Kollmorgen MMC Smart Drive, Digital MMC Control Hardware Manual

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MMC© Smart DriveTMand Digital MMC Control

Hardware Manual

Version 6.0

Catalog No. M.1301.5524 Part No. M.3000.1329

IND. CONT. EQ.

12KP

Keep all product manuals as a product component during the life span of the product. Pass all product manuals to future users/owners of the product.

Record of Revisions

Edition Valid for Description

03/2007 PiCPro V16.1 Major Update 10/2007 PiCPro V16.1 SP2 Added MMC-D8 05/2008 PiCPro V16.1 SP3 Added 4 analog drives, various manual updates 09/2008 PiCPro V17.0 Added S200-DLS Drives 12/2008 PiCPro V17.0 Rev 1 fixed various typos 01/2009 PiCPro V17.0 Rev 2 added CE/UL info to S200-DLS 03/2009 PiCPro V17.0 Rev 3 added Aux Feedback Connector to S200DLS 02/2010 PiCPro V18.0 Kollmorgen Branding & S200 BiSS 03/2011 PiCPro V18.0 SP1 Added 230V, 3-Phase Drives 01/05/12 PiCPro V18.0 SP2 Added 460V, 3-Phase NextGen Drives

Third party brands and trademarks are the property of their respective owners

Technical changes to improve the performance of the equipment may be made without notice! Printed in USA All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or processed, copied or distributed by electronic means without the written permission of Kollmorgen.

Kollmorgen - December 2011 1

NOTE

These products are being manufactured and sold by G & L Motion Control, Inc., a Kollmorgen company.

Progress is an on-going commitment at Kollmorgen. We contin ually strive to offer the most advanced products in the industry; therefore, information in this document is subject to change without notice. The text and illustrations are not binding in detail. Kollmorgen shall not be liable for any technical or editorial omissions occurring in this document, nor for any consequential or incidental damages resulting from the use of this document.

Kollmorgen makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Kollmorgen provides this information “AS IS” and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application.

DO NOT ATTEMPT to use any Kollmorgen product until the use of such product is completely understood. It is the responsibility of the user to make certain proper operation practices are understood. Kollmorgen products should be used only by qualified personnel and for the express purpose for which said products were designed.

Should information not covered in this document be required, contact the Customer Service Department, Kollmorgen, 672 South Military Road, P.O. Box 1960, Fond du Lac, WI 54936-1960. Kollmorgen can be reached by telephone at (920) 921-7100 or (8 00) 558-4 808 in the United States or by e-mail at glmotion.support@kollmorge n .co m .

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MMC Smart Drive Hardware Manual - TABLE OF CONTENTS

Table of Contents................................................................................................................................3

1 Introduction to the MMC Smart Drive.............................................................................................9

1.1 Overview...................................................................................................................................9

1.2 Contents of This Manual...........................................................................................................9

1.3 Software and Manuals..............................................................................................................9

1.3.1 Required Software and Manuals.....................................................................................9

1.3.2 Suggested Manuals ........................................................................................................9

1.4 Kollmorgen Support Contact ..................................................................................................11

2 Safety Precautions.........................................................................................................................13

2.1 System Safety ........................................................................................................................13

2.1.1 User Responsibility .......................................................................................................13

2.1.2 Safety Instructions.........................................................................................................13

2.2 Safety Signs ...........................................................................................................................14

2.3 Warning Labels.......................................................................................................................14

2.4 Safety First .............................................................................................................................15

2.5 Safety Inspection....................................................................................................................15

2.5.1 Before Starting System.................................................................................................15

2.6 After Shutdown.......................................................................................................................15

2.7 Operating Safely.....................................................................................................................16

2.8 Electrical Service & Maintenance Safety................................................................................16

2.9 Safe Cleaning Practices .........................................................................................................17

3 Installing the MMC Smart Drive ....................................................................................................19

3.1 Storing the Drive Before Installation ......................................................................................19

3.2 Unpacking the Drive ...............................................................................................................19

3.3 Handling an MMC Smart Drive...............................................................................................19

3.4 Inspecting the Drive Before Installation..................................................................................19

3.5 Complying with European Directives......................................................................................20

3.6 Conforming with UL and cUL Standards ................................................................................20

3.7 General Installation and Ventilation Requirements ................................................................20

3.8 Controlling Heat Within the System........................................................................................21

3.9 Bonding .................................................................................................................................22

3.9.1 Bonding a Subpanel Using a Stud................................................................................22

3.9.2 Bonding a Ground Bus Using a Stud............................................................................22

3.9.3 Bonding a Ground Bus or Chassis Using a Bolt ................. ... .... ... ................................22

3.9.4 Grounding Multiple Drive Cabinets ...............................................................................23

3.9.5 Bonding Multiple Subpanels..........................................................................................23

3.10 Drive Mounting Guidelines ...................................................................... ... .... ... ... ... ... .... ......23

3.11 Drive System Grounding Procedures...................................................................................24

3.11.2 Grounding Multiple Drives in the Same Cabinet.........................................................27

3.12 System Wiring Guidelines ....................................................................................................27

3.12.1 Recommended Signal Separation ..............................................................................28

3.12.2 Building Your Own Cables ..........................................................................................30

3.12.3 Routing Cables............................................................................................................30

3.13 Wiring the Drive....................................................................................................................30

3.13.1 Sizing the 24V Power Supply......................................................................................30

3.13.2 System AC Power Wiring Guidelines ............ ... ... .... ... ... ... ... .... ... ... .............................31

3.13.3 Connecting Interface Cables ......................................................................................32

3.13.4 Preparing Motor Connection Wires ............................................................................33

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MMC Smart Drive Hardware Manual - TABLE OF CONTENTS

4 System Power Devices ................................................................................................................. 37

4.1 AC Input Power Requirements............................................................................................... 37

4.2 Protection............................................................................................................................... 39

4.2.1 Motor Overload Protection............................................................................................ 39

4.2.2 Motor Thermal Protection............................................................................................. 39

4.2.3 230V Smart Drive Protection Requirements................................................................. 39

4.2.4 460V Smart Drive Protection Requirements................................................................. 40

4.3 Line Reactors......................................................................................................................... 44

4.3.1 Specifications and Dimensions for Required Line Reactors......................................... 45

4.4 Isolation Transformers ........................................................................................................... 51

4.5 External Shunts...................................................................................................................... 52

4.5.1 Choosing External Shunts............................................................................................ 52

4.5.2 Mounting External Shunts ............................................................................................ 54

4.5.3 Connecting Shunt Modules .......................................................................................... 61

4.5.3.1 230V, 1-Phase MMC Smart Drive Shunt Wiring................................................. 61

4.5.3.2 460V, 3-Phase MMC Smart Drive (-SD) Shunt Wiring..................... .... ... ... ... ... ... 62

4.6 Line Filters.............................................................................................................................. 63

4.6.1 Line Filters and CE Compliance................................................................................... 63

4.6.2 Dimensions for 230V Line Filters.................................................................................. 69

4.6.3 Dimensions for 460V Line Filters.................................................................................. 70

5 230V 1/3 Phase MMC Smart Drive................................................................................................ 71

5.1 Control Section Connectors, Switches, LEDs........................................................................ 73

5.1.1 LEDs............................................................................................................................. 73

5.1.2 PiCPro Port (Digital Interfaced Drives)......................................................................... 73

5.1.3 PiCPro Port (Analog Drives)......................................................................................... 75

5.1.4 Node Address Rotary Switch (Digital Interfaced MMC-SD Only) ................................. 78

5.1.5 Digital Link Ports (Digital Interfaced MMC-SD Only)........ ... ... ... ... .... ... ... ... ................... 79

5.1.6 Feedback Connectors (F1 & F2) .................................................................................. 81

5.1.6.1 Feedback Connectors (F1 and F2) Details ......................................................... 86

5.1.6.2 Feedback Port (F1/F2) to Motor Cables.............................................................. 90

5.1.7 Drive I/O Connector (IO)............................................................................................. 102

5.2 Power Section Connectors...................................................................................................109

5.2.1 24 VDC IN/Brake Connector ...................................................................................... 110

5.2.1.1 "EN" requirements and Safe-off Operation ....................................................... 111

5.2.2 Power Connector........................................................................................................ 112

5.2.3 DC Bus/Regen Connector (3-phase drive only) ......................................................... 115

5.3 Specifications - 230V MMC Smart Drive.............................................................................. 116

5.3.1 General Data for all 230V Models ............................................................................. 116

5.3.2 Physical and Electrical Data for 230V Drives ............................................................. 119

5.4 Dimensions for 230V MMC Smart Drive.............................................................................. 120

6 460V 3 Phase MMC Smart Drive NextGen................................................................................. 127

6.1 Control Section Connectors, Switches, LEDs...................................................................... 130

6.1.1 Status Display............................................................................................................. 130

6.1.2 Node Address Rotary Switches.................................................................................. 130

6.1.3 Digital Link Ports......................................................................................................... 131

6.1.4 Feedback Connectors (F1 & F2) ................................................................................ 133

6.1.4.1 Feedback Connectors (F1 and F2) Details ....................................................... 138

6.1.4.2 Feedback Port (F1/F2) to Motor Cables............................................................ 143

6.1.5 Drive I/O Connectors (IO1 & IO2)............................................................................... 148

6.2 Power Section Connectors...................................................................................................152

6.2.1 DC Power Connector.................................................................................................. 152

6.2.1.1 "EN" requirements and Safe-off Operation ....................................................... 152

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MMC Smart Drive Hardware Manual - TABLE OF CONTENTS

6.2.2 AC Power Connector ..................................................................................................153

6.2.2.1 Line Fusing........................................................................................................153

6.2.3 Motor/Brake Connector...............................................................................................154

6.2.3.1 Motor/Brake Cables...........................................................................................156

6.2.3.2 Motor Chokes ....................................................................................................156

6.2.4 DC Bus/Regen Connector...........................................................................................157

6.2.4.1 Bus/Regen Connections....................................................................................157

6.2.4.2 External Regen Resistors..................................................................................157

6.3 Specifications - 460V MMC Smart Drive NextGen...............................................................159

6.3.1 General Data...............................................................................................................159

6.3.2 Physical and Electrical Data........................................................................................163

6.4 Dimensions...........................................................................................................................164

7 460V 3-Phase MMC Smart Drive.................................................................................................167

7.1 Control Section Connectors, Switches, LEDs ......................................................................167

7.2 Power Section Connectors...................................................................................................167

7.2.1 Size 1 Power Section Connectors...............................................................................167

7.2.1.1 Shunt/DC Bus Connector .................................................................................169

7.2.1.2 AC Power Connector ........................................................................................170

7.2.1.3 Motor Connector................................................................................................170

7.2.1.4 24V Power Connector (J1) ................................................................................171

7.2.1.5 Motor Brake Connector (X101) .........................................................................172

7.2.2 Size 2 Power Section Connectors...............................................................................172

7.2.2.1 AC Power Connector.........................................................................................174

7.2.2.2 Motor Connector................................................................................................175

7.2.2.3 24V Power Connector (J1) ................................................................................176

7.2.3 Size 3 Power Section Connectors...............................................................................177

7.2.3.1 AC Power Connector.........................................................................................179

7.2.3.2 Motor Connector................................................................................................180

7.2.3.3 24V Power Connector (J1) ................................................................................181

7.2.3.4 Motor Brake Connector (X101)..........................................................................182

7.2.4 Size 4 Power Section Connectors...............................................................................182

7.2.4.1 AC Power Connector ........................................................................................184

7.2.4.2 Motor Connector................................................................................................185

7.2.4.3 24V Power Connector (J1) ................................................................................186

7.2.4.4 Motor Brake Connector (X101)..........................................................................187

7.2.4.5 Fan Connector (X36).........................................................................................188

7.3 Typical 460V Drive Connection Layout ................................................................................189

7.4 Specifications - 460V MMC Smart Drive).............................................................................190

7.4.1 Common Data for Size 1, 2, 3, 4 (All Models).............................................................190

7.4.2 Physical/Electrical Data for 460V Size 1 Smart Drives ...............................................193

7.4.3 Physical/Electrical Data for 460V Size 2 Smart Drives ...............................................195

7.4.4 Physical/Electrical Data for 460V Size 3 Smart Drives ...............................................198

7.4.5 Physical/Electrical Data for 460V Size 4 Smart Drives ...............................................201

7.5 Dimensions for the 460V Smart Drives ...............................................................................204

8 S200-DLS Drive ............................................................................................................................213

8.1 S200-DLS Option Card.........................................................................................................215

8.1.1 LED Indicators.............................................................................................................215

8.1.2 Diagnostic Indicator Details.........................................................................................215

8.1.3 Digital Link LEDs.........................................................................................................215

8.1.4 Node Address Rotary Switches ..................................................................................216

8.1.5 Digital Link Ports.........................................................................................................217

8.1.6 Auxiliary Feedback Port..............................................................................................219

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MMC Smart Drive Hardware Manual - TABLE OF CONTENTS

8.1.7 Drive I/O and I/O Power Ports.................................................................................... 227

8.1.8 Drive I/O Port Details.................................................................................................. 229

8.1.8.1 Drive I/O Port Outputs....................................................................................... 230

8.1.8.2 Drive I/O Port Inputs.......................................................................................... 230

8.1.8.3 Drive I/O Port Wiring Example.......................................................................... 230

8.2 Power Section Wiring Accessories ...................................................................................... 231

8.3 Specifications - S200-DLS Drive.......................................................................................... 233

9 Motor Cables & Connectors ................................................................... .................................... 235

9.1 Flex Cable Installation Guidelines........................................................................................ 235

9.1.1 Bending Radius.......................................................................................................... 235

9.1.2 Cable Tension ............................................................................................................236

9.2 Flex Cable Installation.......................................................................................................... 236

9.3 AKM/DDR Motor Power Cables........................................................................................... 238

9.4 LSM/MSM Motor Connector Kits ......................................................................................... 239

9.5 LSM/MSM Motor Power Cables........................................................................................... 240

9.6 LSM/MSM Motor Fan Cables............................................................................................... 243

10 Maintenance and Troubleshooting.......................................................................................... 245

10.1 Maintenance .................................. ... ... ... ........................................................................... 245

10.2 Troubleshooting ................................................................................................................. 246

10.2.1 General Troubleshooting.......................................................................................... 246

10.2.2 Power LED ...............................................................................................................246

10.2.3 Power-On Diagnostics.......... ... ... ... ... .... .......................................... ... ....................... 246

10.2.4 Run-Time Diagnostics .............................................................................................. 246

10.2.4.1 Troubleshooting with the Diagnostic LED (D1)........ ... ... ... .... ... ... ... .... ... ... ... ... . 247

10.2.4.2 Troubleshooting with the 7-Segment Display.................................................. 247

10.2.4.3 Troubleshooting using the Status LED (STATUS).......................................... 255

11 Resolver Interface Option Module........................................................................................... 259

11.1 Theory of Operation........................................................................................................... 259

11.2 Installing the Resolver Module........................................................................................... 259

12 Drive Resident Digital MMC Control.............................................. ......................................... . 263

12.1 Introduction ........................................................................................................................ 263

12.1.1 Overview................................................................................................................... 263

12.1.2 Major Components ................................................................................................... 263

12.2 Installing the Drive Resident Digital MMC Control................... ... ... ... ... .... ... ... ... .... ... .......... 265

