Kohler K532-53168 User Manual

K532-53168 Page 1 of 48
Air Intake - Pg. 17

Ref # Part Number Qty Description

24 25 041 06-S Gasket, elbow1
25 48 054 09 Elbow, air cleaner Discontinued not available at Kohler Co.1
35 277116-S Brace, elbow1

K532-53168 Page 2 of 48
Air Intake - Pg. 17

K532-53168 Page 3 of 48
Baffles & Shroud

Ref # Part Number Qty Description

6 277058-S Baffle, blower housing support1
10 48 027 04 Housing, blower Replaced by 48 027 11-S1
17 48 063 03-S Baffle, side cylinder #21
18 48 063 04-S Baffle, bottom cylinder #21
19 48 063 02-S Baffle, top cylinder #21
20 48 063 05-S Baffle, top cylinder #11
22 48 063 06-S Baffle, side cylinder #11
23 48 063 07-S Baffle, bottom cylinder #11

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Baffles & Shroud

K532-53168 Page 5 of 48
Breather & Vent

Ref # Part Number Qty Description

1 270036-S Cover, valve2

2 270034-S Gasket, valve cover2

3 220368-S Stud, valve cover2

4 X-426-3-S Clamp, hose2

5 277392-S Hose, breather 9-1/16"1

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Breather & Vent

K532-53168 Page 7 of 48
Camshaft & Valves

Ref # Part Number Qty Description

1 X-43-1-S Key, woodruff #31

2 48 012 01-S Camshaft1

3 X-119-17-S Nut, jam 3/4 - 161

4 277012 Gear, camshaft Replaced by 48 755 34-S1

6 D-277031-S Tappet4

8 230011-S Retainer, exhaust valve spring2

9 235010-S Spring, exhaust valve2
10 41 755 10-S Kit, retainer1
11 230011-S Retainer, intake valve spring2
12 235010-S Spring, intake valve2
13 235011-S Retainer, valve spring4
14 235008-S Valve, intake2
15 48 016 01-S Valve, exhaust2

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Camshaft & Valves

K532-53168 Page 9 of 48
Carburetor - Pg. 22

Ref # Part Number Qty Description

41 X-352-10-S Stud2
44 25 155 02-S Connector, hose1

25 757 02-S Repair kit, carburetor Includes bowl nut gasket, bowl ring

1

gasket, float pin, bowl gasket & needle with seat & gasket

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Carburetor - Pg. 22

K532-53168 Page 11 of 48
Carburetor - Pg. 25

Ref # Part Number Qty Description

62 48 053 11-S Carburetor - assembly Includes 68-781
65 271030-S Gasket, carburetor1
68 200383-S Spring, main fuel adjusting needle1
69 47 103 01-S Needle, main fuel adjusting1
70 277210-S Needle, idle fuel adjusting1
71 200380-S Spring, idle fuel adjusting needle1
72 200375-S Gasket, fuel bowl1
73 25 041 02-S Gasket, anti-splash1
74 25 753 03 Kit, Float Includes 731
75 200376-S Pin, float hinge1
76 235448-S Bowl, fuel1
77 Needle and seat Available in carburetor repair kit only1
78 25 041 02-S Nut, fuel bowl1
80 48 237 01 Clamp, swivel wire Replaced by 48 755 10-S1

25 757 02-S Repair kit, carburetor Includes bowl nut gasket, bowl ring

K532-53168 Page 12 of 48
Carburetor - Pg. 25

1

gasket, float pin, bowl gasket & needle with seat & gasket

K532-53168 Page 13 of 48
Crankcase

Ref # Part Number Qty Description

1 48 005 05 Crankcase - assembly Includes 2,71

2 230265-S Insert, valve2

4 48 030 03 Bearing, crankshaft1

4 48 030 04 Bearing, crankshaft .010 U.S.1

4 48 030 05-S Bearing, crankshaft .020 U.S.1

5 277038 Bushing, front camshaft1

7 235007-S Guide, valve4

9 277039-S Bushing, rear camshaft1
10 160037-S Plug, Welch 1-1/21
11 277087-S Gasket, closure plate1
12 X-269-31-S Ring, retaining 4-23/64" O.D.1
13 277062-S Bearing, ball1
15 277065-S Seal, rear oil1
16 48 009 05-S Plate, rear closure1
20 X-75-23-S Plug, pipe 1/8"4
20 47 139 01-S Plug, pipe 3/4"2
25 48 283 03-S Elbow1

