Edition 04/2017
Translation of the original manual
Keep the manual as a product component
during the life span of the product.
Pass the manual to future users / owners
of the product.
Datei srprof_e.***
Previous editions
EditionComments
05 / 1999Preliminary version
10 / 1999First edition
06 / 2002new layout, several corrections, valid from firmware 3.54
11 / 2005Valid for the S300/S400/S600 series, several corrections, company name changed, front- and back-page new design
12 / 2005Language improvements in the english version
09 / 2006New Design
08 / 2007Branding, S700 new, Symbols, Standards
12 / 2008Several corrections, PNU1785 expanded
07 / 2009Product branding
12 / 2009Several minor corrections, Symbols according to ANSI Z535
12 / 2010Company name new
07 / 2014Warning notes updates, design cover page
04 / 2016Safe voltage changed to 50V, warning symbols updated, european directives updated
04 / 2017Use as directed updated, hints for PDF usage new, PNU930 "-7" Servo Pump new, opmode -7 new
SINEC is a registered trademark of Siemens AG
Technical changes to improve the performance of the equipment may be made without prior notice!
All rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or any other method)
or stored, processed, copied or distributed by electronic means, without the written permission of Kollmorgen Europe
GmbH.
Kollmorgen04/2017Contents
page
1General
1.1About this manual ....................................................................... 5
1.2Target group ........................................................................... 5
1.3Hints for the online edition (PDF format) ...................................................... 6
1.4Use as directed ......................................................................... 6
1.5Symbols used in this manual ............................................................... 6
1.6Abbreviations used in this manual ........................................................... 7
This manual describes the wiring, setup, range of functions and software protocol for the
SERVOSTAR 300 (S300), SERVOSTAR 400 (S400), SERVOSTAR 600 ( S600) and S700.
, S600 and S700:
S300
The expansion card -PROFIBUS- offers PROFIBUS compatible connectivity to these servo amplifi
ers. The expansion card and it's mounting is described in the instructions manual.
The expansion card for S300 and S700 is different from the card for S600. The text "PROFIBUS
DP" on the front label marks the card for S300/S700, the text "PROFIBUS" the card for S600.
-PROFIBUS:
S400
PROFIBUS functionality is built-in on delivery.
This manual is part of the complete documentation of the digital servo amplifiers. The installation
and setup of the servo amplifier, as well as all the standard functions, are described in the corre
sponding instructions manuals.
Other parts of the documentation of the digital servo amplifiers:
-
-
Title
Instructions manual for the Servo AmplifierKollmorgen
Online-Help with Object Reference GuideKollmorgen
Further documentation:
Title
Installation Guideline for PROFIBUS DP/FMSPNO
Profile for Variable Speed DrivesPNO
SINEC Produktinformation S79200-A0737-X-02-7437Siemens
SINEC Installationsanleitungen S79200-A0737-X-01-7419Siemens
SINEC Einführung CP5412 (A2) C79000-G8900-C068Siemens
SINEC DP-Masterbetrieb mit dem COML DP projektieren C79000-G8900-C069Siemens
SINEC DP-Programmierschnittstelle C79000-G8900-C071Siemens
1.2Target group
This manual addresses personnel with the following qualifications:
Transport :only by personnel with knowledge of handling electrostatically sensitive
Unpacking:only by electrically qualified personnel.
Installation :only by electrically qualified personnel.
Setup :only by qualified personnel with extensive knowledge of electrical
The qualified personnel must know and observe the following standards:
Publisher
Publisher
components.
engineering and drive technology
with PROFIBUS DP expertise
IEC 60364, IEC 60664, and regional accident prevention regulations.
Qualified Personnel only!
During operation there are deadly hazards, with the possibility of death,
severe injury or material damage.
l
The user must ensure that the safety instructions in this manual are
followed.
l
The user must ensure that all personnel responsible for working with
the servo amplifier have read and understood the instructions manual.
Training courses are available on request.