12.2.1 Installing into a 230V MMC-SD Drive....................................................................... 265

12.2.2 Installing into a 460V MMC-SD Drive....................................................................... 265

12.3 System Wiring Guidelines..................................................................................................266

12.4 Starting an Operation......................................................................................................... 267

12.4.1 Connecting the Drive Resident Digital MMC Control to the Application................... 267

12.4.2 Basic Setup and Maintenance Procedures .............................................................. 267

12.4.3 Start-up Diagnostics ................................................................................................. 268

12.4.3.1 Power LED...................................................................................................... 268

12.4.3.2 Scan LED........................................................................................................ 268

12.4.3.3 Drive Resident Digital MMC Control Start-Up Diagnostic LEDs ..................... 269

12.4.4 MMC Run-Time Diagnostics............. ........................................................................ 270

12.5 Connectors & Operation................................. ... ... ... .... ... .......................................... ... ... .... 271

12.5.1 PiCPro Port (P1)....................................................................................................... 271

12.5.2 Block I/O Port (C1) ................................................................................................... 271

12.5.3 User Port .................................................................... .... .......................................... 275

12.5.4 Ethernet Port ..................................................................... ... .................................... 281

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MMC Smart Drive Hardware Manual - TABLE OF CONTENTS

12.5.5 General I/O Port (C5)................................................................................................283

12.5.5.1 DC Output Operation.......................................................................................288

12.5.5.2 DC Input Operation..........................................................................................290

12.6 Specifications ....................................................................................................................292

13 Declarations of Conformity........ .... ... ... ... ... .... ... ... .......................................... ... .... ... ... ... ... ........295

A 460V MMC Smart Drive DC Bus Sharing...................................................................................301

A.1 Introduction ..........................................................................................................................301

A.2 DC Bus Sharing with AC Power to All Drives.......................................................................301

A.3 DC Bus Sharing with AC Power to One Drive......................................................................303

B 460V MMC Smart Drive DC Bus Sharing...................................................................................307

B.1 Introduction ..........................................................................................................................307

B.2 DC Bus Sharing with AC Power to All Drives.......................................................................307

B.3 DC Bus Sharing with AC Power to One Drive......................................................................309

Index.................................................................................................................................................313

Sales and Service............................................................................................................................319

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MMC Smart Drive Hardware Manual - TABLE OF CONTENTS

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MMC Smart Drive Hardware Manual - INTRODUCTION TO THE MMC SMART DRIVE

1 Introduction to the MMC Smart Drive

1.1 Overview

This manual covers four distinct products:

• The Analog and Digital Interfaced 230V MMC Smart Drive (MMC-SD). The 230V

Smart Drive is detailed exclusively in Chapter 5 on page 71

• The Digital 460V Smart Drive NextGen. The 460V Smart Drive NextGen is

detailed exclusively in Chapter 6 on page 127

• The Analog and Digital Interfaced 460V MMC Smart Drive (MMC-SD). The 460V

Smart Drive is detailed exclusively in Chapter 7 on page 167

• The S200-DLS Digital Link Drive which receives motion commands via a digital

connection (Digital Link)

1.2 Contents of This Manual

This manual includes the following major topics:

• Information to safely operate and maintain the equipment in a safe manner.

• User responsibilities for product acceptance and storage.

• Power and environmental information for general power, control cabinet, ground-

ing, heat control and handling.

• Procedures for mounting, wiring, and connecting the MMC Smart Drive and stan-

dard Kollmorgen motors recommended for use with the MMC Smart Drive.

• Recommended drive system wiring guidelines for signal separation and differen-

tial devices. Methods to ensure ElectroMagnetic Compatibility.

• The location of connectors on the drive and descriptions of their functionality

including I/O, encoder, serial interface and motor/brake connector locations and signal descriptions.

• Physical, electrical, environmental and functional specifications/dimensions.

• Description of the minimal maintenance necessary.

• A troubleshooting chart of potential problems and possible solutions.

• Part numbers and descriptions for the drive and related equipment.

1.3 Software and Manuals

1.3.1 Required Software and Manuals

PiCPro (one of the following)

• Professional Edition

• MMC Limited Edition

• Monitor Edition

1.3.2 Suggested Manuals

• Function/Function Block Reference Guide

• Motion Application Specific Function Block Manual

Kollmorgen - December 2011 9

MMC Smart Drive Hardware Manual - INTRODUCTION TO THE MMC SMART DRIVE

• Ethernet Application Specific Function Block Manual

• General Purpose Application Specific Function Block

Manual

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MMC Smart Drive Hardware Manual - INTRODUCTION TO THE MMC SMART DRIVE

1.4 Kollmorgen Support Contact

Contact your local Kollmorgen representative for:

• Sales and order support

• Product technical training

• Warranty support

• Support service agreements

Kollmorgen Technical Support can be reached:

• In the United States, telephone (800) 558-4808

• Outside the United States, telephone (920) 921-7100

• E-mail address: glmotion.support@kollmorgen.com

• Web site: www.kollmorgen.com

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MMC Smart Drive Hardware Manual - INTRODUCTION TO THE MMC SMART DRIVE

12 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SAFETY PRECAUTIONS

2 Safety Precautions

READ AND UNDERSTAND THIS SECTION IN ITS ENTIRETY BEFORE UNDERTAKING INSTALLATION OR ADJUSTMENT OF THE MMC SMART DRIVE AND ANY ASSOCIATED SYSTEMS OR EQUIPMENT

The instructions contained in this section will help users to operate and maintain the equipment in a safe manner.

PLEASE REMEMBER THAT SAFETY IS EVERYONE'S RESPONSIBILITY

2.1 System Safety

The basic rules of safety set forth in this section are intended as a guide for the safe operation of equipment. This general safety information, along with explicit service, maintenance and operational materials, make up the complete instruction set. All personnel who operate, service or are involved with this equipment in any way should become totally familiar with this information prior to operating.

2.1.1 User Responsibility

It is the responsibility of the user to ensure that the procedures set forth here are followed and, should any major deviation or change in use from the original specifications be required, appropriate procedures should be established for the continued safe operation of the system. It is strongly recommended that you contact your OEM to ensure that the system can be safely converted for its new use and continue to operate in a safe manner.

2.1.2 Safety Instructions

• Do not operate your equipment with safety devices bypassed or covers removed.

• Only qualified personnel should operate the equipment.

• Never perform service or maintenance while automatic control sequences are in

operation.

• To avoid shock or serious injury, only qualified personnel should perform mainte-

nance on the system.

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MMC Smart Drive Hardware Manual - SAFETY PRECAUTIONS

ATTENTION

Do not touch the main power supply fuses or any components internal to the power modules while the main power supply switch is ON. Note that when the main power switch is OFF, the incoming supply cable may be live.

• GROUNDING (Protective Earth)

The equipment must be grounded (connected to the protective earth connection) according to OEM recommendations and to the latest local regulations for electrical safety. The grounding (protective earth) conductor must not be interrupted inside or outside the equipment enclosures. The wire used for equipment grounding (connection to protective earth) should be green with a yellow stripe.

2.2 Safety Signs

The purpose of a system of safety signs is to draw attention to objects and situations which could affect personal or plant safety. It should be noted that the use of safety signs does not replace the need for appropriate accident prevention measures. Always read and follow the instructions based upon the level of hazard or potential danger.

2.3 Warning Labels

Hazard warning

When you see this safety sign on a system, it gives a warning of a hazard or possibility of a hazard existing. The type of warning is given by the pictorial representation on the sign plus text if used.

To ignore such a caution could lead to severe injury or death arising from an unsafe practice.

Danger Electric Shock Risk

14 Kollmorgen - December 2011

Danger, Warning, or Caution warning

Hot Surface warning

2.4 Safety First

MMC Smart Drive Hardware Manual - SAFETY PRECAUTIONS

Symbol plus DANGER, WARNING or CAUTION: These notices provide information intended to prevent potential sonal injury and equipment damage.

Symbol plus HOT SURFACE: These notices provide information intended to prevent potential p sonal injury.

Kollmorgen equipment is designed and manufactured with consideration and care to generally accepted safety standards. However, the proper and safe performance of the equipment depends upon the use of sound and prudent operating, maintenance and servicing procedures by trained personnel under adequate supervision.

For your protection, and the protection of other s, lear n and al ways follow these safety rules. Observe warnings on machines and act accordingly. Form safe working habits by reading the rules and abiding by them. Keep these safety rules handy and review them from time to time to refresh your understanding of them.

2.5 Safety Inspection

2.5.1 Before Starting System

• Ensure that all guards and safety devices are installe d and operative and all doors

which carry warning labels are closed and locked.

• Ensure that all personnel are clear of those areas indicated as potentially hazard-

ous.

• Remove (from the operating zone) any materials, tools or other object s that could

cause injury to personnel or damage the system.

• Make sure that the control system is in an operational condition.

• Make certain that all indicating lights, horns, pressure gauges or other safety

devices or indicators are in working order.

2.6 After Shutdown

Make certain all controlled equipment in the pl ant is safe and the associated electrical, pneumatic or hydraulic power is turned off. It is permissible for the control equipment contained in enclosures to remain energized provided this does not conflict with the safety instructions found in this section.

Kollmorgen - December 2011 15

MMC Smart Drive Hardware Manual - SAFETY PRECAUTIONS

2.7 Operating Safely

• Do not operate the control system until you read and understand the operating

instructions and become thoroughly familiar with the system and the controls.

• Never operate the control system while a safety device or guard is removed or

disconnected

• Where access to the control system is permitted for manual operation, only those

doors which provide that access should be unlocked. They should be locked immediately after the particular operation is completed.

• Never remove warnings that are displayed on the equipment. Torn or worn labels

should be replaced.

• Do not start the control system until all personnel in the area have been warned.

• Never sit or stand on anything that might cause you to fall onto the control equip-

ment or its peripheral equipment.

• Horseplay around the control system and its associated equipment is dangerous

and should be prohibited.

ATTENTION

Know the emergency stop procedures for the system.

• Never operate the equipment outside specification limits.

• Keep alert and observe indicator lights, system messages and warnings that are

displayed on the system.

• Do not operate faulty or damaged equipment. Make certain proper service and

maintenance procedures have been performed.

2.8 Electrical Service & Maintenance Safety

• ALL ELECTRICAL OR ELECTRONIC MAINTENANCE AND SERVICE

SHOULD BE PERFORMED BY TRAINED AND AUTHORIZED PERSONNEL ONLY.

• It should be assumed at all times that the POWER is ON and all conditions treated

as live. This practice assures a cautious approach which may prevent accident or injury.

• To remove power:

LOCK THE SUPPLY CIRCUIT DISCONNECTING MEANS IN THE OPEN POSITION. APPLY LOCKOUT/TAGOUT DEVICES IN ACCORDANCE WITH A DOCUMENTED AND ESTABLISHED POLICY.

16 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SAFETY PRECAUTIONS

• Make sure the circuit is safe by using the proper test equipment. Check test equip-

ment regularly.

ATTENTION

Care should be taken if you are manually discharging the bus capacitors.

WARNING

Even after power to the drive is removed, it may take up to 10 minutes for bus capacitors to discharge to a level below 50 VDC. To be sure the capacitors are discharged, measure the voltage across the + and - terminals for the DC bus.

• There may be circumstances where troubleshooting on live eq uipment is required.

Under such conditions, special precautions must be taken:

• Make sure your tools and body ar e clear of the areas of equipment which may

be live.

• Extra safety measures should be taken in damp areas.

• Be alert and avoid any outside distractions.

• Make certain another qualified person is in attendance.

• Before applying power to any equipment, make cert ain that all personnel ar e clear

of associated equipment.

• Control panel doors should be unlocked only when checking out electrical equip-

ment or wiring. On completion, close and lock panel doors.

• All covers on junction panels should be fastened closed before leaving any job.

• Never operate any controls while others are performing maintenance on the sys-

tem.

• Do not bypass a safety device.

• Always use the proper tool for the job.

• Replace the main supply fuses only when electrical power is OFF (locked out).

2.9 Safe Cleaning Practices

• Do not use toxic or flammable solvents to clean control system hardware.

• Turn off electrical power (lock out) before cleaning control system assemblies.

• Keep electrical panel covers closed and power off when cleaning an en closure.

Kollmorgen - December 2011 17

MMC Smart Drive Hardware Manual - SAFETY PRECAUTIONS

• Always clean up spills around the equipment immediately after they occur.

• Never attempt to clean a control system while it is operating.

• Never use water to clean control equipment unless you are certain that the equip-

ment has been certified as sealed against water ingress. Water is a very good conductor of electricity and the single largest cause of death by electrocution.

18 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

3 Installing the MMC Smart Drive

NOTE

The National Electrical Code and any other governing regional or local codes overrule the information in this manual. Kollmorgen does n ot assume responsibility for the user’s compliance or non-compliance with any code, national, local or otherwise, for the proper installation of this drive and associated systems or equipment. Failure to abide by applicable codes creates the hazard of personal injury and/or equipment damage.

3.1 Storing the Drive Before Installation

The drive should remain in the shipping contain er prior to inst allation. If the equipment is not to be used for a period of time, store it as follows:

• Use a clean, dry location

• Maintain the storage temperature and humidity as shown in the specifications

section of this manual.

• Store it where it cannot be exposed to a corrosive atmosphere

• Store it in a non-construction area

3.2 Unpacking the Drive

Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the name plate Material Number against the purchase order of the item(s) against the packing list. The model number, serial number and manufacturing date code are located on the side of the unit.

3.3 Handling an MMC Smart Drive

The case protects the MMC Smart Drive’s internal circuitry against mechanical damage in shipping and handling.

However, like any electronic device, the circuitry can be destroyed by:

• Conditions exceeding those detailed in the specifications tables shown in the

Specifications sections in this manual.

• moisture condensing inside the module

• static discharge

• exposure to a magnetic field strong enough to induce a current in the circuitry

• vibration, and other hazards

3.4 Inspecting the Drive Before Installation

Inspect the unit for any physical damage that may have been sustained during shipment.

If you find damage, either concealed or visible, contact your buyer to make a claim with the shipper. If degraded performance is detected when testing the unit, contact your distributor or Kollmorgen. Do this as soon as possible after receipt of the unit.

Kollmorgen - December 2011 19

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

3.5 Complying with European Directives

For industrial products installed within the European Union or EEC region s, ce rtain directives and standards apply. See “Conformity” in the Specifications sections of Chapters 5 and 6 for applicable directives.

Servo amplifiers are considered to be subsystems when incorporated into electrical plants and machines for industrial use. The Kollmorgen servo amplifiers have been designed and tested as such. They bear the CE mark and are provided with a Declaration of Conformance. However, it is the overall machine or system design that must meet European Directives and standards. To help the manufacturer of the machine or plant meet these directives and standards, specific guidelines are provided in this documentation. These include such things as shielding, grounding, filters, treatment of connectors and cable layout.

3.6 Conforming with UL and cUL Standards

Kollmorgen drives meet safety and fire hazard requirements as outlined in “Conformity” in the Specifications sections of Chapter 13, Declarations of Conformity.

3.7 General Installation and Ventilation Requirements

• The drive must be enclosed in a grounded NEMA12 e nclosure offering protection

to IP55 such that they are not accessible to an operator or unskilled person, in order to comply with UL

these requirements providing protec tio n to IP6 6.

and CE requirements. A NEMA 4X enclosure exceeds

• The environmental conditions must not exceed those det ailed in the specifications

tables shown in the Specifications sections in this manual.

