For safe and proper use, follow
these instructions.
Keep them for future reference.
Record of Document Revisions:
Revision Rermarks
...Table with life cycle information of this document see (➜ # 141)
04/2018 X1 connector (male->female), HR table updated, Wiki links migrated to KDN, ventilation corrected
11/2018 Layout of the warning notes updated, user expertise updated, new readers note on cover page
05/2020 Layout updated, chapter "Used Standards" removed, motor temperatur sensor generalized, chapter
normal operation added, RoHS,REACH, EAC, PROFINET expansion card
Hardware Revision (HR)
Hardware Rev.Firmware Rev.Export Clas-
sification
02.01
02.10 (03.01)3.75 - 4.99AL-3A225AS->STO, new approval
04.005.18 - 5.99AL-3A225New CPU, front label S300
04.105.18_ND0 - 5.99_ND0-New data structure
04.20≥ 6.00_ND0-SFD3/DSL support
2.18 - 3.74AL-3A225
Remarks
Start HR
Trademarks
WINDOWS is a registered trademark of Microsoft Corp.
HIPERFACE is a registered trademark of Max Stegmann GmbH
SERCOS s a registered trademark of sercos® international e.V.
PROFIBUS and PROFINET are registered trademarks of PROFIBUS and PROFINET International (PI).
EnDat is a registered trademark of Dr. Johannes Heidenhain GmbH
EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH.
Technical changes which improve the performance of the device may be made without prior notice!
This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be reproduced
in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic
means without the written permission of Kollmorgen.
2Kollmorgen | kdn.kollmorgen.com | May 2020
S300 Instructions Manual | Table of Contents
1Table of Contents
1 Table of Contents3
2 General9
2.1 General9
2.2 Using the PDF Format9
2.3 SymbolsUsed10
2.4 Abbreviations Used11
3 Safety12
3.1 You should payattention to this12
3.2 Warning notes placed on the product14
3.3 Use asDirected15
3.4 Prohibited Use15
4 Product life cycle handling16
4.1 Transport16
4.2 Packaging16
4.3 Storage16
4.4 Installation, setup and normal operation16
4.5 Decommissioning17
4.6 Maintenance and cleaning17
4.7 Disassembly17
4.8 System Repair18
4.9 Disposal18
5 Approvals19
5.1 Conformance with UL/cUL19
5.2 Conformance with CE20
5.2.1 European Directivesand Standards for the machine builder20
5.2.2 Functional Safety Conformance (STO) according to EC Machinery Directive21
5.2.3 Conformance with RoHS21
5.2.4 Conformance with REACH21
5.3 Conformance with EAC21
6 Package22
6.1 Package Supplied22
6.2 Nameplate22
6.3 Part Number Scheme23
7 Technical description24
7.1 The SERVOSTAR 300 familyof digital servo amplifiers24
7.2 Technical Data26
7.2.1 TechnicalData 110 / 230 V (Types S3_ _6_)26
7.2.2 TechnicalData 230V ... 480 V (types S3_ _0_)27
7.2.3 Inputs / outputs, Auxiliary voltage28
7.2.4 Connectors28
7.2.5 Recommended Tightening Torques28
7.2.6 Fusing28
7.2.7 Ambient Conditions, Ventilation and Mounting Position29
7.2.8 Conductor cross-sections29
7.3 Motor holding brake30
7.4 LED display31
7.5 Grounding system31
7.6 Dynamic braking (brake circuit)31
7.7 Switch-on and switch-off behavior33
7.7.1 Behavior in standard operation34
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S300 Instructions Manual | Table of Contents
7.7.2 Behavior in the event of an error (with standard setting)35
7.8 Stop-, Emergency Stop-, Emergency Off Function to IEC 6020436
7.8.1 Stop36
7.8.2 Emergency Stop37
7.8.3 Emergency Off37
7.9 Safe Torque Off ( STO)38
7.9.1 Safety characteristic data38
7.9.2 Safety Notes39
7.9.3 Use as directed40
7.9.4 Prohibited Use STO40
7.9.5 Technicaldata and pinning40
7.9.6 Enclosure40
7.9.7 Wiring40
7.9.8 Functional description41
7.9.8.1 Safe operation sequence41
7.9.8.2 Control circuit42
7.9.8.3 Functional test43
7.9.8.4 Mains supply circuit43
7.10 Shock-hazard Protection44
7.10.1 Leakage current44
7.10.2 Residual current protective device (RCD)44
7.10.3 Isolating transformers44
8 Mechanical Installation45
8.1 Important Notes45
8.2 Guide to MechanicalInstallation45
8.3 Mounting46
8.4 Dimensions47
9 Electrical Installation48
9.1 Important Notes48
9.2 Guide to electricalinstallation49
9.3 Wiring50
9.3.1 Shielding connection to the front panel51
9.3.2 Technicaldata for cables52
9.4 Components of a servo system53
9.5 Blockdiagram54
9.6 Connector assignment55
9.7 Connection overview56
9.8 Voltage supply58
9.8.1 Connection to various mainssupply networks58
9.8.2 24V auxiliary supply (X4)59
9.8.3 Mainssupply connection ( X0), three phase59
9.8.4 Mainssupply connection ( X0), two phase without neutr al59
9.8.5 Mainssupply connection ( X0), single phase with neutral60
9.9 DC bus link (X8)61
