Motor cable 1mm² for S700 added, Symbols acc. to ANSI Z535, Y-Connector X0/X8 for S700
03/2008
04/2010
added, configuration of cables, 3YL20->3YL24.
Weight 3YL-24, Product brand, 3YL20 with UL, 3YLN new, S748/772, AKD, Resolver table,
S200 accessories removed.
Order codes brake resistors, Comcoder wire colors, feedback cable color, order codes motor
12/2010
cables, mains filter new types, mains chokes new types, transport tool for AKM8, mounting
clamps for S700, accessories S640/670 removed, 3YL20 removed, company name.
10/2011Motor cables, cable data, EU order codes mating connectors AKD, AKD Hiperface.
Order codes motor cables S748/772 updated, cable data, combined cables for AKD with SFD,
03/2012
stainless steel connectors for Washdown motors.
SFD cable fotos, all SFD cables to one section, dimensions mains chokes corrected, capacitor
Technical changes which improve the performance of the device may be made without prior notice!
Printed in the United States of America
This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed
by electronic means without the written permission of Kollmorgen.
2Kollmorgen | December 2014
Accessories Europe | Table of Contents
1Table of Contents
1 Table of Contents3
2 General7
2.1 About this manual7
2.2 Hints for the online edition (PDF format)7
2.3 Safety Notes8
2.3.1 Symbols Used8
2.3.2 You should pay attention to this9
3 Digital Drive Systems10
3.1 Drive System with S30010
3.2 Drive System with S40011
3.3 Drive System with S601...62012
3.4 Drive System with S640...67013
3.5 Drive System with S701...72414
3.6 Drive System with S748/77215
3.7 Drive System with AKD-x00306...0240616
3.8 Drive System with AKD-x00307...0240717
3.9 Drive System with AKD-x0480718
3.10 Decentralized Drive System with AKD-C and AKD-N19
4 Mechanical Accessories20
4.1 Mounting Kit for AKMH Motors20
4.2 Suspension Unit for AKM motors20
4.3 Fan Kit for AKM7 motors21
4.4 Mechanical accessories for AKD-N and AKD-C22
4.4.1 Heat Sink forAKD-N22
4.4.2 Mounting clamps forAKD-N22
4.4.3 Sealing plugs for AKD-N connectors23
4.4.4 Connector Kit forAKD-C23
4.4.5 Cabinet connector coupling for AKD-C/N23
5 Shield clamps24
5.1 Auxiliary terminals on the servo amplifier24
5.2 External shielding busbar25
6 Mains chokes26
6.1 General26
6.2 Important notes26
6.3 Type assignment and order codes26
6.4 Mains choke 3L27
7 Mains filters28
7.1 General28
7.2 Important notes28
7.3 Type assignment and order codes28
7.4 Mains filters 1NF-10...1229
7.5 Mains filters 1NF-20B, 1NF-2530
Kollmorgen | December 20143
Accessories Europe | Table of Contents
7.6 Mains filters 3NF-07...3031
7.7 Mains filters 3EF-42...13032
8 Brake resistors33
8.1 General33
8.2 Important notes33
8.3 Type assignment and order codes34
8.4 External brake resistor BAFP(U)35
8.5 External brake resistor BAR(U)36
8.6 External brake resistor BAS(U)37
9 Capacitor Modules38
9.1 General38
9.2 Important notes38
9.3 Type assignment and order codes39
9.4 Example installation with AKD-P, KCM-P and KCM-E39
9.5 KCM Module40
10 Motor chokes41
10.1 General41
10.2 Important notes42
10.3 Type assignment and order codes42
10.4 Motor choke 3YL-2443
10.5 Motor choke 3YLN-xx44
11 Cables45
11.1 Technical data for cables45
11.2 Tools45
11.3 PC connection46
11.3.1 AKD46
11.3.2 S300, S400, S600, S70046
11.4 Power Voltage Supply, external brake resistor, DC bus link48
11.4.1 Mating connector (part of delivery)48
11.4.2 Mating connector (optional)48
11.4.3 Recommended cable type49
11.4.4 Preparingcables for AKD/S300/S400/S601...620/S70049
11.4.5 Preparingcables for S640/670 and S748/77251
11.5 24V auxiliary voltage supply52
11.5.1 Mating connector (part of delivery)52
11.5.2 Recommended cable type52
11.5.3 Preparingcables53
11.6 Digital/analog Inputs/Outputs54
11.6.1 Digital In/Outputs for AKD-C54
11.6.2 Digital In/Outputs for AKD-N54
11.6.3 Digital/analog I/O for S300/S400/S600/S700 and AKD-B/P/T/M55
11.6.4 Preparingcables56
11.7 Encoder Emulation, Stepper motor control, Master-Slave57
11.7.1 Mating connector, cable type57
