KOHLER K-1132, K-1145, K-1169, K-1193, K-1195 Installation Manual

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INSTALLATION

GUIDE

ACRYLIC

BATHS

K-1132, K-1145, K-1169, K-1193, K-1195, K-1197, K-1199, K-1207, K-1219, K-1222, K-1229, K-1242, K-1245, K-1247, K-1247, K-1249, K-1259, K-1262, K-1267, K-1377, K-1417, K-1419, K-1449, K-1454, K-1456, K-1468, K-1490, K-1510

1007260-2-B

Français, Page 9

Español, Página 19

RECOMMENDED TOOLS AND MATERIALS

Hammer

Drill

and Nails

Level

Square

Plumbers Putty

Silicone Sealant

Tape Measure

BEFORE YOU BEGIN

S Drop Cloth S Common

Woodworking Tools

S Water-Resistant

Wall Material

S 2x4’s

S Observe local plumbing codes. S Baths are designed for a

variety of installations, depending upon the model chosen.

S Follow only the steps that

apply to your installation.

S Unpack and inspect the bath

for damage. Then return the bath to the carton until you are ready to install it.

S Install the unit to a level

subfloor.

S The basin area requires no

additional support when the subfloor is level and square with respect to the stud framing. Consider using shims for additional support if the subfloor is uneven.

S A tiling-in bead may be optional

and is recommended when wall material comes in contact with any top surface of the bath.

S Some K-1179 tiling-in beads may

require trimming of the bottom edgeforproperfit.

S Protect the bath floor during

installation.

S Provide properly-dimensioned

framing.

S Fixture conforms to ANSI Standard

Z124.1. All dimensions are nominal.

S Before installation, ensure proper

access to the final plumbing connections.

S Compare the roughing-in and room

dimensions, and provide adequate spaceforthebath.

S Optional aprons must be installed

before the finished floor and wall materials are installed.

1007260-2-B

Kohler Co.

PREPARE SITE

A. REMOVE OLD BATH

Disconnect the drain at the trap. Remove the old wall material. Slip

boards under the old bath feet to protect the floor, and slide the

old bath out of the recess as illustrated.

B. PREPARE SUBFLOOR

Inspect the flooring under the bath, and make repairs as needed. Make sure the subfloor is level.

C. CONSTRUCT STUD FRAME

Possible stud frame arrangements are illustrated below. Use the stud construction appropriate for your particular bath model. Some modifications may be needed for other types of construction.

Construct the 2x4 stud frame according to the roughing-in information packed. Be sure the framing is square and plumb.

For an apron wall without a ledge, the finished apron wall surface must be at least 1/16” (2mm) under the bath rim.

Old Bath

Floor Protection Boards

CAUTION:Risk of product damage. Do not hang the bath

by the rim.

1. Recommended For Integral Flange Model installations:

Kohler Co.

1007260-2-B

2. Recommended For Drop-In and Sunken Model installations:

D. INSTALL ROUGH PLUMBING

Locate the rough plumbing according to the roughing-in dimensions. Cap the supplies, and check for leaks.

Recess Installation

Corner Installation

Peninsular Installation

Sunken Installation

PREPARE BATH

A. INSTALL TILING-IN BEAD APPLICABLE DROP-IN MODELS ONLY

W e recommend an optional tiling-in bead for the side of the bath that contacts the wall. This bead prevents water from seeping between the bath and the wall.

Install this bead now. Refer to the installation instructions packed with the tiling-in bead.

B. PARTIALLY INSTALL DRAIN

Install the drain to the bath according to the drain manufacturer’s instructions.

1007260-2-B

Kohler Co.

C. PROTECT BATH SURFACE

Use a drop cloth or similar material to protect the bottom surface of the bath.

Clean the bath to reduce the risk of product damage.

INSTALL BATH

. POSITION BATH

CAUTION: Risk of product damage. Do not hang the unit

by the rim.

Apply a generous amount of construction adhesive to the support blocks. Carefully move the bath into the recess. Make sure the unit is level. Install shims between the bath and subfloor if necessary.

Insert the drain tailpiece into the trap.

Apply a bead of silicone sealant under the rim of the bath.