9.9.1 External brake resistor (X8)61
9.9.2 Capacitor Module KCM (X8)62
9.10 Motor power and motor holding brake connection (X9)64
9.11 Feedback systems65
9.12 Primary and secondary feedback types66
9.12.1 SFD3 (X1), single cable connection67
9.12.2 HIPERFACE DSL (X1), single cable connection68
9.12.3 Resolver (X2)69
9.12.4 Sine Encoder with BiSS analog (X1)70
9.12.5 Encoder with BiSS digital(X1)71
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S300 Instructions Manual | Table of Contents
9.12.6 Sine Encoder with EnDat 2.1 (X1)72
9.12.7 Encoder with EnDat 2.2 (X1)73
9.12.8 Sine Encoder with HIPERFACE (X1)74
9.12.9 Sine Encoder with SSI (X5, X1)75
9.12.10 Sine Encoder without data channel(X1)76
9.12.11 Sine Encoder with Hall (X1)77
9.12.12 ROD (AquadB) 5V, 1.5MHz (X1)78
9.12.13 ROD (AquadB) 5V, 350kHz(X1)79
9.12.14 ROD (AquadB) 5V, 350kHzwith Hall (X1)80
9.12.15 ROD (AquadB) 5V (X5, X1)81
9.12.16 ROD (AquadB) 5V with Hall (X5, X1)82
9.12.17 ROD (AquadB) 24V (X3)83
9.12.18 ROD (AquadB) 24V with Hall (X3, X1)84
9.12.19 SSI Encoder (X5, X1)85
9.12.20 Hall sensors (X1)86
9.13 ElectronicGearing, Master-Slave operation87
9.13.1 Encoder control types87
9.13.2 Connection to stepper motor controllers (step and direction)88
9.13.2.1 Step / Direction with 5 V signal level ( X1)88
9.13.2.2 Step / Direction with 24 V signal level (X3)88
9.13.2.3 Step / Direction with 5 V signal level ( X5)89
9.13.3 Anschlussfür Master-Slave Betrieb89
9.13.3.1 Master-Slave 5V (X1)89
9.13.3.2 Master-Slave 5V (X5)89
9.14 Encoder Emulation, position output90
9.14.1 Incremental encoder output (AquadB) (X5)90
9.14.2 SSI encoder output (X5)91
9.15 Digital and analog inputs and outputs92
9.15.1 Analog Inputs (X3)92
9.15.2 DigitalInputs (X3/X4)93
9.15.3 DigitalOutputs ( X3)94
9.16 RS232 interface, PC connection (X6)95
9.17 CAN-bus interface (X6)96
10 Setup97
10.1 Important Notes97
10.2 Setup software98
10.2.1 Use as directed98
10.2.2 Software description98
10.2.3 Hardware requirements, operating systems99
10.2.4 Installation under WINDOWS99
10.3 Quickstart, initial drive test100
10.3.1 Preparation100
10.3.2 Connect102
10.3.3 Important Screen Elements103
10.3.4 Setup Wizard104
10.3.4.1 BasicSetup104
10.3.4.2 Units/Mechanical105
10.3.4.3 Motor (r otary) and Feedback106
10.3.4.4 Motor (linear) / Feedback(Encoder)106
10.3.4.5 Save Parameters and Restart107
10.3.5 Motion Service(Jog Mode)107
10.3.6 More Setup Screens108
10.4 Multi axis system109
10.5 Keypad operation and LED display109
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S300 Instructions Manual | Table of Contents
10.5.1 Operation110
10.5.2 Status display110
10.5.3 Standard menu structure110
10.5.4 Advanced menu structure111
10.6 Error messages112
10.7 Warning messages113
10.8 Trouble shooting114
11 Expansions115
11.1 Guide to installation of expansion cards115
11.2 Expansion card -I/O-14/08-116
11.2.1 Technicaldata116
11.2.2 LEDs116
11.2.3 Entering a motion blocknumber (example)116
11.2.4 Connector assignments117
11.2.5 Connection diagram (default)118
11.3 Expansion card -PROFIBUS-119
11.3.1 Connection technology119
11.3.2 Connection diagram119
11.4 Expansion card -SERCOS-120
11.4.1 LEDs120
11.4.2 Connection technology120
11.4.3 Connection diagram121
11.4.4 Setup121
11.5 Expansion card - DEVICENET -122
11.5.1 Connection technology122
11.5.2 Connection diagram122
11.5.3 Combined module status and network status LED123
11.6.4 Digitalinputs and outputs, connector X21A (SubD 15-pin, socket)126
11.6.5 Connection diagram digital inputs and outputs, connector X21A126
11.7 Expansion card - F B-2to1 -127
11.7.1 Pinout127
11.7.2 Wiring example with BiSS digital (primary) and SinCos (secondary)128
11.8 Expansion card -PROFINET-129
11.8.1 Device master file129
11.8.2 LED129
11.8.3 Connection technology129
11.8.4 Connection examples130
11.9 Expansion module -2CAN-131
11.9.1 Installation131
11.9.2 Connection technology131
11.9.3 Connector assignments132
11.9.4 Setup of Station Address and Baud Rate132
11.10 Option"EtherCAT"133
11.10.1 NODE LED table133
11.10.2 Connection diagram133
11.11 Option "FAN", ventilator control134
12 Appendix135
12.1 Glossary135
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S300 Instructions Manual | Table of Contents
12.2 Order codes137
13 Index139
14 Record of document revisions141
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S300 Instructions Manual |
--- / ---
8Kollmorgen | kdn.kollmorgen.com | May 2020
2General
2.1 General
S300 Instructions Manual | 2 General
This manual describes the digital servo amplifiers of the SERVOSTAR 300 (S300, standard
version, 1.5 to 10 A nominal current).
