Kohler 4045HFG04, 4045HFG09 Service Parts

Service Parts

Engine

Engine Models:

John Deere
4045HFG04
4045HFG09

Generator Models:

80/100REOZJ4

90/120REOZT4

TP-6987 3/16

Table of Contents

Subject Page

Introduction 3...................................

Numbering System Significance 3.................

Illustrations 3...................................

How to Find Part Numbers 3.....................

Hardware References 3..........................

Engine Model Index 4...........................

Group 11: Valve Cover 5........................

Group 12: Oil Filler 6............................

Group 13: Crankshaft Pulley 7...................

Group 14: Flywheel Housing 8...................

Group 15: Flywheel 9...........................

Group 16: Fuel Injection Pump 10.................

Group 16: Fuel Injection Pump 11.................

Group 17: Air Intake 12...........................

Group 19: Oil Pan 14............................

Group 20: Water Pump Pulley 15..................

Group 21: Thermostat Cover 16...................

Group 22: Thermostat 17.........................

Group 23: Fan Drive 18..........................

Group 24: Fan Belt 19............................

Group 28: Exhaust Manifold 20....................

Group 29: Ventilating System 22...................

Group 30: Starter Motor 23.......................

Group 31: Alternator 24..........................

Group 33: Diesel Exhaust Filter Line 25............

Group 34: Diesel Exhaust Filter Tank Sender 27.....

Group 35: Fuel Filter 28..........................

Group 35: Fuel Filter 29..........................

Group 36: Front Plate 30.........................

Group 36: Front Plate 31.........................

Group 37: Fuel Transfer Pump 32.................

Group 39: Thermostat Housing 33.................

Subject Page

Group 40: Engine Oil Dipstick 34..................

Group 42: Diesel Exhaust Filter Line 35............

Group 43: Starting Aid 36.........................

Group 44: Timing Gear Cover 38..................

Group 45: Balancer Shaft 39......................

Group 46: Cylinder Block 40......................

Group 47: Crankshaft and Bearings 44.............

Group 47: Crankshaft and Bearings 45.............

Group 48: Piston Connecting Rod and Cylinder Liner

46..............................................

Group 49: Valve Actuating Mechanism 48...........

Group 50: Oil Pump 49...........................

Group 51: Cylinder Head 51......................

Group 54: Air Intake Turbo 53.....................

Group 57: Water Pump Inlet 55....................

Group 59: Oil Cooler and Filter 56.................

Group 61: Aftertreatment 58......................

Group 61: Aftertreatment 59......................

Group 62: Alternator Bracket 60...................

Group 65: Turbocharger 62.......................

Group 67: Sensors 66............................

Group 70: Exhaust Pipe 68.......................

Group 71: Converter 69..........................

Group 84: Wiring Harness 70.....................

Group 86: Fan Pulley 74..........................

Group 87: Belt Tensioner 75......................

Group 88: Engine Oil Filter 76.....................

Group 89: Exhaust Gas Recirculation 78...........

Group 91: DPF Fittings 82........................

Group 98: Lift Strap 83...........................

TP-6987 3/162

Introduction

This manual lists service replacement parts for John
Deere engine models 4045HFG04 & 4045HFG09.

At the time of print this manual applied to the engine
models listed in the Model Index. On occasion this
manual may apply to engines not listed in the Model
Index.

Information in this publication represents data available
at the time of print. The generator set manufacturer
reserves the right to change this publication and the
products represented without notice and without any
obligation or liability whatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections).

Contains introductory material about part numbers,
illustrations, and hardware.

Index. Lists the engine models and groups.

Group Parts Lists. List the part numbers of parts in the

groups.

HowtoFindPartNumbers

Use the following steps to locate a service replacement
part.

1. Locate the engine nameplate to identify the
engine model number.

2. Turn to the Model Index. The first column lists the
engine model numbers. The headings identify the
groups of parts that make up the engine.

3. Identify the group most likely to include the
service part number.

4. Find the group variation number at the
intersection of the model row and the group
column. Note the variation number.

5. Page forward to locate the group identified in
step 3 or find the appropriate page in the Table of
Contents.

6. Find the part on the illustration and note the item
number of the part or find the part description in

the parts list.

Numbering System Significance

This manual uses the following numbering systems:

Engine Model. The product identification number
located on the engine nameplate. Engines break down
into groups.

Group Number. A unique number representing a parts
group needed to assemble an engine function. For
example, Group 1 is the Air Intake group.

Variation Number. A group might have several
variations. Each variation performs the same function
with different parts lists. For example, a 12-volt
alternator and 24-volt alternator both perform the same
function, but, with different parts. Each difference
requires a group variation or module number.

Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.

Illustrations

Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.

7. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number. Find the variation
identified in the Model Index in the appropriate
column on the right side of the parts list table. Find
the quantity used at the intersection of the item
number row and the variation column. A blank
space at the intersection means the variation/
module does not use that part number.

Hardware References

Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Obtain common hardware locally.

Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listedinthetext.

When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should

be equal to or better than the grade of the
manufacturer’s original hardware.

TP-6987 3/16

3

Engine Model Index

Variation

Engine Part Number/Model
80REOZJ4/
90REOZJT

GM94201--1 GM94202--1

Group Description

11 Valve Cover 1183 1183
12 Oil Filler 1297 1297
13 Crankshaft Pulley 1327 1327
14 Flywheel Housing 1403 1403
15 Flywheel 1503 1503
16 Fuel Injection Pump 16MQ 16JU
17 Air Intake 17FQ 17ER
19 Oil Pan 1976 1976
20 Water Pump Pulley 2001 2001
21 Thermostat Cover 2177 2177
22 Thermostat 2226 2226
23 Fan Drive 2358 2358
24 Fan Belt 24LL 24LL
28 Exhaust Manifold 28BZ 28BY
29 Ventilating System 2989 2989
30 Starter Motor 3084 3084
31 Alternator 31AP 31AP
33 Diesel Exhaust Filter Line 3311 3315
34 Diesel Exhaust Filter Tank Sender 3413 3413
35 Fuel Filter 35HR 35HR
36 Front Plate 3612 3640
37 Fuel Transfer Pump 3713 3713
39 Thermostat Housing 3939 3939
40 Engine Oil Dipstick 4084 4084
42 Diesel Exhaust Filter Line 4205 4205
43 Starting Aid 43AC 4354
44 Timing Gear Cover 4445 4445
45 Balancer Shaft 4501 4501
46 Cylinder Block 46AA 46AC
47 Crankshaft and Bearings 4715 4722
48 Piston Connecting Rod and Cylinder Liner 4879 4868
49 Valve Actuating Mechanism 4914 4914
50 Oil Pump 5001 5024
51 Cylinder Head 5152 5154
54 Air Intake Turbo 5415 5422
57 Water Pump Inlet 5722 5722
59 Oil Cooler and Filter 5963 5962
61 Exhaust Filter 61AW 61AZ
62 Alternator Mounting Hardware 6297 6297
65 Turbocharger 65Q3 65H4
67 Sensors 6760 67C2
70 Exhaust Pipe 7004 7004
71 SCR 7106 7106
84 Wiring Harness 84FU 84FR
86 Fan Pulley 8672 8672
87 Belt Tensioner 8736 8736
88 Engine Oil Filter 8842 8842
89 Exhaust Gas Recirculation 8943 8938
91 DPF Fittings - 91BR
98 Lift Strap 9863 9866

4045HFG04 4045HFG09

100REOZJ4/

120REOZT4

4

TP-6987 3/16

Group 11: Valve Cover

Part

Item

# Common hardware; procure locally.

Number

1 GM95664 Screw, M6 X 16 2
2 GM46620 Deflector 1
3 GM88688 Gasket 1
4 GM100363 Hose 1
5 GM63929 Clamp 1
5 GM95941 Clamp 1
6 GM100364 Valve Cover 1
7 360139 O-Ring 5
8 GM49900 Screw 5

9 360004 Plug 5
10 GM96133 Cap 1
11 GM100365 Valve 1

Description

Qty.