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Crankcase

K532-53168 Page 15 of 48
Crankshaft

Ref # Part Number Qty Description

1 X-269-32-S Ring, retaining 1-7/16" I.D.1

2 48 043 15-S Gear, crankshaft1

3 48 014 05-S Crankshaft1

3 Crankshaft Discontinued not available at Kohler Co.1

4 X-42-15-S Key, woodruff1

5 X-269-30-S Ring, retaining 1-5/8" I.D.1

K532-53168 Page 16 of 48
Crankshaft

K532-53168 Page 17 of 48
Cylinder Head

Ref # Part Number Qty Description

1 270158-S Screw, hex. hd. 3/8 - 16 x 1-1/2"18

2 270889-S Washer 3/8"18

3 277043 Head, cylinder Replaced by 48 015 02-S2

5 48 052 01 Gasket, cylinder head Replaced by 48 041 102

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Cylinder Head

K532-53168 Page 19 of 48
Dipstick

Ref # Part Number Qty Description

2 48 538 01-S Tube, dipstick 14-15/16"1

3 48 272 02-S Dipstick 15-3/4" blade1

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Dipstick

K532-53168 Page 21 of 48
Electric Start - Pg. 35

Ref # Part Number Qty Description

1 A-277214-S Starter - assembly (See Dipstick) Includes 20-30. Use

1

before Serial No. 4216126. Discontinued not available at
Kohler Co.. For complete starter replacement use Starter kit
A-277214-S, before Serial No. 4216126. Use 48 098 02 after
Serial No. 4216125

2 48 098 02 Starter - assembly (See Electric Start) Includes 37-43. Use

1

after Serial No. 421625

8 236602-S Connector1

9 41 403 05 Rectifier-regulator (15 Amp) Replaced by 25 755 03-S1
12 270154-S Clip, cable (plastic coated)2
17 237878-S Kit, stator (15 Amp) Includes 18,191
18 X-67-51-S Screw, hex. hd. 10 - 24 x 3/41
19 25 452 01-S Terminal2

A-277214-S Kit, starter assembly Use for complete starter replacement

K532-53168 Page 22 of 48
Electric Start - Pg. 35

1

before Serial No. 4216126

238056 Kit, low tension lead (20" - 6 gauge)1
238055 Kit, low tension lead (30" - 10 gauge) Discontinued not

1

available at Kohler Co.

238054 Kit, low tension lead (40" - 14 gauge) Discontinued not

1

available at Kohler Co.

238058-S Kit low tension lead (25" - 16 gauge)1
238060 Kit, low tension lead (25" - 18 gauge) Discontinued not

1

available at Kohler Co.

K532-53168 Page 23 of 48
Electric Start - Pg. 36

Ref # Part Number Qty Description

1 A-277214-S Starter - assembly (See Dipstick) Includes 20-30. Use

1

before Serial No. 4216126. Discontinued not available at
Kohler Co.. For complete starter replacement use Starter kit
A-277214-S, before Serial No. 4216126. Use 48 098 02 after
Serial No. 4216125

20 277158-S Head C. E.1
21 277160-S Spring, brush - set1
22 277170-S Brush - set1
23 277353 Washer, thrust - package Discontinued not available at

1

Kohler Co.

24 277352 Stud, terminal - package Discontinued not available at

1

K532-53168 Page 24 of 48

Kohler Co.