PROFIBUS for S300/S400/S600/S7005
General04/2017Kollmorgen
1.3Hints for the online edition (PDF format)
Bookmarks:
Table of contents and index are active bookmarks.
Table of contents and index in the text:
The lines are active cross references. Click on the desired line and the appropriate page is indi
cated.
Page/chapter numbers in the text:
Page/chapter numbers with cross references are active. Click at the page/chapter number to reach
the indicated target.
-
1.4Use as directed
Please observe the chapter "Use as directed” in the instructions manual for the servo amplifier.
The PROFIBUS interface serves only for the connection of the servo amplifier to a master with
PROFIBUS connectivity.
The servo amplifiers are components that are built into electrical apparatus or machinery, and can
only be setup and operated as integral components of such apparatus or machinery.
We only guarantee the conformity of the servo amplifier with the directives listed in the EU Declara
tion of Conformity, if the components that we specify are used, and the installation regulations are
followed.
1.5Symbols used in this manual
SymbolIndication
Indicates a hazardous situation which, if not avoided, will result in death or se-
DANGER
WARNING
CAUTION
rious injury.
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
This is not a safety symbol. Indicates situations which, if not avoided, could re
sult in property damage.
This is not a safety symbol.
This symbol indicates important notes.
Warning of a danger (general). The type of danger is specified by the warning
text next to it.
Warning of danger from electricity and its effects.
-
-
Warning of danger from automatic start.
6PROFIBUS for S300/S400/S600/S700
Kollmorgen04/2017General
1.6Abbreviations used in this manual
The abbreviations used in this manual are explained in the table below.
Abbrev.Meaning
AGNDAnalog ground
BTB/RTOReady to operate
CLKClock signal
COMSerial interface for a PC-AT
DGNDDigital ground
DINGerman Institute for industrial Standards
DiskMagnetic storage (diskette, hard disk)
EEPROMElectrically erasable programmable memory
ENEuropean standard
IECInternational Electrotechnical Commission
INCIncremental Interface
LEDLight-emitting diode
MBMegabyte
NIZero pulse
NSTOPLimit-switch input for CCW rotation (left)
PZDProcess data
PSTOPLimit-switch input for CW rotation (right)
RAMVolatile memory
RESResolver
RODA quad B encoder
PLCProgrammable logic controller
S300SERVOSTAR 300
S400SERVOSTAR 400
S600SERVOSTAR 600
SSISynchronous serial interface
VACAC voltage
VDCDC voltage
PROFIBUS for S300/S400/S600/S7007
General04/2017Kollmorgen
This page has been deliberately left blank.
8PROFIBUS for S300/S400/S600/S700
Kollmorgen04/2017Installation / Setup
2Installation / Setup
2.1Installation
2.1.1Safety notes
WARNING
High Voltages up to 900V!
Risk of electric shock. Residual charges in the capacitors can still have
dangerous levels several minutes after switching off the supply voltage.
Power and control connections can still be live, even though the motor is
not rotating.
Install and wire up the equipment only while it is not electrically con
l
nected.
Make sure that the control cabinet is safely isolated (lock-out, warning
signs etc.).The individual supply voltages will not be switched on until
setup is carried out.
-
Measure the voltage in the intermediate (DC-link) circuit and wait until it
l
has fallen below 50V.
CAUTION
Automatic Start!
Risk of death or serious injury for humans working in the machine. Drives
with servo amplifiers in fieldbus systems are remote-controlled machines
They can start to move at any time without previous warning.
l
Implement appropriate protective measures to ensure that any unintended start-up of the machines cannot result in dangerous situations
for personnel or machinery.
l
The user is responsible for ensuring that, in the event of a failure of the
servo amplifier, the drive is set to a state that is functional safe, for in
stance with the aid of a safe mechanical brake.
l
Software limit-switches are not a substitute for the hardware
limit-switches in the machine.
Install the servo amplifier as described in the instructions manual. The wiring for the analog setpoint
input and the positioning interface is not required.