Variation

1183

TP-6987 3/16

5

Group 12: Oil Filler

Part

Item

# Common hardware; procure locally.

Number

1 GM24536 Screw 2
2 360089 Cover 1
3 GM17466 Gasket 1

Description

Qty.

Variation

1297

6

TP-6987 3/16

Group 13: Crankshaft Pulley

Part

Item

# Common hardware; procure locally.

Number

1 GM32794 Pulley 1

2 GM32801 Bushing 1

3 GM47472 Screw, cap 1

Description

Qty.

Variation

1327

TP-6987 3/16

7

Group 14: Flywheel Housing

Part

Item

# Common hardware; procure locally.

Number

1 223583 Seal 1
2 360149 Plug 1
3# Pipe Plug, 1/2” 1
4 GM100366 Housing 1
5 360149 Plug 1
6 GM24540 O-ring 1
7# Pipe Plug, 1/2” 1

Description

Qty.

Variation

1403

8

TP-6987 3/16

Group 15: Flywheel

Part

Item

# Common hardware; procure locally.

Number

1 GM17501 Flywheel 1

2 223750 Gear 1

Description

Qty.

Variation

1503

TP-6987 3/16

9

Group 16: Fuel Injection Pump

Part

Item

# Common hardware; procure locally.

Number

1 224161 Nut 1
2 GM46645 Gear 1
3 GM46644 O-ring 1
4 GM46646 O-ring 1
5 GM46647 Adapter 1
6# Flange Nut, M8 3
7 GM46643 O-ring 1
8 GM100367 Fuel Injection Pump 1

9 GM100368 Screen 1
10 GM100369 Control Valve 1
11 # Screw, M8 X 30 2
12 GM100370 Fuel Rail 1
13 GM100371 Pressure Relief Fitting 1
14 GM96051 Nut 1
15 GM96189 Elec. Connector T erminal 1
16 GM100372 Adapter Fitting 4
17 GM96171 Pressure Sensor 1
18 GM100373 Fuel Line 1
19 GM100374 Fuel Line 1
20 - Fuel Line 2
21 - Fuel Line 2
22 GM100375 Tube 4
23 360165 O-ring 4
24 GM100376 Nozzle Kit 4
25 GM46635 O-ring 4
26 223511 O-ring 4
27 GM50119 Washer 4
28 GM79808 Clamp 4
29 GM50059 Screw with washer 4
30 GM95984 Clip 1
31 GM100377 Sealing Ring 1
32 GM100378 Wiring Harness 1

Description

Qty.

Variation

16MQ

10

TP-6987 3/16

Group 16: Fuel Injection Pump

Part

Item

Number

1 GM100378 Wiring Harness 1
2 GM100377 Sealing Ring 1
3 GM95984 Clip 1
4 GM100530 Fuel Line 2
5 GM100531 Fuel Line 2
6 GM96210 Nozzle Kit 4
7 GM96169 Tube 4
8 360165 O-ring 4

9 GM46635 O-ring 4
10 223511 O-ring 4
11 GM50119 Washer 4
12 GM79808 Clamp 4
13 GM50059 Screw with washer 4
14 GM100370 Fuel Rail 1
15 GM100372 Adapter Fitting 4
16 GM96171 Pressure Sensor 1
17 GM100371 Pressure Relief Fitting 1
18 GM96189 Elec. Connector T erminal 1
19 GM96051 Nut 1
20 GM100373 Fuel Line 1
21 GM100374 Fuel Line 1
22 # Screw, M8 X 30 2
23 GM100367 Fuel Injection Pump 1
24 GM100369 Control Valve 1
25 GM100368 Screen 1
26 GM46643 O-ring 1
27 GM46647 Adapter 1
28 # Flange Nut, M8 3
29 GM46646 O-ring 1
30 GM46644 O-ring 1
31 GM46645 Gear 1
32 224161 Nut 1

Description

Qty.

Variation

16JU

TP-6987 3/16

# Common hardware; procure locally.

11

Group 17: Air Intake

Part

Item

# Common hardware; procure locally.

Number

1 GM100379 Gasket 1
2 GM100380 Air Intake 1
3 GM100381 Stud 3
4# Flange Nut, M8 3

Description

Qty.

Variation

17FQ

12

TP-6987 3/16

Group 17: Air Intake

Part

Item

# Common hardware; procure locally.

Number

1 # Screw, M8 X 25 2
2 GM95997 Stud 2
3 GM100532 Air Intake 1
4 GM95974 Seal 1

Description

Qty.

Variation

17ER

TP-6987 3/16

13

Group 19: Oil Pan

Part

Item

# Common hardware; procure locally.

Number

1 # Screw, M8 X 110 2
2 GM32846 Oil pan intake 1
3 224035 O-ring 1
4 360527 Gasket, Oil Pan 1
5 GM17498 Fitting 2
6 GM17437 O-ring 1
7 GM100382 Oil Pan 1
8# Screw, M8 X 30 6

9# Screw, M8 X 25 18
10 360014 Plug 2
11 360176 O-ring 1
12 # Screw, M8 X 45 4

Description

Qty.

Variation

1976

14

TP-6987 3/16

Group 20: Water Pump Pulley

Part

Item

# Common hardware; procure locally.

Number

1 360085 Water Pump Pulley 1
2# Screw, M6 X 12 3

Description

Qty.

Variation

2001

TP-6987 3/16

15

Group 21: Thermostat Cover

Part

Item

# Common hardware; procure locally.

Number

1 GM50185 Housing 1

2 GM75821 Screw, M10 X 45 3

Description

Qty.

Variation

2177

16

TP-6987 3/16

Group 22: Thermostat

Part

Item

# Common hardware; procure locally.

Number

1 GM100383 Thermostat 2
2 GM49907 Seal 1

Description

Qty.

Variation

2226

TP-6987 3/16

17

Group 23: Fan Drive

Item Part Number Description

1 GM96114 Fan Drive 1

2 223730 Snap Ring 1

3 M933-10030-82 Screw, M10 X 30 4

# Common hardware; procure locally.

Qty.

Variation

2358

18

TP-6987 3/16

Group 24: Fan Belt

Part

Item

# Common hardware; procure locally.

Number

1 GM100384 Spacer 2
2 GM100385 Pulley 1
3 GM100386 Sleeve 2
4# Screw, M10 X 55 1
5 GM100387 V-B elt 1
6 GM100388 Bracket 1
7# Screw, M10 X 25 2
8 GM17529 Pulley 1
9# Screw, M10 X 50 1

Description

Qty.

