KOHLER K-658 Installation Manual

Installation and Care Guide

DTV II Conversion to DTV+

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IMPORTANT INSTRUCTIONS

WARNING: When using electrical products, basic precautions should always be followed, including the following:

WARNING: Risk of electric shock. Disconnect power before servicing.

WARNING: Risk of injury or property damage. Please read all instructions thoroughly before beginning installation.

NOTICE: Follow all plumbing, electrical, and building codes.

Before Operating the System For the First Time:

Download and install the latest software. This may take an hour or more to complete based on system configuration and internet connection speed. Do not disconnect the power from the controller during software download and installation.

Tools and Materials

3/32"

1/4"

Silicone Sealant

Before You Begin

CAUTION: Risk of product damage: Disconnect the power from all components before beginning this installation.

NOTICE: An existing DTV II system should already be in place to complete this installation.

NOTICE: The K-99695 system controller and the K-99693 digital interface are required to complete this installation.

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Before You Begin (cont.)

Observe all local plumbing, building, and electrical codes.

Read these instructions and determine all required components along with their installation locations before beginning this installation.

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Master

Accessory

 

 

Interface

Interface (Optional)

To

 

 

 

AC Power

 

 

 

 

 

 

Coupler

 

To Steam

 

 

30' (9.1 m)

Generator

18" (457 mm)

Data Cable

To Rain

 

Retrofit Cable

 

 

 

To

Panel

 

 

AC Power

Controller

30' (9.1 m)

Controller

 

 

 

 

8-pin Cable

 

6' (1.8 m)

 

 

 

 

 

Data Cables

 

 

 

 

 

30' (9.1 m)

 

Adapter

4-pin Cable

 

 

1. Plan the System

NOTE: The controller powers the interface(s) and controls the digital valve(s) and other system components.

NOTE: The data cable connecting the adapter to the controller is 6’ (1.8 m) long. The adapter installation location must be within 5’ (1.5 m) of the controller.

Refer to the installation guides packed with each product for specific installation needs.

Retrofit Cable Length

18(457 mm)

Data Cable Length

6’ (1.8 m)

Valve Cable Length

30’ (9.1 m)

 

 

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Speaker Wires

Ethernet

Steam,

Rain Panel

Interface

Cables

Valve

Cable

 

Lighting

Disconnect power

Power

Cord

before removing covers.

 

2. Disconnect the Cables from the Module

IMPORTANT! Disconnect the power from the media module before removing the access covers.

Remove the tall access cover on the media module.

Disconnect the valve cable and discard.

Disconnect the remaining cables.

Disconnect any speaker wires from the media module, then reconnect them to the K-99696 amplifier. Refer to the instructions packed with the amplifier.

If incandescent lighting is installed to the media module, remove the small access cover, disconnect the hardwired lighting cable, then reconnect to a light switch.

Remove the media module.

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Tab

Power

Cable

Clip

Media

Module

Cable

Door

3. Disconnect the Cables from the Valve

IMPORTANT! Disconnect the power from the valve before disconnecting the cables.

Press the clips to release and open the door on the valve.

To remove the door, slide the hinge side of the door in either direction until it slips free.

Disconnect the power cable and media module cable from the valve.

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Foam

 

Gasket

 

Apply

 

silicone

 

sealant.

Install

 

Remove

4. Install the DTV+ Interface to the Housing

NOTE: The K-99693 digital interface is required to complete this installation.

Apply silicone sealant to the inside edges of the foam gasket near the bottom of the housing.

Feed the interface cable through the hole in the housing.

Tilt the top of the interface onto the tabs in the housing.

Press the bottom of the interface until it clicks in place.

If the interface needs to be removed from the housing, insert a 3/32hex wrench to unlatch the bottom, then tilt out.

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Retainer

Wall Sleeve

Suction Cup

Disconnect the cable after the retainer is in place.

5. Remove the Existing Interface

Attach the suction cup (provided) to the screen of the existing interface.

Using the suction cup, remove the interface from the wall sleeve.

Carefully pull the cable through the hole in the wall sleeve and out of the wall cavity.

Slide the cardboard retainer (provided with the DTV+ interface) over the cable to prevent it from falling back though the hole in the wall sleeve.

With the retainer in place, disconnect the interface cable from the cable coming from the wall.

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Apply grease in both ends.

18" (457 mm) Retrofit Cable

Coupler

6. Install the Housing Assembly

CAUTION: Risk of product damage: Before proceeding, verify that both ends of the original cable coming from the wall are disconnected from any components.