• Install the panel on a properly bonded, flat, rigid, non-painted galvanized steel,

vertical surface that won’t be subjected to shock, vibration, moisture, oil mist, dust, or corrosive vapors.

• Maintain minimum clearances for proper airflow, easy module access, and proper

cable bend radius.

• Plan the installation of your system so that you can perform all cutting, drilling,

tapping, and welding with the drive removed from the enclosure. Because the drive is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become lodged in the circuitry, which can result in damage to components.

The MMC Smart Drive is suitable for operation in a pollution degree 2 environment (i.e., normally, only non-conductive pollution occurs). Install the drive away from all sources of strong electromagnetic noise. Such noise can interfere with MMC Smart Drive operation.

Protect the MMC Smart Drive system from all the following:

• conductive fluids and particles

• corrosive atmosphere

• explosive atmosphere

Diagrams included with this manual and recommendations may be modified if necessary so the wiring conforms to current NEC standards or government regulations.

20 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

Table 3-1: Cabinet Clearance Dimensions

Minimum Clearance

Location 230V SD Drive 460V SD Drive 460V SDN Drive

Above Drive Body 2.0 in. (50.8 mm) 4.0 in. (100 mm) 2.25 in. (57 mm) Below Drive Body 2.0 in. (50.8 mm) 4.0 in. (100 mm) 2.25 in. (57 mm) Each Side of Drive .50 in. (12.7 mm) None 0.25 in. (6.35 mm) In Front of Drive (for

cabling)

Use filtered or conditioned air in ventilated cabinets. The ai r should be free of contaminants, including but not limited to oil, corrosives, and electrically conductive material.

3.0 in. (76.2 mm) 3.0 in. (76.2 mm) 3.0 in. (76.2 mm)

NOTE

3.8 Controlling Heat Within the System

The MMC Smart Drive hardware case is designed to promote air circulation and dissipate heat. Normally no fans or air conditioners are needed. However, if the environment outside the control cabinet is hot or humid, you may need to use a fan, heat exchanger, dehumidifier or air conditioner to provide the correct operating environment.

Make sure that the temperature and humidity within the drive cabinet does n ot exceed that which is shown in the specifications sections of this manual.

Make sure that components installed in th e cabinet with the MMC Smart Drive do not raise the temperature above system limits and that any hot spots do not exceed specifications. For example, when heat-generating compon ents such as transformers, other drives or motor controls are installed, separate them from the drive by doing one of the following:

• Place them near the top of the control cabi net so their heat outp ut rises away from

the MMC Smart Drive.

• Put them in another control cabinet above or to one side of the cabinet with the

MMC Smart Drive. This protects the MMC Smart Drive from both heat and electrical noise.

The MMC Smart Drive itself is a source of heat, though in most installations its heat dissipates without harmful effects. System heat is generated from power dissipated by:

• the drive

• field side input/output components

• other drives in the cabinet

Kollmorgen - December 2011 21

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

• the logic power supply

• external shunt resistors

• line reactors

CAUTION

If the MMC Smart Drive is operated outside the recommended environmental limits, it may be damaged. This will void the warranty.

3.9 Bonding

Connecting metal chassis, assemblies, frames, shields and enclosures to reduce the effects of electromagnetic interference (EMI) is the process of bonding.

Most paints act as insulators. To achieve a good bond between system components, surfaces need to be paint-free or metal plated. Bonding metal surfaces creates a lowimpedance exit path for high-frequency energy. Improper bonding blocks this direct exit path and allows high-frequency energy to travel elsewhere in the cabinet. Excessive high-frequency energy can negatively affect the operation of the drive.

3.9.1 Bonding a Subpanel Using a Stud

1. Weld threaded mounting studs to the back of the enclosure.

2. Brush off any non-conductive materials (e.g. paint) from the studs.

3. Remove any non-conductive materials from the front of the subpanel.

4. Position the mounting holes on the subp anel over the mountin g studs on the back of the enclosure and slide the subpanel onto the studs.

5. Attach the subpanel to the mounting stud by sliding a star washer over the stud and then turn and tighten a nut onto the stud.

3.9.2 Bonding a Ground Bus Using a Stud

1. Weld threaded mounting studs to the back of the subpanel.

2. Brush off any non-conductive materials (e.g. paint) from the studs.

3. Slide a flat washer over the studs.

4. Remove any non-conductive materials from around the mounting hole on the chassis mounting bracket or ground bus.

5. Position the mounting hole of the chassis or ground bus over th e studs on the back of the subpanel and slide the mounting bracket or ground bus onto the stud.

6. Attach the subpanel to the subpanel stud by sliding a star washer and then a flat washer over the stud. Turn and tighten a nut onto the stud.

3.9.3 Bonding a Ground Bus or Chassis Using a Bolt

1. Brush off any non-conductive materials (e.g. paint) from the threaded bolt (s).

2. Slide a star washer over the threaded bolt (s).

3. Use a subpanel having tapped mounting holes. Remove any non-conductive materials from around the mounting holes on both sides of the subpanel.

22 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

4. Turn the threaded bolts into the subpanel mounting holes.

5. Slide a star washer onto the threaded end of the bolt.

6. Turn and tighten a nut onto the stud.

7. Slide a flat washer onto the threaded end of the bolt.

8. Position the mounting holes on the groundbus or mounting bracket over the

threaded bolts and turn the bolts until they come through the grounding bus or mounting bracket.

9. Slide a star washer onto the threaded end of the bolt.

10. Slide a flat washer onto the threaded end of the bolt.

11. Turn and tighten a nut onto the bolt.

3.9.4 Grounding Multiple Drive Cabinets

1. Mount one bonded ground bus in each cabinet.

2. Designate the cabinet ground bus in one and only one of the ca binet s as the com-

mon ground bus for all of the cabinets in the system.

3. Connect the ground wires from the ground bus in each individual cabinet ground

bus to the designated common ground bus (moun ted in only o ne of the cabinets).

4. Connect the common cabinet ground bus to an external ground system that is

connected to a single point ground.

3.9.5 Bonding Multiple Subpanels

Kollmorgen recommends bonding both the top and bottom of subpanels sharing the same enclosure. Use a 25.4 mm (1.0 in.) x 6.35 mm (0.25) wire braid. Be sure the area around each wire braid fastener is clear of any non-conductive materials. Bond the cabinet ground bus to at least one of the subpanels.

Subpanels that are not bonded together may not share a common low impedance path. This difference in impedance may affect networks and other devices that span multiple panels.

3.10 Drive Mounting Guidelines

• A control cabinet for the MMC Smart Drive should have a NEMA-12 rating or bet-

ter. A cabinet with this rating protects its contents from dust and mechanical damage.

• The cabinet must be large enough to provide adequate air circulation for the MMC

Smart Drive and other components. Always allow for adequate air flow through the MMC Smart Drive vents.

• The cabinet must have a rigid non-painted galvanized metal su rface to mount th e

MMC Smart Drive on.

NOTE

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MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

• The cabinet door should open fully for easy access.

IMPORTANT

Post warnings according to National, State, or local codes for the voltage present in the control cabinet. Diagrams included with this manual and re commendations may be modif ied if nece ssar y so t he w iring confo rms to c urrent NEC standards or government regulations.

NOTE

This drive contains parts and assemblies that are sensitive to ESD (Electrostatic Discharge). Follow static control precautions during installation, testing, service, or repair of this assembly. Parts and assemblies can be damaged if proper precautions ar e no t tak en .

1. Lay out the positions for the drive and accessories in th e en clo su re .

2. Attach the drive to the cabinet, first using the upper mounting slots of the drive and then the lower. The recommended mounting hardware is M5 metric(#10-32).

3. Tighten all mounting fasteners.

3.1 1 Drive System Grounding Procedures

The ground of the MMC Smart Drive power source must be connected directly to a Single Point Ground (SPG) tie block. The tie block should be made of brass or copper, bolted or brazed to the control cabinet. If the tie block is bolted rather than brazed, scrape away paint or grease at the p oint of cont act. Put st ar washers between the tie block and the cabinet to ensure good electrical contact.

Metal enclosures of power supplies, drives, etc., should also have good electrical contact with the SPG.

CAUTION

The Single Point Ground should be the only common point for all the ground lines. If not, ground loops may cause current flow among components of the system which can interfere with proper operation of the MMC Smart Drive.

Devices to be connected directly to the Single Point Ground include:

• Plant safety ground.

• Protective earth ground(s) from the MMC Smart Drive power terminals.

• The metal panel or cabinet on which the MMC Smart Drive is mounted.

• “Common” or “0 V” lines from power supplies that provid e +2 4 powe r to de vice s

and external power to the I/O modules and the devices to which they are connected.

24 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

• Protective grounds from the devices themselves, such as device drivers, machin-

ery, and operator interface devices.

• Protective earth ground from line and load sides of any AC line filters.

• The ground of the power source of the computer workst ation or laptop, if any, from

which you monitor the system operation. An AC outlet in the control cabinet is recommended.

• Single point grounds from other control cabinets, if any, in the system.

IMPORTANT

You must ensure that the “0V” or “Common” of all devices connected to the MMC Smart Drive are connected to Single Point Ground (SPG). Failure to do so may result in erratic operation or damage to the MMC Smart Drive and devices connected to it. Examples of devices connected to the MMC Smart Drive include the power source that supplies power to the MMC Smart Drive and devices connected to the MMC Smart Drive PiCPro Port. Note that some devices (for example, a Personal Computer) may have their “0V” and “Protective Earth Ground” connected together internally, in which case only one connection has to be made to SPG for that device. Also note that the AC/DC converter for some portable PCs have chassis connected from the wall plug to the PC. The ground for the AC outlet must be connected to the SPG.

Also, you must ensure that the MMC Smart Drive “Protective Earth Ground” connection is connected to SPG, and that the MMC Smart Drive is mounted to a metal panel or enclosure that is connected to SPG.

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MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

3.11.1 Grounding Requirements

Figure 3-1: Example of Grounding Required for CE Compliant Single Phase

230V Drive System

In-coming

AC Power (Mains)

In-coming Supply

Ground

Terminal

ENCLOSURE

Supply Circuit Disconnecting Means

SCPD

Single Point

Ground (SPG)*

M M

24V Power

AC Line Filter

Auxiliary

Power

Supply

+24V COM

B+ BL1 L2

U V W

CAUTION - Risk of Elect ric Shock

High Voltage may exist up to 10 minutes after removing power

Grounding Clamp

P 1

O U

DC BUS

F 1

F 2

BR+ BR-

Motor Power

Drive I/O

Motor Feedback

* Equipment Ground, AC Common, and DC Common are

tied together at one point only, Single Point Ground (SPG).

• Mount the filter as close to the Drive as possible. If the dist an ce exceeds 60 0 mm

(2.0 ft), use shielded cable between the Drive and the filter, strapping the shield to chassis at each end of the cable. This is particularly important for attenuation of higher frequency emissions (5-30 MHz).

26 Kollmorgen - December 2011

To Workstation

or other Device

Machine Base

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

• Shield or separate the wires connecting the AC power to the filter from other

power cables (e.g., connections between the Drive and the filter, motor power cable, etc.). If the connections are not separated from each other, the EMI on the Drive side of the filter can couple over to the source side of the filter, thereby reducing or eliminating the filter’s effectiveness. The coupling mechanism can radiate or allow stray capacitance between the wires.

• Bond the filter and the Drive to a grounded conductive surface (the enclosure) to

establish a high frequency (HF) connection. To achieve the HF ground, the contact surface interface between the filter, Drive, and the enclosure should be free from paint or any other type of insulator.

• Size the filter following manufacturer recommendations.

• Provide a large enough ground bar to connect all wires with no more than two

wires per connection.

• Clamp motor power cable shield for EMC termination.

IMPORTANT

Filter AC power to the drives to be compliant to CE emission requirements.

WARNING

High voltage exists in AC line filters. The filter must be grounded properly before applying power. Filter capacitors retain high voltages after power removal. Before handling the equipment, voltages should be measured to determine safe levels. Failure to observe this precaution could result in personal injury.

3.11.2 Grounding Multiple Drives in the Same Cabinet

1. Mount a common bonded ground bus in the cabinet.

2. Connect the ground wires for all drives to the common bonded cabinet ground

bus.

3. Connect the common bonded cabinet ground bus to an external ground system

that is connected to a single point ground.

3.12 System Wiring Guidelines

The MMC Smart Drive relies on electrical signals to report what is going on in the application and to send commands to it. In addition, signals are constantly being

Kollmorgen - December 2011 27

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

exchanged within the system. The MMC Smart Drive is designed for use in industrial environments, but some guidelines should be followed.

This section contains common system wiring configurations, size, and practices that can be used in a majority of applications. National Electrical Code, local electrical codes, special operating temperatures, duty cycles, or system configurations take precedence over the values and methods provided.

Wherever possible, install wiring and related components in the following order:

1. main power line disconnecting means

2. transformer (optional)

3. fuses (SCPD)

4. motor control

5. line reactor (as required)

6. line filter (optional)

7. device protection fuses (as required )

8. drive

9. shunt resistors (optional)

3.12.1 Recommended Signal Separation

Kollmorgen recommends separation of low level signals (encoder, analog, communications, fast DC inputs) from high voltage or high current lines. Maintain at least two inches of separation.

Inside a control cabinet, connect the shields of shielded cables at the MMC Smart Drive. It is recommended that factory cables (from Kollmorgen) are used between MMC drives, controls, and motors to ensure CE compliance.

WARNING

Use care when wiring I/O devices to the MMC Smart Drive and when plugging in cables. Wiring the wrong device to the connector or plugging a connector into the wrong location could cause intermittent or incorrect machine operation or damage to equipment.

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WARNING: FEEDBACK DEVICE DAMAGE

Feedback Cable Installation and Removal

All power to the Smart Drive (24 Vdc and main AC power) must be removed before connecting/disconnecting feedback cable connectors at the Smart Drive (F1 and F2 connector) or at the motor feedback device. Also, all connections must be secure when power is applied. Failure to follow these precautions may result in damage to the feedback device or Smart Drive.

Figure 3-2: Recommended Signal Separation

PICPRO COMMUNICATIONS CABLE

INCOMING AC POWER (MAINS)

GND

MMC Smart

Drive

Power Connector

24V

COM

Capacitor (.001 uF)

DC POWER SUPPLY

SINGLE-POINT GROUND

MOTOR FEEDBACK CABLE

MOTOR POWER CABLE

Drive I/O CABLE

SINGLE POINT GROUND (SPG)

To prevent excessive conducted emissions from a DC power source (typically 24V) used for digital I/O, a .001 micro farad capacitor should be used. Connect the capacitor from the +24V DC to COMMON at the distribution terminals.

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MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

3.12.2 Building Your Own Cables

• Connect the cable shield to the connector shells on both ends of the cable for a

complete 360 degree connection.

• Use a twisted pair cable whenever possible, twisting differential sig nals with each

other, and single-ended signals with the appropriate ground return.

NOTE

Kollmorgen cables are designed t o minimize EMI and are recommended over hand-built cables.

3.12.3 Routing Cables

Guidelines for routing cables in a cabinet include the following:

• Always route power and control cables separately.

• Do not run high and low voltage wires/cable in the same wireway.