Variation

24LL

TP-6987 3/16

19

Group 28: Exhaust Manifold

Part

Item

# Common hardware; procure locally.

Number

1 GM96074 Gasket 4

2 GM100389 Exhaust Manifold 1

3 GM96012 Stud 8

4 GM96061 Flange Nut 8

4 GM96062 Flange Nut 8

5# Screw, M6 X 12 3

6 GM100390 Bracket 1

7 223457 Fiting 1

8 GM100391 Adapter Fitting 1

9# Screw, M8 X 16 1
10 GM95962 Clamp 1
11 GM100392 Line 1

Description

Qty.

Variation

28BZ

20

TP-6987 3/16

Group 28: Exhaust Manifold

Part

Item

# Common hardware; procure locally.

Number

1 GM96049 Spacer 8
2 GM96061 Flange Nut 8
2 GM96062 Flange Nut 8
3 223457 Fitting 1
4 GM100392 Line 1
5 GM100390 Bracket 1
6 GM96008 Stud 8
7 GM100391 Adapter Fitting 1
8 GM95962 Clamp 1

9# Screw, M8 X 16 1
10 # Screw, M6 X 12 5
11 GM96074 Gasket 4
12 GM100604 Heat Shield 1
13 GM96050 Stud 1
14 # Flange Nut, M6 1

Description

Qty.

Variation

28BY

TP-6987 3/16

21

Group 29: Ventilating System

Part

Item

Number

1 GM100393 Filter Head 1
2 GM96121 Filter Element 1
3 GM47104 Bushing, 0.493” X 0.675” X 1-1/2” 1
4 GM95947 Hose Clamp 3
5 GM95961 Hose 1
6 GM96110 Check Valve 1
7 360176 O-ring 1
8 GM95955 Hose Clamp 2

9 GM30375 Flange Nut, M10 1
10 GM100394 Clamp 1
11 GM100395 Stud 1
12 GM100396 Hose 1
13 # Screw, M10 X 55 1
14 # Screw, M10 X 16 1
15 GM95956 Hose 1
16 GM95664 Screw, M6 X 16 1
17 GM100397 Tube 1
18 GM95964 O-Ring 1

Description

# Common hardware; procure locally.

Qty.

Variation

2989

22

TP-6987 3/16

Group 30: Starter Motor

Item Part Number Description

1 M933-10030-82 Screw, M10 X 30 2
2 GM69557 Starter Motor Kit 1
3 GM100398 Solenoid 1
4 GM50642 Cover 1
5 GM80280 Nut 1
6 GM17554 Label 1
7 GM91983 Stud 1
8 GM30375 Flange Nut, M10 1

# Common hardware; procure locally.

Qty.

Variation

3084

TP-6987 3/16

23

Group 31: Alternator

Part

Item

# Common hardware; procure locally.

Number

1 # Flange Nut, M8 1

2 GM30375 Flange Nut, M10 2

3 360076 Bushing 1

4 360166 Thrust Washer 1

5# Lock Nut, M5 1

6 GM100399 Alternator 1

7 GM100400 Regulator 1

8 GM96006 Pulley 1

9# Screw, M10 X 85 1
10 # Screw, M10 X 110 1

Description

Qty.

Variation

31AP

24

TP-6987 3/16

Group 33: Diesel Exhaust Filter Line

Part

Item

# Common hardware; procure locally.

Number

1 GM100401 DEF Line 1
2 GM100402 DEF Line 1
3 GM96217 DEF Dosing Injector 1
4 GM100403 DEF Dosing Unit Pump 1
5 GM96155 Adapter Fitting 1
6 GM96156 Adapter Fitting 1
7 GM96157 Adapter Fitting 1
8 GM96202 Cap 1

9 GM100404 Filter 1
10 GM100405 Chemical Sensor 2
11 GM100406 Temperature Sensor 1
12 GM96209 Gasket 1
13 GM96056 Bolt 3
14 GM96130 Strap 1
15 GM95972 Plate 1
16 # Screw, M6 X 10 2

Description

Qty.

Variation

3311

TP-6987 3/16

25

Group 33: Diesel Exhaust Filter Line

Part

Item

# Common hardware; procure locally.

Number

1 GM96130 Strap 1
2 GM96209 Gasket 1
3 GM96056 Bolt 3
4 GM95972 Plate 1
5# Screw, M6 X 10 2
6 GM100533 Pressure Sensor 1
7 GM100534 Temperature Sensor 1
8 GM100405 Chemical Sensor 2

9 GM100402 DEF Line 1
10 GM100401 DEF Line 1
11 GM96217 DEF Dosing Injector 1
12 GM100403 DEF Dosing Unit Pump 1
13 GM96156 Adapter Fitting 1
14 GM96157 Adapter Fitting 1
15 GM96155 Adapter Fitting 1
16 GM100404 Filter 1
17 GM96202 Cap 1

Description

Qty.

Variation

3315

26

TP-6987 3/16

Group 34: Diesel Exhaust Filter Tank Sender

Part

Item

# Common hardware; procure locally.

Number

1 GM100407 DEF Tank Header Assembly 1
2 GM100408 Solenoid V alve 1
3 GM100409 Orifice Kit 1
4 GM96058 O-Ring 1
5 GM96059 O-Ring 1
6 GM100410 Filter Kit 1
7 GM100411 Filler Cap 1
8 GM100412 Strainer 1

9# Screw, M6 X 16 9
10 GM100413 Filler Neck 1
11 GM100414 Filter 1
12 GM95949 Fitting 1
13 GM95948 Breather 1
14 GM100415 Drain Plug 1
15 223746 O-Ring 1
16 GM100416 Clamp 1
17 GM100417 O-Ring 1
18 GM100418 DEF Tank 1

Description

Qty.

Variation

3413

TP-6987 3/16

27

Group 35: Fuel Filter

28

TP-6987 3/16

Group 35: Fuel Filter

Part

Item

Number

1 GM100419 Bracket 1

2 GM95939 Clip 1

3 GM100420 Fuel Line 1

4 GM100421 Fitting 1

5 GM95985 O-Ring 4

6 GM100422 Fuel Line 1

7 GM100423 Fitting 1

8 GM95890 O-Ring 2

9 GM95986 O-Ring 5
10 # Fitting 1
11 # Screw, M10 X 40 1
12 GM100424 Fitting Plug 4
13 GM50114 O-ring 8
14 GM100425 Bracket 1
15 GM100426 Filter Kit 1
16 GM100427 Filter Element 1
17 GM100428 Sediment Bowl 1
18 GM100429 Sensor 1
19 GM100430 Seal Kit 2
20 GM70547 Screw, M10 X 100 1
21 GM96196 Elbow Fitting 3
22 GM100431 Fuel Line 1
23 360165 O-Ring 6
24 GM100432 Fuel Line 1
25 GM100433 Fitting 2
26 GM100434 O-Ring 2
27 GM32765 Screw, M10 X 20 2
28 GM96091 Pressure Sensor 1
29 GM100435 Fuel Line 1
30 GM100436 Elbow Fitting 1
31 GM96090 Fuel Temperature Sensor 1
32 GM100437 Filter Element 1
33 GM100438 Fitting 1
34 GM100439 Filter Kit 1
35 # Screw, M10 X 25 3
36 GM100440 Elbow Fitting 1
37 # Screw, M8 X 16 1
38 GM50033 Cap screw 1
39 GM100441 Bracket 1

Description

Qty.