Electric Start - Pg. 36

25 277159-S Coil, field - package1
26 277350-S Armature1
27 277351 Drive, Bendix Replaced by A-277214-S1
28 230626 Bearing, ABS bronze1
29 277169 Head D. E. Discontinued not available at Kohler Co.1
30 277156 Band, cover Discontinued not available at Kohler Co.1

A-277214-S Kit, starter assembly Use for complete starter replacement

1

before Serial No. 4216126

238056 Kit, low tension lead (20" - 6 gauge)1
238055 Kit, low tension lead (30" - 10 gauge) Discontinued not

1

available at Kohler Co.

238054 Kit, low tension lead (40" - 14 gauge) Discontinued not

1

available at Kohler Co.

238058-S Kit low tension lead (25" - 16 gauge)1
238060 Kit, low tension lead (25" - 18 gauge) Discontinued not

1

available at Kohler Co.

K532-53168 Page 25 of 48
Electric Start - Pg. 38

Ref # Part Number Qty Description

2 48 098 02 Starter - assembly (See Electric Start) Includes 37-43. Use

1

after Serial No. 421625

37 277605-S Armature1
38 48 755 02 Kit, drive Includes 391
39 48 755 13 Kit, drive parts1
40 48 211 01-S Bolt, thru2
41 48 227 03-S Cap, drive end1
42 48 227 04 Cap, commutator end Includes 431
43 48 755 15 Kit, brush and spring Replaced by 52 755 151

A-277214-S Kit, starter assembly Use for complete starter replacement

1

before Serial No. 4216126

238056 Kit, low tension lead (20" - 6 gauge)1
238055 Kit, low tension lead (30" - 10 gauge) Discontinued not

K532-53168 Page 26 of 48
Electric Start - Pg. 38

1

available at Kohler Co.

238054 Kit, low tension lead (40" - 14 gauge) Discontinued not

1

available at Kohler Co.

238058-S Kit low tension lead (25" - 16 gauge)1
238060 Kit, low tension lead (25" - 18 gauge) Discontinued not

1

available at Kohler Co.

K532-53168 Page 27 of 48
Exhaust

Ref # Part Number Qty Description

10 232810-S Stud2
13 277091-S Gasket, manifold2
13 48 052 02-S Gasket, manifold2
21 48 164 03-S Manifold, intake1
24 47 445 02-S Strap, lifting2
26 48 054 05-S Elbow, exhaust cylinder #21
27 48 096 02-S Cover, exhaust elbow cylinder #21
29 48 054 04-S Elbow, exhaust cylinder #11
30 48 096 01-S Cover, exhaust elbow cylinder #11

K532-53168 Page 28 of 48
Exhaust

K532-53168 Page 29 of 48
Flywheel

Ref # Part Number Qty Description

1 X-80-1-S Nut, flywheel1

2 277595-S Nut, lock1

4 48 025 14-S Flywheel - assembly1

5 X-45-3-S Key, woodruff #151
13 A-230099-S Rope1

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Flywheel

K532-53168 Page 31 of 48
Fuel Pump

Ref # Part Number Qty Description

22 47 041 04 Gasket, fuel pump Replaced by 25 041 051
27 240282-S Cover, pump1

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Fuel Pump

K532-53168 Page 33 of 48
Gasket Set

Ref # Part Number Qty Description

48 004 02 GASKET SET (w/out Seals)
52 041 11-S Gasket, breaker cover
270034-S Gasket, valve cover2
271030-S Gasket, carburetor
277014-S Gasket, oil pan
277020-S Gasket, gear cover
277022-S Gasket, gear cover plate
277073-S Gasket, breather
277078-S Gasket, governor housing
277087-S Gasket, closure plate
277093-S Gasket, air cleaner
277099-S Gasket, governor
277103-S Gasket, closure plate .0053
277115-S Gasket, closure plate .0103

