Kohler K-12106-H, K-12105-H User Manual
Freewill Barrier Free Bath Whirlpools:
K-12105-H* K-12106-H*
115982-2-BA (-)
1999 Kohler Co.
IMPORTANT SAFETY INSTRUCTIONS
ATTENTION INSTALLER: INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC
SHOCK, OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
WARNING: When using this unit, always follow basic precautions, including the following:
WARNING: RISK OF ELECTRICAL SHOCK.
The unit must be connected only to a circuit
that is protected by a Ground-Fault
Circuit-Interrupter (GFCI). Such a GFCI should
be provided by the installer and should be tested
on a routine basis. To test the GFCI, press the test
button. The GFCI should interrupt power. Press
the reset button. Power should be restored. If the
GFCI fails to operate in this manner, there is a
ground current flowing or the GFCI is defective.
The possibility of an electric shock may exist.
DO NOT use this unit. Disconnect the unit and
have the problem corrected by a qualified licensed
electrician.
DANGER: RISK OF INJURY.
Hot whirlpool baths can put certain stresses on the body ,
as do any hot bath, shower, sauna, or steam bath.
Prolonged immersions in hot water may induce
hyperthermia. Hyperthermia occurs when the internal
temperature of the body reaches a level several degrees
above the normal body temperature of 98.6° F. The
symptoms of hyperthermia include an increase in the
internal body temperature, dizziness, lethargy,
drowsiness, and fainting. The effects of hyperthermia
include: (1) failure to perceive heat, (2) failure to
recognize the need to exit the bath, (3) unawareness of
impending hazard, (4) fetal damage in pregnant women,
(5) physical inability to exit the bath, and (6)
unconsciousness resulting in the danger of drowning.
Warning: The use of alcohol, drugs, or other medication
can greatly increase the risk of fatal hyperthermia.
Grounding is required. The unit should be installed
and grounded by a qualified service representative.
A pressure wire connector is provided on the pump to
permit connection of a solid copper bonding conductor
between this unit and all other electrical equipment and
exposed metal in the vicinity, as needed to comply with
local requirements.
DO NOT operate this unit without the guard on the
suction fitting.
Never drop or insert any object into any opening.
Use this unit only for its intended use as denoted in this
manual. DO NOT use attachments not recommended
by the Kohler Co.
Install to permit access for servicing.
DANGER: RISK OF INJURY. To reduce the risk
of injury, do not permit children to use this unit
unless they are closely supervised at all times.
115982-2-BA (-)
2
Kohler Co., Kohler, WI
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS 2. . . . . . . .
INTRODUCTION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROUGHING-IN: K-12105-H*, K-12106-H* 4. . . . . . .
Ordering Information 4. . . . . . . . . . . . . . . . . . . . . . .
Required Electrical Service 4. . . . . . . . . . . . . . . . . .
Product Information 4. . . . . . . . . . . . . . . . . . . . . . . .
Installation Notes 4. . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCT NOTICES 5. . . . . . . . . . . . . . . . . . . . . . . . .
Installer Hazard Notification 5. . . . . . . . . . . . . . . . .
Factory-Assembled Features 5. . . . . . . . . . . . . . . .
PRODUCT REQUIREMENTS 5. . . . . . . . . . . . . . . . .
Summary of Key Requirements 5. . . . . . . . . . . . . .
Plumbing Specifications 5. . . . . . . . . . . . . . . . . . . . .
Product Inspection 5. . . . . . . . . . . . . . . . . . . . . . . . .
Connections and Service Access 5. . . . . . . . . . . . .
Electrical Requirements 6. . . . . . . . . . . . . . . . . . . . .
INSTALLATION REQUIREMENTS 6. . . . . . . . . . . . .
Tools Required 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials Required 6. . . . . . . . . . . . . . . . . . . . . . . . .
Clearance Requirements 6. . . . . . . . . . . . . . . . . . . .
New Or Replacement Installation Requirements 6
SITE REQUIREMENTS 7. . . . . . . . . . . . . . . . . . . . . . .
Old Bath Removal 7. . . . . . . . . . . . . . . . . . . . . . . . . .
