KOHLER K-2604 Installation Manual

Installation and Care Guide
Vanity
K-2604
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Tools
Important Information
CAUTION: Risk of property damage. Use care when moving the vanity to avoid impacting, sliding, or side-loading the legs.
CAUTION: Risk of property damage. Select 250 lb (113.4 kg) load bearing 5/16lag bolts with a length to clear obstacles in the wall and 5/16washers. Calculate proper lag bolt length by adding the following: 1-1/2(38 mm) backing material + wallboard thickness + back rail thickness.
Plus:
• Wood Screws
• 2x6s
• 5/16" Lag Bolts and Washers [Min 250 lb (113.4 kg) Load Bearing]
• Socket Wrenches
• Siliconized Acrylic Caulk
NOTICE: Siliconized acrylic caulk must be used to secure the sink to the vanity. Do not use 100% silicone sealant which will damage the finish of the vanity.
NOTICE: The finished wall must be straight and plumb to ensure proper support of the vanity and alignment of the sink and door.
Observe all local plumbing and building codes. Provide 2x6 backing material behind the finished wall to properly
support the vanity.
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2x6 Backing Material
32-1/2" (826 mm)
1. Prepare the Site
NOTICE: If the K-2607 bridge cabinet will also be installed, extend the backing material a minimum of 12(305 mm) beyond the width of the vanity on the side where the bridge will be installed.
NOTICE: To properly secure the vanity, the top of the required 2x6 backing material must be 32-1/2(826 mm) from the finished floor.
Measure and mark 32-1/2(826 mm) up from the finished floor. This will be the height from the finished floor to the top of the 2x6 backing material.
Ensure there are no obstructions in the wall (such as wiring or plumbing) from the marked height down to the floor. If there are obstructions, select another area to install the vanity.
NOTICE: Extend the backing material beyond the width of the vanity to the nearest stud to ensure proper support for the vanity.
Front-notch the studs 1-1/2(38 mm) to ensure the 2x6 backing material is flush against the studs.
Secure the 2x6 backing material to the studs with framing nails. Rough-in the water supply and drain lines into the rough-in
plumbing area of the vanity.
NOTICE: The finished wall must be straight and plumb to ensure proper support of the vanity and alignment of the sink and door.
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Prepare the Site (cont.)
Complete the finished wall. Make sure the finished wall is straight and plumb, and the floor is flat and perpendicular to the finished wall.
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Back Rail
Pilot Hole
Washer
Lag Bolt
Finished Wall
2. Secure the Vanity
CAUTION: Risk of property damage. Use care when moving the vanity to avoid impacting, sliding, or side-loading the legs.
CAUTION: Risk of property damage. Select 250 lb (113.4 kg) load bearing 5/16lag bolts with a length that can safely clear obstacles in the wall and 5/16washers. Calculate the proper length of the lag bolts by adding the following: 1-1/2 (38 mm) backing material + wallboard thickness + back rail thickness.
With assistance, lift and place the vanity in position against the finished wall. Do not drag the vanity into position.
Verify the vanity is level and the back rail is plumb against the wall. If necessary, turn the leveler(s) to adjust the unit.
Using a 1/4drill bit, drill two pilot holes through the back rail and the finished wall. Verify the pilot holes are positioned to ensure the lag bolts will engage the 2x6 backing material.
Secure the vanity to the finished wall with two 5/16lag bolts and washers (not provided).
Leveler
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3. Install the Bathroom Sink
CAUTION: Risk of personal injury. Vitreous china sinks are very heavy. Get help lifting and aligning the sink.
Install the faucet (if applicable) and drain to the sink. Refer to the faucet and drain manufacturer’s installation instructions.
NOTICE: Siliconized acrylic caulk must be used to secure the sink to the vanity. Do not use 100% silicone sealant which will damage the vanity finish.
Run a 1/4(6 mm) continuous bead of siliconized acrylic caulk around the top of the vanity, as illustrated.
NOTE: The sink is properly positioned when: (1) the back edge of the sink is flush against the finished wall and (2) the overhang on the left, right, and front side of the sink is equal on each side of the vanity.
With assistance, lift and properly position the sink on top of the vanity.
Immediately wipe away any excess caulk that contacts the vanity. Run a 1/8(3 mm) bead of siliconized acrylic caulk along the top
edge of the sink where it contacts the finished wall.
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Hook
Bracket
Cup
4. Install the Door
NOTE: To ease installation, get assistance supporting the door.
NOTE: The vanity comes with hinges installed on the inside left. To
reverse door swing, use the included template (1181754-7) to mount brackets to the opposite side of the vanity.
Align the hinge hooks with the cup of the top bracket. Slide the hinge onto the top bracket. Clip the hinge onto the bracket to secure. Repeat for the lower hinge.
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Screw
Knob
5. Complete the Installation
Install the Door Knob
From the back side of the door, insert the screw through the predrilled hole.
Thread the knob onto the screw. Tighten securely.
Install the Bridge Cabinet (Optional)
Refer to the installation instructions packed with the K-2607 bridge cabinet.
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Bracket
Adjustments
Side
Depth
Clip
Height
Door Adjustments
Adjustment
Refer to the illustration and note the screwdriver location for the desired adjustment.
Removal
Apply a small amount of leverage to the door with one hand to keep the door in the full open position.
Press the clip to release the hinge from its bracket. Move the door forward to slide the hinges off the brackets.
Care and Cleaning
For best results, keep the following in mind when caring for your KOHLER product:
Vitreous China and Fireclay
Use a mild detergent such as liquid dishwashing soap and warm water for cleaning. Do not use abrasive cleaners that may scratch or dull the surface.
Carefully read the cleaner product label to ensure the cleaner is safe for use on the material.
Always test your cleaning solution on an inconspicuous area before applying to the entire surface.
Do not allow cleaners to sit or soak on the surface.
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Care and Cleaning (cont.)
Wipe surfaces clean and rinse completely with water immediately after cleaner application. Rinse and dry any overspray that lands on nearby surfaces.
Use a soft, dampened sponge or cloth. Never use an abrasive material such as a brush or scouring pad to clean surfaces.
Wood Surfaces
As with any smooth surface, avoid using abrasive cleaners as they will scratch the surface. Wipe the wood surface regularly to prevent buildup of soap and scum.
To protect against scratches, use felt, leather, or cork under all items placed on the wood surface. To conceal scratches, a touch-up marker is available for order. Contact a Kohler distributor or call 1-800-4-KOHLER for ordering information.
Do not expose wood furniture to direct sunlight, drying heat sources, or dampness.
Dust frequently with a soft cloth in the direction of the grain. Use only products specifically made for cleaning wood. Avoid using oily polishes or waxes, or products containing silicone. Blot spills immediately with a soft, damp cloth.
Every six months, remove soil buildup by rubbing with a soft cloth dampened in a 50/50 solution of warm water and an ammonia-free detergent. Wipe clean with a cloth dampened in warm water, then wipe dry.
For detailed cleaning information and products to consider, visit www.kohler.com/clean. To order Care & Cleaning information, call 1-800-456-4537.
Warranty
ONE-YEAR LIMITED WARRANTY
KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of installation.
Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation costs. Use of in-tank
toilet cleaners will void the warranty.
To obtain warranty service contact Kohler Co. either through your
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Warranty (cont.)
Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER (1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.
IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do not
allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state/province to state/province.
This is Kohler Co.’s exclusive written warranty.
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