A more detailed description of the expansion cards that are currently available and the digital
connection to automation systems can be found, together with our application notes, in
Acrobat-Reader format on the accompanying CD-ROM (system requirements:
WINDOWS, Internet Browser, Acrobat Reader) in different languages.
Technical data and dimensional drawings of accessories such as cables, brake resistors,
mains supplies, etc., can be found in the accessories manual.
This documentation (PDF) can be printed out on any standard commercial printer.
More background information can be found in our "Kollmorgen Developer Network" kdn.koll-
morgen.com.
2.2 Using the PDF Format
This document includes several features for ease of navigation
Cross ReferencesTable of contents and index include active cross references.
Table of contents and
index
Page/chapter numbers
in the text
Lines are active cross references. Click on the line and the appropriate page is accessed.
Page/chapter numbers with cross references are active links.
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S300 Instructions Manual | 2 General
2.3 Symbols Used
Warning Symbols
SymbolIndication
Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates situations which, if not avoided, could result in property damage.
This symbol indicates important notes.
Warning of a danger (general). The type of danger is specified
by the text next to the symbol.
Warning of danger from electricity and its effects.
Warning of danger from hot surface.
Warning of danger from suspended loads.
Warning of danger from automatic start.
Drawing symbols
SymbolDescriptionSymbolDescription
Signal groundDiode
Chassis groundRelay
Protective earthRelay switch off delayed
ResistorNormally open contact
FuseNormally closed contact
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2.4 Abbreviations Used
Abbrev.Meaning
(➜ # xx)See page xx. Example (➜ # 53): see page 53.
AGNDAnalog ground
BTB/RTOReady to operate
CANFieldbus (CANopen)
CLKClock signal
COMSerial interface for a PC-AT
DGNDDigital ground
DiskMagnetic storage (diskette, hard disk)
EEPROMElectrically erasable programmable memory
EMCElectromagnetic compatibility
EMIElectromagnetic interference
ESDElectrostatic discharge
F-SMAFiber Optic Cable connector according to IEC 60874-2
INCIncremental Interface
LEDLight-emitting diode
MBMegabyte
NIZero pulse
PCPersonal computer
PELVProtected low voltage
PLPerformance Level
PLCProgrammable logic controller
PWMPulse width modultation
RAMVolatile memory
RBBrake (regen) resistor
RBextExternal brake resistor
RBintInternal brake resistor
RESResolver
RODA quad B encoder
SILSafety Integrity Level
SIL CLSafety Integrity Level Claim Limit
SRAMStatic RAM
SSISynchronous serial interface
STOSafe Torque Off
V ACAC voltage
V DCDC voltage
S300 Instructions Manual | 2 General
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S300 Instructions Manual | 3 Safety
3Safety
This section helps you to recognize and avoid dangers to people and objects.
3.1 You should pay attention to this
Specialist staff required!
Only properly qualified personnel are permitted to perform such tasks as transport, installation and setup. Qualified specialist staff are persons with expertise in transport, installation,
assembly, commissioning and operation of electrotechnical equipment.
Transport, storage, unpacking: only by personnel with knowledge of handling electrostatically sensitive components.
Mechanical installation: only by personnel with mechanical expertise.
Electrical installation: only by personnel with expertise in electrical engineering.
Basic tests / setup: only by personnel with expertise in electrical engineering and drive
technology.
The qualified personnel must know and observe ISO 12100 / IEC 60364 / IEC 60664 and
national accident prevention regulations.
Read the documentation!
Read the available documentation before installation and commissioning. Improper handling
of the devices can cause harm to people or damage to property. The operator of systems
using the drive system must ensure that all personnel who work with the drive read and understand the manual before using the drive.
Check Hardware Revision!