K532-53168 Page 34 of 48
Gasket Set

277649-S Gasket, insulator
277091-S Gasket, manifold2
48 041 11-S Gasket, manifold
25 041 05 Gasket, fuel pump
48 041 03-S Gasket, oil filter2
48 041 10 Gasket, cylinder head2
48 041 12-S Gasket, manifold4
25 041 06-S Gasket, air cleaner
25 041 09-S Gasket, fuel pump
48 052 02-S Gasket, manifold
48 755 33-S GASKET SET (w/Seals)
52 032 08-S Seal, front oil
52 041 11-S Gasket, breaker cover
2770034 Gasket, valve cover2
271030-S Gasket, carburetor
277014-S Gasket, oil pan
277020-S Gasket, gear cover
277022-S Gasket, gear cover plate
277065-S Seal, rear oil
277073-S Gasket, breather
277078-S Gasket, governor housing
277087-S Gasket, closure plate
277091-S Gasket, manifold4
277093-S Gasket, air cleaner
277099-S Gasket, governor
277103-S Gasket, closure plate .0053
277115-S Gasket, closure plate .0103
48 052 02-S Gasket, manifold2
277649-S Gasket, insulator
48 041 11-S Gasket, manifold
48 041 12-S Gasket, manifold
25 041 05 Gasket, fuel pump
48 041 03-S Gasket, oil filter2
48 041 10 Gasket, cylinder head2
25 041 06-S Gasket, air cleaner
25 041 09-S Gasket, fuel pump

K532-53168 Page 35 of 48
Gear Cover

Ref # Part Number Qty Description

1 277022-S Gasket, gear cover plate1

2 277021-S Plate, gear cover1

3 277020-S Gasket, gear cover1

4 277493-S Cover, gear1

5 52 032 08-S Seal, front oil1

6 X-6-22-S Screw, hex. hd. 5/16 -18 x 1-3/4"7

7 277086-S Screw, hex. hd. 5/16 -18 x 1-3/4"2

8 X-75-2-S Plug, pipe1

9 X-55-6-S Screw, allen 5/16 -18 x 3/4"1
10 X-6-11-S Screw, hex. hd. 5/16 -18 x 3/4"4

K532-53168 Page 36 of 48
Gear Cover

K532-53168 Page 37 of 48
Governor

Ref # Part Number Qty Description

1 271547-S Spring, governor1

2 48 310 28-S Kit, governor - assembly Includes 4-261

3 277078-S Gasket, governor housing1

4 X-293-2-S Bearing, needle1

5 48 096 05-S Cover, governor1

6 48 030 02-S Bearing, needle1

7 275055-S Seal, oil1

8 X-293-3-S Bearing, needle1

9 277102-S Race, thrust bearing1
10 277100-S Bearing, roller thrust1
11 277101-S Race, thrust bearing1
12 48 755 01-S Kit, governor sleeve1
13 X-42-2-S Key, woodruff1
14 48 420 08-S Shaft, governor assembly1

K532-53168 Page 38 of 48
Governor

15 48 089 01-S Spring2
16 48 149 04-S Cam, breaker1
17 X-269-4-S Ring, retainer1
18 277099-S Gasket, governor cover1
19 240202-S Bearing, ball1
20 48 081 02-S Housing, governor1
21 48 043 11-S Gear, governor1
22 X-269-15-S Ring, retainer1
23 48 087 03-S Lever, governor1
24 277104-S Ring, retaining1
25 48 471 02-S Yoke, governor1
26 X-75-23-S Plug, allen hd. pipe 1/81
29 277337 Elbow Discontinued not available at Kohler Co.1
34 275691-S Screw, shoulder1
35 277341-S Washer, tension1
36 48 090 02-S Lever, throttle1
37 48 755 10-S Kit, clamp1
38 45 435 02-S Solenoid1
39 277073-S Gasket, breather1
40 A-277905-S Housing, breather Includes valve1
41 45 208 03-S Body, ball joint1
43 271151-S Rod, ball Joint1
45 237130-S Ball Joint1
46 48 194 01-S Ball joint1
47 X-489-8-S Rod, breaker push1
48 52 041 11-S Gasket, breaker cover1
49 A-220136-S Cover, breaker Discontinued not available at Kohler Co.1
50 47 150 03-S Breaker1
51 X-343-S Connector1
55 48 126 05-S Bracket, solenoid1
57 48 353 05-S Line, oil 7-1/21

238056 Kit, low tension lead (20" - 6 gauge) Not Illustrated.1
238055 Kit, low tension lead (30" - 10 gauge) (Discontinued not

1

available at Kohler Co.) Not Illustrated.