Apply grease (provided with the DTV+ interface) into both ends of the coupler.

Connect the 18(457 mm) retrofit cable and the interface cable to the coupler. Make sure the cables fully click into the coupler.

Connect the other end of the retrofit cable to the cable from the wall. Align the white arrows on the connectors and make sure they fully engage.

Carefully feed the cables and coupler into the hole in the wall.

Firmly press the housing assembly into the wall sleeve until it snaps in place.

Repeat the steps above for any accessory interfaces.

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Adapter

Drill holes and use anchors where needed.

7. Install the Adapter

Install the K-99695 system controller according to the instructions packed with the product.

Install the adapter within 5’ (1.5 m) of the system controller.

Position the adapter against a wall or 2x4 stud.

Mark the holes.

Use anchors if the marks are not at a stud location. Drill two 1/4holes and install the anchors.

Secure the adapter with two screws.

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KOHLER K-658 Installation Manual

 

6' (1.8 m)

Accessory

Data Cable

Interface Cable

 

Master

 

Interface Cable

 

To

Controller

Steam Adapter Cable

Drip Loop

Rain Panel Cable

8. Connect the Components

IMPORTANT! Make drip loops in all cables.

IMPORTANT! Make sure all cables fully click into the sockets.

Connect the interface cable(s) to the appropriate master (8-pin) or accessory (4-pin) interface connector on the adapter.

If your system includes a steam generator and/or rain panel, connect those cables to the appropriate 4-pin connector on the adapter.

Connect the 6’ (1.8 m) data cable(s) to the adapter.

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Controller

Digital Valve

 

 

To

Ethernet

Data

Adapter

 

Cables

Power

 

 

Cable

Valve

Cable

Valve Cable

Drip Loop

9. Complete the Installation

IMPORTANT! Make drip loops in all cables.

IMPORTANT! Make sure all cables fully click into the sockets.

Connect the data cable(s) from the adapter into the eight-port section of the controller.

Connect the 30’ (9.14 m) valve cable into a valve port on the controller.

Connect the 8-pin end of the valve cable to the valve.

Reconnect the power cable to the valve.

Verify all grommets are in place, then reinstall the door to the valve.

To close the door, press on the tabs until the clips snap in place.

Turn on the power to the valve and connect the power to the controller.

The interface is powered by the controller. The interface should illuminate when power is connected to the controller.

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Warranty

KOHLER® Electronic Faucets, Valves and Controls

FIVE-YEAR LIMITED WARRANTY

Kohler Co. warrants that its electronic faucets, valves and controls will be free of defects in material and workmanship during normal residential use for five years from the date the product is installed. This warranty applies only to electronic faucets, valves and controls installed in the United States of America, Canada and Mexico (North America).

If a defect is found in normal residential use, Kohler Co. will, at its election, repair, provide a replacement part or product, or make appropriate adjustment where Kohler Co.’s inspection discloses any such defect. Damage caused by accident, misuse, or abuse is not covered by this warranty. Improper care and cleaning will void the warranty*. Proof of purchase (original sales receipt) must be provided to Kohler Co. with all warranty claims. Kohler Co. is not responsible for labor charges, installation, or other incidental or consequential costs other than those noted above. In no event shall the liability of Kohler Co. exceed the purchase price of the faucet, valve or control.

If the electronic faucets, valves or controls are used commercially or are installed outside of North America, Kohler Co. warrants that the faucet, valve or control will be free from defects in material and workmanship for one (1) year from the date the product is installed, with all other terms of this warranty applying except duration.

If you believe that you have a warranty claim, contact your Home Center, Dealer, Plumbing Contractor or E-tailer. Please be sure to provide all pertinent information regarding your claim, including a complete description of the problem, the product, model number, the date the product was purchased, from whom the product was purchased and the installation date. Also include your original invoice. For other information, or to obtain the name and address of the service and repair facility nearest you, write Kohler Co., Attn: Customer Care Center, Kohler, Wisconsin 53044 USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.

THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR

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Warranty (cont.)

SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of such damages, so these limitations and exclusions may not apply to you. This warranty gives the consumer specific legal rights. You may also have other rights that vary from state/province to state/province. This warranty is to the original consumer purchaser only, and excludes product damage due to installation error, product abuse, or product misuse, whether performed by a contractor, service company, or the consumer.

This is Kohler Co.’s exclusive written warranty.

*Never use cleaners containing abrasive cleansers, ammonia, bleach, acids, waxes, alcohol, solvents or other products not recommended for chrome. This will void the warranty.

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