Check the Hardware Revision Number of the product (see product label). This number is the
link between your product and the manual. The product Hardware Revision Number must
match the Hardware Revision Number on the cover page of the manual.
Pay attention to the technical data!
Adhere to the technical data and the specifications on connection conditions. If permissible
voltage values or current values are exceeded, the devices can be damaged. Unsuitable
motor or wrong wiring will damage the system components. Check the combination of drive
and motor. Compare the rated voltage and current of the units.
Observe electrostatically sensitive components!
The devices contain electrostatically sensitive components which may be damaged by incorrect handling. Electrostatically discharge your body before touching the device. Avoid contact with highly insulating materials (artificial fabrics, plastic film etc.). Place the device on a
conductive surface.
Perform a risk assessment!
The manufacturer of the machine must generate a risk assessment for the machine, and take
appropriate measures to ensure that unforeseen movements cannot cause injury or damage
to any person or property. Additional requirements on specialist staff may also result from the
risk assessment.
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S300 Instructions Manual | 3 Safety
Automatic Restart!
The drive might restart automatically after power on, voltage dip or interruption of the supply
voltage, depending on the parameter setting. Risk of death or serious injury for humans working in the machine. If the parameter AENA is set to 1, then place a warning sign to the
machine (Warning: Automatic Restart at Power On) and ensure, that power on is not possible, while humans are in a dangerous zone of the machine. In case of using an undervoltage protection device, you must observe EN 60204-1.
Hot surface!
Drives may have hot surfaces during operation. The housing can reach temperatures above
80°C. Risk of minor burns! Measure the temperature, and wait until the housing has cooled
down below 40 °C before touching it.
Earthing!
It is vital that you ensure that the drive is safely earthed to the PE (protective earth) busbar in
the switch cabinet. Risk of electric shock. Without low-resistance earthing no personal protection can be guaranteed.
Leakage Current!
Since the leakage current to PE is more than 3.5 mA, in compliance with IEC61800-5-1 the
PE connection must either be doubled or a connecting cable with a cross-section >10 mm²
must be used. Deviating measures according to regional standards might be possible.
High voltages!
The equipment produces high electric voltages up to 900V. Do not open or touch the equipment during operation. Keep all covers closed.
During operation, S300 may have uncovered live sections, according to their level of enclosure protection.
Lethal danger exists at live parts of the device. Built-in protection measures such as insulation or shielding may not be removed. Work on the electrical installation may only be performed by trained and qualified personnel, in compliance with the regulations for safety at
work, and only with switched off mains supply, and secured against restart.
Never undo any electrical connections to the S300 while it is live. There is a danger of electrical arcing with damage to contacts and personal injury. Wait at least 5 minutes after disconnecting the product from the supply voltages (mains supply and 24V supply) before
touching potentially live sections of the equipment (such as contacts) or removing any connections.
Always measure the voltage in the DC bus link and wait until the voltage is below 50 V
before handling components.
Functional Safety
The STO safety implementation on the S300 is certified. The assessment of the safety functions according to EN13849 or EN 62061 must finally be done by the user.
Reinforced Insulation
Thermal sensors, motor holding brakes and feedback systems built into the connected motor
must have reinforced insulation (according to IEC61800-5-1) against system components
with power voltage, according to the required application test voltage. All Kollmorgen components meet these requirements.
Never modify the drive!
It is not allowed to modify the drive hardware without permission by the manufacturer. Opening the housing causes loss of warranty.
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S300 Instructions Manual | 3 Safety
3.2 Warning notes placed on the product
Residual Voltage.
Wait 5 minutes
after removing power.
If these signs are damaged, they must be replaced immediately.
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3.3 Use as Directed
The servo amplifiers are components which are built into electrical equipment or
machines, and can only be used as integral components of such equipment.
If the servo amplifiers are used in residential areas, or in business or commercial
premises, then additional filter measures must be implemented by the user.
Cabinet and Wiring
The servo amplifiers may only be operated in a closed switchgear cabinet, taking into
account the ambient conditions (➜ # 29) and the dimensions (➜ # 47). Ventilation or cooling may be necessary to prevent enclosure ambient from exceeding 40°C (104°F).
Use only copper wire. Wire size may be determined from EN 60204 (or table 310-16 of the
NEC 60°C or 75°C column for AWG size).
Power supply
The SERVOSTAR 300 family of servo amplifiers (overvoltage category III acc. to EN
61800-5-1) can be connected directly to symmetrically earthed (grounded) three-phase
industrial mains supply networks [TN-system, TT-system with earthed (grounded) neutral
point, not more than 42,000 rms symmetrical amperes,110V
ctively 208V
see (➜ # 58).
Periodic overvoltages between outer conductor (L1, L2, L3) and housing of the servo amplifier may not exceed 1000V (peak value). Transient overvoltages (< 50µs) between the
outer conductors may not exceed 1000V. Transient overvoltages (< 50µs) between outer
conductors and housing may not exceed 2000V.