Variation

35HR

# Common hardware; procure locally.

TP-6987 3/16

29

Group 36: Front Plate

Part

Item

# Common hardware; procure locally.

Number

1 GM100442 Plate 1
2 GM52531 Stud, 84mm 7
3 360514 Stud 2
4 360516 Screw 5
5 GM46693 Dowel pin 1
6 GM96037 Thrust Washer 2
7 GM96036 Shaft 1
8 GM46694 Gear 1

9# Screw, M10 X 60 1
10 336446 Thrust Washer 1
11 360083 Shaft 1
12 360021 Gear 1
13 360082 Bushing 1
14 360148 Thrust Washer 1
15 # Screw, M10 X 50 1

Description

Qty.

Variation

3612

30

TP-6987 3/16

Group 36: Front Plate

Part

Item

# Common hardware; procure locally.

Number

1 GM100442 Plate 1
2 360514 Stud 2
3 360083 Shaft 1
4 336446 Thrust Washer 1
5 360021 Gear 1
6 360082 Bushing 1
7 360148 Thrust Washer 1
8# Screw, M10 X 50 1

9 GM46693 Dowel pin 1
10 GM96037 Thrust Washer 2
11 GM96036 Shaft 1
12 GM46694 Gear 1
13 # Screw, M10 X 60 2
14 GM52531 Stud, 84mm 7
15 360516 Screw 5

Description

Qty.

Variation

3640

TP-6987 3/16

31

Group 37: Fuel Transfer Pump

Part

Item

# Common hardware; procure locally.

Number

1 GM52528 Fuel pump 1
2 360159 Push Rod 1
3 GM17525 Cap screw 2

Description

Qty.

Variation

3713

32

TP-6987 3/16

Group 39: Thermostat Housing

Part

Item

# Common hardware; procure locally.

Number

1 GM100443 Line 1

2 GM96027 O-Ring 1

3# Screw, M8 X 16 1

4 GM96079 Hose Clamp 2

5 GM100444 Hose 1

6 360121 Clamp 2

7 GM100445 Tube 1

8# Screw, M10 X 55 6

9 360178 O-Ring 2
10 GM49819 Fitting, adapter 1
11 360555 O-Ring 1
12 GM95942 Adapter Fitting 1
13 GM100446 Tube 1
14 GM24516 Fitting 1
15 GM32896 O-ring 1
16 GM100447 Gasket 1
17 GM100448 Housing 1

GM100449 Housing 1

18 360116 Gasket, Water Bypass Tube 2

Description

Qty.

Variation

3939

TP-6987 3/16

33

Group 40: Engine Oil Dipstick

Part

Item

# Common hardware; procure locally.

Number

1 GM96139 Dipstick 1
2 GM96071 Dipstick Tube 1
3 GM32789 Plug 1

Description

Qty.

Variation

4084

34

TP-6987 3/16

Group 42: Diesel Exhaust Filter Line

Part

Item

# Common hardware; procure locally.

Number

1 GM100450 DEF Line 1

2 GM100451 Clip 2

Description

Qty.

Variation

4205

TP-6987 3/16

35

Group 43: Starting Aid

Part

Item

# Common hardware; procure locally.

Number

1 GM100452 Boot 1
2 GM100453 Tie Band 1
3 GM100454 Wiring Harness 1
4 GM100455 Wiring Harness 1
5# Screw, M4 X 16 2
6 GM95940 Fuse Holder 1
7# Screw, M6 X 10 2
8# Screw, M8 X 16 2

9 GM100456 Bracket 1
10 GM100457 Wiring Harness 1
11 GM100458 Relay 1
12 GM100459 Wiring Harness 1
13 GM95935 Elec. Connector Accessory 1
14 # Lock Washer, 8.400 mm 2
15 # Lock Washer, 0.190” 2
16 # Nut, 0.190” 2
17 # Nut, 5/16” 2

Description

Qty.

Variation

43AC

36

TP-6987 3/16

Group 43: Starting Aid

Part

Item

# Common hardware; procure locally.

Number

1 GM100535 Wiring Harness 1
2 GM80286 Tie Band 1
3 GM100536 Wiring Harness 1
4 GM100537 Clip 5
5 GM95935 Elec. Connector Accessory 1
6 GM95940 Fuse Holder 1
7 GM95895 Fuse 1
8 GM96053 Relay 1

- Relay 1

9 GM100538 Wiring Harness 1
10 GM50057 Screw 1
11 # Screw, M4 X 16 2
12 # Screw, M6 X 30 2
13 GM100539 Glow Plug 4
14 GM100540 Wiring Harness 1

Description

Qty.

Variation

4354

TP-6987 3/16

37

Group 44: Timing Gear Cover

Part

Item

# Common hardware; procure locally.

Number

1 GM100460 Cover 1
2- Cover 1
3# Screw, M8 X 50 4
4 GM30375 Flange Nut, M10 9
5 GM17437 O-ring 1
6 GM17498 Fitting 1
7 360180 O-Ring, 17.3 X 2.2 MM 1
8 360078 Plug, drain 1

9# Screw, M8 X 60 4
10 360181 Seal 1
11 GM100461 Water Pump 1
12 GM49931 Ring 1
13 360003 Snap Ring 1
14 360116 Gasket, Water Bypass Tube 2
15 360014 Plug 1
16 360176 O-Ring 1
17 # Screw, M6 X 40 3
18 # Screw, M6 X 30 5
19 360124 Gasket, Water Pump 1
20 360029 Kit, stainless steel insert 1
21 GM24543 O-ring 1
22 # Screw, M8 X 25 1
23 GM46698 Gasket 1

Description

Qty.

Variation

4445

38

TP-6987 3/16

Group 45: Balancer Shaft

Part

Item

# Common hardware; procure locally.

Number

1 - Balancer Shaft 1
2 360158 Key, Shaft 1
3 360547 Plate 1
4 360100 Gear, 30 Teeth 1
5# Screw, M8 X 12 4
6 GM50636 Weight 4
7# Screw, M8 X 40 8
8 360549 Gear, 15 Teeth 1

9- Balancer Shaft 1
10 - Cylinder Block 2
10 360519 Bushing 2
11 GM50635 Balancer shaft, lh 1
12 GM50634 Balancer shaft, rh 1

Description

Qty.

Variation

4501

TP-6987 3/16

39

Group 46: Cylinder Block

Part

Item

# Common hardware; procure locally.

Number

1 GM100462 Camshaft 1
2- Cylinder Block 1
3 223472 Dowel Pin 4
4 360146 Jet 4
5 360517 Cap 2
6 GM32824 Plug 2
7 223988 O-Ring 1
8 GM96101 Fitting 3

9 GM21508 O-ring 1
10 GM96102 Fitting 2
11 360176 O-Ring 1
12 GM100463 Cap Screw 10
13 # Pipe Plug, 3/8” 1
14 336458 O-Ring 1
15 360519 Bushing 6
16 GM21420 Valve kit 1
17 GM32810 Valve 1
18 GM17452 Compression spring 1
19 # Screw, M8 X 25 2
20 360154 Plate, Thrust 1
21 352246 Bushing 1
22 360093 Plug 1
23 352064 Dowel Pin 2
24 GM18873 Pipe plug 5
25 GM88720 Fitting Plug 1
26 GM17437 O-ring 1
27 360158 Key, Shaft 1

Description

Qty.