• Cross high and low voltage conductors at 90 degree angles.

• On parallel cable runs, maximize the distance between high and low voltage

cables.

• Maintain the least amount of unshielded cable leads.

3.13 Wiring the Drive

These procedures assume you have bonded and mounted your MMC Smart Drive to the subpanel and that there is no power applied to the system.

3.13.1 Sizing the 24V Power Supply

When you size your power supply, you must ensure that t he supply is large enough to handle the total load. Refer to the specification tables for the +24VDC input power requirements.

In most cases, one power supply can be used for an entire control system. However, depending upon the drives and external I/O used in the application, the power distribution may be split into two or more power supplies.

Use of switches in series with the 24VDC power input is not recommended. The drive contains energy storage capacitors at the inputs. While no harm is done to the drive, this much capacitance across the 24VDC source may cause vo ltage dips when the switch in series with the 24VDC power is closed.

30 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

CAUTION

A possible ignition hazard within the MMC Smart Drive ex ists if excessive current is drawn from the 24 VDC powering the MMC Smart Drive. To prevent this possibility (due to improper wiring or 24 VDC supply failure), a fuse should be used in series with the 24 VDC to the MMC Smart Drive. Specifically, a 4 A max. “UL248 Series” fuse should be used. In addition, the 24 VDC shall be supplied by an isolatin g source such th at the maximum op en circuit voltage available to the MMC Smart Drive is not more than 30 VDC.

The +24V power to the MMC Smart Drive is connected through a Phoenix 5-pin connector with a plug-in terminal block. The ground from the power source and the ground from the MMC Smart Drive must be connected to the Single-Point Ground (SPG). Devices connected to the Drive I/O Port may have their own power sources for input or output control signals provided that each one is:

• at the correct voltage and current levels for the module and the device.

• connected to the same Single-Point Ground that the MMC Smart Drive uses.

It is recommended that the same main disconnect switch be used for the MMC Smart Drive and for all devices in the application.

IMPORTANT

No matter how the system is installed, before you connect the MMC Smart Drive to the application, make sure that power is off to the system and to the devices that are wired to the MMC Smart Drive.

3.13.2 System AC Power Wiring Guidelines

NOTE

In addition to the guidelines listed below, follow all national and local electrical codes and regulations.

• Install a supply circuit disconnecting means.

• Install a Short Circuit Protective Device (SCPD).

• Due to high inrush current at power-up, use dual element time dela y fuses for th e

SCPD.

• Install additional device protection fusing (460V models). Only high speed type

fuses provide proper protection.

• Refer to the Specifications sections in Chapter 4 of this manual for device and

conductor requirements.

• Clamp the motor power cable shield to the drive using the Kollmorgen supplied

bracket. Maximum tightening torque for bracket screws is 10 lb-in.

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MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

• Use shielded cables and AC line filters (for CE Compliance). Make sure that wir-

ing from the drive to the line filter is as short as possible. Locate common grounding bus bars as close as possible to the drive. The braid shield of the cable should be clamped at the drive or mounting panel.

• Power connections for each drive in a system should be separately connected

directly to the AC power supply. Do not daisy chain drive power connections.

• Make sure the phase to neutral ground voltage does not exceed the input ratings

of the drive when using an autotransformer.

3.13.3 Connecting Interface Cables

IMPORTANT

This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Follow static control precautions when installing, testing, servicing, or repairing components in a drive system.

• Plug PiCPro cable into the PiCPro port (9-pin D-shell for the Analog Interfaced

MMC-SD, and 6-pin mini-din for the Digital Interfaced MMC-SD).

• Plug the one 15-pin D-shell, Feedback cable into the FBK1 connector.

• Plug the 26-pin D-shell, Drive I/O cable into the I/O connector.

• Tighten the attachment scre ws for all cables to the drive connectors.

WARNING

To avoid personal injury and/or equipment damage:

•Ensure installation complies with specifications regarding wire

types, conductor sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and local codes outline provisions for safely installing electrical equipment.

•Ensure motor power connectors are us ed for conn e ctio n pu r-

poses only. Do not use them to turn the unit on and off.

•To avoid personal injury and/or equipment damage, ensure

shielded power cables are grounded to pre ven t po te n tially high voltages on the shield.

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MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

WARNING: FEEDBACK DEVICE DAMAGE

Feedback Cable Installation and Removal

3.13.4 Preparing Motor Connection Wires

NOTE

It is recommended that Kollmorgen cables be used. Kollmorgen cables are designed to minimize EMI and are recommended over hand-built cables.

1. Strip back cable jacket approximately 152 mm (6.0 in.) from the end of the cable.

2. Strip app roximately 12 mm ( 0.50 in.) of insulation from the end of each conductor.

Do not tin ends after stripping.

IMPORTANT

Do not nick, cut or damage wire strands while removing wire insulation.

3. Strip the cable jacket away from the cable until the shield braid is visible. Expose

17 mm (0.68 in.) of cable shield braid.

Figure 3-3: : Motor Cable

Dimension varies by Drive Model

(1U2)

(1V2)

(1W2)

Ground

Expose 17 mm (0.68 in.) of braid

4. Attach the individual wires from the motor cable to their assigned terminal. Refer

to Chapters 5 and 6 for front panel connectors and terminal assignments.

5. Tighten each terminal screw.

Kollmorgen - December 2011 33

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

6. Gently pull on each wire to make sure it does not come out of its terminal. Reinsert and tighten any loose wires.

7. Attach the plastic cover to terminal block

Factory supplied motor power cables for LSM, MSM, FSM, AKM, DDR, CDDR, and YSM Series motors are shielded, and the power cable is design ed to be termin ated at the drive during installation. A small portion of the cable jacket is removed which exposes the shield braid. The exposed shield braid must be clamped to the drive chassis using the provided clamp and clamp screws

Figure 3-4: Terminating Motor Power Cable for 230V Drive

Shield

Clamp Screw

CAUTION - Risk of Electric Shock

High Voltage may exist up to 10 minutes after removing power

Clamp

Motor

Screw

Cable

Motor Cable Jacket

Clamp

34 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

Figure 3-5: T erminating Incoming AC Power (Mains) Cable for 460V SD Drive

FROM MAINS

Cable

Jacket

Shield

Clamp Screw

Maximum 10 cm from the Edge of the Drive

Clamp Screw

Cable Jacket

Shield Clamped to Mounting Panel

MMC-SD 460 DRIVE

Shield

Clamp

Clamp Screw

TO MOTOR

Cable Jacket

Shield Clamped to Bottom of Drive

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MMC Smart Drive Hardware Manual - INSTALLING THE MMC SMART DRIVE

Figure 3-6: Terminating Power Cables for 460V SDN Drive

Cable Clamp

Drive

C P

Shield Bracket

Cable

Note: Shield Bracket, Cable Clamp(s), Cable(s) are installed by User

36 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4 System Power Devices

4.1 AC Input Power Requirements

The MMC Smart Drive is powered from an external AC power source. The power required for each drive type is listed in Table 4-1.

Kollmorgen - December 2011 37

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-1: AC Input Power Requirements

Requirements

Nominal

Input Current

Drive Model

Amps

1-phase (3-phase)

RMS

Transformer

kVA

1-phase (3-phase)

Input Voltage =

230 Volt Drives

MMC-SD-0.5-230 5 (3) 5 (3) .75 (.5) 1.5 (1) MMC-SD-1.0-230 9 (5) 9 (5) 1.5 (.75) 2 (1.5) MMC-SD-2.0-230 18 (10) 18 (10) 2.5 (1.5) 4 (2.5) MMC-SD-3.0-230 18 (14) 18 (14) 2.5 (2) 4 (4)

120VAC

Input Voltage =

460 Volt Drives

MMC-SD-1.3-460 2.8 2.44 1.2 3.0 MMC-SD-2.4-460 4.8 4.18 2.0 5.0 MMC-SD-4.0-460 8.1 7.0 3.4 8.5 MMC-SD-6.0-460 12.4 10.8 5.2 12.8 MMC-SD-8.0-460 17.0 14.8 7.0 17.6

230VAC

Input Voltage = 230VAC

Input Voltage = 460VAC

Input Voltage = 120VAC

Input Voltage = 230VAC

Input Voltage = 460VAC

MMC-SD-12.0-460 19.2 16.7 8.0 19.5 MMC-SD-16.0-460 24.2 21.1 10.0 25.0 MMC-SD-24.0-460 38.0 33.1 16.0 39.5 MMC-SD-30.0-460 53.0 46.0 22.0 55.0 MMC-SD-42.0-460 70.0 70.0 29.0 73.0 MMC-SD-51.0-460 84.0 73.0 35.0 87.0 MMC-SD-65.0-460 105 91.0 44.0 110

a. Drive Model pertains to Analog (no dash suffix) and digital (-D & -DN) b. Transformer sizes shown are worse-case. For a more accurate determi nation of

transformer size, see section 4.4 on page 51 for calculating application transformer requirement.

38 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4.2 Protection

4.2.1 Motor Overload Protection

The MMC Smart Drive utilizes solid state motor overload protection in accordance with UL508C that operates:

• within 8 minutes at 200% overload

• within 20 seconds at 600% overload

4.2.2 Motor Thermal Protection

The motor may be supplied with one of the following thermal protectors:

• A thermostat (normally closed, conta cts rated at 10ma or greater). The thermo-

stat's contact will open when the motor's maximum operating temperature is exceeded. Connect the thermostat between 0V and pin 11 of the drive's Feedback Connector (F2).

• A thermistor (Phillips KTY84-130 PTC or equivalent recommended). The motor

manufacturer will provide the motor's maximum operating temperature. This temperature may be entered into the Motor Temperature Parameters in PiCPro. Connect the thermistor output to pin 11 of the drive 's Feedback Connector (F2).

4.2.3 230V Smart Drive Protection Requirements

Two types of Protection must be provided in case the Smart Drive malfunctions:

• Short Circuit Protection - this protection helps minimize damage to the Smart

Drive in the case of a Short Circuit condition. Short Circuit Protection is required to meet UL508C requirements.

• Branch Circuit Over Current Protection - this protection helps minimize damage to

the Smart Drive and helps protect the wiring between the Smart Drive and the Over Current Protection Device in the case of a sust ained Over Curr ent condition. Over Current Protection must be provided in accordance with NFPA 79 7.2.3 and

7.2.10. Supplemental UL1007 protectors shall not be used to provide Branch Circuit Protection.

When using the 230V Smart Drive, the fuse that provides Short Circuit Protection a lso provides Over Current Circuit Protection, therefore a separate Short Circuit Protection fuse is not required.

Two types of fuses are defined for use with the 230V Smart Drive: Non-restricted - If the Branch Circuit supplying power to the drive is capable of

delivering no more then 5,000 RMS symetrical short circuit amperes (24 0V maximum), the fuse type provided for Protection has no “Clearance I

and must meet the following requirements:

• have a current rating no greater than the “Maximum Fuse Size” in Table 4-2

t” restrictions,

• have an interrupt capability no less than the short circuit rating (Prospective Short-

circuit Symetrical Amperes) of the Branch Circuit supplying the drive.

Restricted - If the Branch Circuit supplying power to the drive is capable of delivering between 5,000 and 100,000 RMS symetrical short circuit amperes (240V maximum) ,

the fuse type provided for Protection has “Clearance I the following requirements:

t” restrictions, and must meet

Kollmorgen - December 2011 39

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

• meet both of the requirements for a non-restricted fu se (above)

• be a Class RK1, J, or CC dual element current limiting fuse

Table 4-2: 230V Smart Drive Protection Devices

Maximum Fuse Size

230V Drive Model

Single Phase (Three Phase)

VIN = 120VAC VIN = 230VAC

MMC-SD-0.5-230 12A (12A) 12A (12A) MMC-SD-1.0-230 15A (15A) 15A (15A) MMC-SD-2.0-230 30A (25A) 30A (25A) MMC-SD-3.0-230 30A (25A) 30A (25A)

a. Drive model pertains to Analog (no dash suffix) and Digital (-D & -DN) versions b. This is the maximum fuse size that can be used for Device Protection

4.2.4 460V Smart Drive Protection Requirements

Two types of Protection must be provided in case the Smart Drive malfunctions:

• Short Circuit Protection - this protection helps minimize damage to the Smart

Drive in the case of a Short Circuit condition. Short Circuit Protection is required to meet UL508C requirements.

• Branch Circuit Over Current Protection - this protection helps minimize damage to

7.2.10. Supplemental UL1007 protectors shall not be used to provide Branch Circuit Protection.

Two types of fuses are defined for use with the 460V Smart Drive: Non-restricted - If the Branch Circuit supplying power to the drive is capable of

delivering no more then 5,000 RMS symetrical short circuit amperes (48 0V maximum), the fuse type provided for Protection has no “Clearance I

and must meet the following requirements:

• have a current rating no greater than the “Maximum Fuse Size” in Table 4-3

• have an interrupt capability no less than the short circuit rating (Prospective Short-

circuit Symetrical Amperes) of the Branch Circuit supplying the drive.

Restricted - If the Branch Circuit supplying power to the drive is capable of delivering between 5,000 and 100,000 RMS symetrical short circuit amperes (480V maximum) ,

the fuse type provided for Protection has “Clearance I the following requirements:

• meet both of the requirements for a non-restricted fu se (above)

• have a “Clearance I

40 Kollmorgen - December 2011

t” restrictions,

t” restrictions, and must meet

t” rating no greater than the “”Clearance I2t” rating in Table 4-

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

The requirements for both restricted and non restricted fuses may be meet by using one of two methods:

• Use a single fuse that meets all requirements. The easi est way to accomplish this

is to use a “Combination Fuse” from Table 4-3. These fuses meet all of the requirements for both Short Circuit Protection and Over Current Protection, and may be used on Branch Circuits that supply up to 100,000 RMS symetrical short circuit amperes (480V maximum).

• Use two fuses connected in series, that, in combination, meet all of the require-

ments:

• Use an Over Current Protection fuse that has a current ra ting not greater than

the “Maximum Fuse Size” shown in Table 4-3, and an interrupt capability not less than the short circuit rating (Prospective Short-circuit Symetrical Amperes) of the Branch Circuit supplying the drive.

• Use a Short circuit Protection fuse (typically a se miconductor fuse) that h as a

“Clearance I rating greater than the Over Current Protection fuse (to avoid nuisance tripping).