-10%
...480V
S300 Instructions Manual | 3 Safety
...230V
+10%
maximum]. Connection to different mains supply networks
-10%
+10%
resped-
Motors
The SERVOSTAR 300 family of servo amplifiers is only intended to drive specific brushless synchronous servomotors, with closed-loop control of torque, speed and/or position.
The rated voltage of the motors must be at least as high as the DC bus link voltage of the
servo amplifier.
Functional Safety
Consider the specific "use as directed" information (➜ # 38) when you use the safety
function STO.
3.4 Prohibited Use
Other use than that described in chapter “Use as directed” is not intended and can lead to personnel injuries and equipment damage. The servo amplifier may not be used with a machine
that does not comply with appropriate national directives or standards. The use of the servo
amplifier in the following environments is also prohibited:
potentially explosive areas
environments with corrosive and/or electrically conductive acids, alkaline solutions, oils,
vapors, dusts
ships or offshore applications
The control of holding brakes by the S300 alone may not be used in applications, where functional safety is to be ensured with the brake.
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S300 Instructions Manual | 4 Product life cycle handling
4Product life cycle handling
4.1 Transport
Transport the SERVOSTAR 300 in accordance with IEC 61800-2 as follows:
Only by qualified personnel in the manufacturer’s original recyclable packaging
Avoid shocks
Temperature: –25 to +70°C, max. 20K/hr rate of change,
class 2K3 acc. to EN61800-2, EN 60721-3-1
Humidity: max. 95% relative humidity, no condensation,
class 2K3 acc. to EN61800-2, EN 60721-3-1
If the packaging is damaged, check the unit for visible damage. In this case, inform the
shipper and the manufacturer.
The servo amplifiers contain electrostatically sensitive components which can be damaged
by incorrect handling. Discharge yourself before touching the servo amplifier. Avoid contact
with highly insulating materials (artificial fabrics, plastic films etc.). Place the servo amplifier
on a conductive surface.
4.2 Packaging
The S300 packaging consists of recyclable cardboard with inserts.
Dimensions (HxWxD): 115x365x275mm
Labeling : nameplate outside at the box
4.3 Storage
Store the S300 in accordance with IEC 61800-2 as follows:
Storage only in the manufacturer’s original recyclable packaging
Max. stacking height 8 cartons
Storage temperature: -25 to +55°C, max. rate of change 20°C / hour
class 1K4 acc. to EN61800-2, EN 60721-3-1
Storage humidity: 5 ... 95% relative humidity, no condensation
class 1K3 acc. to EN61800-2, EN 60721-3-1
Storage duration: Less than 1 year without restriction.
More than 1 year: capacitors must be re-formed before setting up and operating the servo
amplifier. To do this, remove all electrical connections and apply single-phase 230V AC
for about 30 minutes to the terminals L1 / L2.
4.4 Installation, setup and normal operation
In normal operation, the cabinet door must be closed and the device must not be touched.
Installation and setup information are given in
Normal operation tested for environmental class 3K3 according to IEC 61800-2 (➜ # 29).
The manufacturer of the machine defines the necessary end user expertise based on the risk
assessment for the machine and describes the requirements for normal operation based on
the application.
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4.5 Decommissioning
Only professional staff who are qualified in electrical engineering are allowed to decommission parts of the system.
DANGER: Lethal Voltages!
There is a danger of serious personal injury or death by electrical shock or electrical arcing.
Switch off the main switch of the switchgear cabinet.
Secure the system against restarting.
Block the main switch.
Wait at least 5 minutes after disconnecting.
4.6 Maintenance and cleaning
The device does not require maintenance. Opening the device voids the warranty. The inside
of the unit can only be cleaned by the manufacturer.
Do not immerse or spray the device. Avoid that liquid enters the device.
To clean the device exterior:
1. Decommission the device (see chapter 4.5 "Decommissioning").
2. Casing: Clean with isopropanol or similar cleaning solution.
Caution : Highly Flammable! Risk of injury by explosion and fire.
Observe the safety notes given on the cleaning liquid package.
Wait at least 30 minutes after cleaning before putting the device back into operation.
3. Protective grill on fan: Clean with a dry brush.
S300 Instructions Manual | 4 Product life cycle handling
4.7 Disassembly
Only professional staff who are qualified in electrical engineering are allowed to disassemble
parts of the system.
1. Decommission the device (see chapter 4.5 "Decommissioning").
2. Check temperature.
3. Remove the connectors. Disconnect the potential earth connection last.
4. Demount: loosen the fastening screws. Remove the device.
CAUTION: High Temperature! Risk of minor burns. During operation, the heat sink of
the drive may reach temperatures above 80°C (176°F). Before touching the device,
check the temperature and wait until it has cooled below 40°C (104°F).
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S300 Instructions Manual | 4 Product life cycle handling
4.8 System Repair
Only professional staff who are qualified in electrical engineering are allowed to exchange
parts of the drive system.