Variation

46AA

40

TP-6987 3/16

Notes

TP-6987 3/16

41

Group 46: Cylinder Block

42

TP-6987 3/16

Group 46: Cylinder Block

Part

Item

Number

1 GM100541 Camshaft 1
2- Gear 1
3 GM95938 Dowel Pin 4
3 GM49822 Pin, dowel 4
4 GM96100 Fitting 1
5 360178 O-Ring 1
6 GM18873 Pipe plug 5
7 GM88720 Fitting Plug 3
8 GM17437 O-ring 1
9 GM95943 Dowel Pin 2

9 GM49823 Pin, dowel 2
10 360093 Plug 1
11 352246 Bushing 1
12 360154 Plate, Thrust 1
13 # Screw, M8 X 25 2
14 GM32810 Valve 1
15 GM17452 Compression spring 1
16 360080 Spring 1
17 360103 Valve, Engine Oil Bypass 1
18 360519 Bushing 6
19 336458 O-Ring 1
20 GM100542 Bearing Cap 4
21 GM100463 Cap Screw 10
22 GM100543 Bearing Cap 1
23 # Pipe Plug, 3/8” 1
24 GM96101 Fitting 4
25 GM21508 O-ring 1
26 GM32824 Plug 2
27 223988 O-Ring 1
28 360517 Cap 2
29 GM96102 Fitting 3
30 360176 O-Ring 1

Description

Qty.

Variation

46AC

# Common hardware; procure locally.

TP-6987 3/16

43

Group 47: Crankshaft and Bearings

Part

Item

# Common hardware; procure locally.

Number

1 GM32811 Crankshaft 1
2 360099 Gear (30 Teeth) 1
3 GM50610 Shaft key 1
4 GM95938 Dowel Pin 1
4 GM49822 Pin, dowel 1
5 360049 Bearing, Standard 4
6 360050 Bearing, Standard 1
7 360581 Bolt 4

Description

Qty.

Variation

4715

44

TP-6987 3/16

Group 47: Crankshaft and Bearings

Part

Item

Number

1 GM88731 Crankshaft 1
2 360099 GEAR (30 Teeth) 1
3 GM50610 Shaft key 1
4 223472 Dowel Pin 1
5 360581 Bolt 6
6 360050 Bearing, Standard 1
7 360049 Bearing, Standard 4

Description

# Common hardware; procure locally.

Qty.

Variation

4722

TP-6987 3/16

45

Group 48: Piston Connecting Rod and Cylinder Liner

Part

Item

# Common hardware; procure locally.

Number

1 GM100464 Piston-Liner Kit 4
2 223419 O-Ring Kit 4
3 GM46667 Piston pin 4
4 223479 Snap Ring 8
5 GM17477 Screw 2
6 GM17610 Connecting rod 4
7 360053 Bearing, Standard 4
8 GM17446 Bushing 1
9 GM100465 Piston Ring Kit 4

Description

Qty.

Variation

4879

46

TP-6987 3/16

Group 48: Piston Connecting Rod and Cylinder Liner

Part

Item

# Common hardware; procure locally.

Number

1 223479 Ring, snap 8
2 GM95983 Piston Pin 4
3 GM100622 Piston-Liner Kit 4
4 GM100623 Piston Ring Kit 4
5 GM100624 Piston Ring Kit 4
6 GM17610 Connecting Rod 4
7 GM100625 Nozzle 4
8 GM96000 Cap Screw 4

9 GM17446 Bushing 4
10 GM17477 Screw 4
11 360053 Bearing, standard 4

Description

Qty.

Variation

4868

TP-6987 3/16

47

Group 49: Valve Actuating Mechanism

Part

Item

# Common hardware; procure locally.

Number

1 GM49902 Screw 5
2# Washer, 10.500 X 18 X 1.600 mm 2
3 GM100466 Rocker Arm Shaft 1
4# Screw, M10 X 50 1
5 GM100467 Screw 1
6 GM80351 Plug 2
7 GM50007 Rocker arm 4
8# Nut, M10 2

9 GM46611 Spring 4
10 GM46609 Rocker arm, exhaust valve 4
11 GM49818 Plug 2
12 GM88723 Rocker Arm Shaft 1
13 GM46604 Clamp 1
14 GM49886 O-ring 1
15 GM100468 Cam Follower 8
16 GM50008 Cap 1
17 GM100469 Gasket 1
18 GM100470 Strap 3
19 GM100471 Push Rod 8
20 GM100472 Valve Bridge 8
21 GM49930 Ball 1

Description

Qty.

Variation

4914

48

TP-6987 3/16

Group 50: Oil Pump

Part

Item

# Common hardware; procure locally.

Number

1 # Screw, M8 X 65 2
2 360524 Gear, 30 Teeth 1
3# Nut, M12 1
4 360028 Pump, oil 1
5 336458 O-Ring 1
6 360104 Tube 1

Description

Qty.

Variation

5001

TP-6987 3/16

49

Group 50: Oil Pump

Part

Item

# Common hardware; procure locally.

Number

1 # Screw, M8 X 65 2

2 GM49994 Oil pump 1

3 336458 O-Ring 1

4 GM91950 Oil Tube 1

5 360524 Gear, 30 Teeth 1

6# Nut, M12 1

Description

Qty.

Variation

5024

50

TP-6987 3/16

Group 51: Cylinder Head

Part

Item

# Common hardware; procure locally.

Number

1 GM100473 Cylinder Head 1
2 GM95971 Bushing 2
3 GM46683 Sleeve (not shown) 4
4 GM46673 Cap 16
5 GM88786 Retainer 32
6 GM96039 Spring 16
7 GM96124 Seal 8
8 GM96054 Guide 16

9 GM96082 Seal 8
10 223448 CAP 5
11 GM100474 Valve Seat Insert 8
12 GM100475 Valve Seat Insert 8
13 GM100476 Intake Valve 8
14 GM100477 Exhaust Valve 8
15 GM46676 Sleeve 4
16 GM96043 Screw 18
17 360165 O-Ring 5
18 GM88720 Fitting Plug 1
19 GM17447 Fitting 1
20 GM17437 O-ring 1
21 GM100478 Engine Cylinder Head Gasket 1

Description

Qty.

Variation

5152

TP-6987 3/16

51

Group 51: Cylinder Head

Part

Item

# Common hardware; procure locally.

Number

1 GM100602 Cylinder Head 1
2 GM46673 Cap 16
3 GM88786 Retainer 32
4 GM96039 Spring 16
5 GM96082 Seal 8
6 GM96124 Seal 8
7 GM95971 Bushing 2
8 GM100477 Exhaust Valve 8

9 GM100476 Intake V a lve 8
10 GM100603 Cylinder Head 1
11 223448 CAP 5
12 GM95960 Valve Seat Insert 8
12 GM46677 Valve seat insert 8
13 GM96054 Guide 16
14 GM46678 Valve seat insert 8
14 GM95959 Valve Seat Insert 8
15 GM46683 Sleeve 4
16 GM100478 Engine Cylinder Head Gasket 1
17 GM88720 Fitting Plug 1
18 GM17437 O-ring 1
19 GM96043 Screw 18
20 360165 O-Ring 5
21 GM46676 Sleeve 4

Description

Qty.