11.7.2 Connection57
4Kollmorgen | December 2014
Accessories Europe | Table of Contents
11.7.3 Termination resistors57
11.7.4 Preparingcables58
11.8 Ethernet cable59
11.8.1 Order codes Ethernet cable, configured59
11.9 CAN bus cable60
11.9.1 CAN bus cable AKD60
11.9.2 Can bus cable for S300/S400/S600/S70060
11.10 Hybrid cables62
11.10.1 AKD to AKM1 Motor (i-tec connector)62
11.10.2 AKD to AKM2-6 (IP65 connector)63
11.10.3 AKD-C to AKD-N in the decentralizeddrive system65
11.10.4 AKD-N to AKD-N in the decentralizeddrive system65
11.11 Motor cables66
11.11.1 General66
11.11.2 Motor cables, configured66
11.11.2.1 Order codes motor cables for S30067
11.11.2.2 Order codes motor cables for S40067
11.11.2.3 Order codes motor cables for S601...62068
11.11.2.4 Order codes motor cables for S701-71269
11.11.2.5 Order codes motor cables for S72470
11.11.2.6 Order codes motor cables for S748, S640/67070
11.11.2.7 Order codes motor cables for AKD-B/P/T/M72
11.11.2.8 Order codes motor cables for AKD-N74
11.11.3 Preparing motorcables (motorend)75
11.11.3.1 Motor series AKM2...8, 6SMx7, DBL2...6, DBK75
11.11.4.4 Preparing cables for AKD-x00306/x0060679
11.11.4.5 Preparing cables for AKD-x01206/X02406/X0xx0780
11.11.4.6 Preparing cables for S640/670 and S748/77280
11.12 Feedback cables82
11.12.1 Resolver cables82
11.12.1.1 Resolver cables for S300/S400/S600/S70082
11.12.1.2 Resolver cable for AKD83
11.12.2 SFD cables for AKD83
11.12.3 Encoder cables84
11.12.3.1 Encoder cables for S300/S400/S600/S70084
11.12.3.2 Encoder cables for AKD85
11.12.4 ComCoder cables86
11.12.4.1 ComCoder cables for S300/S400/S600/S70086
11.12.4.2 Comcoder cables for AKD87
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Accessories Europe | Table of Contents
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6Kollmorgen | December 2014
2General
2.1 About this manual
This manual describes accessories for Kollmorgen digital servo amplifiers. It contains essential technical data. The manual is only valid in conjunction with the instructions manual for
the servo amplifier and servo motor you are using in your application.
You will find copies of theinstructions manual for Kollmorgenservo amplifiers and servo
motors on the CD ROM included in the scope of supply and on our Internet site. The documents are available in Acrobat Reader format in multiple languages (system requirements:
WINDOWS, Internet browser, Acrobat Reader).
Servo amplifier product family names appear in abbreviated format:
More detail information can be found in the "European Product WIKI" available at www.wiki-
kollmorgen.eu.
2.2 Hints for the online edition (PDF format)
Bookmark:
Table of contents and index are active bookmarks.
Table of contents and index in the text:
The lines are active cross references. Click on the desired line and the appropriate page is
indicated.
Page/chapter numbers in the text:
Page/chapter numbers with cross references are active. Click at the page/chapter numberto
reach the indicated target.
Kollmorgen | December 20147
Accessories Europe | 2 General
2.3 Safety Notes
This section helps you to recognize and avoid dangers to people and objects.
2.3.1 Symbols Used
SymbolIndication
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
DANGER
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
CAUTION
Indicates situations which, if not avoided, could result in
property damage.
This symbol indicates important notes.
Warning of a danger(general). The type of danger is specified by the text next to the symbol.
Warning of dangerfrom electricity and its effects.
Warning of suspended loads.
8Kollmorgen | December 2014
2.3.2 You should pay attention to this
Read the documentation!
Read the available documentation before installation and commissioning. Improper handling
of the devices can cause harm to people or damage to property. The operator must therefore
ensure that all persons entrusted to work on the devices have read and understood the
manual and that the safety notices in this manual are observed.
