Kohler K-3900 User Manual

Installation Guide
Toilet
K-3900
M product numbers are for Mexico (i.e. K-12345M) Los números de productos seguidos de M corresponden a México (Ej. K-12345M) Français, page “Français-1” Español, página “Español-1”
Important Information
NOTE: This product is designed for installation with the electrical and water supplies located through either the wall or the floor.
Grounding Instructions
This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.
WARNING: Risk of electric shock. Improper use of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.
This product is factory equipped with a specific electric cord and plug to permit connection to a proper electric circuit. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product. Do not modify the plug provided — if it will not fit the outlet, have the proper outlet installed by a qualified electrician. If the product must be reconnected for use on a different type of electric circuit, the connection should be made by qualified service personnel.
Tools and Materials
Drill with Assorted Bits
Adjustable Wrench
Assorted Screwdrivers
Wall Plate
Offset Screwdriver
Plus:
• Protective Material
• Tape
• Water Hammer Arrestor
Wax Ring
1132336-2-D 2 Kohler Co.
(4) 5/16" x 2-1/2" Lag Bolts
Parts Bag Contents
2 Caps
2 Bushings
(4) 5/16" Lag Bolt Anchors
Docking Station
Remote Control
Before You Begin
WARNING: Risk of electric shock. Disconnect power before servicing. WARNING: Risk of electric shock. For plug-in installations/wall-mounted electrical supply:
Connect only to a properly-grounded, grounding-type receptacle which is protected by a 120 V, 15 A minimum, 60 Hz Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). Do not remove the grounding pin or use a grounding adapter.
2 Mounting Blocks
Other Parts
Back Cover (Through-the-Floor Installations)
Supply Hose
2 #10 x 1-1/2" Screws
Clip
CAUTION: Risk of personal injury. This toilet weighs approximately 100 lbs (45 kg). Lift the toilet with two people, employing proper lifting technique.
CAUTION: Risk of hazardous gases. If a new toilet is not installed immediately, temporarily place a rag in the floor flange opening.
CAUTION: Risk of property damage. This toilet is not intended to be installed in buildings where temperatures will drop below 32°F (0°C). The design of the toilet makes it difficult to remove all water from the tank. If frozen, the water could damage the tank resulting in leaking.
NOTICE: Follow all local plumbing and electrical codes.
IMPORTANT! This product requires a minimum static pressure of 30 psi (206.8 kPa) for satisfactory rim
wash performance.
Carefully inspect the new toilet for damage. Consult the online users guide at kohler.com for more information. Kohler Co. reserves the right to make revisions in the design of products without notice, as specified
in the Price Book.
Confirm all parts below are included before beginning the installation.
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Before You Begin (cont.)
Parts Bag Contents
(4) 5/16x 2-1/2Lag Bolts
(4) 5/16Lag Bolt Anchors 2 Mounting Blocks 2 Plastic Caps 2 #10 x 1-1/2Screws 2 Bushings
Remote Control Box Contents
Docking Station Remote Control Docking Station Power Cord (not shown) FM External Antenna (not shown) AUX In Audio Cord (not shown)
Other Parts
Back Cover (used in through-the-floor installations) Supply Hose Clip
1132336-2-D 4 Kohler Co.
29-1/2" (749 mm)
3-3/4" (95 mm), 3-9/16" (90 mm) Min
Front of Bowl
10-13/16" (275 mm)
4-3/4" (121 mm)
Optional Supply, 1/2" OD Compression Outlet Thread
1-3/4" (44 mm), 1-1/2" (38 mm) Min
36-1/4" (921 mm)
12" (305 mm)
25-3/4" (654 mm)
38" (965 mm) - 66" (1676 mm)
5-15/16" (151 mm)
C
C
L Of Outlet
14-1/2" (368 mm)
4-1/16" (104 mm)
15-5/8" (397 mm)
Optional Supply 1/2" OD Compression Outlet Thread
Docking Station
2-1/4" (57 mm)
41" (1041 mm) -
66" (1676 mm)
13-5/8" (346 mm)
1/2" OD Compression Outlet Thread
6" (152 mm)
8" (203 mm)
Roughing-in - Wall Mount Electrical and Water Supply
Ø 2-5/8" (67 mm)
12" (305 mm)
Power Cord Reaches 56" (1422 mm)
2" (51 mm)
25-1/4" (641 mm)
Finished Wall
17-7/8" (454 mm)
Outlet
WARNING: Risk of electric shock. Disconnect power before servicing. WARNING: Risk of electrical shock. For plug-in installations/wall-mounted electrical supply:
Connect only to a properly-grounded, grounding-type receptacle which is protected by a Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). Do not remove the grounding pin or use a grounding adapter.