Subfloor Preparation 7. . . . . . . . . . . . . . . . . . . . . . . .
User Access Considerations 7. . . . . . . . . . . . . . . . .
Plumbing Access Considerations 8. . . . . . . . . . . . .
Other Installation Considerations 8. . . . . . . . . . . . .
Stud Pocket Preparation 9. . . . . . . . . . . . . . . . . . . .
Plumbing Preparation 9. . . . . . . . . . . . . . . . . . . . . . .
BEFORE INSTALLING UNIT 9. . . . . . . . . . . . . . . . . .
Partially Install Bath Drain 9. . . . . . . . . . . . . . . . . . .
Protect Whirlpool Unit 9. . . . . . . . . . . . . . . . . . . . . .
INSTALL WHIRLPOOL 10. . . . . . . . . . . . . . . . . . . . . . .
Whirlpool Set-In 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Banding Strap Cut 11. . . . . . . . . . . . . . . . . . . .
Install Plumbing 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL CONNECTIONS 12. . . . . . . . . . . . . . . .
Identify Electrical Requirements 12. . . . . . . . . . . . . .
Wiring Information – 120 V, 60 Hz 12. . . . . . . . . . . .
WATER TEST WHIRLPOOL & ELECTRONICS 12. .
COMPLETE FINISH WALL 13. . . . . . . . . . . . . . . . . . . .
COMPLETE INSTALLATION 13. . . . . . . . . . . . . . . . . .
Install Whirlpool Trim Kit 13. . . . . . . . . . . . . . . . . . . .
Install Faucet And Drain Trim 13. . . . . . . . . . . . . . . .
Install Grab Bars 13. . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Shower Rod 14. . . . . . . . . . . . . . . . . . . . . . . . .
Shower Door Installation 14. . . . . . . . . . . . . . . . . . . .
CLEAN-UP AFTER INSTALLATION 14. . . . . . . . . . . .
CONFIRM PROPER OPERATION 14. . . . . . . . . . . . .
Start-Up Whirlpool 14. . . . . . . . . . . . . . . . . . . . . . . . .
Operating Sequence 15. . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING PROCEDURES 15. . . . . . . . .
Flexjet Installation 15. . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshoot Whirlpool System 16. . . . . . . . . . . . . .
INTRODUCTION
Please read these instructions carefully to familiarize
yourself with the required tools, materials, and
installation sequences. Follow the sections that pertain
to your particular installation. This will help you avoid
costly mistakes. In addition to proper installation, read all
operating and safety instructions.
The variety of installations possible with this bath may
require framing procedures other than those described
in this manual.
Identify and record the model and serial numbers below (found at the pump end of the bath):
Model No. Serial No. Date of Manufacture
All information in this manual is based upon the latest
product information available at the time of publication.
Kohler Co. reserves the right to make changes in
product characteristics, packaging, or availability at any
time without notice.
Kohler Co., Kohler, WI
3
115982-2-BA (-)
1. ROUGHING-IN: K-12105-H*, K-12106-H*
A. ORDERING INFORMA TION
Applicable product:
Left outlet K-12105 shown
Right outlet K-12106 not shown
Accessories/hardware:
Drain K-7161-AF recommended
Jet trim kit K-9696 required
MasterShower
Handshower
Paladar valv e only tr im K-T14542-4 recommended
Paladar Rite-Temp valve K-304-K recommended
Bath spout K-6855 recommended
Dome light K-1570 optional
Glassworks bypass door
or
Forum by pass door
* Dimensions illustrated
K-9500 recommended*
K-9864
K-703012
optional
B. REQUIRED ELECTRICAL SERVICE
Dedicated branch circuit required, protected with Class A
Ground-Fault Circuit-Interrupter (GFCI):
Pump/control 120 V, 20 A, 60 Hz
C. PRODUCT INFORMA TION
ADA compliant
Fixture*: basin area top area weight
Bathing well 44” x 23” 51” x 26” 265 lbs.
water depth capacity
To overflow 13” 55 gals.
Configuration 1-piece
Drain Outlet 2-1/4” D.
* Approximate measurements for comparison only.
Pump high HP low HP V Hz A
2-speed 1 1/8 120 60 16.5
D. INST ALLATION NOTES
Read the entire installation instruction before beginning the
installation.
