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INSTALLATION GUIDE
SAPPHIRE
SQUARE CORNER SLIDING SHOWER
CAUTION
It is the responsibility of the INSTALLER to ensure that the
installation complies with council and or local authority bylaws
Instructions, drawings, and diagrams contained in this manual
present information available at the time of printing. Although
every attempt has been made to keep them up-to-date, Kohler
Company reserves the right to implement product changes
without further notice.
.
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BEFORE YOU BEGIN
• Before you install your shower door, please read these instructions
carefully to familiarise yourself with the required tools, materials and
installation sequences.
• These instructions contain important care and cleaning information.
Please leave these for the consumer after installation.
• Make sure that the shower tray and the nished wall material are
completely nished prior to installing your SAPPHIRE shower door.
CAUTION: Risk of injury or product damage.
Tempered glass cannot be cut.
CAUTION: Before commencing installation.
KOHLER strongly recommends reading these
installation instructions.
ATTENTION:
Please install this door on an ENGLEFIELD
QUICK-FIT
® shower tray only.
IMPORTANT:
to be out by no more than 4mm / m.
TOOLS AND MATERIALS REQUIRED
Tools Required.
Philips Screwdriver.
Pencil.
Silicone Gun.
Measuring Tape.
Safety Glasses.
Center Punch.
Hammer.
Knife.
Drill with 6mm & 3.6mm Bits.
Level.
Materials Required.
Drop Cloth.
SIKA Sikasil NG silicone sealant.
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ROUGH-IN
2005/2/25 13
AA
1830mm
51mm
SIZE DIMENSION ‘A’ MAX. DOOR OPENING
900 x 900 873 ± 7.5mm 470mm
1000 x 1000 973 ± 7.5mm 540mm
UNIT: mm
A
38mm
Elevation
A
Plan view
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PARTS IDENTIFICATION
Wall Retainer
Wall Retainer
Screw ST4.2x35
Rubber
Bumper
Top / Bottom Track
Top Corner Bumper Left
Top Corner
Bumper Screw
4.2x28
Roller Screw
Screw Head Cover
Washer
Plastic
Anchor
Screw Cover
Wall Frame
Screw ST4.2x9.5
Bottom Corner
Bumper Left
Track Insert
Bottom Corner
Bumper Screw
ST4.2x23
Track Insert
Roller
Plastic
Clip
Roller Screw
Corner Bracket
Corner Bracket
Screw Head
Cover
Roller Screw
Top Corner
Bumper Screw
4.2x28
Roller Screw
Washer
Top / Bottom Track
Roller
Top Corner
Bumper Right
Track Insert
Rubber
Bumper
Wall Retainer
Screw ST4.2x35
Wall Retainer
Plastic
Anchor
Plastic
Clip
Bottom Corner
Bumper Screw
ST4.2x23
Track Insert
Bottom Corner
Bumper Right
Screw Cover
Wall Frame
Screw ST4.2x9.5
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DOOR INSTALLATION
Measure and mark on the tray ledge near the wall,
dimension ‘B’ out from the back wall. Align outside edge
of wall retainer with the mark made on the tray ledge.
Using a level, plumb the wall retainer and mark the three
wall mounting holes with a pencil. With a center punch,
lightly punch the three hole locations for the wall retainer.
After drilling, thoroughly clean the tray edge and wall.
Insert plastic anchors in all three holes.
Repeat procedure for the other wall retainer.
NOTE: Wear Safety Glasses
SIZE DIMENSION ‘B’
900 x 900 871mm from the acrylic wall face
1000 x 1000 973mm from the acrylic wall face
Shower Head Can Be On Either Side
Pencil
Level
B
Shower Tray
Wall Retainer
Inside
Outside
Wall Retainer
2. Installing the wall retainers.
Install each wall retainer by aligning the
holes in the retainer with the holes in
the wall. Secure the wall retainers with
6 x ST 4.2 x 35 mm screws provided.
Wall Mounting Screw
Wall Retainer
ST4.2x35
Shower Tray
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3. Installing Panels.
tray.
CAUTION: Place the side with rolling wheels upwards.
4. Installing Bumpers
Roller Groove
Bottom Track Slot
Bottom Track
Top Track
Track
Wall Frame
Wall Retainer
Track
Fixed Panel
Front Side
Remove paper backing from the rubber
100
Wall Frame
Bumper (Bottom)
100
20
Bumper (Top)
Wall Frame
20
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5. Install Corner Brackets and Corner Bumpers.
Corner Bracket
NOTE: Corner brackets for top tracks and bottom tracks
are identical. Slide one corner bracket into the cavities
of the top tracks.
From inside the shower, place the corner bumpers
marked ‘T’ into the top tracks as shown and align with
holes in top tracks and attach the corner brackets and
corner bumpers with ST4.2x2.8 screws.
NOTE: Do not overtighten screws.
Slide one corner bracket into the cavities of the bottom
tracks.
From inside the shower, place the corner bumpers
marked ‘B’ into the bottom tracks and attach the corner
brackets and corner bumpers with ST4.2x23 screws.
NOTE: Do not overtighten the screws.
Top Track
Top Corner
Bumper
ST4.2x28 Screw
ST4.2x23
Screw
Soft
Soft
Bottom Track
ST4.2x28 Screw
ST4.2x23 Screw
Bottom
Corner
Bumper
Soft
Soft
Corner Bracket
NOTE: Corner bumpers are not identical.
Top corner bumpers are marked ‘T’
Bottom corner bumpers are marked ‘B’
6. Fixing Panels.
USE a 3.6mm drill bit. Secure the wall frame with
ST4.2x9.5 screws provided.
ST4.2x9.5
Wall Frame
Shower Tray
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7. Testing & Adjustment of moving panels.
Slide one of the moving panels into the closed position.
Slowly slide the other moving panel until the panels
interlock at the corner. If panels do not close together
smoothly, adjust one of the moving panels by loosening
Retighten screws.
Should the panel bind or not glide smoothly, loosen both
roller screws and lower the panel an equal amount on
both sides.
After adjustment, cover the roller screws and frame screws
with the covers provided.
Screw Cover
Moving Panel
Screw Cover
Top Track
Roller Screw
8. Sealing the door.
CAUTION: Use only SIKA Sikasil NG Silicone Sealant.
CAUTION: Apply silicone to the outside of the door
only. Silicone applied to the inside of the door will
cause leakage and damage.
Thoroughly clean all surfaces. Remove all dust,
dirt or grease from the bottom rail, retainers
and shower tray.
For best results apply masking tape to within
5mm of the joints to be sealed.
Apply a bead of sealant around the outside of the
door where:
1. The bottom track meets the tray.
2. The retainers meet the wall and the tray.
3. The corner brackets meet the tray.
NOTE: Allow silicone to cure 24 hours before using
shower.
Silicone Here
Silicone Here
Silicone Here
Silicone Here
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