NOTICE: The locations for the supply shut-off, electrical outlet, and docking station cord are suggested locations. Make sure all installations adhere to applicable codes and standards.
IMPORTANT! Locating the supply stop behind the toilet will make it difficult to remove the back panel. It may be necessary to remove the toilet to service items behind the back panel if the supply stop extends more than 3(76 mm) from the wall.
IMPORTANT! Do not install any items behind the toilet that will interfere with the cover when it is raised. All decorative items should be at least 37(940 mm) high to allow clearance for the cover.
The remote docking station is equipped with a 15’ (4.5 m) power cord. The station mounting location shown for the docking station is ADA compliant.
The supplied power cord is 56(1422 mm) in length. Install the GFCI or RCD protected outlet within 56(1422 mm) of the toilet location.
The toilet is equipped with a motion sensor to automatically open the cover when movement is sensed. This sensor has a maximum range of 51-1/2(1300 mm). Sensitivity can be adjusted or turned off using the User Interface.
The toilet is equipped with a sensor to automatically open the seat when the light is interrupted. The sensor is located on the right side of the toilet. This sensor has a maximum range of 8(203 mm). Keep this area free of obstructions.
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Roughing-in - Wall Mount Electrical and Water Supply (cont.)
1/2OD compression supply stop outlet is required unless an adapter is used. Installation of a water hammer arrestor is required.
1132336-2-D 6 Kohler Co.
Ø 1-1/4" (32 mm) Power Supply Hole
Ø 1-1/2" (38 mm) Water Supply Hole
1-3/4" (44 mm), 1-1/2" (38 mm) Min
36-1/4" (921 mm)
29-1/2" (749 mm)
3-3/4" (95 mm), 3-9/16" (90 mm) Min
14-1/2" (368 mm)
25-3/4" (654 mm)
38" (965 mm) - 66" (1676 mm)
5-15/16" (151 mm)
4-1/16" (104 mm)
2-1/4" (57 mm)
15-5/8"
(397 mm)
Docking Station
41" (1041 mm) -
66" (1676 mm)
10-13/16" (275 mm)
13-5/8" (346 mm)
Front of Bowl
4-3/4" (121 mm)
Ø 2-5/8" (67 mm)
25-1/4" (641 mm)
12" (305 mm)
Finished Wall
17-7/8" (454 mm)
12" (305 mm)
C
L Of Outlet
Roughing-in - Through-the-Floor Water and Electrical
NOTICE: The locations for the supply shut-off, electrical outlet, and docking station cord are suggested locations. Make sure all installations adhere to applicable codes and standards.
IMPORTANT! Do not install any items behind the toilet that will interfere with the seat when it is raised. All decorative items should be at least 37(940 mm) high to allow clearance for the seat.
The remote docking station is equipped with a 15’ (4.5 m) power cord. The station mounting location shown for the docking station is ADA compliant.
The supplied power cord is 56(1422 mm) in length. The toilet is equipped with a motion sensor to automatically open the cover when movement is
sensed. This sensor has a maximum range of 51-1/2(1300 mm). Sensitivity can be adjusted using the User Interface.
The toilet is equipped with a seat actuator sensor, located on the right side of the toilet. This sensor has a maximum range of 8(203 mm). Keep this area free of obstructions.
1/2OD compression supply stop outlet is required unless an adapter is used. Installation of a water hammer arrestor is required.