Because of the internal representation of the position-control parameters, the position controller can
only be operated if the final limit speed of the drive does not exceed:
rotatory
at sinusoidal² commutation: 7500 rpm
at trapezoidal commutation: 12000 rpm.
linear
at sinusoidal² commutation: 4 m/s
at trapezoidal commutation: 6.25 m/s
-
All the data on resolution, step size, positioning accuracy etc. refer to calculatory values.
Non-linearities in the mechanism (backlash, flexing, etc.) are not taken into account.
If the final limit speed of the motor has to be altered, then all the parameters that were previously
entered for position control and motion blocks must be adapted.
PROFIBUS for S300/S400/S600/S7009
Installation / Setup04/2017Kollmorgen
2.1.2Inserting the expansion card (S300, S600 and S700)
The expansion card for S300/S700 is different from the card for S600.
The text "PROFIBUS DP" on the front label marks the card for S300/S700, the text "PROFIBUS"
the card for S600.
To fit the PROFIBUS expansion card into the servo amplifier, proceed as follows:
l
Remove the cover of the option slot (see installation manual of the servo amplifier.)
l
Take care that no small items (such as screws) fall into the open option slot.
l
Push the expansion card carefully into the guide rails that are provided, without twisting it.
l
Press the expansion card firmly into the slot, until the front cover touches the fixing lugs. This
ensures that the connectors make good contact.
l
Use the screws on the expansion card to secure it in the drive.
2.1.2.1Front view
Shown is the expansion card for S300/S700.
2.1.2.2Setup of Station Address and Baud Rate
During setup it makes sense to use the keypad on the front panel to preset the station addresses
for the individual amplifiers (see chapter "Setup" in the instructions manual).
After changing the station address you must turn the 24V auxiliary supply for the servo amplifier off
and on again for the new address to take affect.
Possible ways for setup:
l
keypad on the front panel of the servo amplifier (see instructions manual)
l
setup software: screen page “CAN / Fieldbus” (see online help)
l
serial interface with a sequence of ASCII commands:
ADDR nn Þ SAVE Þ COLDSTART (with nn = address)
The Baudrate is defined by the hardware configuration in the master controller. Baudrates up to 12
MBaud are possible. During bus initialization, the master controller sends the amplifier the desired
baud rate.
2.1.2.3Connection technology
Cable selection, cable routing, shielding, bus connector, bus termination and transmission times are
all described in the “Installation guidelines for PROFIBUS-DP/” from PNO, the PROFIBUS User
Organization.
10PROFIBUS for S300/S400/S600/S700
Kollmorgen04/2017Installation / Setup
PROFIBUS
X12A
X12B
1
5
8
3
6
4
1
8
3
6
5
4
+5V
1
5
4
6
3
8
RS485-A
+5V
RS485-B
GND1
390Ù
220Ù
390Ù
390Ù
220Ù
390Ù
2.1.2.4Connection diagram
Servo amplifier
With S600 terminals AGND and DGND (connector X3) must be joined together !
PROFIBUS for S300/S400/S600/S70011
Installation / Setup04/2017Kollmorgen
2.1.3Profibus master module setup
2.1.3.1Configuration of the master controller ( e.g. Siemens S7)
The graphics interface makes it very easy to configure the Siemens S7 for the PROFIBUS network.
After you have set up the control layout, configure the interface module that is used as follows: Use
our library file KOLL045D.GSD to configure the Profibus master for the servo amplifier. The follow
ing shows a Siemens PLC. Other machine controllers can also be configured for the Kollmorgen
Profibus expansion card. Open the Hardware catalog and drag the symbol for the corresponding
field unit onto the representation of the bus system. A window opens auto- matically for the general
parameterization of the field unit (please observe: the S300/S700 are displayed here like a S600).
Enter the address of the participant here.