Unit is not drilled for supply fittings.
Shimming may be required to level fixture.
For optimum accessibility, specify faucets and fittings to
install and operate within the control area shown.
Pump is supplied with a grounding-type plug-in cord. Locate
the outlet behind the whirlpool, and within 24” of the pump.
PUMP/CONTROL ACCESS
ELBOW
SUPPLY
5” 20”
*84”
4”
19”
C
L SPOUT
37”
7/8”
3”
1-5/16”
*64-3/4”
3/4”
1-1/2” O. D.
18”
56”
2-7/8”
3”
9”
ROUGHING-IN NOTES
Fixture conforms to ANSI Standard Z124.2. All dimensions are nominal.
* Recess opening must be 65” x 84-1/4”.
No change in measurements if connected with drain il-
lustrated.
Minimum access panel:
13”
Pump/control 20” W x 15” H required
Stud opening tolerance (+ 1/4” – 0”). When fire rated
wall is specified, dimensions are to the inside of the wall
board. Some shimming between stud frame and fixture
may be required.
Provide clear floor space per ANSI A117.1, and as
shown.
Represents control area for faucets.
Represents 24” wall mount slide bar.
Represents clear floor space for 36”
36”
60”
4”
48”
60”
x 60” side entrance.
Represents clear floor space for 48”
x 60” side entrance.
115982-2-BA (-)
4
Kohler Co., Kohler, WI
2. PRODUCT NOTICES
A. INSTALLER HAZARD NOTIFICA TION
DANGER: Risk of fire, electric shock, or injury
to persons. Read important safety instructions on
inside front cover of these instructions.
WARNING: Risk of electrical shock. A licensed
electrician should make all electrical connections.
WARNING: Risk of electrical shock. Connect
only to a circuit protected by a Ground-Fault
Circuit-Interrupter (GFCI).
WARNING: Risk of electrical shock. Disconnect
power before servicing.
WARNING: Risk of injury or property damage.
Please read all instructions thoroughly before
beginning installation, including the following
Product Requirements.
NOTICE: Follow all local plumbing and electrical
codes.
3. PRODUCT REQUIREMENTS
A. SUMMAR Y OF KEY REQUIREMENTS
Install unit to a level subfloor.
Provide properly dimensioned framing.
Recess installation is recommended.
B. F ACTORY -ASSEMBLED FEATURES
Factory installed components include pump with integral
heater, control, and switch. No installation is needed.
The whirlpool pump and piping are factory-assembled.
WARNING: Unauthorized modification may
cause unsafe operation and poor performance
of the whirlpool. Do not relocate the whirlpool
pump, or make other modifications to the whirlpool
system, as this could adversely affect the
performance and safe operation of the whirlpool.
Kohler Co. shall not be liable under its warranty or
otherwise for personal injury or damage caused by
any such unauthorized modification.
B. PLUMBING SPECIFICA TIONS
Confirm adequate mounting and connection space of
the faucet specified for your installation.
Confirm adequate support for the faucet; large faucets
that may be inadvertently used as a means of support
are not appropriate or safe for this installation.
C. PRODUCT INSPECTION
Carefully unpack the whirlpool, remove the protective
tape, and and inspect the unit for damage. Leave all
materials in the carton during construction to prevent
damage.
NOTICE: Make sure both union connections to the
pump are securely tightened.
In locations where plumbing is adjacent to a masonry
wall, make provisions for access to the connections.
Construct a separate wall a minimum of 6” from the
masonry wall. Install furring when the back of the unit is
against the masonry wall.
Because this is a one-piece unit, drain and overflow
connections cannot be made by reaching over the end
of the bath. Before installation, provide access to the
connections. See the Plumbing Access Considerations
section located on Page 8.
D. CONNECTIONS AND SERVICE ACCESS
Before installation, ensure proper access to the final
connections.
NOTICE: Provide unrestricted service access to the
pump. An access panel must be constructed to allow for
sufficient clearance for servicing the pump or controls.
The access panel must be located at the pump end of the
whirlpool.
Kohler Co., Kohler, WI
5
115982-2-BA (-)
Loading...