See Table 4-4 on page 43 to for a listing of available fuses and fuse holders from Kollmorgen.

t” rating not greater than that shown in Table 4-3, and a current

Kollmorgen - December 2011 41

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-3: 460V Smart Drive Protection Devices

460V Drive

Model

MMC-SD-1.3-460

MMC-SD-2.4-460

MMC-SD-4.0-460

MMC-SD-6.0-460

MMC-SD-8.0-460

MMC-SD-12.0-460

MMC-SD-16.0-460

MMC-SD-24.0-460

MMC-SD-30.0-460

I2t

Rating

< 228A2s

< 260A2s

< 340A2s

< 616A2s

< 1, 555A2s

< 15,000A2s

Maximum Fuse

Size

VIN = 230VAC

11A 9A HSJ6(DFJ6) HSJ6(DFJ6)

19A 16A HSJ15(DFJ15) HSJ15(DFJ15)

32A 27A HSJ15(DFJ15) HSJ15(DFJ15)

49A 41A HSJ20(DFJ20) HSJ20(DFJ20)

68A 56A HSJ30(DFJ30) HSJ25(DFJ25)

76A 64A HSJ35(DFJ35) HSJ30(DFJ30)

96A 80A HSJ40(DFJ40) HSJ35(DFJ35)

152A 126A HSJ60(DFJ60) HSJ45(DFJ45)

212A 176A

VIN = 460VAC

VIN = 230VAC

N/Af(DFJ80) N/Af(DFJ60)

Recommended Fuse

Ferraz (Bussmann)

VIN = 460VAC

d,e

MMC-SD-42.0-460

MMC-SD-51.0-460

MMC-SD-65.0-460

MMC-SDN-1.8-460

MMC-SDN-3.6-460

MMC-SDN-7.2-460

MMC-SDN-14.4-460

a. Drive model pertains to analog (no dash suffix) and Digital (-D) b. This is the maximum “Clearance I

in the operating point below the stated release integral (I meet this requirement.

c. This is the maximum fuse size that can be used for Device and Branch Circuit Protection. Kollmor-

gen recommends the use of HSJ or DFJ fuses only. d. Kollmorgen part numbers for these fuses can be found in Table 4-4 on page 43 e. Listed devices are UL Recognized. These fuses have an Interrupt current of 100,000A f. Combination fuse not available from Ferraz for this drive

< 15,000A2s

< 83,700A2s

< 685A2s

< 3,850A2s

280A 233A HSJ125(DFJ125) HSJ100(DFJ100)

336A 280A HSJ150(DFJ150) HSJ110(DFJ110)

420A 350A HSJ175(DFJ175) HSJ125(DFJ125)

6A 6A HSJ6(DFJ6) HSJ6(DFJ6)

12A 12A HSJ10(DFJ10) HSJ10(DFJ10)

24A 24A HSJ15(DFJ15) HSJ15(DFJ15)

48A 48A HSJ30(DFJ30) HSJ30(DFJ30)

t Rating” of a fuse used for Device Protection. Use a fuse that falls

t). All of the listed “Combination Fuses”

42 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-4: Available Fuses & Holders

Fuse Part

Combination Fuse

DFJ6 M.3000.0190 30 Amp M.1016.1046 DFJ10 M.3000.1321 30 Amp M.1016.1046 DFJ15 M.3000.0191 30 Amp M.1016.1046 DFJ20 M.3000.0192 30 Amp M.1016.1046 DFJ25 M.3000.0193 30 Amp M.1016.1046 DFJ30 M.3000.0194 30 Amp M.1016.1046 DFJ35 M.3000.0195 60 Amp M.1016.0612 DFJ40 M.3000.0196 60 Amp M.1016.0612 DFJ45 M.3000.0197 60 Amp M.1016.0612 DFJ60 M.3000.0198 60 Amp M.1016.0612 DFJ80 M.3000.0199 100 Amp M.1016.0613 DFJ100 M.3000.0200 100 Amp M.1016.0613

Number

Fuse Holder Type 3P

Fuse Holder Part Number

DFJ110 M.3000.0201 200 Amp M.1016.0614 DFJ125 M.3000.0202 200 Amp M.1016.0614 DFJ150 M.3000.0203 200 Amp M.1016.0614 DFJ175 M.3000.0204 200 Amp M.1016.0614

Kollmorgen - December 2011 43

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4.3 Line Reactors

AC Line Reactors are required when using some mode ls of th e MM C Smar t D rive. They protect the drive from impermissible rates of current change and reduce harmonic current distortions. When required, they are m ounted between the drive and the mains input power source.

NOTE

Multiple drives or inverters on a common power line require one reactor per drive. Individual reactors provide filtering between each drive (and thereby reduce crosstalk) and also provide optimum surge protection for ea ch unit. A single reactor serving several drives does not provide adequate protection, filtering or harmonic reduction when the system is partially loaded. Refer to

Figure 4-1 for an example of one line reactor connected to one drive.

WARNING

Danger Electric Shock Risk

The frame of line/load reactors must be grounded at one of the reactor mounting holes typically by using a star washer under the heads of the mounting bolts. INJURY OR DEATH MAY RESULT IF THESE SAFETY PRECAUTIONS ARE NOT OBSERVED.

Figure 4-1: Line Reactor Connection (Simplified)

SCPD

LINE REACTOR

MMC SMART DRIVE

MOTOR

Line reactors are not necessary for the 230V MMC Smart Drives or the 460V size 1 and 2 MMC Smart Drives. Line reactors are required for the 460V size 3 and size 4 MMC Smart Drives.

44 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4.3.1 Specifications and Dimensions for Required Line Reactors Table 4-5: MMC-SD-12-460 Line Reactor Specifications

Fundamental

Amperage

Power

Loss

Inductance Weight

Part

Number

25A 52W 1.2 mH 14 lbs. M.1302.7373

0.38 x 0.75 (4 SLOTS)

WIRE RANGE: 22-5 AWG

CAUTION - TERMINAL SCREW TIGHTENING TORQUE: 16 in-lb MAX

3.43 MAX

2.35

6.00 MAX

3.00

LABEL

7.25 MAX

Kollmorgen - December 2011 45

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-6: MMC-SD-16-460 Line Reactor Specifications

Fundamental

Amperage

Power

Loss

Inductance Weight

Part

Number

35A 54W 0.8 mH 16 lbs. M.1302.7374

0.38 x 0.75 (4 SLOTS)

WIRE RANGE: 22-5 AWG

CAUTION - TERMINAL SCREW TIGHTENING TORQUE: 16 in-lb MAX

4.00 MAX

5.75 MAX

2.63

3.00

LABEL

7.25 MAX

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-7: MMC-SD-24-460 Line Reactor Specifications

Fundamental

Amperage

Power

Loss

Inductance Weight

Part

Number

45A 62W 0.7 mH 28 lbs. M.1302.7375

0.38 x 0.75 (4 SLOTS)

WIRE RANGE: 18-4 AWG

CAUTION - TERMINAL SCREW TIGHTENING

TORQUE: 16 in-lb MAX

4.75 MAX

7.35 MAX

3.16

3.00

LABEL

9.00 MAX

Kollmorgen - December 2011 47

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-8: MMC-SD-30-460 Line Reactor Specifications

Fundamental

Amperage

55A 67W 0.5 mH 27 lbs. M.3000.0105

Power

Loss

Inductance Weight

Part

Number

48 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-9: MMC-SD-42-460 Line Reactor Specifications

Fundamental

Amperage

80A 86W 0.4 mH 51 lbs. M.3000.0106

Power

Loss

Inductance Weight

Part

Number

Kollmorgen - December 2011 49

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-10: MMC-SD-51-460 Line Reactor Specifications

Fundamental

Amperage

100A 84W 0.3 mH 51 lbs. M.3000.0107

Power

Loss

Inductance Weight

Part

Number

50 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-11: MMC-SD-65-460 Line Reactor Specifications

Fundamental

Amperage

130A 180W 0.2 mH 57 lbs. M.3000.0108

Power

Loss

Inductance Weight

Part

Number

4.4 Isolation Transformers

The MMC Smart Drive does not require the use of isolation transformers. However, a transformer may be required to match the voltage requirements of the controller to the available service. To size a transformer for the main AC power inputs, the power output (KVA) of each axis must be known. This can be derived by calculating the horsepower for each axis and converting that horsepower into units of watts. If power is being supplied to more than one motor and a drive, simply add the kW ratings together from each calculation to get a system kW total.

For an autotransformer, ensure that the phase to neutral/ground voltages do not exceed the input voltage ratings of the drive.

If you are using the Motions Solutions Sizing Software, the average speed and average torque data has already been calculated and can be used in the eq uation. If you are not sure of the exact speed and torque in your application, record the speed/ torque curve for your drive/motor combination and use the resulting values as a worst case continuous speed and torque.

Kollmorgen - December 2011 51

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Calculations are multiplied by a factor to compensate for the power and loss elements within a power system. A factor of 2.0 is used with a single phase system and a factor of 1.5 is used with a three phase system. This factor should minimize the effects of the secondary line voltage sagging in the transformer during peak current periods.

The speed/torque curve information for 230V motors is based upon a drive input voltage of 230V AC. For a 115V AC input voltage, the maximum speed can be reduced up to one half.

Example single phase Formula:

Speed RPM()Torque lb in–()⋅

KVA

Example three phase Formula:

KVA

------------------------------------------------------------------------------

Speed RPM()Torque lb in–()⋅

------------------------------------------------------------------------------

For 460V drives, the 3-Phase source powering the drive has to be a centergrounded “Y” configuration. Do not exceed 304 Volts RMS from any phase to ground.

For 220V drives, the 3-Phase source powering the d rive does not have to be a center-grounded “Y” configuration. Do not exceed 1 52 Volts RMS from any phase to ground.

4.5 External Shunts

Power from the motor is returned to the MMC Smart Drive during motor deceleration. Excessive power may have to be dissipated from the MMC Smart drive when large inertia loads are present. External shunts should be used to avoid excessive bus over voltage faults.

63 025,

NOTE

0.746 KVA⋅

----------------------------- -

0.746 KVA⋅

----------------------------- -

2.0⋅⋅=

1.5⋅⋅=

This section covers three aspects of External Shunts:

• Refer to section 4.5.1 on page 52 for information on choosing External Shunts.

• Refer to section 4.5.2 on page 54 for information on mounting External Shunts

• Refer to section 4.5.3 on page 61 for information on connecting External Shunts

4.5.1 Choosing External Shunts

This section describes how to select the proper External Shunt based on system parameters.

Kollmorgen recommends you use the Motion Solutions Sizing Software to determine the need for and type of external shunt. However, you may perform the following calculations to choose the external shunt for your application.

1. Obtain the Peak Generating Power for the drive in watts (W).

2. Perform the following calculation:

52 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

W x T = Watts/sec or Joules where:

W is watts from Step 1 above, T is decel time required by the application

3. Obtain the Absorption Energy in Joules for the drive from the Specifications section of the drive manual.

4. Determine the Peak Shunt Power from the drive that would be delivered to the shunt resistor for your application:

• (Number calculated in Step 2 above) - (Absorption Energy from the drive

Specifications table in either Chapter 5 or 6) = Watt-seconds

• (Watt-seconds computed in 5a. above) (Decel Time for the application) =

Peak Shunt Power in Watts

5. Determine the Continuous Shunt Power that would be delivered to the shunt resistor for this application:

• Duty Cycle of Peak or Peak x Decel Time) (Tot al Cycle T ime) = Continuous

Shunt Power in Watts

6. Choose an external shunt from Table 4-12.

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-12: Shunt Resistors

For Drive

MMC-SD-0.5-230 MMC-SD-1.0-230 MMC-SD-2.0-230 MMC-SD-3.0-230

MMC-SD-1.3-460 MMC-SD-2.4-460

MMC-SD-4.0-460

MMC-SD-6.0-460 MMC-SD-8.0-460

Shunt Resistor Module

For Single Phase Drives: 100Ω, 300W, 600V, Dynamic

For Three Phase Drives: 30Ω, 300W Cont. Power. 215mm(L) x

60mm(W) x 30mm(H) 145Ω, 450W Cont. Power, 5.4kW Peak Pow-

er, 820 V, 240 sec. Time Constant, 121 mm x 93 mm x 605 mm

130Ω, 150W, Reduced Size Panel Mount M.3000.0504 95Ω, 700W Cont. Power, 8kW Peak Power,

820 V, 250 sec. Time Constant, 121 mm x 93 mm x 705 mm

95Ω, 300W, Reduced Size Panel Mount M.3000.0505 50Ω, 1400W Cont. Power, 17kW Peak Pow-

er, 850V, 250 sec. Time Constant, 130 mm x 182 mm x 710 mm

50Ω, 500W, Reduced Size Panel Mount M.3000.0506

Part

Number

M.1015.7046

M.3000.0503

M.1302.7048

M.1302.7049

M.1302.7060

25Ω, 2800W Cont. Power, 32kW Peak Pow-

MMC-SD-12.0-460 MMC-SD-16.0-460

MMC-SD-24.0-460 MMC-SD-30.0-460 MMC-SD-42.0-460 MMC-SD-51.0-460 MMC-SD-65.0-460

MMC-SDN-XXX

a. Drive Model pertains to Analog (no dash suffix) and digital (-D)

er, 850V, 60 sec. Time Constant, 171 mm x 430 mm x 550 mm

25Ω, 800W, Reduced Size Panel Mount M.3000.0507 18Ω, 3900W Cont. Power, 70kW Peak Pow-

er, 850V, 70 sec. Time Constant, 180 mm x 445 mm x 490 mm

18Ω, 1200W, Reduced Size Panel Mount M.3000.0508 See section 6.2.4.2 on page 157 for information on shunt (re-

gen) resistors for use with the SDN drives

4.5.2 Mounting External Shunts

This section describes the mounting requirements for External Shunts available from Kollmorgen.

M.1302.7061

M.1302.7063

54 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

EXTERNAL SHUNTS ON SMART DRIVE NEXTGEN (SDN)

DRIVES

For a detailed description of shunts these shunts, refer to the Kollmorgen "AKD/S700 Accessories Manual" which can be found at www.kollmor-

gen.com.

Kollmorgen - December 2011 55

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-2: Mounting Dimensions for 230V External Shunt (P/N M.1015.7046)

2.56

65.10

.25

[6.30]

7.35

186.70

.25

6.30

.73

18.60

1.50

38.10

.52

13.30

CLEARANCE HOLES FOR #10 (M5) SCREWS.

NOTE:

1. ALLOW 3.0” (76.2 mm) CLEARANCE

IN FRONT OF UNIT FOR CABLES.

