Kohler Mira Discovery Installation And User Manual

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These instructions are to be left with the user
Installation and User Guide
SHOWER VALVE
BUILT IN DUAL CONTROL
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CONTENTS
Safety : Warnings .................................................................................... 3
Pack Contents ......................................................................................... 4
Specifications .......................................................................................... 6
Pressures ............................................................................................ 6
Temperatures ....................................................................................... 6
Flow Rates ........................................................................................... 6
Connections ......................................................................................... 7
Installation Requirements ...................................................................... 8
Installation ............................................................................................. 10
General .............................................................................................. 10
Installation Methods ........................................................................... 11
1. Solid Wall or Stud Partition
(Using Securing Brackets - Mounting off Front Face) ................. 12
2. Solid Wall or Stud Partition
(Using Rear Fixing Points on Shower Control) ............................ 15
3. Laminated Panel
(Using Securing Brackets - Mounting off Rear Face) .................. 17
Control Assembly .............................................................................. 19
Reversed Supplies ............................................................................. 21
Commissioning ..................................................................................... 22
Maximum Temperature Setting .......................................................... 22
Operation ............................................................................................... 23
Fault Diagnosis ..................................................................................... 24
Maintenance .......................................................................................... 25
General .............................................................................................. 25
Lubricants .......................................................................................... 25
Cleaning ............................................................................................. 25
Filters ................................................................................................ 25
Spare Parts ............................................................................................ 26
Customer Service .................................................................... Back Page
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This Discovery Thermostatic Shower Control is precision engineered and should give continued safe and controlled performance, provided:
1. It is installed, commissioned, operated and maintained in accordance with manufacturers recommendations.
2. Periodic attention is given, when necessary, to maintain the product in good functional order.
The function of a thermostatic mixing valve is to deliver water consistently at a safe temperature. In keeping with every other mechanism, it cannot be considered as functionally infallible and as such, cannot totally replace a supervisor’s vigilance where that is necessary. Provided it is installed, commissioned, operated and maintained within manufacturers recommendations, the risk of failure, if not eliminated, is reduced to the minimum achievable.
The Mira Discovery Built in Dual Control Shower Valve is a thermostatic shower control with independent selection for temperature and spray force and is suitable for connection to concealed pipework.
INTRODUCTION
SAFETY : WARNINGS
If you experience any difficulty with the installation or operation of your new shower control, then please refer to "Fault Diagnosis", before contacting Kohler Mira Limited. Our telephone and fax numbers can be found on the back cover of this guide.
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1 x Control Assembly
Tick the appropriate boxes to familiarize yourself with the Discovery Thermostatic
Shower Control part names and to confirm that the parts are included.
PACK CONTENTS
1 x Shower Valve fitted to the Building-in Shroud
3 x Compression Nuts
3 x Olives
  x Flow
Regulator (12 litres per minute)
1 x Hexagon Key
3 x Mounting Brackets
1 x O-Key
3 x Wall Plugs
3 x Securing Screws
2 x M5 x 40 Screws
3 x M5 x 8 Screws
1 x Customer Support Card
1 x Hose Washer
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DIMENSIONS
Note! All Dimensions are Nominal
Pipe Centres
186 mm
47 mm 64 - 82 mm
108 mm
231 mm
27 mm
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SPECIFICATIONS
Pressures
Maximum Static Pressure: 10 Bar. Minimum Maintained Pressure (Gas Water Heater): 1.0 Bar.
(for optimum performance initial supplies should be nominally equal).
Minimum Maintained Pressure (Gravity System): 0.1 Bar.
(0.1 bar = 1 Metre head from base of cold tank to the outlet of the shower handset).
Maximum Maintained Pressure: 5 Bar.
Temperatures
Factory Pre-set (Blend) Shower: 43°C. Optimum Thermostatic Control Range: 35°C - 45°C.
(Achieved with supplies of 15°C cold, 65°C hot and nominally equal pressures). Max. Hot Supply: 85°C. Recommended Hot Supply: 60°C - 65°C. Min. Differential between Hot Supply and Outlet Temperature: 10°C. Cold Water Range: 1°C - 20°C.
Flow Rates
Typical Flow Rates - Mira Discovery Dual Control with Adjustable Fittings:
Start (Outer Spray) Soothe (Middle Spray) Force (Inner Spray) Rigid (Fixed Spray)
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
0
2
4
6
8
10
12
14
16
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Supply Pressure (Bar)
Flow Rate (L/Min)
With 12 L/Min Flow Regulator Fitted
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Connections
Standard connections are: Hot-Left, Cold-Right, Top-Outlet, if reversed inlets are required refer to sections: ‘Installation’ and ‘Reversed Supplies’.
Inlets: 15 mm Compression. Outlet: 15 mm Compression.
Thermostatic Shut-down
Thermostat will shut off Hot Supply Within 2 Seconds if Cold Supply Fails. (Achieved only if the hot supply temperature is greater than 10°C above the set blend
temperature).
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Flow Regulator Recommended
INSTALLATION REQUIREMENTS
Isolating valve
Mixing Valve
Twin Impeller Pump
Tempering Valve
Pressure Reducing Valve
Single Impeller Pump
Overflow Indicator
Mini Expansion Vessel
Gas heated system
The shower MUST be installed with a gas water heater or combination boiler of a fully modulating design.
Note! Flow regulator recommended to be installed, refer to the ‘Discovery Fittings
Installation and User Guide’. However, it is possible following installation of a flow regulator that the flow rate is reduced too much for the boiler to ignite. If this is the case remove the flow regulator.
Gravity fed system
The shower MUST be fed from a cold water cistern and hot water cylinder providing nominally equal pressure.
Note! The Shower Control is compatible with the following installations.
Key to symbols
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Flow Regulator Recommended
Flow Regulator Recommended
Unvented mains pressure system
The shower can be installed with a unvented, stored hot water cylinder.
Pumped system
The shower can be installed with an inlet pump (twin impeller). The pump must be installed on the floor next to the hot water cylinder.
Note! Flow regulator recommended to be installed, refer to the ‘Discovery Fittings
Installation Manual’.
Mains pressurised instantaneous hot water system (thermal store)
The shower can be installed with systems of this type with balanced pressures.
Note! Flow regulator recommended to be installed, refer to the ‘Discovery Fittings
Installation Manual’.
Air Separation
90°
30°-60°
Flow Regulator Recommended
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