Variation

5154

52

TP-6987 3/16

Group 54: Air Intake Turbo

Part

Item

# Common hardware; procure locally.

Number

1 GM18851 Clamp 1
2 GM100479 Hose 1
3 GM96147 Sensor 1
4# CapScrew,M6X12 2
5# Screw, M6 X 12 1

Description

Qty.

Variation

5415

TP-6987 3/16

53

Group 54: Air Intake Turbo

Part

Item

# Common hardware; procure locally.

Number

1 GM18851 Clamp 1

2 GM100479 Hose 1

3 GM96147 Sensor 1

4# CapScrew,M6X12 2

5# Screw, M6 X 12 1

Description

Qty.

Variation

5422

54

TP-6987 3/16

Group 57: Water Pump Inlet

Part

Item

# Common hardware; procure locally.

Number

1 # Screw, M8 X 65 1
2# Screw, M8 X 25 1
3 GM32792 Housing 1
4 224172 O-Ring 1
5 360014 Plug 1
6 360176 O-Ring 1

Description

Qty.

Variation

5722

TP-6987 3/16

55

Group 59: Oil Cooler and Filter

Part

Item

# Common hardware; procure locally.

Number

1 GM50684 Screw, M6 x 16 6

1 GM50082 Screw 6

2 275503 Cooler, oil 1

2 360560 Oil Cooler 1

3 360170 O-Ring 2

4 360130 Gasket, Oil Cooler Housing 1

5 GM49890 Housing 1

6 GM96100 Fitting 1

7 360178 O-Ring 2

8 GM88720 Fitting Plug 1

9# Screw, M8 X 65 2
10 GM17437 O-ring 1
11 360014 Plug 1
12 360176 O-Ring 1
13 360015 Plug 1
14 GM17479 Gasket 1
15 GM17462 Adapter w/tube 1
16 GM24536 Screw 1
17 # Screw, M8 X 100 2

Description

Qty.

Variation

5963

56

TP-6987 3/16

Group 59: Oil Cooler and Filter

Part

Item

# Common hardware; procure locally.

Number

1 GM100544 Oil Cooler 1
2 360130 Gasket, Oil Cooler Housing 1
3 360170 O-Ring 2
4 GM49890 Housing 1
5 GM17479 Gasket 1
6 GM49933 Fitting, adapter 1
6 GM50685 Adapter fitting 1
7# Screw, M8 X 100 2
8# Screw, M8 X 65 2

9 GM24536 Screw 1
10 360015 Plug 1
11 360178 O-Ring 1
12 360014 Plug 1
13 360176 O-Ring 1
14 GM88720 Fitting Plug 1
15 GM17437 O-ring 1
16 GM17447 Fitting 1
17 GM32824 Plug 1
18 360178 O-Ring 1
19 GM50684 Screw, M6 x 16 6
19 GM50082 Screw 6

Description

Qty.

Variation

5962

TP-6987 3/16

57

Group 61: Exhaust Filter

Part

Item

# Common hardware; procure locally.

Number

1 GM100618 Exhaust Pipe 1
2 GM100619 Gasket 2
3 GM100620 Clamp 1
4 GM100621 Diesel Oxidation Catalyst 1

Description

Qty.

Variation

61AW

58

TP-6987 3/16

Group 61: Exhaust Filter

Part

Item

# Common hardware; procure locally.

Number

1 GM100626 Exhaust Pipe 1

2 GM96089 Clamp 2

3 GM100627 Diesel Particulate Filter 1

4 GM96014 Gasket 2

5 GM100628 Diesel Oxidation Catalyst 1

Description

Qty.

Variation

61AZ

TP-6987 3/16

59

Group 62: Alternator Mounting Hardware

Part

Item

# Common hardware; procure locally.

Number

1 GM95944 Spacer 1
2# Screw, M8 X 50 1
3# Screw, M8 X 60 1

Description

Qty.

Variation

6297

60

TP-6987 3/16

Notes

TP-6987 3/16

61

Group 65: Turbocharger

62

TP-6987 3/16

Group 65: Turbocharger

Part

Item

Number

1 GM100480 Adapter Fitting 1

2 GM21508 O-ring 1

3 GM17557 O-ring 1

4 GM100481 Line 1

5 GM100482 Clamp 1

6 GM95963 Cap Screw 1

7 GM100483 Clamp 1

8# Washer, 8.400 X 16 X 1.600 mm 1

9 GM100484 Exhaust Valve 1
12 GM94257 Clamp, V-Band 1
13 GM100485 Turbocharger 1
14 # Screw, M8 X 45 2
15 GM100486 Line 1
16 GM100487 Elbow Fitting 1
17 360165 O-Ring 1
18 GM100488 Half Clamp 1
19 GM95664 Screw, M6 X 16 1
20 GM100489 Adapter Fitting 1
21 360165 O-Rig 1
22 360136 Gasket, Turbo Oil Outlet Tube 1
23 GM100490 Line 1
24 360062 Clamp 2
25 GM100491 Hose 1
26 GM88717 Hose Fitting 1
27 GM17437 O-ring 1
28 GM100492 Stud 4
29 GM100493 Gasket 1
30 GM30375 Flange Nut, M10 4
31 GM50659 Clamp 1
32 # Screw, M6 X 12 1
33 GM100494 Line 1
34 GM100495 Nut 1
35 GM100496 Bracket 1
36 GM49844 Bushing 2
37 GM100497 Cap Screw 2
38 GM100498 Clamp 1
39 # Screw, M6 X 12 1
40 GM100453 Tie Band 2
41 GM100499 Tie Band 1
42 GM95936 Adapter Fitting 1
43 360178 O-Ring 1

Description

Qty.