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Supply Stop
Dock Power Cord
8" (203 mm)
2" (51 mm)
GFCI/RCD Protected Receptacle
6"
(152 mm)
4" (102 mm)
12" (305 mm) From
Finished Wall
Recommended,
11-3/4" (298 mm) Min
Ø 1-1/4" (32 mm) Power Supply Hole (for through-the-foor installations only)
3" (76 mm) Max When Located Behind Toilet
2-5/8" (67 mm)
Ø 1-1/2" (38 mm) Water Supply Hole
1-5/8" (41 mm)
Floor Flange
(for through-the-floor installations only)
Prepare the Site
WARNING: Risk of electric shock. Disconnect power before installation or servicing. WARNING: Risk of electric shock. Connect only to a properly-grounded, grounding-type
receptacle which is protected by a 120 V, 15 A minimum, 60 Hz Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). Do not remove the grounding pin or use a grounding adapter.
WARNING: Risk of electrical shock. For hardwire installations/through-floor electrical supply:
Connect only to a properly-grounded, dedicated circuit protected by an Class A Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD).
NOTE: The electrical outlet and water supply may also be located behind the toilet. If it is located behind the toilet, the water supply stop must extend no more than 3(76 mm) beyond the finished wall. If located behind the toilet, the supply stop must be a model that connects at a 90° angle. The handle should be easily accessible.
NOTE: Locating the supply stop behind the toilet will make it difficult to remove the back panel. It may be necessary to remove the toilet to service items behind the back panel if the supply stop extends more than 3(76 mm) from the wall.
Install the Dock Power Cord
If the finished wall has not been installed, route the docking station power cord if the cord will be routed through the wall.
If the finished wall is installed, drill a 3/8(10 mm) hole in the wall behind the toilet location for the docking station power cord.
If the docking station cord is routed through the wall, route the power cord to the docking station location from the toilet end. Route it through a wall plate or route the cord on the wall externally.
1132336-2-D 8 Kohler Co.
Prepare the Site (cont.)
Install the Water Supply
IMPORTANT! When installing the supply hose, connect it to the toilet first, then the supply stop.
NOTE: The supplied water supply hose is 18(457 mm) in length. The supplied hose must be used for
this installation.
Install the water supply and supply stop. Install a water hammer arrestor to the supply stop or water supply line. Flush the water supply line into a pail or other container to remove all debris.
Install the Electrical Service
NOTE: The suppled power cord is 56(1422 mm) in length.
Locate a dedicated 120 V, 15 A minimum, 60 Hz grounding-type receptacle, protected by a GFCI or RCD, within 56(1422 mm) of the back of the toilet.
Install External Speaker Wires (optional)
If external speakers will be used, install the speaker wires at this time.
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Rear Plate
Front Plate
Holes
Back Cord Opening
Disconnect.
Screw
Orange
Blue
Red
White
Black
Back Cord Opening
Docking Cord
Connector Harness
Bottom Cord Opening
1. Install the Remote Dock
NOTE: The docking station comes with a 15’ (4.6 m) cord. Locate the docking station to allow the docking cord to reach the toilet.
Unpack the box containing the remote control components. Remove the remote control from the dock and set aside. Remove the small screw on the bottom of the docking station. Carefully remove the cover plate by gently prying the sides of the cover plate out until they
disconnect from the dock. Carefully disconnect the cover plate plug. Tape the screw to the cover plate and set it aside.
NOTE: When the docking station cord is routed externally through the wall, it may be easier to use the back cord opening. When the cord is routed externally along the face of the wall, use the bottom cord opening.
For installations using the back cord opening, route the power cord through the back cord opening. For installations using the bottom cord opening, route the power cord through the bottom cord
opening. Position the docking station in the installation position and mark the screw locations using the dock
as a template. Drill appropriate size mounting holes at the screw mounting locations. The size of the hole will
depend on the need for wall anchors, wall material, and installation requirements. Loosen each of the five small screws located where the wires will be connected. Run the power cord into the docking station.
1132336-2-D 10 Kohler Co.
Install the Remote Dock (cont.)
NOTE: There is a wiring schematic on the inside of the docking station. Refer to the schematic when attaching the wires.
Slide the bare end of the wires into the correct port (as shown) and tighten each screw to secure the wires in place.