2. ALLOW .50” (12.7 mm) ON BOTH SIDES OF UNIT.

NOTE:

3. ALLOW 2.0” (5 cm) ABOVE AND BELOW.

1. ALLOW 3.0” (76.2 mm) CLEARANCE IN FRO UNIT FOR CABLES.

2. ALLOW .50” (12.7 mm) ON B O T H SIDES OF

3. ALLOW 2.0” (5 cm) ABOVE AN D BELOW

.22

5.50

56 Kollmorgen - December 2011

(REF)

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-3: Mounting Dimensions for 460V External Shunt (P/N M.1302.7048)

4.76 in. (121 mm)

2.52 in. (64 mm)

3.66 in. (93 mm)

20.71 in. (526 mm)

23.82 in. (605 mm)

0 5, 5 x 8

Figure 4-4: Mounting Dimensions for 460V External Shunt (P/N M.1302.7049)

4.76 in. (121 mm)

2.52 in. (64 mm)

3.66 in. (93 mm)

24.65 in. (626 mm)

27.76 in. (705 mm)

Figure 4-5: Mounting Dimensions for 460V External Shunt (P/N M.1302.7060)

5.12 in. (130 mm)

5.90 in. (150 mm)

7.28 in. (185 mm)

20.71 in. (526 mm)

23.82 in. (605 mm)

0 5, 5 x 8

Kollmorgen - December 2011 57

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-6: Mounting Dimensions for 460V External Shunt (P/N M.1302.7061)

19.80 in. (503 mm)

6.73 in (171 mm)

20.70 in. (526 mm)

21.65 in. (550 mm)

13.62 in. (346 mm)

13.38 in. (340 mm)

11.81 in. (300 mm)

5.91 in. (150 mm)

16.93 in. (430 mm)

5.91 in. (150 mm)

0 5, 5 x

58 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-7: Mounting Dimensions for 460V External Shunt (P/N M.1302.7063)

19.80 in. (503 mm)

6.73 in (171 mm)

20.70 in. (526 mm)

21.65 in. (550 mm)

13.62 in. (346 mm)

13.38 in. (340 mm)

11.81 in. (300 mm)

5.91 in. (150 mm)

16.93 in. (430 mm)

5.91 in. (150 mm)

0 5, 5 x 8

Kollmorgen - December 2011 59

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-8: Mounting Dimensions for Reduced Size Panel mount Shunts

60 Kollmorgen - December 2011

M.3000.0503 SHUNT RESISTOR, 300W 30 OHM S 215 196 175 30 60 5.3 9.5 500

M.3000.0504 SHUNT RESISTOR, 150W 130 OHM S 210 197 170 22 41 4.3 6.5 500

M.3000.0505 SHUNT RESISTOR, 300W 95 OHM S 215 196 175 30 60 5.3 9.5 500

M.3000.0506 SHUNT RESISTOR, 500W 50 OHM S 335 316 295 30 60 5.3 9.5 500

M.3000.0507 SHUNT RESISTOR, 800W 25 OHM S 285 266 245 61 59 5.3 9.5 500

DIMENSIONS (mm)

PART NUMBE R L1 L2 L3 W H D1 D2 LEADS

M.3000.0508 SHUNT RESISTOR, 1200W 18 OHM S 405 386 365 61 59 5.3 9.5 500

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4.5.3 Connecting Shunt Modules

This section describes how to connect External Shunts to the drive. Use shielded, high temperature 75° C (167° F), 600V, 2.5-4.0 mm

3.05 m (10 ft) maximum, copper wire. Follow one of the methods given below to reduce the effects of EMI noise:

• Install wires using twisted pairs (two turns per foot minimum), as shown in the fig-

ure below. Keep unshielded wires as short as possible.

• Use shielded, twisted cable (ground shield at shunt and drive).

• Use shielded metal conduit (ground conduit at shunt and drive).

When two shunt modules are connected in parallel, the shunt capacity is doubled.

Do not connect more than two shunt modules to an MMC Smart Drive.

WARNING

(12-14 AWG),

4.5.3.1 230V, 1-Phase MMC Smart Drive Shunt Wiring

The 230V, 1-Phase MMC Smart Drive requires the use of an Active Shunt module. Refer to Figure 4-9 for wiring an Active Shunt Module to this drive.

The 230V, 3-Phase MMC Smart Drive requires the use of a Passive Shunt module (regen resistor). Refer to Figure 4-10 for wiring an Passive Shunt Module to this drive.

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-9: 230V, 1-Phase MMC Smart Drive Shunt Wiring

Active Shunt Module

230V MMC Smart Drive Lower Terminal Strip

Adjust Overtemp DC Bus Active

B+ BL1

U V

L2/N

Warning:

Surfaces can be hot. Allow to cool before handling.

Warning :

High voltage can exist 30 seconds after power down.

Figure 4-10: 230V, 3-Phase MMC Smart Drive Shunt Wiring

230V MMC Smart Drive Bus/Regen Connector (located on bottom of drive)

BB+ R+

R-

Passive Shunt Module

DC Bus

AC Line Detect

Chassis

Front of Drive

4.5.3.2 460V, 3-Phase MMC Smart Drive (-SD) Shunt Wiring

The 460V, 3-Phase MMC Smart Drive requires the use of a Passive Shunt module (regen resistor). Refer to Figure 4-11 for wiring an Passive Shunt Module to this drive.

62 Kollmorgen - December 2011

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-11: 460V, 3-Phase MMC Smart Drive (-SD) Shunt Wiring

Shunt Module

Using twisted pair wire, Connect Ba + to + Terminal on Shunt Module, Connect Ba- to - Terminal

on Shunt Module BaBa+

1C1 1D1

460V MMC Smart Drive Shunt/DC Bus Terminal Strip

4.6 Line Filters

Line Filters consist of combinations of capacitors, reactors, resistors and voltage limiters that are intended to reduce the electromagnetic influence of the environment.

LINE FILTERS ON SMART DRIVE NEXTGEN (SDN)

DRIVES

MMC-SDN-XXXX drives do not require line filters

4.6.1 Line Filters and CE Compliance

The direction of influence is bi-directional, i.e. there is a reaction in the units of emission of conducted disturbances, and, at the same time, an improvement in the immunity of the drive to interference that occurs in the case of lightning strike s, tripped fuses, or simple switching activities.

• The filter should be mounted to a grounded conductive surface.

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

• The filter must be mounted close to the drive input terminals. If the distance

exceeds 2 feet (600 mm), then a shielded cable should be used to connect the drive and filter, rather than a wire.

• The wires connecting the AC source to the filter should be shielded from, or at

least separated from the wires (or strap) connecting the drive to the filter. If the connections are not segregated from each other, then the EMI on the drive side of the filter can couple over to the source side of the filter, thereby reducing, or eliminating the filter effectiveness. The coupling mechanism can be radiation, or stray capacitance between the wires.

Figure 4-12: Block Diagram Simplified for 3-Phase Line Filter

1L1

1L2

1L3

2L1

2L2

2L3

1U1

1V1

1W1

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Figure 4-13: Connection Diagram for 3-Phase Line Filter

L3L2

Power

2L3

2L2 2L1

Unit

1U1

1V1 1W1

SCPD

1L3

1L2

1L1

LINE FILTER

Main

Contactor

Line Reactor

(if necessary)

WARNING

High leakage currents exist in AC line filters. The filters must be grounded properly before applying power. Filter capacitors retain high voltages after removal. Measure voltages to determine safe levels prior to handling the equipment. Failure to do so could result in severe bodily injury.

NOTE

To be able to route the interference currents at low impedance back to the interference sources, the filter, the power unit, and the contact area of the motor cable shield must have a junction with the common mounting plate over as wide a surface as possible that has good conductive properties. The best way to ensure this is to use unpainted zinc-coated mounting plates.

Table 4-13: Part Numbers for AC Line Filters

Current For Drive

6A, 250V, 1 Phase

Single Phase Versions of: MMC-SD-0.5-230

MMC-SD-1.0-230

Kollmorgen - December 2011 65

Part

Number

M.1015.6922

MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-13: Part Numbers for AC Line Filters

Current For Drive

Single Phase Versions of:

10A, 250V, 1 Phase

16A, 480V, 3 Phase

7A, 480V, 3 Phase

16A, 480V, 3 Phase

30A, 480V, 3 Phase

42A, 480V, 3 Phase MMC-SD-24.0-460 M.1302.5246

56A, 480V, 3 Phase

MMC-SD-2.0-230 MMC-SD-3.0-230

Three Phase Versions of: MMC-SD-0.5-230

MMC-SD-1.0-230 MMC-SD-2.0-230 MMC-SD-3.0-230

MMC-SD-1.3-460 MMC-SD-2.4-460

MMC-SD-4.0-460 MMC-SD-6.0-460 MMC-SD-8.0-460

MMC-SD-12.0-460 MMC-SD-16.0-460

MMC-SD-30.0-460 MMC-SD-42.0-460

Part

Number

M.1015.6917

M.1302.5244

M.1302.5241

M.1302.5244

M.1302.5245

M.1302.5247

75A, 480V, 3 Phase MMC-SD-51.0-460 M.1302.5248 100A, 480V, 3 Phase MMC-SD-65.0-460 M.3000.0109

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Table 4-14: Technical Data for 230V Line Filters

M.1015.6922 M.1015.6917 M.1015.6918

Voltage/Freq. 250VAC @ 50/50Hz 250VAC @ 50/50Hz 250VAC @ 50/50Hz Current 6A @ 50°C 10A @ 50°C 23A @ 50°C

Overload Current

150% 1 minute 200% 1 second

Temperature -25 to 95°C -25 to 95°C -25 to 95°C

Leakage Current 5mA @ 240V, 50 Hz

46mA @ 240V, 50 Hz200mA @ 250V,

50Hz Electric Strength 2500VAC/1 minute 2500VAC/1 minute 2500VAC/1 minute Power Loss 3.5W (Full Load) 2.7W (Full Load) 10W (Full Load)

Terminals

2mm sq. spring clamp

M4 screw cross/ sq. 2x 2.5mm

M4 screw cross/ sq.

2x 2.5mm Weight 0.3Kg (0.66 Lb.) 0.95Kg (2.0 Lb) 1.6Kg (2.5 Lb)

Back Mounting

Side Mounting

4 x M4 4 x M4 4 x M4

2 x M5 2 x M6 2 x M6

a. Line filters are manufactured to millimeter dimensions (inches are approximate con-

versions).

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

Table 4-15: Technical Data for 460V Line Filters

Part Number

Item

Maximum Supply Voltage

Rated current (at 40°C)

Peak current

Test Voltage Phase/Phase Phase/Ground

Maximum Connection Crosssection

Operational Environmental Temperature Range T

Power Loss (typical)

M.1302. 5241

7A 16A 30A 42A 56A 75A 100A

4mm

4W 8W 12W 15W 18W 24W 24W

M.1302. 5244

4mm

Reduction of rated current from 40°C onwards by 1.4% / °C

M.1302. 5245

1.5 x IN for < 1 min. per hour at TB = 40°

2.1 kVDC for 2 sec. at 25°C

2.7 kVDC for 2 sec. at 25°C

10mm

M.1302. 5246

3 x 480VAC, 50/60Hz

10mm

-25°C ... +55°C

M.1302. 5247

4mm

M.1302. 5248

25mm

M.3000. 0109

50mm

Site Altitude Below 2000 m above sea level (higher altitudes on request) Storage Tem-

perature Range

Type of Protection

Weight 0.6kg 1.0kg 1.3kg 1.6kg 1.9kg 2.6kg 4.0kg

-25°C ... +85°C

IP20

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4.6.2 Dimensions for 230V Line Filters

NOTE: Spring c lips rep la c e Terminal screws on 6 Amp F ilter (P/N 401-30222-00)

SINGLE PHASE

M.1015.6922

SINGLE PHASE

10A

M.1015.6917

SINGLE PHASE

23A

M.1015.6918

MEASUREMENT mm in mm in mm in

A 170 6.7 214 8.4 214 8.4 A1 152 6.0 192 7.6 192 7.6 A2 9 0.4 11 0.4 11 0.4

B 92 3.6 145 5.7 204 8.0 B1 55 2.2 104 4.1 164 6.6 B2 18 0.7 20 0.8 20 0.8

C 25 1.0 40 1.6 47 1.8 C1 10 0.4 16 0.6 19 0.8

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MMC Smart Drive Hardware Manual - SYSTEM POWER DEVICES

4.6.3 Dimensions for 460V Line Filters

Part

Number

M.1302.5241 190 40 70 20 180 160 185

M.1302.5245 270 50 85 30 255 240 265 M.1302.5246 310 50 85 30 295 280 305

M.1302.5248 270 80 135 60 255 240 278 6.5

M.3000.0190 270 90 150 65 255 240 326 6.5

A B C D E F L G H

5.4

M5M.1302.5244 250 50 70 25 235 220 245

M6M.1302.5247 250 85 90 60 235 220 258

M1 0

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5 230V 1/3 Phase MMC Smart Drive

The 230V MMC Smart Drive is available in both analog and digital interfaced versio ns, with power ratings from .5kW through 3kW. This section describes these drives in detail.

The following 230V MMC Smart Drive are available:

• Single Phase analog and digital interfaced versions, with power ratings of .5kW,

1kW, and 2kW .

• Three Phase analog and digital interfaced versions, with power ratin gs of .5kW,

1kW, 2kW, 3kW (digital interfaced only).

Features include:

• 230V, Single Phase drives available with power ratings of .5kW, 1kW, and 2 kW

• 230V, Three Phase drives available with power ratings of .5kW, 1kW , 2 KW, and 3

• Can also operate on Single Phase power

• Built-in Regen circuitry (requires external Regen resistor)

• Optional Safe-off feature

• Drive firmware in user upgradeable Flash memory

• Serial port for communications with PC-resident PiCPro

• Internal switch to control a mechanical brake

• Green Power LED and yellow Diagnostic LED

• Motor feedback types include incremental encoder, high resolution encoder, and

resolver

• Eight General Purpose 24VDC Inputs

• Four General Purpose 24VDC outputs

• +10V command input (Analog Interfaced MMC-SD only)

• Digital Link digital connections (Digital MMC-SD only)

• Optional MMC-SD Control (for Digital MMC-SD only)

• UL Listed and CE Marked.

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Figure 5-1: Front Panel, 230V Drives

Status LED (D1) (Yellow)

Digital Interfaced MMC-SD Only

Node Address Rotary Switches

PiCPro

Connector

24VDC IN/Brake Terminal Strip (5-Position Screw Terminal Strip) (Single Phase Drive Shown)

Three Phase Drive Only (6-Position Cage Clamp Terminal

Strip)

Bus Voltage LED (DC BUS)

(Orange)

+24V COM

BR+ BR-

+24V COM

BR+

BR-

B+

B-

DC BUS

Power LED (P) (Green)

PiCPro Port (P1)

9-Pin Standard D-Shell on Analog Interfaced MMC-SD

Miniature Circular on

P 1

Digital Interfaced MMC-SD

Digital Link Connectors

O U

F 1

(RJ45) (Digital Interfaced MMC-SD only)

Feedback Connector (F1) (15-Pin High Density D-Shell)

Three Phase Drive Only

Line Power/

Motor Terminal Strip (9-Position Screw Terminal Strip) (Single Phase Drive Shown)

Three Phase Drive Only

DC Bus/Regen

Terminal Strip (4-Position Pluggable Screw Terminal Strip)

F 2

CAUTION - Risk of Electric Shock

High Voltage may exist up to 10 minutes after removing power

Feedback Connector (F2) (15-Pin High Density D-Shell) (Digital Interfaced MMC-SD Only)

This section not on Narrow Drive

Drive I/O Connector (IO) (26-Pin High Density D-Shell)

This section not on Narrow Drive

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5.1 Control Section Connectors, Switches, LEDs

This section describes the connectors, switches, and LEDs located on the Control Section (right portion) of the drive.

NOTE

The functionality and descriptions for the switches, connectors, and LEDs on the control section of the 460V MMC Smart Drives are the same as those on the 230V MMC Smart Drive.

5.1.1 LEDs Table 5-1: LEDs Description for 230V MMC Smart Drive

LED Color Description

Power LED. Indicates when illuminated that

P Green

D1 Yellow Status LED. Drive status and fault information.

DC BUS

power is being supplied to the 24V input terminal strip.

Bus Voltage LED. Indicates when illuminated that the DC bus is at a hazardous voltage (not available on 460V Smart Drives).

DANGER

Orange

DC bus capacitors may retain hazardous voltages for up to ten minutes after input power ha s been removed. Always use a voltmeter to ensure that the DC bus voltage is below 50VDC before servicing the drive. Failure to observe this precaution could result in severe bodily injury or loss of life.

5.1.2 PiCPro Port (Digital Interfaced Drives)

This section details the PiCPro Port connector on the Digital Inte rfaced Drives (-D and

-DN). For information on the PiCPro Port connector on Analog Interfaced Drives, see

section 5.1.3 on page 75.

The 6-pin circular DIN PiCPro Port connector (labeled “P1” on the front of the Drive) provides serial communication for the PiCPro programming interface.

