKES
Service brakes . . . . . . . . . . . . . . . . . . Full-hydraulic control, oil-cooled
multiple-disc type on front and center axles
Parking brake . . . . . . . . . . . . . . . . . . . Spring applied, caliper disc type
Retarder. . . . . . . . . . . . . . Front and center axle brakes act as retarder
WEIGHT (APPROXIMATE)
Empty weight . . . . . . . . . . . . . . . . . . . . . . . . . . 31060 kg 68,500 lb
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . 63440 kg 139,900 lb
Weight distribution:
Empty: Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.4%
Center axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6%
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.0%
Loaded: Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.8%
Center axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.2%
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.0%
BODY
Capacity:
Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6 m319.1 yd
3
Heaped (2:1, SAE) . . . . . . . . . . . . . . . . . . . . . . . 19.8 m325.9 yd
3
Payload . . . . . . . . . . . . . . . . . . . . . 32.3 metric tons 35.6 U.S. tons
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 kg/mm2185,000 psi
high tensile strength steel
Material thickness:
Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63"
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 mm 0.31"
Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm 0.47"
Target area
(inside length x width) . . . . . . . . 5495 mm x 2935 mm 18'0" x 9'8"
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust heating (option)
HYDRAULIC SYSTEM
Hoist cylinder . . . . . . . . . . . . . . . . . . . . Twin, 2-stage telescopic type
Relief pressure . . . . . . . . . . . . . . . . . 20.6 MPa 210 kg/cm2 2,990 psi
Hoist time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 sec
CAB
Dimensions comply with ISO 3471 ROPS (Roll-Over Protective Structure) standard
TIRES
Standard tire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.5 R25
SERVICE REFILL CAPACITIES
Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . 493 ltr. 130.3 U.S. Gal
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ltr. 13.2 U.S. Gal
Torque converter, transmission and
retarder cooling . . . . . . . . . . . . . . . . . . . . . 115 ltr. 30.4 U.S. Gal
Differentials (total) . . . . . . . . . . . . . . . . . . . . . 82.5 ltr. 21.8 U.S. Gal
Final drives (total) . . . . . . . . . . . . . . . . . . . . . . . 38 ltr. 10.0 U.S. Gal
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . 180 ltr. 47.6 U.S. Gal
Suspension (total) . . . . . . . . . . . . . . . . . . . . . . 21.2 ltr. 5.6 U.S. Gal
98
Tiltable Cab
The cab can be tilted rearward 32 degrees to provide easy
maintenance/service for the engine and transmission.
Note: An external hydraulic pump is required to tilt the cab
or a service crane can be used after easily remov-
ing only eight bolts...
The HM350-2 has been designed to keep service time down and productivity up by reduced number of grease points, easy access to filters, and longer intervals between oil changes.
Fewer Grease Points
The number of grease points are minimized by using maintenance-free
rubber bushings.
Guards
The following guards are provided as standard:
● Protective grille for rear window
● Engine underguard
● Heavy duty transmission underguard
● Propeller shaft guards
● Exhaust thermal guard
● Fire prevention covers
Extended Service Intervals
In order to minimize operating costs, service intervals have been extended:
● Engine oil 500 hours
● Tr ansmission oil 1000 hours
● Engine oil filters 500 hours
● Tr ansmission oil filters 1000 hours
Page 6
1110
DIMENSIONS
2590 mm 8'6" 3250 mm 10'8"
1600 mm 5'3"
3700 mm 12'1"
3170 mm 10'5"
1350 mm
4'5"
585 mm
1'11"
4350 mm 14'3"
1850 mm 6'1"
620 mm
2'0"
10270 mm 33'8"
11145 mm 36'7"
7035 mm 23'1"
3190 mm 10'6"
4200 mm
13'9"
8600 mm
28'3"
5235 mm 17'2"
70°
45°
720 mm 2'4"
2975 mm 9'9"
2
6
.
5
R
2
5
2
6
.
5
R
2
5
2
6
.
5
R
2
5
F1
F2
F3
F4
F5
F6
706050403020100
0
3
5
6
7
8
9
10
20
30
40
50
2
1
4
35.0
30.0
25.0
20.0
15.0
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
100
60
80
40
30
20
10
5
4
3
2
0
RIMPULL
010152025303540
TRAVEL SPEED
MPH
km/h
LOADED
EMPTY
GROSS WEIGHT
x10
3
lb
x10
3
kg
x10
3
lb x10
3
kg
5
TOTAL RESISTANCE (GRADE + ROLLING) (%)
70 80 90 100 110 120 130 150 180
30 40 50 60 70 80
010
0102030405060
20 30 40 50 60 70 80 90 100 km/h
MPH
TRAVEL SPEED
-10
-15
-20
-25
-30
-5
-35
-40
TOTAL RESISTANCE (GRADE + ROLLING) (%)
0
050100 150 200
10 20 30 40 50 60 70 80 90 100
-45-50
GRADE DISTANCE : CONTINUOUS DESCENT
GROSS WEIGHT
x10
3
lb
x10
3
kg
LOADEDEMPTY
F1
F2
F3
F4
F5
F6
TRAVEL PERFORMANCE
BRAKE PERFORMANCE
STANDARD EQUIPMENT FOR BASE MACHINE
OPTIONAL EQUIPMENT
CAB:
● Power window (R.H)
● Radio, AM/FM
● Radio, AM/FM with cassette
BODY:
● Body exhaust heating kit
● Body liner
● Rock body
● Tail gate, wire type
● Upper side extension, 200 mm 8”
LIGHTING SYSTEM:
● Back work lights, left and right side
● Fog lights
● Yellow beacon
SAFETY:
● Rear view camera and monitor
TIRES:
● 800/65 R29
OTHER:
● Alternator, 75A/24V
● Auto Retarder with Accelerator Control
(ARAC)
● Fire extinguisher
● Gas charge tool
● Spare parts for first service
● Tool kit
● Vandalism protection
ENGINE:
● Alternator, 50A /24V
● Batteries, 2 x 12V/136Ah
● Engine, Komatsu SAA6D140E-5
● Exhaust muffler
● Starting motor, 1 x 11.0 kW
CAB:
● Air conditioner
● Ashtray
● Cigarette lighter
● Cup holder
● Electronic maintenance display/monitor-
ing system
● Heated rear window
● Operator seat, reclining, air suspension
type with retractable 78 mm 3” width seat belt
● Passenger seat
● Power window (L.H)
● Space for lunch box
● Steering wheel, tilt and telescopic
● Sun visor, front window
● Tiltable ROPS cab with FOPS, sound
suppression type
● Tw o doors, left and right
LIGHTING SYSTEM:
● Back-up light
● Hazard lights
● Headlights with dimmer switch
● Indicator, stop and tail lights
GUARD AND COVERS:
● Engine underguard
● Exhaust muffler thermal guard
● Fire prevention covers
● Propeller shaft guards, front and rear
● Tr ansmission underguard
SAFETY EQUIPMENT:
● Alarm, backup
● Anti-slip material on fenders
● Automatic supplementary steering
● Coolant temperature alarm and light
● Hand rails for platform
● Horn, electric
● Ladders, left and right hand side
● Protective grille for rear window
● Rearview mirrors
● Steering joint locking assembly
● Under view mirrors
BODY:
● Electronic hoist control system
TIRES:
● 26.5 R25
OTHER:
● Centralized greasing
● Differential locks in all axles, clutch type
● Electric circuit breaker, 24V
● Mud guards
● Side marker
HM350
-2
ARTICULATED DUMP TRUCK
HM350-2 A R TICULATED D UMP T R UCK
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