B. INTEGRAL FLANGEMODELS

Drill pilot holes through the nailing-in flange at the stud centers. Add shims between the nailing-in flange and the studs as needed to eliminate gaps.

Use #6 large-head galvanized nails to secure the nailing-in flange to the studs.

Install furring strips to the studs to shim out to the edge of the nailing-in flange.

Apply construction

adhesive to the support

blocks

Stud

Furring Strip

Nailing-In Flange

Drill Pilot Hole

Kohler Co.

1007260-2-B

C. INST

Connect the drain to the trap. Install the faucet valving according

to the manufacturer’s instructions. Strap the supply connections to the stud framing. Open the hot and cold water valves, run water into the bath, and check for leaks. Cap the outlets.

Provide access to the plumbing connections for future plumbing maintenance.

LL PLUMBING

CAUTION: Risk of concealed leakage. Make sure

a watertight seal exists on all bath drain connections.

D.ATTACHREMOVABLEPILLOW

CAUTION: Risk of product damage. Do not submerge the

pillow underwater or use it as a seat cushion.

NOTE

: For best attachment to the

bath surface, moisten the back surface of the pillow at the suction cup locations.

Clean the bath surface of any soap film or oils. Suction cups are located on the back side of the pillows.

Position the pillow as desired above thewaterlinebypressingdown firmly with the heel of your hand. Check to make sure the pillow is attached firmly to the bath.

Detach the pillow by lifting it off the bath surface.

Connect Here

Pillow

Suction Cup

INSTALL OPTIONAL APRON

To install an optional apron, refer to the installation instructions packed with the apron.

1007260-2-B

Kohler Co.

INSTALL FINISHED WALL

A. DROP-IN MODELS

Make sure the vinyl bead is securely attached to the bath apron where the bath surface will contact the finished wall.

Install water-resistant wall material. Tape and mud the water-resistant

wall material. Install the finished wall material.

Apply a bead of silicone sealant between the bath surface and the finished wall.

For installations that do not use a vinyl bead, cover the framing with water-resistant wall material as shown. Seal the joints between the bath rim edge and the wall material with silicone sealant.

Tape and mud the water-resistant wall material. Install the finished wall to the water-resistant wall material,asshown.Sealthejoints between the bath rim and the finished wall material with silicone sealant.

Finished Wall Covering

Water-Resistant

Wall Material

Silicone Sealant

Vinyl Bead

2x4 Studding

Framing or Ledger Strip

Bath

Silicone Sealant

Finished Wall Material

Water-Resistant Wall Material

B. INTEGRAL FLANGEMODELS

Apply a bead of silicone sealant to the nailing-in flange. Install water-resistant wall material with thepaperboundedgeamaximumof 1/4” (6mm) above the bath deck.

Tape and mud the water-resistant wall material. Install the finished wall material.

Apply a bead of silicone sealant between the bath rim and the finished wall.

Kohler Co.

2x4 Studding

Water-Resistant Wall Material

Finished Wall

Silicone Sealant

Bath

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COMPLETE INSTALLATION

Seal around the valving and outlets with silicone sealant or plumbers putty.

Install the faucet and drain trim according to the manufacturer’s instructions.

CLEAN-UP AFTER INSTALLATION

When cleaning up after installation, do not use abrasive cleansers as they may scratch and dull the surface. Use warm water and a liquid, non-abrasive detergent to clean the surface.

Remove stubborn stains, paint, or tar with turpentine or paint thinner.

Do not allow cleaners containing petroleum distillates to remain in contact with the bath surface for long periods of time.

Remove plaster by scraping with a wood edge. Do not use metal or wire tools. Use a powder-type detergent on a damp cloth to provide mild abrasive action to the residual plaster .

CALL US FOR HELP

Questions? Problems? First review the installation instructions to ensure correct installation. For additional assistance in the USA, call our Customer Service Department for direct help. You may also contact us at our web site listed below.

Call 1-800-4-KOHLER within the U.S.

Call 1-800-964-5590 within Canada

Call 001-877-680-1310 within Mexico

kohler.com

1007260-2-B

Kohler Co.

GUIDE

D’INSTALLATION

BAIGNOIRES

ACRYLIQUE

Kohler Co.

1007260-2-B

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