• Pin descriptions for are provided in Table 5-2

• Pin assignments are provided in Table 5-3

• The available PiCPro Port to PC cable is described in Table 5-4

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USB ADAPTER

A USB-to-RS232 Adapter is available (P/N M.3000.0879) that allows you to connect the PiCPro Port on the Control to a USB connector on your PC. One side of the Adapter contains a 6in cable that connects to your PC. The other side of the Adapter contains a male DB9 connector that allows connection to the Control using a PiCPro Cable M.1302.8250 (not provided, described in

Table 5-7 on page 78).

Table 5-2: PiCPro Port Pin Descriptions

Function Notes Pin

Receive Data

Transmit Data

Signal Ground Provides the return path for signals 3 and 5

Shield Ground

RS232-level signal that receives serial data from the connected PC running PiCPro.

RS232-level signal that transmits serial data to the connected PC running PiCPro.

Provides a path for shield current through the chassis to an external single point ground.

Connector Shell

Table 5-3: PiCPro Port Pin Assignments

Pin Signal In/Out Connector Pinout

1 RS232 Receive Data In 2 RS232 Transmit Data Out 3 Signal Ground In/Out 4 NC N/A 5 Signal Ground In/Out

6-pin Female

Miniature Circular DIN

6 NC N/A Connector

Shield

74 Kollmorgen - December 2011

Shield In

MMC Smart Drive Hardware Manual - 230V 1/3 PHASE MMC SMART DRIVE

Table 5-4: PiCPr0 Port to PC Cable

Part Number: M.1302.8284 Length: 4 M (13 ft) Cable type: 24 AWG, shielded, twisted pair, 4 conduc to r.

6-Pin male Miniature

Circular DIN (to PiCPro Port,

face view)

9-Pin female D-sub (to

PC COM Port, face view)

Pin Signal Pin Signal Notes

5 Signal Ground 5 Signal Ground Shell Drain Shell Drain

RS232 Receive Data

RS232 Transmit Data

RS232 Receive Data

Twisted

Pair

5.1.3 PiCPro Port (Analog Drives)

This section details the PiCPro Port connector on the Analog Interfaced Drives ( not -D or -DN). For information on the PiCPro Port connector on Digital Interfaced Drives, see section 5.1.2 on page 73.

The 9-pin male D-sub PiCPro Port connector (labeled “P1” on the front of the Drive) provides serial communication for the PiCPro programming interface.

• Pin descriptions for are provided in Table 5-5

• Pin assignments are provided in Table 5-6

• The available PiCPro Port to PC cable is described in Table 5-7

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USB ADAPTER

Table 5-7 on page 78).

Table 5-5: PiCPro Port Pin Descriptions

Function Notes Pin

Receive Data

Transmit Data

Signal Ground Provides the return path for signals 5 Data Terminal

Ready Request-to-send Always high (tied to +12V through 1K resistor) 7

Shield Ground

RS232-level signal that receives serial data from the connected PC running PiCPro.

RS232-level signal that transmits serial data to the connected PC running PiCPro.

Always high (tied to +12V through 1K resistor) 4

Provides a path for shield current through the chassis to an external single point ground.

Connector Shell

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Table 5-6: PiCPro Port Pin Assignments

Pin Signal In/Out Connector Pinout

1 NC N/A 2 RS232 Receive Data In 3 RS232 Transmit Data Out 4 Data Terminal Ready Out 5 Signal Ground In/Out 6 NC N/A 7 Request-to-send Out 8 NC N/A 9 NC N/A Connector

Shield

Drain In

9-pin male D-sub

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MMC Smart Drive Hardware Manual - 230V 1/3 PHASE MMC SMART DRIVE

Table 5-7: PiCPr0 Port to PC Cable

Part Number: M.1302.8250 Length: 4 M (13 ft) Cable type: 24 AWG, shielded, twisted pair, 4 conductor.

9-Pin female D-sub (to

PiCPro Port, face view)

9-Pin female D-sub (to

PC COM Port, face view)

Pin Signal Pin Signal Notes

2 Receive Data 3 Transmit Data Twisted 3 Transmit Data 2 Receive Data Pair 5 Signal Ground 5 Signal Ground Shell Drain Shell Drain

5.1.4 Node Address Rotary Switch (Digital Interfaced MMC-SD Only)

Two rotary switches are used to set the drive address. Rotate the switch to the desired address.

Addresses can be set to any number from 1 through 64. The top switch represents values of base ten. The bottom switch represents values of base 1.

As an example, rotating the switch to a setting of 2 on the top switch equals the value of 20 (2 x 10). Rotating the switch on the bottom switch to a setting of 5 equals the value of 5. The actual address setting is 25 (20 + 5).

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MMC Smart Drive Hardware Manual - 230V 1/3 PHASE MMC SMART DRIVE

5.1.5 Digital Link Ports (Digital Interfaced MMC-SD Only)

The two 8-pin RJ-45 Digital Link Port connectors (labeled “IN” and “OUT” on the front of the Drive) provide communications between Drives and between a Drive and a Standalone MMC Digital Control. Also provided are two green “Link” lights located between the RJ-45 connectors. The left light will be on if there is a Drive or Digital Control connected to the “IN” port, and the right light will be on if there is a Drive connected to the “OUT” port.

A “straight-through” shielded cable must be used when connecting the Drive to either the Standalone MMC Digital Control or another Drive. Connect the cable from the Drive’s “OUT” port to the next Drives’s “IN” port, or from the Standalone MMC Digital Control’s “B” port to the Drive’s “IN” port. Refer to the Standalone MMC Hardware Manual for Control information.

• Pin descriptions for are provided in Table 5-8

• Pin assignments are provided in Table 5-9

• The available Digital Link Port to Digital Drive cables are described in Table 5-10

Table 5-8: Digital Link Port Pin Description

Digital Link Connector (IN/OUT)

Signals

Function Notes

Receive Data +

Receive Data -

Transmit Data +

Transmit Data -

Protective Ground

Receives data from connected drives.

Transmits data to connected drives.

Provides a path for the ground signal to an external single point ground.

“In” Connector

1 3

2 6

3 1

6 2

Connector Shell

“Out” Connector

Connector Shell

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MMC Smart Drive Hardware Manual - 230V 1/3 PHASE MMC SMART DRIVE

Table 5-9: Digital Link Port Pin Assignments

Pin Label In/Out Connector Pinout IN Connector

1 Receive + In 2 Receive - In 3 Transmit + Out 4 Not Used N/A 5 Not Used N/A 6 Transmit - Out 7 Not Used N/A 8 Not Used N/A

Connector Shield

OUT Connector

1 Transmit + Out

Provides a path for the ground signal to an external single point ground.

“IN”

LINK

LED

RJ-45 Connectors

1 8

“OUT”

LINK

LED

2 Transmit - Out 3 Receive + In 4 Not Used N/A 5 Not Used N/A 6 Receive - In 7 Not Used N/A 8 Not Used N/A

Provides a path for the Connector Shield

ground signal to an ex-

ternal single point

ground.

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Table 5-10: Digital Link Port “IN” to “OUT” Cables

Part Numbers: .3 M (1.0 ft): M.1302.8285 .6 M (2.0 ft): M.1302.8286 1 M (3.3 ft): M.1302.8287 2 M (6.6 ft): M.1302.8288 3 M (9.8 ft): M.1302.8289 5 M (16.4 ft): M.1302.8300 10 M (32.8 ft): M.1302.8301 15 M (49.2 ft): M.1302.8 302 30 M (98.4 ft): M.1302.8 303

Cable type: 28 AWG, shielded, twisted pair, 8 conduc to r.

8-Pin RJ-45 Plug (to Digital Link Port “OUT”, face view)

8-Pin RJ-45 Plug (to Digital

Drive “IN”, face view)

Pin Signal Pin Signal Notes

1 Transmit Data + 1 Receive Data + Twisted 2 Transmit Data - 2 Receive Data - Pair 3 Receive Data + 3 Transmit Data + Twisted 6 Receive Data - 6 Transmit Data - Pair 4 None 4 None Twisted 5 None 5 None Pair 7 None 7 None Twisted 8 None 8 None Pair Shell Drain Shell Drain

5.1.6 Feedback Connectors (F1 & F2)

The two 15-pin female Feedback connectors (labeled “F1” an d “F2” on th e front of the Drive) provide the interface between two feedback devices. A detailed description of the capabilities and limitations of connected devices can be found in section 5.1.6.1

on page 86.

• Pin descriptions for the F1 connector are provided in Table 5-11

• Pin assignments for the F1 connector are provided in Table 5-12

• Pin descriptions for the F2 connector are provided in Table 5-13

• Pin assignments for the F2 connector are provided in Table 5-14

• The available Flying Lead cable is described in Table 5-16.

• Available Breakout Boxes and Cables are described in Table 5-17.

• Breakout Box dimensions are shown in Figure 5-2

• Breakout Board dimensions are shown in Figure 5-3

• Feedback Port to Motor Cables are described in section 5.1.6.2 on page 90

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Table 5-11: Pin Description for Feedback Connector (F1)

F1 Feedback Signals

Signal Type Signal Name Notes Pin Incremental Encoder In-

puts Sinewave Encoder Inputs Sin, Sin/, Cos, Cos/ Sinewave Encoder signals 1, 2, 3, 4

Sinewave Encoder Data Channel In/Out

Motor Commutation Hall Sensor Inputs

Sinewave Encoder Commutation Inputs

Resolver Inputs Sin+, Sin-, Cos+, Cos-

Resolver Outputs Carrier+, Carrier-

A1, A1/, B1, B1/, I1, I1/

RS-485 Data +, RS485 Data -, RS-485 Clock+, RS-485 Clock-

Commutation Track S1, S2, S3

Commutation Sin+, Commutation Sin-

Differential A quad B encoder signals.

RS-485 signals for connecting the Sinewave Encoder Data Channel to the drive

Hall device input signals that are used to initialize the commutation angle. They consist of a 74HC14 input with 10μs filter and 1 K pull up to +5V. Shared with F2.

Sinewave signals that are used to initialize the motor commutation angle when a Heidenhein Sincoder is used as the motor feedback device.

Resolver rotor feedback signals used when optional Resolver Interface Board is installed.

Resolver rotor excitation signals used when optional Resolver Interface Board is installed.

1, 2, 3, 4, 5, 10

5, 10, 12, 13

12, 13, 8

12, 13

1, 2, 3, 4

5, 10

Temperature Input Temperature

+5V Encoder Power Outputs

+9V Encoder Power Outputs

Sinewave Encoder Reference Mark Input

Signal and Power Common

82 Kollmorgen - December 2011

+5V Source

+9V Source

Ref Mark, Ref Mark/

Common

Thermostat (normally- closed) or Thermistor (Phillips KTY84130 PTC or equivalent recommended) input for detecting over temperature conditions within the motor.

Regulated +5VDC for powering the attached encoder (F1 pin 14 + F2 pin 14 = 500ma max).

Regulated +9VDC for powering the attached encoder (F1 pin 7 + F2 pin 7 = 150ma max).

Reference Mark input used with some Sinewave Encoders used to indicate motor position within one revolution.

Return path for feedback signals and power supplies (+5V and +9V).

5, 10

MMC Smart Drive Hardware Manual - 230V 1/3 PHASE MMC SMART DRIVE

Table 5-12: Pin Assignments for Feedback Connector (F1)

Encoder/Resolver Pin Assignments for Motor Feedback 15 Pin Connector (F1)

230V Single Phase (500W, 1kW, 2kW)

Feedback Device

Sinewave Encoder

a,d

a,b,c

Heidenhain Sincoder

Commutation Cos+

Commutation Sin+

Commutation Sin-

Resolver

N/U

In/

Out

Note

Digital

Endat

Incremental

1 A1 Cos Cos+ 2 A1/ Cos/ Cos3 B1 Sine Sin+ 4 B1/ Sine/ Sin5 I1 RS-485 Data+ Ref Mark Carrier+ 6 Common In/Out 7 N/U +9V Source N/U N/U N/U Out

9 N/U

10 I1/ RS-485 Data- Ref Mark/ Carrier11 Temperature In

Encoder

Commutation Track S3

Commutation Track S1

Commutation Track S2

Stegmann Hiperface

N/U N/U N/U N/U

N/U

BISS SSI

RS-485 Clock+

RS-485 Clock-

Connector Pinout

HD D-Sub

15-pin

Female

14 +5V Source N/U +5V Source N/U Out 15 N/U

Shell Shield N/A

a. Available on Digital Interfaced MMC-SD only b. Not on all Part Numbers. See section 5.3.2 on page 119 for details c. Cos, Cos/, Sine, Sine/ Not Used for BiSS Encoder d. For future use e. Requires installation of optional resolver board. f. Pins 5 and 10 are In/Out for Stegmann Hiperface and Endat; Inputs for Digital Incremental, SSI, BiSS,

Heidenhain Sincoder; and Outputs for Resolver

g. Pins 12 and 13 are Outputs for ENDAT, SSI, and BiSS

Commutation Cos-

N/U In

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Table 5-13: Pin Description for Feedback Connector (F2)

(Digital Interfaced MMC-SD Only)

F2 Feedback Signals

Signal Type Notes Pins

Incremental Encoder Input Differential A quad B encoder signals.

Hall-device input signals that are used to

Motor Commutation Hall Sensor Inputs

Temperature Input

initialize the motor commutation angle. They consist of a 74HC14 input with a 10μs filter and a 1K pull-up to +5V. Shared with F1.

Thermostat (normally-closed) or Thermistor (Phillips KTY84-130 PTC or equivalent recommended) input for detecting over temperature conditions within the motor. If a thermostat is used, connect one side to 0V, and the other side to the Temperature Input (pin 11).

1,2, 3, 4, 5, 10

8, 12, 13

+5V Encoder Power Outputs

+9V Encoder Power Outputs

Signal and Power Common

Regulated +5VDC for powering the attached encoder (F1 pin 14 + F2 pin 14 = 500ma max).

Regulated +9VDC for powering the attached encoder (F1 pin 7 + F2 pin 7 = 150ma max).

Return path for feedback signals and power supplies (+5V and 9 V).

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Table 5-14: Pin Assignments for Feedback Connector (F2)

(Digital Interfaced MMC-SD Only)

Pin Assignments

F2 Feedback 15 Pin Connector

230V Single Phase (500W, 1kW, 2kW)

Pin Label In/Out Connector Pinout

1 A2 In 2 A2/ In 3 B2 In 4 B2/ In 5 I2 In 6 Common In/Out 7 +9V Out 8 S3 In 9 Do Not Connect N/A 10 I2/ In 11 Temperature In 12 S1 In 13 S2 In 14 +5V Out 15 Do Not Connect N/A Shell Shield In

15-pin Female HD D-Sub

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5.1.6.1 Feedback Connectors (F1 and F2) Details

The F1 and F2 Feedback connectors support a variety of devices and functions. This section helps clarify the capabilities and limitations of connected devices.

• All signals (other than the encoder inputs) are bussed internally between the two

feedback connectors F1 and F2. The bussed signals include motor commutation inputs, temperature input, +5V power, +9V power, and encoder power outputs.

• F1 can interface with incremental encoders, sinewave encoders, and resolvers

(using the optional resolver interface module). These signals are co nd itioned and routed to the Drive I/O connector.