Always observe the whole drive system built with servo amplifier, cables, motor, accessories (filters, chokes, etc.). This means, that all documentation which exist for the components, must be available, must be read and must be understood.
Pay attention to the technical data!
Adhere to the technical data and the specifications on connection conditions (ratingplate and
documentation). If permissible voltage values or current values are exceeded, the devices
can be damaged, e.g. through overheating.
Specialist staff required!
Only properly qualifiedpersonnel are permitted to perform such tasks as transport,
assembly, setup and maintenance. Qualified specialist staff are persons who are familiar
with the transport, installation, assembly, commissioning and operation of power electronics
andwho bringtheir relevant minimum qualifications to bear on their duties. The qualified personnel must know and observe IEC 60364 / IEC 60664 and national accident prevention regulations.
Additional requirements on specialist staff may also result from the risk assessment.
Hot surface!
Some devices can reach temperatures of up to 250°C during operation. Touching them can
result in burns. Observe the permissible mounting position and ensure that a sufficient distance is maintained from neighboring assemblies.
Accessories Europe | 2 General
Earthing!
It is vital that you ensure that the device housing is safely earthed to the PE (protective
earth) busbar in the switch cabinet. Without low-resistance earthing no personal protection
can be guaranteed and there is a risk of death from electric shock.
High voltages!
Keep the switching cabinet closed when the equipment is in operation. Not having optical displays does not guarantee an absence of voltage. Power connections may carry voltage even
if the motor is not turning.
Do not unplug any connectors during operation. There is a risk of death or severe injury from
touching exposed contacts. Power connections may be live even when the motor is not rotating. This can cause flashovers with resultinginjuries to persons and damage to the contacts.
DC Bus link connections can carry dangerous voltage levels over an hour after the line
voltage has been switched off (self-discharge time). Danger of death from electric shock.
Beforecommencing work on the modules’ power terminals, check the voltage at the connection terminals is de-energized to ground and to each other.
.
Kollmorgen | December 20149
Accessories Europe | 3 Digital Drive Systems
3Digital Drive Systems
The systems shown are simply a possible scenario for setting up a digital drive system with
relevant servo amplifier components.
3.1 Drive System with S300
10Kollmorgen | December 2014
3.2 Drive System with S400
Accessories Europe | 3 Digital Drive Systems
Kollmorgen | December 201411
Accessories Europe | 3 Digital Drive Systems
3.3 Drive System with S601...620
12Kollmorgen | December 2014
3.4 Drive System with S640...670
Accessories Europe | 3 Digital Drive Systems
Kollmorgen | December 201413
Accessories Europe | 3 Digital Drive Systems
3.5 Drive System with S701...724
14Kollmorgen | December 2014
3.6 Drive System with S748/772
Accessories Europe | 3 Digital Drive Systems
Kollmorgen | December 201415
Accessories Europe | 3 Digital Drive Systems
3.7 Drive System with AKD-x00306...02406
16Kollmorgen | December 2014
3.8 Drive System with AKD-x00307...02407
Accessories Europe | 3 Digital Drive Systems
Kollmorgen | December 201417
Accessories Europe | 3 Digital Drive Systems
3.9 Drive System with AKD-x04807
18Kollmorgen | December 2014
Accessories Europe | 3 Digital Drive Systems
3.10 Decentralized Drive System with AKD-C and AKD-N
All components inside the borders aresuppliedby Kollmorgen with the exception of cables
signedwith "x". These cables are not suppliedby Kollmorgen, you should use cables or
wires according to EN 60204.
Kollmorgen | December 201419
Accessories Europe | 4 Mechanical Accessories
4Mechanical Accessories
4.1 Mounting Kit for AKMH Motors
IEC mounting kits with 1 shaft center screw and 4 flangescrews. Hygienic mounting is possible only with these screws.
DescriptionOrder Code
Mounting Hardware AKMH2, Ax flange / Cx front mountingMTG-KIT-AKMH2-IEC
Mounting Hardware AKMH3, Ax flange / Cx front mountingMTG-KIT-AKMH3-IEC
Mounting Hardware AKMH4, Ax flange / Cx front mountingMTG-KIT-AKMH4-IEC
Mounting Hardware AKMH5, Ax flange / Cx front mountingMTG-KIT-AKMH5-IEC
Mounting Hardware AKMH6, Ax flange / Cx front mountingMTG-KIT-AKMH6-IEC
NEMA mounting kits are described in the US selection guide, available from the Kollmorgen
website www.kollmorgen.com).