Position the docking station over the installation location. Connect the base plate of the docking station to the wall using two screws. Reconnect the cover plate cable to the base. Snap the cover plate back into place. Remove the screw and tape from the cover plate and secure the cover plate with the screw to the
base of the docking station.
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For Wall Supply Installations Only
Flange Centerlines
Screw Hole
Center the toilet on the template.
Flange
For Through­the-Floor Supplies Only
Template
Tape
Top View
2. Prepare the Installation Location
IMPORTANT! Risk of product damage. If T-bolts are left in place, they will damage the toilet. Make sure they are removed before moving the toilet into place.
If there are T-bolts extending from the flange, remove them. T-bolts are not required for this installation.
Cut out the inside of the flange area on the template. Position the template with the hole positioned over the flange. It is critical that the centerlines
marked on the template are centered on the flange. Secure the template to the floor with tape.
IMPORTANT! Because of the unique design of this toilet, the width of the bottom edges of the toilet will vary. The following steps are required because of this variation.
Confirm the template is correctly positioned and centered over the flange. Position the toilet on the template. Make sure the front of the base of the toilet is aligned with the
markings on the template. Position the toilet so an equal amount of shaded area is visible on each side of the template. Confirm the toilet is centered by measuring the amount of space on each side of the template. Directly under the screw holes on each side of the toilet, accurately mark the bottom edge of the
base. The mark should intersect the lines labeled Cand Aor Bon each side of the template.
1132336-2-D 12 Kohler Co.
A
C
B
B
C
A
A
Protective Material
Outside Edge of Toilet
Top View
3. Determine Mounting Block Location
NOTE: There is a small amount of biodegradable, environmentally safe antifreeze added to the toilet tank to prevent freezing during shipment. When the toilet is tipped forward, a small amount of the antifreeze may run onto the floor. Make sure the floor is protected. Do not use a rug as protective material.
Position pieces of the box or other protective material on the floor directly in front of the toilet. Gently tilt the toilet forward until it rests on the front surface.
A
NOTE: The installation range of the mounting block is marked on the template. Due to variances in the width of the base, the exact location must be determined by the installer.
Measure the width of the base, dimension A,on the left side of the toilet. From the mark indicating the outside edge of the base, measure inward and mark dimension Aon
the template lines marked A. Draw a line connecting the marks on each of the lines labeled A. Measure the width of the base, dimension B,on the right side of the toilet. From the mark indicating the outside edge of the base, measure inward and mark dimension Bon
the template line marked B. Draw a line connecting the marks on each of the lines labeled B.
IMPORTANT! Dimension Cis the distance between the inside edges of the right and left base. The distance between the outside edges of the mounting blocks should be slightly less than dimension C. The distance between the edge of the outside edge of the mounting block and the inside edge of the base must be 1/16(2 mm) or less, or the strength of the mounting block will be compromised.
At the location of the screw holes in the side of the toilet, measure the width of the opening from the inside edge of each side of the base, dimension C.
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Determine Mounting Block Location (cont.)
Measure dimension Con the template, starting at the inside line. Position a mounting block in the area indicated on the left side of the template. Align the outside
edge of the mounting blocks with the inside line. Insert a pencil into each of the four pre-drilled holes in the mounting blocks and mark the center of
the holes. Remove the mounting blocks. At the four locations where the centerline in the slots marked on the template and the pencil mark
indicating the hole locations meet, drill a 3/16pilot hole or 1/2(13 mm) hole if anchors will be used.
If anchors will be used, insert one of the supplied anchors in each of the holes. Remove the template.
1132336-2-D 14 Kohler Co.
For Wall Supply Installations Only
Flanges
Clip
Hose Should Face Down When Through Floor
Supply Hose
Lag Bolt
For Through­the-Floor Supplies Only
Wax Ring
4. Install Mounting Blocks and Wax Ring
Position the mounting blocks over the mounting holes. Secure each of the mounting blocks with two of the supplied lag bolts. Position a wax ring on the flange.
Connect the Supply Hose to the Toilet
Slide the supply hose outlet into the toilet water inlet. Slide the clip over the flanges on the supply hose and inlet. Make sure both flanges rest in the gap
in the clip and are firmly held in place.