• F2 can be designated (in PiCPro) as the motor feedback connector but only if F1

is not (either one or the other must be designated as such).

• F2 can interface with only incremental type encoders.

• The hall sensor inputs on F1 and F2 are connected toge ther, allowing either F1 or

F2 to accept the hall sensor signal, but NOT both. Only one feedback may be connected to motor hall sensor inputs.

• Refer to Table 5-15 for more information regarding the valid combinations of feed-

back on the F1 and F2 connectors.

Table 5-15: Supported Feedback Combinations

Drive Feedback Configuration 1 and 4 (in PiCPro Drive Setup)

F1 (Motor mounted feedback

device for motor control)

•Incremental Encoder with

commutation halls

•Resolver

•Sincoder with commutation halls

•Endat2.1 (single or multi-turn)

•Stegmann Hiperface (single or multi-

turn)

•BiSS (single or multi-turn)

Drive Feedback Configuration 2 and 3 (in PiCPro Drive Setup)

F1 (Externally mounted

feedback device for position

feedback)

•Sincoder without commutation halls

•Resolver

F2 (Externally mounted

feedback device for position

feedback)

•Incremental Encoder without

commutation halls

F2 (Motor mounted feedback

device for motor control)

•Incremental Encoder with commutation

halls

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Table 5-16: Feedback Port (F1 and F2) to Flying Lead Cable

1 M (3.3 ft): M.3000.1053 3 M (9.8 ft): M.3000.1054 6 M (19.7 ft): M.3000.1055 9 M (29.5 ft): M.3000.1056

Cable type: 28 AWG, (1 pair 16 AWG) shielded, twisted pair, 16 conductor.

15-Pin HD male D-sub (to F1/F2 Port, face view)

Pin Signal Color Notes

1 A1, Cos, Cos+ Yellow Twisted 2 A1/, Cos/, Cos- White/Yellow Pair 3 B1, Sine, Sin+ Blue Twisted 4 B1/, Sine/, Sin- White/Blue Pair 5 I1, RS-485 Data+, Ref Mark, Carrier+ Black Twisted 10 I1/, RS-485 Data-, Ref Mark/, Carrier- White/Black Pair 8 Commutation Track S3 Red Twisted NC N/A White/Red Pair 9 Commutation Cos+ Orange Twisted 15 Commutation Cos- White/Orange Pair 14 +5V source,(16 AWG) Gray Twisted 6 Common (16 AWG) White/Gray Pair 7 +9V Source Brown Twisted NC N/A White/Brown Pair 11 Temperature Green Twisted NC N/A White/Green Pair

Shell Drain N/A

Commutation Track S1, RS-485 Clock+, Commutation Sin+

Commutation Track S2, RS-485 Clock-, Commutation Sin-

Violet Twisted

White/Violet Pair

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Table 5-17: Feedback Ports (F1 and F2) Breakout Box and Cables

Description Length Part Number

MMC-SD F1/F2 Port Breakout Board

N/A M.1302.6970

MMC-SD F1/F2 Port Breakout Box

N/A M.1302.6972 1 M (3.3 ft) M.1302.6976

MMC-SD F1/F2 Port to Breakout Box Cable

3 M (9.8 ft) M.1302.6977 9 M (29.5 ft) M.1302.6979 15 M (49.2 ft) M.1302.6980 1 M (3.3 ft) M.1302.7005

MMC-SD F1/F2 Port Breakout Box and Cable Kits. These kits include an M.1302.6972 Breakout Box and an interconnect cable of the indicated length

3 M (9.8 ft) M.1302.7006 9 M (29.5 ft) M.1302.7007 15 M (49.2 ft) M.1302.7008

a. The Breakout Board (see Figure 5-3 on page 89) is mounted directly to the F1

and/or F2 connector, and provides screw terminals wire termination.

b. The Breakout Box (see Figure 5-2 on page 89) is DIN-rail mounted, and provides

screw terminal wire termination. Use one of the cables listed in the table to connect between the F1 and/or F2 connecto r an d the B re ak ou t Box.

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Figure 5-2: Feedback Port (F1 and F2) Breakout Box Dimensions

Figure 5-3: Feedback Port (F1 and F2) Breakout Board Dimensions

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5.1.6.2 Feedback Port (F1/F2) to Motor Cables

Several cables are available that allow easy connection between the Feedback Port (F1/F2) and various Kollmorgen motors. These cables are detailed in Table 5-18 through Table 5-29. For information on Non-Flex versus Hi-Flex cables, refer to

section 9.1 on page 235.

Table 5-18: F1/F2 Endat/BiSS to AKM/DDR Motor Cables

For Connection Diagram, see Table 5-19 on page 91 Length Non-Flex P/N Hi-Flex P/N

1 M (3.3 ft) M.1302.8605 M.1302.8613 3 M (9.8 ft) M.1302.8437 M.1302.8438 6 M (19.7 ft) M.1302.8606 M.1302.8614 9 M (29.5 ft) M.1302.8607 M.1302.8615 15 M (49.2 ft) M.1302.8608 M.1302.8616 30 M (98.4 ft) M.1302.8609 M.1302.8617

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Table 5-19: Feedback Port (F1/F2) ENDAT/BiSS to AKM/DDR Motor Cable

For Part Numbers, see Table 5-18 on page 90

15-Pin HD male D-sub

Twisted Pair

7 pair 28

AWG

1 pair 16

AWG

1 pair 22

AWG

Connector to MMC Smart

Drive

Connector to Motor

Wire

Color

Number

Signal

Type

Number

Jumper

Connections

Signal Type

Yellow 1 COS 9 B+

White/Yellow 2 COS/ 1 B-

Blue 3 SIN 11 A+

White/Blue 4 SIN/ 3 A-

Black 5 DATA+ 5 DATA

White/Black 10 DATA- 13 DATA/

Violet 12 CLOCK+ 8 CLOCK

White/Violet 13 CLOCK- 15 CLOCK/

Red N/U N/A 12 UnSENSE VCC

White/Red N/U N/A 10 UnSENSE COM

Green 11 TEMPERATUR 7 THERMAL

White/Green N/U N/A 14 THERMAL

Orange N/U N/A N/U N/A

White/Orange N/U N/A N/U N/A

Brown 7 9 VDC N/U N/A

White/Brown N/U N/A N/U N/A

Gray 14 +5 VDC 4 5VDC

White/Gray 6 COM 2 GND

N/C 9 N/A 6 N/C N/C 15 N/A 16 N/C N/C 8 N/A

17 N/C

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Table 5-20: F1/F2 Resolver to AKM/DDR Motor Cables

For Connection Diagram, see Table 5-21 on page 93 Length Non-Flex P/N Hi-Flex P/N

1 M (3.3 ft M.1302.8618 M.1302.8630 3 M (9.8 ft) M.1302.8439 M.1302.8450 6 M (19.7 ft) M.1302.8619 M.1302.8631 9 M (29.5 ft) M.1302.8620 M.1302.8632 15 M (49.2 ft) M.1302.8621 M.1302.8633 30 M (98.4 ft) M.1302.8622 M.1302.8634

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Table 5-21: Feedback Port (F1/F2) Resolver AKM/DDR Motor

For Part Numbers, see Table 5-20 on page 92

D-sub 15-Pin HD Male

Connector to MMC

Smart Drive

Connector to Motor

Twisted

Pair

4 pair 24

AWG

Wire

Color

Black 1 COS+ 7 COS+

White/Black 2 COS- 3 COS-

Red 3 SIN+ 8 SIN+

White/Red 4 SIN- 4 SIN-

Green 5 REF+ 9 REF+

White/Green 10 REF- 5 REF-

Orange 11 TEMP+ 2 TEMP+

Number

Signal

Type

Number

Jumper

Connections

Signal

Type

White/Orange 6 COM 6 TEMP-

N/C 7 9 VDC 9 9 VDC N/C 8 N/A N/U N/A N/C 9 +5 VDC 10 +5 VDC N/C 12 COM 1 N/C N/C 13 N/A 10 N/C N/C 14 N/A 11 N/C N/C 15 N/A

12 N/C

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Table 5-22: F1/F2 Encoder to AKM/DDR Motor Cables

For Connection Diagram, see Table 5-23 on page 95 Length Non-Flex P/N Hi-Flex P/N

1 M (3.3 ft) M.1302.8590 M.1302.8600 3 M (9.8 ft) M.1302.8447 M.1302.8435 6 M (19.7 ft) M.1302.8591 M.1302.8601 9 M (29.5 ft) M.1302.8542 M.1302.8602 15 M (49.2 ft) M.1302.8594 M.1302.8603 30 M (98.4 ft) M.1302.8595 M.1302.8604

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Table 5-23: Feedback Port (F1/F2) Encoder to AKM/DDR Motor

For Part Numbers, see Table 5-22 on page 94

D-sub 15-Pin HD Male

Connector to MMC Smart

Connector to Motor

Drive

Twisted

Pair

8 pair 28

AWG

1 pair 16

AWG

Wire

Color

Number

Yellow 1 A 3 A

White/Yellow 2 A/ 4 A/

Blue 3 B 1 B

White/Blue 4 B/ 2 B/

Black 5 I 5 I

White/Black 10 I/ 6 I/

Violet 12 S1 15 S1

Signal Type

Number

Connections

Jumper

Signal Type

White/Violet 13 S2 16 S2

Red 8 S3 17 S3

White/Red N/U N/A N/U N/A

Green 11 TEMPERATURE 8 TEMPERATURE

White/Green N/U N/A 9 TEMPERATURE-

Orange N/U N/A N/U N/A

White/Orange N/U N/A N/U N/A

Brown 7 9 VDC 11 N/A

White/Brown N/U N/A N/U N/A

Gray 14 +5 VDC 10 +5 VDC

White/Gray 6 COM 7 COM

N/C 9 N/A 12 N/C N/C 15 N/A 13 N/C

14 N/C

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Table 5-24: F1/F2 Encoder to LSM/MSM Motor Cables

For Connection Diagram, see Table 5-25 on page 97 Length Non-Flex P/N Hi-Flex P/N

1 M (3.3 ft) M.1302.0944 M.1302.5834 3 M (9.8 ft) M.1302.0945 M.1302.5835 9 M (29.5 ft) M.1302.0946 M.1302.5836 15 M (49.2 ft) M.1302.0947 M.1302.5837 30 M (98.4 ft) M.1302.0948 M.1302.5838

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Table 5-25: Feedback Port (F1/F2) Encoder to LSM or MSM Motors

For Part Numbers, see Table 5-24 on page 96

D-sub 15-Pin HD Male

Connector to MMC Smart Drive

Connector to Motor

Twisted Pair

8 pair 28

AWG

1 pair 16

AWG

Wire

Color

Number

Signal Type

Number

Jumper

Connections

Signal Type

Yellow 1 A 1 A

White/Yellow 2 A/ 2 A/

Blue 3 B 3 B

White/Blue 4 B/ 4 B/

Black 5 I 5 I

White/Black 10 I/ 6 I/

Violet 12 S1 15 S1

White/Violet 13 S2 16 S2

Red 8 S3 17 S3

White/Red N/U N/A N/U N/A

Green 11 TEMPERATURE 13 TEMPERAT URE

White/Green N/U N/A 14 TEMPERATURE-

Orange N/U N/A N/U N/A

White/Orange N/U N/A N/U N/A

Brown 7 9 VDC 9 9 VDC

White/Brown N/U N/A N/U N/A

Gray 14 +5 VDC 10 +5 VDC

White/Gray 6 COM 11 COM

N/C 9 N/A 7 N/C N/C 15 N/A 8 N/C

12 N/C

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Table 5-26: F1/F2 Encoder to FSM Motor Cables

For Connection Diagram, see Table 5-27 on page 99 Length Non-Flex P/N Hi-Flex P/N

1 M (3.3 ft) M.1301.3927 N/A 3 M (9.8 ft) M.1301.4011 N/A 9 M (29.5 ft) M.1301.4012 N/A 15 M (49.2 ft) M.1301.4013 N/A 30 M (98.4 ft) M.1301.4014 N/A

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Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 Introduction to the MMC Smart Drive

1.1 Overview

1.2 Contents of This Manual

1.3 Software and Manuals

1.3.1 Required Software and Manuals

1.3.2 Suggested Manuals

1.4 Kollmorgen Support Contact

2 Safety Precautions

2.1 System Safety

2.1.1 User Responsibility

2.1.2 Safety Instructions

2.2 Safety Signs

2.3 Warning Labels

2.4 Safety First

2.5 Safety Inspection

2.5.1 Before Starting System

2.6 After Shutdown

2.7 Operating Safely

2.8 Electrical Service & Maintenance Safety

2.9 Safe Cleaning Practices

3 Installing the MMC Smart Drive

3.1 Storing the Drive Before Installation

3.2 Unpacking the Drive

3.3 Handling an MMC Smart Drive

3.4 Inspecting the Drive Before Installation

3.5 Complying with European Directives

3.6 Conforming with UL and cUL Standards

3.7 General Installation and Ventilation Requirements

3.8 Controlling Heat Within the System

3.9 Bonding

3.9.1 Bonding a Subpanel Using a Stud

3.9.2 Bonding a Ground Bus Using a Stud

3.9.3 Bonding a Ground Bus or Chassis Using a Bolt

3.9.4 Grounding Multiple Drive Cabinets

3.9.5 Bonding Multiple Subpanels

3.10 Drive Mounting Guidelines

3.1 1 Drive System Grounding Procedures

3.11.2 Grounding Multiple Drives in the Same Cabinet

3.12 System Wiring Guidelines

3.12.1 Recommended Signal Separation

3.12.2 Building Your Own Cables

3.12.3 Routing Cables

3.13 Wiring the Drive

3.13.1 Sizing the 24V Power Supply

3.13.2 System AC Power Wiring Guidelines

3.13.3 Connecting Interface Cables

3.13.4 Preparing Motor Connection Wires

4 System Power Devices

4.1 AC Input Power Requirements

4.2 Protection

4.2.1 Motor Overload Protection

4.2.2 Motor Thermal Protection

4.2.3 230V Smart Drive Protection Requirements

4.2.4 460V Smart Drive Protection Requirements

4.3 Line Reactors

4.3.1 Specifications and Dimensions for Required Line Reactors Table 4-5: MMC-SD-12-460 Line Reactor Specifications

4.4 Isolation Transformers

4.5 External Shunts

4.5.1 Choosing External Shunts

4.5.2 Mounting External Shunts

4.5.3 Connecting Shunt Modules

4.5.3.1 230V, 1-Phase MMC Smart Drive Shunt Wiring

4.5.3.2 460V, 3-Phase MMC Smart Drive (-SD) Shunt Wiring

4.6 Line Filters

4.6.1 Line Filters and CE Compliance

4.6.2 Dimensions for 230V Line Filters

4.6.3 Dimensions for 460V Line Filters

5 230V 1/3 Phase MMC Smart Drive

5.1 Control Section Connectors, Switches, LEDs

5.1.1 LEDs Table 5-1: LEDs Description for 230V MMC Smart Drive

5.1.2 PiCPro Port (Digital Interfaced Drives)

5.1.3 PiCPro Port (Analog Drives)

5.1.4 Node Address Rotary Switch (Digital Interfaced MMC-SD Only)

5.1.5 Digital Link Ports (Digital Interfaced MMC-SD Only)

5.1.6 Feedback Connectors (F1 & F2)