-
Next, use the same method as above to drag the module from the Hardware catalog into the box for
the field unit, whereby the 4-word module must lie in Cell 0 and the 6-word module in Cell 1.
Another window opens, in which you can set the parameters for the module.
12PROFIBUS for S300/S400/S600/S700
Kollmorgen04/2017Installation / Setup
2.1.4Standard function block for date exchange with the servo amplifier
Kollmorgen supplies a S7-function block (FB10) for use Siemens PLC that make it possible to han
dle the servo amplifier control functions very simply.
This function block and its description can be found as a text file on the CDROM and in the down
load section of our website.
2.2Amplifier setup
2.2.1Guide to setup
Only properly qualified personnel with professional expertise in control and drive technology are
permitted to setup the servo amplifier.
Check assembly
+ installation
Connect PC,
start setup software
CAUTION: Automatic Start!
Risk of death or serious injury for humans working in the machine. The drive performing unplanned movements during commissioning cannot be ruled out. Make sure that, even if the drive
starts to move unintentionally, no danger can result for personnel or machinery. The measures
you must take in this regard for your task are based on the risk assessment of the application.
Check that all the safety instructions, which are included in both the
instructions manual for the servo amplifier and in this manual, have
been observed and implemented.
Use the setup software for setting the parameters for the servo am
plifier.
-
-
-
Setup the
basic functions
Save
parameters
Test the
bus connection
Now setup the basic functions of the servo amplifier including tuning
the servo loops. This part of setup is described in the online help
system of the setup software.
When the optimization is finished, save the controller parameters in
the servo amplifier.
Remove the Enable signal (Terminal X3) and switch off the mains
power supply for the servo amplifier.
The 24V DC auxiliary voltage remains switched on.
Test the installation of the PROFIBUS connection and the interface
to the PROFIBUS master.
Check the PROFIBUS-DP parameter settings and the station con
figuration.
Check the parameter settings for the PROFIBUS interface module.
Check the PLC user program and the parameter settings for the
function block.
-
PROFIBUS for S300/S400/S600/S70013
Installation / Setup04/2017Kollmorgen
2.2.2Important amplifier configuration parameters
The following parameters configure the amplifier for the Profibus interface. They can be set using
the setup software for the amplifier.
EXTWD (PNU 1658)
With this parameter, the observation time (watch dog) for the fieldbus-slot communication can be
set. The observation is only active, if a value higher than 0 is assigned to EXTWD (EXTWD=0,
observation switched off) and the output stage is enabled. If the set time runs out, without the
watchdog-timer being newly triggered by the arrival of a telegram, then the warning n04 (response
monitoring) is generated and the drive is stopped. The amplifier remains ready for operation and the
output stage enabled. Before a new driving command (setpoint) is accepted, this warning must be
deleted (function CLRFAULT or INxMODE=14).
ADDR (PNU 918)
With this command, the node address of the amplifier is set. When the address has been changed,
all parameters should be saved to the EEPROM and the amplifier switched off and on again.
Since the modular structure of the S400 as a multi-axis system requires its own addressing, there is
the additional parameter ADDRFB (PNU 2012) for this series, with which a field bus address differ
ent from the internal device address (ADDR) can be defined. As long as ADDRFB = 0, ADDR is
the bus address. If ADDRFB > 0, then ADDRFB is the bus address. ADDR is set automatically by
the S400 master module in descending order.
-
AENA (PNU 1606)
With this parameter, the state of the software-enable after switch-on can be defined. The software-enable allows an external control to enable/disable the output stage. For amplifiers with analog setpoints (OPMODE=1,3) the software-enable is set automatically after switch-on and the
devices are ready for operation immediately (if hardware-enable is present). For all others, software-enable will be set to the value of AENA. The variable AENA also has functionality when resetting the amplifier after an error (by digital input 1 or the CLRFAULT command). If an error can be
reset by the software, the software-enable is set to the value of AENA after the error is cleared. In
this way the behavior of the amplifier after a software-reset is similar to after the drive is switched
on.