4.2 Suspension Unit for AKM motors
DANGER
Suspended load. Risk of death if load falls. Never step under the load,
while the motor is raised!
You must read the instructions manual for the suspension unit ZPMZ 120/292. Observe the
"safety instructions" and "use as directed" hints before starting transportation work.
The Suspension Unit ZPMZ 120/292 is designed for suspended handlingexclusively of
motors (i.e., without attached units such as gearboxes, clutches, etc.) with a maximum
weight of 120 kg and maximum nominal span of the extreme suspension hooks of 292 mm.
The suspended unit consists of a Beam, suspended off the crane hook and two double-run
chain suspenders. The motormay be borne on two or four runs of thechain suspender.
The suspenders (number depends on the motor type) are delivered with the motor.
Technical Data
Lifting capacity120kgWeight0,83 kg
Nominal span292 mmNumber of cycles a year20.000
Lugwidth44,7 mmAverage load60 %
Lugheight51 mmOrder codeFA00092
20Kollmorgen | December 2014
4.3 Fan Kit for AKM7 motors
Observe the mounting instructions delivered with the fankit. The fan housing can be mounted either with both the supplied brackets andspacers or with the brackets only. The choice
of mounting method depends on the application. If strong vibrations are expected, you should
use both brackets and spacers. Motors with integrated brakes require the longs spacers.
Mounting the fan kit enlarges the motor by approximately 65 mm. The detailed final dimensions of AKM7 motors with mounted fan kit can be found in the instructions manual of the
AKM motor series. Ventilation of AKM7 motors allow increased current of the motors. This
higher current usually requires larger wiring cross section compared to not ventilated motors.
The necessary data for current and wiring cross section can be found in the technical data
section of the AKM instructions manual.
Technical Data
Supply voltage24 VDC
Supply current270mA
Electrical power 6.5 W
SurfaceCoated with polyester powder coating in matt black, not resistant
Protection class IP 20
ConnectionCable gland 10 mm, cable diameter 4 mm to 6 mm, recommended cable
Terminals0.33 mm² to 4 mm²
Weight2.52 kg
Order codeAKM7-FAN
Accessories Europe | 4 Mechanical Accessories
against solvents
3x0.75 mm² (not part of delivery)
Kollmorgen | December 201421
Accessories Europe | 4 Mechanical Accessories
4.4 Mechanical accessories for AKD-N and AKD-C
You must read the AKD-N/AKD-C installation manuals. Observe the safety instructions
given there before commencing mounting/installation work.
4.4.1 Heat Sink for AKD-N
When mounting AKD-N to themachinery, temperature management is important to ensure
maximum performance of the drive system. In case of medium or bad cooling situation (as
described in the AKD-N Installation Manual), youcan mount a heat sink to the AKD-N.
Heat flow is optimized by a heat conducting film, which must be placed between heat sink
andAKD-N.
Mounting holes in the heat sink and winding holes in the AKD-N are prepared for M4x16
hexagon socket screws to ISO 4762. Use a 3 mm T-handle Allen key for mounting.
Order Codes
ArticleOrder codes
Heat sink Kit 40 mm with Heat conducting film and
4 screws M4x16
Heat sink Kit 50 mm with Heat conducting film and
4 screws M4x16
Heat conducting film849-373000-04
4.4.2 Mounting clamps for AKD-N
The AKD-N servo amplifier is mounted to the machine with special mounting clamps. The
delivery package contains 4 clamps. In case of lost or damaged clamps, you can ordera set
of four clamps.
Order Codes
ArticleOrder codes
AKD-N Mounting Clamps Set, 4 clampsAKD-N-M/C-Set
AKD-N 3,6 HEATSINK KIT 40MM
AKD-N 3,6 HEATSINK KIT 50MM
22Kollmorgen | December 2014
4.4.3 Sealing plugs for AKD-N connectors
The sealing plugs in the delivery package are screwed to unused AKD-N connectors to
ensure the IP class for the machine environment. In case of lost plugs, you can order a set
with 3 different plug sizes.
Mating connectors X12, X13, X14, X15, and X17 are part of delivery. If a mating connector is
lost or damaged, you can order the AKD-C Connector Kit.