CAUTION: Automatic Start! During replacement work a combination of hazards and mul-
tiple episodes may occur.
Work on the electrical installation may only be performed by trained and qualified personnel, in compliance with the regulations for safety at work, and only with use of prescribed personal safety equipment.
Exchange of the device
Only the manufacturer can repair the device. Opening the device voids the warranty.
1. Decommission the device (see chapter 4.5 "Decommissioning").
2. Demount the device (see chapter 4.7 "Disassembly").
3. Send the device to the manufacturer.
4. Install a new device as described in this manual.
5. Setup the system as described in this manual.
Exchange of other drive system parts
If parts of the drive system (for example cables) must be replaced, proceed as follows:
4.9 Disposal
1. Decommission the device (see chapter 4.5 "Decommissioning").
2. Exchange the parts.
3. Check all connections for correct fastening.
4. Setup the system as described in this manual.
To dispose the unit properly, contact a certified electronic scrap disposal merchant.
In accordance with the WEEE-2012/19/EU guideline and similar, the manufacturer accepts
returns of old devices and accessories for professional disposal. Transport costs are the
responsibility of the sender.
Contact Kollmorgen and clarify the logistics.
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5Approvals
Certificates (CE, functional safety) can be found at the Kollmorgen Website.
5.1 Conformance with UL/cUL
This servo amplifier is listed under UL file number E217428.
UL (cUL)-certified servo amplifiers (Underwriters Laboratories Inc.) fulfil the relevant U.S.
and Canadian standard (in this case UL 840 and UL 508C). The UL certification relates only
to the mechanical and electrical construction design of the device.
This standards describe the fulfillment by design of minimum requirements for electrically
operated power conversion equipment, such as frequency converters and servo amplifiers,
which is intended to eliminate the risk of fire, electric shock, or injury to persons, being
caused by such equipment. The technical conformance with the standards is determined by
an independent UL inspector through the type testing and regular checkups.
Apart from the notes on installation and safety in the documentation, the customer does not
have to observe any other points in direct connection with the UL (cUL)-certification of the
equipment.
UL 508C: UL 508C describes the fulfillment by design of minimum requirements for electrically operated power conversion equipment, such as frequency converters and servo amplifiers, which is intended to eliminate the risk of fire being caused by such equipment.
UL 840: UL 840 describes the fulfillment by design of air and insulation creepage spacings
for electrical equipment and printed circuit boards.
S300 Instructions Manual | 5 Approvals
MarkingsMarquages
Use 60°C or 75°C copper wire only.
Use Class 1 wire only.
Tightening torque for field wiring terminals. X0, X8, X9: 0.5 - 0.6Nm (4.43 to
5.31 lbf in).
Use in a pollution degree 2 environment.
These devices provide solid state motor
overload protection at 130% of full load
current.
Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection
must be provided in accordance with the
National Electrical Code and any additional local codes.
These devices are not provided with
motor over-temperature sensing.
Suitable for use on a circuit capable of
delivering not more than 42kA rms symmetrical amperes for a max. voltage of
480 Vac.
The drives may be connected together
via the “common bus” (DC bus link)
based on the instructions on (➜ # 61) ff.
The devices may also be grouped from
the AC input side based on the max.
input fuse (e.g. 3xS346 with one common 6A fuse in line).
Utilisez un fil en cuivre 60°C ou 75 °C min..
Utilisez seulement un fil de classe 1.
Couples de serrage recommandée. X0, X8,
X9: 0.5 - 0.6Nm (4.43 to 5.31 lbf in).
Utilisation dans un environnement de pollution de niveau 2.
Ces variateurs offrent une protection contre
les surcharges de moteur à semi-conducteur à 130 % du courant FLA nominal.
Une protection de court-circuit à semi-conducteur intégrale ne fournit pas de protection de la dérivation. Il convient de
garantir une protection de la dérivation conforme au NEC (National Electrical Code) et
aux réglementations locales en vigueur, ou
aux directives équivalentes applicables.
Ces variateurs n’offrent pas de capteurs de
température excessive.
Ce produit est conçu pour une utilisation
sur un circuit capable de fournir 42 000
ampères symétriques (rms) maximum pour
480V.
Les variateurs peuvent être reliés entre eux
via le “bus commun CC” sur la base des
instructions (➜ # 61) ff. Les variateurs
peuvent être groupés d'entrée AC basé sur
le max. fusible d’entrée (par exemple
3xS346 avec un fusible de 6A commune).
Kollmorgen | kdn.kollmorgen.com | May 202019
S300 Instructions Manual | 5 Approvals
5.2 Conformance with CE
The servo amplifiers have been tested by an authorized testing laboratory in a defined configuration, using the system components that are described in this documentation. Any divergence from the configuration and installation described in this documentation means that you
will be responsible for carrying out new measurements to ensure conformance with regulatory requirements.