INPT, INPT0 (PNU 1904)
With INPT (S300/S700: INPT0) a delay for the in-position message can be set. With the start of a
motion task the in-position message is deleted and the monitoring of the position is activated after
expiration of the adjusted time. This function is particularly important for positioning procedures
within the in-position window. In this case the in-position message is delayed for a defined time.
14PROFIBUS for S300/S400/S600/S700
Kollmorgen04/2017Installation / Setup
2.2.3Setup Software
2.2.3.1Screen page PROFIBUS
This screen will only appear, if the PROFIBUS hardware is built into the servo amplifier. The screen
page displays the PROFIBUS-specific parameters, the bus status, and the data words in the trans
mit and receive directions, as seen by the bus-master. This page is helpful when searching for
errors and commissioning the bus communication. The picture below shows the S300/S700 screen.
-
Baudrate:The baud rate set by the PROFIBUS master.
PNO Identno.:The PNO identification is the number for the servo amplifier from the list
of ID-numbers set by the PROFIBUS user organization.
Address:Station address of the amplifier (setting see p.10).
PPO type:servo amplifier only supports PPO-type 2 of the PROFIDRIVE profile.
PROFIBUS Interface states:
Shows the present status of the bus communication. Data can only be
transferred across the PROFIBUS when the “Communication OK”
message is black (not shown in gray).
Input:The last PROFIBUS object received by the master.
Output:The last PROFIBUS object sent by the master.
The data for input/output are only transferred, if the threshold monitoring for the servo amplifier has
been activated in the master’s hardware configuration.
PROFIBUS for S300/S400/S600/S70015
Installation / Setup04/2017Kollmorgen
2.2.3.2Screen page PROFIBUS instrument control
On this screen page the individual bits of the control word (STW) and the status word (ZSW) are
shown. The device status resulting from the status word is visualized in the status machine. The
current status is shown as black, all others are grey. Additionally the previous status is shown by
emphasizing the number of the appropriate arrow. The picture below shows the S300/S700 screen.
16PROFIBUS for S300/S400/S600/S700
Kollmorgen04/2017Device Profile
PKW
PKEINDPWE
PZD
STW
ZSW
HSW
HIW
PZD1 PZD2 PZD3 PZD4
Typ 1 : Octet-String 12
Typ 2 : Octet-String 20
Typ 3 : Octet-String 4
Typ 4 : Octet-String 12
PKW:
PKE:
IND:
PWE:
PZD:
STW:
ZSW:
HSW:
HIW:
12 345 678910
12 13 14 15 16 17 18 19 20
BYTE
Typ 5 : Octet-String 28
PZD6 PZD7PZD5PZD8
2123222427262528
PZD9 PZD10
4th octet reserved
Abbreviations
Parameter ID value
Parameter ID (1st and 2nd octet)
Index with PPO (3rd octet)
Parameter value (5th to 8th octet)
Control word
Status word
Main setpoint
Main actaul value
Process data
3Device Profile
The PROFIBUS profile PROFIDRIVE includes the following parameter process-data objects (PPO):
The servo amplifier only uses the PPO-type 2 (with 4 words PKW-section and 6 words PZD-section). The PKW-section is used mainly for the transmission of parameters for the servo amplifier,
the PZD-section is used principally for handling motion functions.
The telegram can be divided into two sections or data channels:
1.PKW-section (4 words, Bytes 1 to 8)
2.PZD-section (6 words, Bytes 8 to 20)
The PKW data channel can also be termed the service or parameter channel. The service channel
only uses confirmed communication services, and is used by the servo amplifier as a parameter
channel.
The PKW channel has no real-time capability.
The PZD data channel can also be termed the process data channel. The process data channel
uses unconfirmed communication services. The response of the servo amplifier to an unconfirmed
service can only be seen in the reaction of the amplifier (status word, actual values).
The PZD channel has real-time capability.
PROFIBUS for S300/S400/S600/S70017
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