CAUTION: Risk of property damage. It is critical that the supply hose be firmly secured by the clip. The supply hose could be displaced when under pressure if the clip is not correctly installed, resulting in water damage.
Confirm the clip is firmly holding the supply hose in place. The clip will be able to rotate freely with no significant resistance when properly installed.
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External Speaker Connections
FM Antenna Connection
Wall Supply Installation Shown
Docking Station Cord
Docking Station Cord
Bushing
Cap
Screw
5. Install the Toilet
Position the Toilet
Carefully lower the toilet into place, making sure the water supply line and electrical cord do not interfere with the toilet when it is in place.
Connect the water supply hose to the supply stop. Connect the docking station power cord. Connect the optional external FM antenna (not shown) to the toilet if needed. Connect the external speaker wires (not shown) to the toilet if external speakers are installed.
IMPORTANT! The remote control will not function when removed from the docking station until it has charged for approximately 30 minutes. Flush the toilet manually or use the remote control while it is attached to the docking station using the buttons on the toilet until the remote control is fully charged.
Place the remote control on the docking station. Turn on the water supply. Connect the power.
Check for Leaks
NOTE: Once the power is connected, the toilet will automatically enter start-up mode. This process takes several minutes.
NOTE: If there is a failure during start-up mode, follow the directions on the remote control.
Once the start-up sequence has been completed flush the toilet using the manual buttons on the side of the toilet.
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Install the Toilet (cont.)
Let the toilet fully refill and check for leaks.
Secure the Toilet
Insert the bushing into the screw hole in the side of the toilet. Insert the supplied screws into the screw holes.
NOTE: A ratchet style screwdriver is the most effective tool when tightening the screws due to their close proximity to the floor. It is difficult to achieve enough force with a standard screwdriver. There is a greater risk of stripping the screws when a drill is used.
Thread each screw into the mounting blocks. Tighten the screws evenly to maintain the correct toilet position.
Install the caps over the bushings. Check the toilet to make sure it is level and does not rock. Shim if necessary to level or eliminate rock.
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Cover
Slot
Spring Clip
Docking Station Cord
Docking Station Cord
6. Install the Back Cover (Optional)
NOTE: Install the cover when the water and power supply are routed through the floor. The cover is not designed for use when the water or electrical are connected to wall supplies.
Position the cover over the water supply and electrical supply holes. Run the docking station cord through the slot in the cover and snap the cover into place on the
supply hose inlet. Align the spring clip on the cover with the supply hose inlet.
NOTE: The clip will easily snap into place on the supply hose inlet. If there is significant resistance, make sure the clip is not pushing the hose clip out of the way.
Lower the cover and snap the clip into place on the supply hose inlet.
1132336-2-D 18 Kohler Co.
7. Remote Control Setup - Set the Language
NOTE: If the remote control has not charged enough to be removed from the docking station, perform these steps with the remote control attached to the docking station.
NOTE: English is the default language. Skip this step if English is the desired language.
Changing the On-Screen Language
Select [settings]. Select [system settings]. Select [languages].
NOTE: If the language you desire does not appear on the screen, move the scroll bar down to see additional language options.
Select the radio button for your desired language. The screen icons will immediately change. Select [home] to return to the main screen or [back] to return to the previous screen.
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8. Remote Control Setup - Set the Date and Time
Set the Date
Select [settings]. Select [system settings]. Select [set date]. Use the UP and DOWN indicators to adjust the day, month, and year. Select the desired radio button for the date format. Select [home] to return to the main screen or [back] to return to the previous screen.
Set the Time
Select [settings]. Select [system settings]. Select [set time]. Select the radio button for the [12 hr.] or [24 hr.] option. Use the UP and DOWN indicators to adjust the hour and minute. Select the radio button for the [am] or [pm] option. Select [home] to return to the main screen or [back] to return to the previous screen.
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9. Remote Control Setup - Connect the Remote Control
NOTE: This setting can be used to connect a new or a second remote control.
Select [settings]. Select [maintenance]. Select [learn remote]. Follow the instructions on the remote screen. When complete select [yes].
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