Kollmorgen KSM31R Installation Manual
Installation Manual
Installation Manual
for
KSM31R
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Installation Manual
Installation Manual for Extension Module KSM 31R.
Note:
The German version is the original version of the installation manual
Status: 09/2015
Valid from FW release 2.0.2.31
Subject to change without prior notification
The contents of this documentation has been collated with greatest care and corresponds
with our present status of information.
However, we would like to point out, that this document cannot always be updated at the
same time as the technical further development of the products.
Information and specifications can be changed at any time. Please keep yourself informed
about the current version under www.kollmorgen.com.
Devices of the
Kollmorgen Europe GmbH
Pempelfurtstraße 1
DE-40880 Ratingen
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Installation Manual
Table of Contents
1 IMPORTANT NOTES .......................................................................................... 4
1.1 Definitions ........................................................................................................................................... 4
1.2 Co-valid documents ............................................................................................................................. 4
1.3 Abbreviations used .............................................................................................................................. 5
2 SAFETY REGULATIONS .................................................................................... 6
2.1 Operation and service ......................................................................................................................... 6
2.2 Transportation / storage ..................................................................................................................... 6
3 DEVICE TYPES ................................................................................................... 7
3.1 Characteristic data of device ................................................................................................................ 7
3.2 Identification ....................................................................................................................................... 8
3.3 Scope of delivery ................................................................................................................................. 8
4 CONNECTION AND INSTALLATION ................................................................. 9
4.1 General notes on installation ............................................................................................................... 9
4.2 Installation and assembly of the KSM module ................................................................................... 10
4.3 Installation of backplane bus system ................................................................................................. 10
4.4 Assembling the modules .................................................................................................................... 11
4.4.1 Assembly on C-rail............................................................................................................. 11
4.4.2 Assembly on backplane bus .............................................................................................. 12
4.5 Terminal assignment ......................................................................................................................... 14
5 SAFETY RELATED WIRING OF OUTPUTS ..................................................... 16
5.1 General specifications for wiring and testing ..................................................................................... 16
5.2 Wiring of the relay outputs ................................................................................................................ 17
5.2.1 Single-pole switching relay output without testing ............................................................. 17
5.2.2 Single-pole switching relay with external switching amplifier and testing ......................... 18
5.2.3 Dual-channel switching relay output with external monitoring group feedback ................ 19
5.2.4 Two-channel relay output – external control circuit with monitoring .................................. 20
5.2.5 Dual-channel relay output with external control circuit in PL e .......................................... 21
6 CONFIGURING THE KSM31R .......................................................................... 22
6.1.1 Basic configuration ............................................................................................................ 22
6.1.2 Step 2 ................................................................................................................................ 23
6.1.3 Step 3 ................................................................................................................................ 23
6.1.4 Step 4 ................................................................................................................................ 24
7 MAINTENANCE ................................................................................................ 25
7.1 Modification / handling changes to the device .................................................................................. 25
7.2 Exchanging a module ......................................................................................................................... 25
7.3 Maintenance intervals ....................................................................................................................... 25
8 TECHNICAL DATA ........................................................................................... 26
8.1 Environmental conditions .................................................................................................................. 26
8.2 Load carrying capacity of outputs ...................................................................................................... 26
8.3 Technical data of switching relay ....................................................................................................... 26
8.4 Safety-related characteristic data ...................................................................................................... 27
8.4.1 Single-channel use of the relay output according to 5.2.2 ................................................ 27
8.4.2 Dual-channel use of the relay output according to 5.2.3, 5.2.4 or 5.2.5............................ 27
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Installation Manual
Description
Reference
Installation manual for KSM module
series KSM10/11/12
HB-37350-810-01-xxF-DE KSM
Installation manual
Acceptance test
TÜV certificate for product modules
KSM31R
1 Important notes
Definition of individual target groups
Project engineers for secure drive systems:
Engineers and technicians
Assembly, electric installation, maintenance and replacement of devices
Maintenance electricians and service technicians
Commissioning, operation and configuration:
Technicians and engineers
1.1 Definitions
The designation KSM is used as generic term for all derivatives from the KSM product range.
Wherever this description refers to a certain derivative, the complete designation is used.
The term “safe” used in the following text in any case refers to the classification as a safe
function for application up to Pl e acc. to EN ISO 13849-1 or SIL3 acc. to EN 61508.
The system software “SafePLC” serves the purpose of configuring and programming
KSM modules.
The modules of the KSM series are internally built up of two independent processing units.