Variation

65Q3

TP-6987 3/16

# Common hardware; procure locally.

63

Group 65: Turbocharger

64

TP-6987 3/16

Group 65: Turbocharger

Part

Item

Number

1 GM100545 Gasket 1

2 GM100546 Turbocharger 1

3 360136 Gasket, Turbo Oil Outlet Tube 2

4 GM100487 Elbow Fitting 2

5 GM100492 Stud 3

6 GM100547 Bracket 1

7 GM49908 Block clamp 5

8 GM95885 Spring Pin 2

9 GM100548 Turbocharger 1
10 GM100549 Tube 1
11 GM88717 Hose Fitting 2
12 GM17437 O-ring 1
13 GM100550 Hose 2
14 360062 Clamp 4
15 GM100551 Tube 1
16 GM100552 Gasket 1
17 GM100553 Air Duct 1
18 GM100554 Exhaust Valve 1
19 GM100555 Adapter 2
20 GM17557 O-ring 1
21 GM100453 Tie Band 3
22 GM95922 Elec. Connector Housing 1
23 GM49844 Bushing 2
24 GM100556 Bracket 1
25 GM100557 Tube 1
26 GM100497 Cap Screw 2
27 GM100558 Cap Screw 2
28 # Screw, M8 X 30 3
29 GM100559 Gasket 1
30 GM94257 Clamp, V-Band 2
31 GM93749 Gasket, V-Band Clamp 2
32 GM100560 Clamp 2
33 GM49990 Fitting, adapter 1
34 # Bolt, M12 X 40 1
35 360165 O-Ring 1
36 GM100561 Line 1
37 GM100480 Adapter Fitting 1
38 GM17557 O-ring 1
39 GM21508 O-ring 1
40 GM100562 Line 1
41 GM49821 Fitting, adapter 1
42 360555 O-Ring 1
43 360178 O-Ring 1
44 GM100563 Adapter Fitting 1
45 GM17557 O-ring 1
46 GM100564 Clamp 1
47 GM100565 Line 1
48 GM100566 Hose 1
49 GM88773 Clamp 2
50 # Screw, M8 X 75 4
51 GM100567 Adapter 1
52 GM100568 Line 1
53 GM50659 Clamp 1
54 GM50033 Cap screw 2
55 GM100569 Cap Screw 3
56 GM100570 Half Clamp 3
57 GM100571 Half Clamp 3
58 # Screw, M6 X 25 3
59 GM95935 Elec. Connector Accessory 1
60 GM30375 Flange Nut, M10 3
61 GM21408 Clamp 1
62 # Screw, M8 X 16 1
63 GM100572 Cap Screw 2
64 GM100573 Clip 5
65 GM95889 O-Ring 1
66 GM100574 Clamp (not shown) 1

Description

Qty.

Variation

65H4

TP-6987 3/16

# Common hardware; procure locally.

65

Group 67: Sensors

Part

Item

# Common hardware; procure locally.

Number

1 GM96084 Sensor 2
2 GM49838 Wheel 1
3 GM96087 Coolant Temperature Sensor 1
4 GM100500 Engine Oil Press. Sensor 1
5 GM88789 Manifold Air Press. Sensor 2
6 GM96085 Temperature Sensor 2
7 GM96086 Temperature Sensor 1
8 GM100501 Pressure Sensor 1

9 GM21508 O-ring 1
10 GM96151 Pressure Sensor 1
11 GM95998 O-Ring 2
12 # Screw, M8 X 16 2

Description

Qty.

Variation

6760

66

TP-6987 3/16

Group 67: Sensors

Part

Item

# Common hardware; procure locally.

Number

1 GM96084 Sensor 2
2 GM49838 Wheel 1
3 GM96087 Coolant Temperature Sensor 1
4 GM100500 Engine Oil Press. Sensor 1
5 GM88789 Manifold Air Press. Sensor 2
6 GM96085 Temperature Sensor 2
7 GM96086 Temperature Sensor 1
8 GM100501 Pressure Sensor 1

9 GM21508 O-ring 1
10 GM96151 Pressure Sensor 1
11 GM95998 O-Ring 2
12 # Screw, M8 X 16 2
13 GM96085 Temperature Sensor 1

Description

Qty.

Variation

67C2

TP-6987 3/16

67

Group 70: Exhaust Pipe

Part

Item

# Common hardware; procure locally.

Number

1 GM100502 Tube 1

Description

Qty.

Variation

7004

68

TP-6987 3/16

Group 71: SCR

Part

Item

# Common hardware; procure locally.

Number

1 GM100503 Converter 1

Description

Qty.

Variation

7106

TP-6987 3/16

69

Group 84: Wiring Harness

Part

Item

Number

1 GM100504 Wiring Harness 1
2 GM95919 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 1

3 GM95920 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 1
4 GM95897 Half Clamp 1
5 GM95903 Half Clamp 1
6 GM95915 Elec. Connector Housing 2

GM95892 Elec. Connector Accessory 2
7 GM95918 Elec. Connector Housing 1
8 GM95919 Elec. Connector Housing 1
9 GM100505 Elec. Connector Terminal 1

10 GM95935 Elec. Connector Accessory 5
11 GM95924 Elec. Connector Housing 1
12 GM95925 Elec. Connector Housing 1
13 GM95915 Elec. Connector Housing 1

GM95932 Elec. Connector Accessory 1

14 GM95912 Elec. Connector Housing 2

GM100506 Elec. Connector Accessory 1

15 GM95911 Elec. Connector Housing 1

GM100506 Elec. Connector Accessory 1

16 GM95926 Elec. Connector Housing 1
17 GM95911 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 1

18 GM100507 Clamp 3
19 GM95923 Elec. Connector Housing 1

GM100508 Elec. Connector Accessory 1

20 GM95908 Elec. Connector Housing 1
21 GM95904 Half Clamp 2
22 GM95916 Elec. Connector Housing 2

GM95892 Elec. Connector Accessory 2

23 GM100453 Tie Band 5

Description

Qty.

Variation

84FU

70

TP-6987 3/16

Group 84: Wiring Harness

Part

Item

Number

24 GM95911 Elec. Connector Housing 1
25 GM95900 Half Clamp 1
26 GM100509 Elec. Connector Housing 1
27 GM100510 Elec. Connector Terminal 1
28 GM96142 Bolt Kit 2
29 GM95918 Elec. Connector Housing 1

GM95932 Elec. Connector Accessory 1
30 GM100511 Elec. Connector Accessory 1
31 GM96097 Elec. Connector Accessory 1
32 GM100512 Clamp 1
33 GM100513 Clamp 1
34 GM95905 Half Clamp 1
35 GM100514 Clamp 1
36 GM95899 Half Clamp 3
37 GM95910 Elec. Connector Housing 1

GM100506 Elec. Connector Accessory 1
38 GM100515 Clamp 1
39 GM100516 Elec. Connector Housing 1
40 GM95917 Elec. Connector Housing 1

GM95892 Elec. Connector Accessory 1
41 GM95913 Elec. Connector Housing 1

GM100506 Elec. Connector Accessory 1
42 GM95913 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 1
43 GM100517 Clamp 1
44 GM95896 Half Clamp 2
45 GM95901 Half Clamp 1
46 # Screw, M6 X 12 2
47 GM100518 Bracket 1
48 GM75821 Screw, M10 X 45 1
49 # Screw, M10 X 25 1
50 GM50033 Cap screw 7
51 # Screw, M10 X 16 1
52 # Screw, M10 X 65 2
53 GM100519 Bracket 1
54 # Screw, M8 X 45 1
55 # Screw, M6 X 10 1
56 GM100520 Stud 1
57 # Lock Nut, M5 1
58 GM100521 Spacer 1
59 GM100522 Engine Controller 1
60 # Screw, M8 X 30 1
61 # Screw, M8 X 35 1
62 GM100523 Stud 1
63 # Flange Nut, M8 7
64 GM100524 Stud 1
65 # Screw, M6 X 12 2
66 GM80246 Nut 1
67 # Screw, M8 X 20 1
68 # Screw, M8 X 16 1
69 GM100525 Bracket 1
70 # Bushing, 0.364” X 0.540” X 1-1/4” 1
71 - Bracket 1

GM100526 Bracket 1
72 GM96080 Tie Band 4
73 GM94356 Cover, Connector 2
74 GM95929 Elec. Connector Housing 1

GM95932 Elec. Connector Accessory 1
75 GM95921 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 1
76 GM95927 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
77 GM95928 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
78 GM95912 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 1
79 GM95931 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1

Description

Qty.