Kollmorgen declares the conformity of the products SERVOSTAR 300(S300) with the following directives
Concerning noise immunity the servo amplifier meets the requirements to the 2nd environmental category (industrial environment). For noise emission the amplifier meets the
requirement to a product of the category C2 (motor cable up to 10 m). With a motor cable
length from 10 m onwards, the servo amplifier meets the requirement to the category C3.
This product can cause high-frequency interferences in non industrial environments which
can require measures for interference suppression.
5.2.1 European Directives and Standards for the machine builder
Servo amplifiers are safety components that are intended to be incorporated into electrical
plant and machines for industrial use. When the servo amplifiers are built into machines or
plant, the amplifier must not be used until it has been established that the machine or equipment fulfills the requirements of the
Standards to be applied for conformance with EC Machinery Directive (2006/42/EU)
IEC 60204-1 (Safety and Electrical Equipment in Machines)
ISO 12100 (Safety of Machines)
The manufacturer of the machine must generate a risk assessment for the machine, and
must implement appropriate measures to ensure that unforeseen movements cannot cause
injury or damage to any person or property.
The machine manufacturer must check whether other standards or EC Directives must be
applied to the machine.
Standards to be applied for conformance with the Low Voltage Directive(2014/35/EU)
IEC 60204-1 (Safety and Electrical Equipment in Machines)
IEC 60439-1 (Low-voltage switchgear and controller assemblies)
Standards to be applied for conformance with the EMC Directive (2014/30/EU)
The manufacturer of the machine is responsible for ensuring that it meets the limits required
by the EMC regulations. Advice on the correct installation for EMC can be found in this documentation.
We only guarantee the conformance of the servo system with the standards cited in this
chapter if the components (motor, cables, chokes etc.) are those supplied by us.
20Kollmorgen | kdn.kollmorgen.com | May 2020
S300 Instructions Manual | 5 Approvals
5.2.2 Functional Safety Conformance (STO) according to EC Machinery Directive
The S300 servo amplifier offers a single channel STO function (Safe Torque Off) that can be
used as a functional safe restart lock.
The safetys concept is certified. The safety circuit concept for realizing the safety function
"Safe Torque Off" in the servo amplifiers S300 is suited for SIL CL 2 according to IEC 62061
and PLd according to ISO 13849-1.
The subsystems (servo amplifiers) are totally described for safety technics with the characteristic data SIL CL, PFHD and TM.
The device is manufactured in conformance with RoHS Directive 2011/65/EU with delegated
directive 2015/863/EU for installation into a machine.
5.2.4 Conformance with REACH
EU Regulation no. 1907/2006 deals with the registration, evaluation, authorization and restriction of chemical substances 1 (abbreviated to "REACH").
The device does not contain any substances (CMR substances, PBTsubstances, vPvB substances and similar hazardous substances stipulated in individual cases based on scientific
criteria) above 0.1 mass percent per product that are included on the candidate list.
5.3 Conformance with EAC
EAC is the abbreviation for Eurasian Conformity. The mark is used in the states of the Eurasian Customs Union (Russia, Belarus, Kazakhstan) similar to the European CE mark.
Kollmorgen declares, that the device has passed all required conformity procedures in a member state of the Eurasian Customs Union, and that the device meets all technical requirements requested in the member states of the Eurasian Customs Union:
Low voltage (TP TC 020/2011)
Electromagnetic Compatibility (TP TC 004/2011)
When you order a SERVOSTAR 300 series amplifier (Order codes (➜ # 137)), you will
receive:
S3xx
Mating connectors X0, X3, X4, X8
Mating Connector X9 (with SERVOSTAR 303-310 only ) (S3xx6)
S300 Safety Notes printed
All documentation in PDF format on CD-ROM
Setup software DRIVE.EXE on CD-ROM
The mating SubD connectors are not part of the package!
Accessories: (must be ordered separately; description see accessories manual)
l Hybrid motor cable (prefabricated) for single cable connection
l motor cable (prefabricated) with special shield clamp, or both power connectors sep-
arately, with the motor cable as a cut-off length
l feedback cable (prefabricated) or both feedback connectors separately, with the feedback
cable as a cut-off length
l motor choke 3YL/3YLN, for motor cables longer than 25 meters
l external brake resistor BAR(U), capacity module KCM
l communication cable to the PC (➜ # 95) for setting parameters from a PC
l power cable, control cables, fieldbus cables (as cut-off lengths)
6.2 Nameplate
The nameplate is attached to the side of the servo amplifier. The information described below
is printed in the individual fields. Picture similar to the original nameplate.
22Kollmorgen | kdn.kollmorgen.com | May 2020
6.3 Part Number Scheme
Use the part number scheme for product identification only, not for the order process,
because not all combinations of features are possible, always.