Order Code
Accessories Europe | 4 Mechanical Accessories
ArticleOrder Codes
AKD-N Connector Kit, included matingconnectors X12, X13, X14,
X15, and X17
4.4.5 Cabinet connector coupling for AKD-C/N
The connector couplingmust be built into the outer wall of a cabinet. The connector coupling
connects powerand signal lines as well as shielding of the hybrid cables and ensures the
long-term sealed transition between cabinet environment (IP54) and machine environment
(IP65/67).
Inside the cabinet the CCNCN1 cable (➜ p. 65) to AKD-C can be plugged in, outside the
cabinet the CCNNN1 cable (➜ p. 65) to AKD-N can be plugged in.
You must read the instructions manuals for the servo amplifier/servo motor you areusing in
your application. Observe the safety instructions they contain before commencing mounting/installation work.
5.1 Auxiliary terminals on the servo amplifier
S300, S701...724 and AKD
These servo amplifiers feature slots on the front panel for the connection of
additional shield clamps.
ArticleTension rangeOrder Codes
SK146-13mmDE-108248
S640/670, S748/772
The shroud supplied with these servo amplifiers features
slots for the connection of additional shield clamps.
We recommend using the following shield clamp:
ManufacturerArticleTension
range
OBO (Bettermann)BBS-Schelle Typ 205616-22mm
OBO (Bettermann)BBS-Schelle Typ 205628-34mm
The clamps are part of delivery of the servo amplifier.
24Kollmorgen | December 2014
5.2 External shielding busbar
Accessories Europe | 5 Shield clamps
The power cable shields (line in, motor cable, external regen resistor)
can be routed to an additional busbar via shield clamps.
Kollmorgen recommends using Weidmüller KLBÜ shield clamps.
A possible scenario for setting up a busbar for the above shield
clamps is described below.
1. Cut a busbar of the required
length from a brass rail (cross-section 10 x 3 mm) and drill holes in it
as indicated. All shield clamps
required must fit between the drill
holes.
CAUTION
Risk of injury due to the spring
force of the coil spring. Use pincers.
2. Squeeze together the coil
spring and the supporting plate
and push the busbar through the
opening in the holder.
3. Mount the busbar with the
shield clamps fitted on the
assembly plate. Use either metal
spacer bushes or screws with nuts
and accessories to maintain a spacing of 50 mm. Earth the busbar
using a single conductor with a
cross-section of at least 2.5mm².
4. Strip the external cable sheath
to a length of approximately 30
mm, taking care not to damage
the braided shield. Push the
shield clamp up and route the
cable to it via the busbar.
Make sure there is good contact between the shield clamp
and the braided shield.
Kollmorgen | December 201425
Accessories Europe | 6 Mains chokes
6Mains chokes
You must read the instructions manuals for the servo amplifier and servo motoryou are using
in your application. Observe the safety instructions given there.
6.1 General
A 3L mains choke must be used on S640/670 servo amplifiers in order to reduce mains harmonics.
In special cases, if mains voltage is more than3% asymmetrical, then the S748/772 must be
used with a mains choke. In unfavorable combination of mains impedance and DC bus capacitance the unloaded DC bus may reach voltage up to 800V without choke. For EMC reasons
the chokes should be mounted isolatedto the cabinet. Single conductors can be used for wiring, shielded cables are not required. More information seeWIKI "Mains Choke".
Purpose of mains choke:
l Prevents impermissible loading of semiconductors in the event of rapid current rise during
commutation.
l Prevents voltage dips in the mains voltage causedby commutation.
l Reduces current ripple in the DC link, thereby increasing the service life of the DC link
capacitors.
6.2 Important notes
DANGER
Power terminals are capable of conducting hazardous voltage up to
10minutes after the mains voltage has been disconnected. Risk of electric shock. Before starting work on power terminals, check that the phaseto-earth and phase-to-phase voltages have de-energised.
Due to the high earth leakage currents induced by the system, you should observe the
requirements of EN 61800-5-1 (e.g. fixed installation, ≥ 10 mm² or double protective earth)
when carrying out mounting and installationwork. You must read the instructions manual for
the servo amplifier/servo motor you are using in your application and observe the safety
instructions they contain before commencing mounting/installation work.
Mounting: 50mm free space required above and below the device.
Connection diagram: see servo amplifier instructions manual.
A number of servo amplifiers can be connected to one and the same mains choke; the rated
current of the mains choke must be greater than or at least equal to the total current of the
connected servo amplifiers.