238054 Kit, low tension lead (40" - 14 gauge) (Discontinued not

1

available at Kohler Co.) Not Illustrated.

238058-S Kit, low tension lead (25" - 16 gauge) Not Illustrated.1
238060 Kit, low tension lead (25" - 18 gauge) Not Illustrated.1

K532-53168 Page 39 of 48
Ignition

Ref # Part Number Qty Description

1 277375-S Coil1

7 235041-S Plug, spark2

9 210281-S Clip, cable (plastic coated)2
11 271694-S Plate, coil mounting1
14 230722-S Condenser1
17 48 155 02-S Connector1
19 A-220136-S Cover, breaker1
20 X-489-8-S Rod, breaker push1
21 52 041 11-S Gasket, breaker cover1
22 47 150 03-S Breaker - assembly1

238057-S Kit, high tension lead1
220074-S Diaphragm, breaker seal1
241390 Lead, high tension Discontinued not available at Kohler Co.1
48 348 03-S Lead, hi-tension1
48 348 04-S Lead, hi-tension1

K532-53168 Page 40 of 48
Ignition

K532-53168 Page 41 of 48
Oil Filter

Ref # Part Number Qty Description

9 277532 Adapter, filter Replaced by 48 029 02-S1
11 277195 Gasket, oil filter adapter1
12 277234-S Nipple 1/2" I.D. x 3/4" O.D. x 11
13 277233-S Filter, oil1

K532-53168 Page 42 of 48
Oil Filter

K532-53168 Page 43 of 48
Oil Pan

Ref # Part Number Qty Description

1 277014-S Gasket, oil pan1

4 230125-S Pin, dowel2

5 48 755 17-S Kit, oil pan (Side drain) Includes 3,6-101

6 X-75-6-S Plug, pipe1

6 X-75-28-S Plug, pipe1

7 X-154-6-S Screw, H.C. 5/16-18 x 1/2"1

8 X-25-44-S Washer, plain 5/16"1

9 48 126 08-S Bracket, starter support1
10 X-67-62-S Screw, 1/4-20 x 3/4"1

K532-53168 Page 44 of 48
Oil Pan

K532-53168 Page 45 of 48
Oil Pump

Ref # Part Number Qty Description

1 270085-S Clip, oil tube1

2 277202-S Strainer, oil1

3 X-36-6 Pin, cotter 1/16 x 3/4" Discontinued not available at Kohler

7 48 089 03-S Spring, relief valve1

8 X-212-3-S Ball, steel1

1

Co.

K532-53168 Page 46 of 48
Oil Pump

K532-53168 Page 47 of 48
Piston & Rod

Ref # Part Number Qty Description

1 48 108 01-S Ring Set (Std. & .003) MODEL K5822

1 48 108 02-S Ring Set (.010) MODEL K5822

1 48 108 03-S Ring Set (.020) MODEL K5822

1 48 108 04-S Ring Set (.030) MODEL K5822

2 48 874 01-S Piston w/Ring Set (Std.) MODEL K5322

2 48 874 02-S Piston w/Ring Set (.003) MODEL K5322

2 48 874 03-S Piston w/Ring Set (.010) MODEL K5322

2 48 874 04-S Piston w/Ring Set (.020) MODEL K5322

2 48 874 05-S Piston w/Ring Set (.030) MODEL K5322

3 47 018 01-S Retainer, piston pin MODEL K5324

4 48 067 12-S Connecting Rod (Std.) MODEL K5322

4 48 067 13-S Connecting Rod (.010 U.S.) MODEL K5322

K532-53168 Page 48 of 48
Piston & Rod