In the following these are referred to as system A and system B.
1.2 Co-valid documents
Note:
• Thoroughly read the manuals before you start the installation and the commissioning
of the KSM module.
• Paying attention to the documentation is a prerequisite for trouble-free operation and
fulfilment of possible warranty claims.
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Installation Manual
Abbreviation
Meaning
AC
Alternating voltage
IL
Instruction list
ELIA
Employer's liability insurance association
CLK
Clock (cycle)
CPU
Central Processing Unit
DC
Direct voltage
DI1..DI14
Digital Input
DIN
Deutsches Institut für Normung (German Institute for Standardization)
DO
Digital Output
EMU
Emergency Monitoring Unit
EMC
Electromagnetic compatibility
ELC
Emergency Limit Control
EN
European Standard
HISIDE
Output with 24 VDC nominal level switching to plus
IP20
Degree of protection for housing
ISO
International Organisation for Standardisation
LED
Light Emitting Diode
LOSIDE
Output switching to reference potential
OLC
Operational Limit Control
PIA
Process image of outputs
PII
Process image of inputs
P1,P2
Pulse outputs
PLC
Programmable Logic Controller
POR
Power on Reset
PSC
Position Supervision Control
SELV
Safety Extra Low Voltage
SSI
Synchronous Serial Interface
VDE
Verband der Elektrotechnik, Elektronik und Informationstechnik e. V.
technology)
1.3 Abbreviations used
(association for electrical engineering, electronics and information
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Installation Manual
2 Safety regulations
Intended use
You can only operate the KSM31R module with a basic module. This means that the same
safety regulations apply as for the KSM10/11/12 modules.
2.1 Operation and service
The module must always be de-energized before installation and removal, or before
disconnecting signal lines.
When installing or removing the module appropriate measures must be applied to prevent
electrostatic discharge to the externally arranged terminal and plug connections.
2.2 Transportation / storage
Information concerning transport, storage and proper handling must be strictly followed.
The climate related specifications in chapter “Technical data” must be complied with.
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Installation Manual
Type designation
Device design
Design of module with the following periphery:
3 Device types
3.1 Characteristic data of device
12 digital inputs (DI 1-4 and DI8-12 OSSD)
2 I/Os optionally configurable as input or output
4 secure relay outputs
2 pulse outputs
2 signal outputs
12 status LEDs for inputs
10 status LEDs for I/O/relay output
1 backplane bus interface
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Installation Manual
3.2 Identification
The type plate is located on the left side wall of the module and contains the following
information:
Type designation
Part number
Serial number
Identification of hardware release
Identification of software release
Safety categ ory
Input characteristics
Output characteristics
Type plate KSM31R (image enlarged)
3.3 Scope of delivery
The scope of delivery contains:
KSM31R module:
• A plug for all the signal terminals
• A backplane bus connector
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Installation Manual
4 Connection and install a t ion
4.1 General notes on installation
Strictly follow the safety regulations when installing!
Type of protection IP20
Route all signal lines for the interfacing of digital inputs and contact monitoring separately.
In any case isolate 230 VAC voltages from low voltage lines, if these voltages are used in
connection with the application.
The cable lengths for digital inputs and outputs must not exceed 30 m.
Measures concerning the electromagnetic compatibility (EMC)
The KSM module is intended for use in the drive environment and meets the
EMC-requirements mentioned above.
It is also assumed that the electromagnetic compatibility of the overall system is ensured by
application of appropriate measures.
Safety note:
Electric power supply lines of the KSM and “discontinuous-action lines” of the power
converter must be isolated from each other.
Signal lines and power lines of the power converter must be routed through separate cable
ducts. The distance between the cable ducts should be minimum 10 mm.
Only shielded cables must be used to connect the position and speed sensors. The signal
transmission cable must be RS-485-standard compliant (lines twisted in pairs).
Care must be taken to ensure that the shielding is correctly connected in the 9-pin
SUB-D plugs of the position and speed sensors. Only metal or metal coated plugs are
permitted.
The shielding on the sensor side must comply with appropriate methods.
EMC-compliant installation of the power converter technology in the environment of th e
KSM module must be assured. Special attention must be paid to the routing of cables, the
shielding of motor cables and the connection of the braking resistor. Strict compliance with
the installation instructions of the power converter manufacturer is mandatory.
All contactors in the environment of the power converter must be equipped with appropriate
suppressor circuits.
Suitable measures to protect against overvoltages must be applied.
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