7.1 The SERVOSTAR 300 family of digital servo amplifiers
Standard version
Two voltage classes with large nominal voltage range
1 x 110 V
3 x 208 V
… 3 x 230 V
-10%
… 3 x 480 V
-10%
+10%
(SERVOSTAR 303-310, S3xx6)
+10%
(SERVOSTAR 341-346, S3xx0)
Overvoltage category III acc. to EN 61800-5-1
Shielding connection directly on the servo amplifier
Two analog inputs onboard
CANopen onboard (default: 500 kBaud), for integration in CAN-bus systems and for setting parameters for several drives via the PC interface of one of the amplifiers
Slot for an expansion card
RS232 and pulse direction interface onboard
Restart lock STO for functional safety onboard (➜ # 38)
Intelligent position controller onboard
Multi feedback support
Synchronous servomotors, linear motors, asynchronous motors, high frequency spindles
and DC motors can be used
Power section
Directly on grounded 3-phase supply, 110V
-10%
or 230V
up to 480V
-10%
+10%
TN-network or TT-network with grounded neutral point, 42kA max. symmetrical current
rating, connection to other supply types only via isolating transformer, (➜ # 58)
B6 bridge rectifier, integral supply filter and soft-start circuit
Single-phase supply operation possible (e.g. for setup)
Fusing: (e.g. fusible cutout) to be provided by the user
Shielding: all shielding connections are made directly on the amplifier
Output stage: IGBT module with floating current measurement
Brake circuit with dynamic distribution of the regenerated power between several amplifiers on the same DC bus link circuit. Internal brake resistor as standard, external brake
resistors if required.
DC bus link voltage 135 … 450 V DC or 260 … 900 V DC, can be connected in parallel.
Interference suppression filters are integrated for the electrical supply feed and the 24V
auxiliary supply voltage (with motor cable 10m for C2 as per EN 61800-3, with motor
cable > 10m for C3 as per EN 61800-3).
Integrated safety
Appropriate insulation/creepage distances and electrical isolation ensure safe electrical
separation, as per EN 61800-5-1, between the power input / motor connections and the
signal electronics.
Soft-start, overvoltage detection, short-circuit protection, phase-failure monitoring.
Temperature monitoring of the servo amplifier and motor (if our motors and prefabricated
cables are used).
Electrically isolated, internal fusing, from an external 24V DC power supply unit with, for
instance, isolating transformer or uninterruptible power supply.
Operation and parameter setting
With our user-friendly setup software, for setup via the serial interface of a PC.
If no PC is available: direct operation by two keys on the servo amplifier and a 3-character
LED display.
Fully programmable via RS232 interface.
Completely digital control
Digital current controller (space vector, pulse-width modulation, 62.5 μs)
Adjustable digital speed controller (62.5 μs)
Integrated position controller, with adaptation possibilities for all applications (250 μs)
Integrated step/direction interface for connecting a servomotor to a stepper controller
Evaluation of resolver signals and sine-cosine signals of high-resolution encoders
Encoder emulation (incremental, compatible with A quad B or SSI)
Comfort functions
2 programmable analog inputs
4 programmable digital inputs
2 programmable digital outputs
programmable logical combinations of digital signals
Device Options
Option EtherCAT, cannot be inserted later, (➜ # 133)
Option FAN, ventilator control, cannot be inserted later, (➜ # 134)
-2CAN- expansion module, separated connectors for CAN-bus and RS232, (➜ # 131)
Several third-party expansion cards (ModBus, LightBus, FIP-IO etc. please contact the
manufacturer for further information)
For multi-axis systems, observe the specific operating
conditions for your system. To reach the max. permitted
cable length, observe cable requirements (➜ # 52).
1000V, 80°C,
shielded for lengths >0.20m
600V,80°C, shielded,
capacitance <150pF/m
600V,80°C,shielded,
capacitance<150pF/m
twisted pairs, shielded,
capacitance<120pF/m
600V, 80°C, shielded,
check voltage drop
* Kollmorgen North America supplies cables up to 39 meters, Europe up to max. length
A 24V / max.1.5A holding brake in the motor can be controlled directly by the amplifier.
No functional safety!
Danger by falling load (in case of suspended load, vertical axes). An additional mechanical
brake is required for funktional safety, which must be safely operated.
The brake only works with sufficient voltage level (➜ # 28). Check voltage drop, measure
the voltage at brake input and check brake function (brake and no brake).
The brake function must be enabled through the BRAKE setting (screen page: Motor). In the
diagram below you can see the timing and functional relationships between the ENABLE signal, speed setpoint, speed and braking force. All values can be adjusted with parameters, the
values in the diagram are default values.
During the internal ENABLE delay time of 100ms (DECDIS), the speed setpoint of the servo
amplifier is internally driven down an adjustable ramp to 0V. The output for the brake is
switched on when the speed has reached 5 rpm (VELO), at the latest after 5 seconds
(EMRGTO).
The release delay time (tbrH) and the engage delay time (tbrL) of the holding brake that is built
into the motor are different for the various types of motor (see motor manual), the matching
data are loaded from the motor database when the motor is selected.
A description of the interface can be found on page (➜ # 64).
30Kollmorgen | kdn.kollmorgen.com | May 2020
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