Variation

84FU

# Common hardware; procure locally.

TP-6987 3/16

71

Group 84: Wiring Harness

Part

Item

Number

1 GM100575 Bracket 1
2 GM50033 Cap screw 7
3# Screw, M6 X 12 2
4- Bracket 1

GM100526 Bracket 1
5# Screw, M10 X 16 1
6# Screw, M10 X 25 1
7 GM75821 Screw, M10 X 45 1
8 GM100576 Bracket 1
9# Screw, M8 X 16 2

10 # Bushing, 0.364” X 0.540” X 1-1/4” 1
11 # Screw, M8 X 45 1
12 # Flange Nut, M8 6
13 GM96080 Tie Band 3
14 GM100522 Engine Controller 1
15 GM100523 Stud 1
16 GM100521 Spacer 1
17 GM100520 Stud 1
18 # Screw, M8 X 30 1
19 # Screw, M8 X 35 1
20 GM100524 Stud 1
21 GM100518 Bracket 1
22 # Screw, M6 X 12 2
23 # Lock Nut, M5 1
24 GM100519 Bracket 1
25 # Screw, M10 X 65 2
26 GM100577 Clip 1
27 GM100578 Tie Band 1
28 GM100579 Wiring Harness 1
29 GM100511 Elec. Connector Accessory 1
30 GM96097 Elec. Connector Accessory 1
31 GM96142 Bolt Kit 1

Description

Qty.

Variation

84FR

72

TP-6987 3/16

Group 84: Wiring Harness

Part

Item

Number

32 GM95908 Elec. Connector Housing 1
33 GM95915 Elec. Connector Housing 3

GM95932 Elec. Connector Accessory 1

34 GM95915 Elec. Connector Housing 1

GM95892 Elec. Connector Accessory 1

35 GM95910 Elec. Connector Housing 1

GM100506 Elec. Connector Accessory 1

36 GM95912 Elec. Connector Housing 2

GM100506 Elec. Connector Accessory 1

37 GM95911 Elec. Connector Housing 3

GM100506 Elec. Connector Accessory 1

38 GM95911 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 1

39 GM95912 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 1

40 GM95919 Elec. Connector Housing 2

GM95933 Elec. Connector Accessory 1

41 GM95920 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 1
42 GM100505 Elec. Connector Terminal 1
43 GM95916 Elec. Connector Housing 2

GM95892 Elec. Connector Accessory 1
44 GM100510 Elec. Connector Terminal 1
45 GM95923 Elec. Connector Housing 1

GM100508 Elec. Connector Accessory 1
46 GM95925 Elec. Connector Housing 1

GM95928 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
47 GM95926 Elec. Connector Housing 1

GM95931 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
48 GM95924 Elec. Connector Housing 2

GM95927 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
49 GM95919 Elec. Connector Housing 1

GM95921 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 1
50 GM95929 Elec. Connector Housing 1

GM95918 Elec. Connector Housing 1

GM95932 Elec. Connector Accessory 1
51 GM95913 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 1
52 GM95917 Elec. Connector Housing 1

GM95892 Elec. Connector Accessory 1
53 GM95911 Elec. Connector Housing 1
54 GM100580 Boot 1
55 GM94356 Cover, Connector 2
56 GM95924 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
57 GM95918 Elec. Connector Housing 2

GM95932 Elec. Connector Accessory 1
58 GM95905 Half Clamp 1
59 GM95896 Half Clamp 2
60 GM95904 Half Clamp 2
61 GM95900 Half Clamp 1
62 GM100513 Clamp 1
63 GM100517 Clamp 1
64 GM95897 Half Clamp 1
65 GM95901 Half Clamp 1
66 GM100514 Clamp 1
67 GM100515 Clamp 1
68 GM100512 Clamp 1
69 GM95899 Half Clamp 2
70 GM100453 Tie Band 7
71 GM95903 Half Clamp 1
72 GM100581 Wiring Harness 1
73 GM95935 Elec. Connector Accessory 5
74 GM95927 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 1
75 GM95913 Elec. Connector Housing 1
76 GM100509 Elec. Connector Housing 1

Description

Qty.

Variation

84FU

# Common hardware; procure locally.

TP-6987 3/16

73

Group 86: Fan Pulley

Part

Item

# Common hardware; procure locally.

Number

1 GM100527 Pulley 1
2 GM32765 Screw, M10 X 20 4

Description

Qty.

Variation

8672

74

TP-6987 3/16

Group 87: Belt Tensioner

Part

Item

# Common hardware; procure locally.

Number

1 # Screw, M10 X 25 1
2 GM100528 Support 1
3 GM49836 Spacer 1
4# Screw, M10 X 90 1
5 GM96149 Belt Tensioner 1
6 GM46601 Spring pin 1
7# Screw, M8 X 60 2

Description

Qty.

Variation

8736

TP-6987 3/16

75

Group 88: Engine Oil Filter

Part

Item

# Common hardware; procure locally.

Number

1 GM24535 Plug 2
2 360557 O-Ring 1
3 GM24537 Gasket 1
4 GM24536 Screw 1
5 GM32809 Filter, oil 1
6 GM32808 Filter head 1
7 GM32787 Seal 1
8 GM32807 Valve 1
9# Screw, M8 X 65 PKG 10 5

Description

Qty.

Variation

8842

76

TP-6987 3/16

Notes

TP-6987 3/16

77

Group 89: Exhaust Gas Recirculation

78

TP-6987 3/16

Group 89: Exhaust Gas Recirculation

Qty.

Part

Item

Number

1 GM100605 Gasket 4
2 GM100594 Tube 1
3# Screw, M8 X 25 5
4# Screw, M8 X 65 2
5 GM100592 Exhaust Gas Recycling Valve 1
6 GM100593 Heat Shield 1
7# Screw, M6 X 12 1
8 GM100590 Tube 1

9 GM100591 Bracket (not shown) 1
10 # Screw, M8 X 20 2
11 GM95997 Stud 3
12 GM96019 Heat Shield 1
13 # Screw, M8 X 45 1
14 GM100587 Venturi 1
14 GM100606 Venturi 1
15 GM21494 Bushing 1
16 GM100584 Gasket 1
17 GM100607 Air Intake 1
18 GM100582 Gasket 1
19 # Screw, M10 X 55 1
20 # Screw, M10 X 25 6
21 GM100608 Bracket 1
22 # Screw, M10 X 90 5
23 GM95975 Tube 1
24 GM100609 Heat Exchanger 1
25 GM100596 Pad 2
26 GM100595 Clamp 2
27 GM100600 Gasket 2
28 GM100610 Manifold 1
29 GM96070 Cap Screw 4
30 # Screw, M6 X 12 1
31 GM50659 Clamp 1
32 360036 Fitting 3
33 GM32896 O-ring 1
34 GM100588 Line 1
35 GM52792 Washer 2
36 GM100585 Line 1
37 GM96136 Adapter Fitting 1
38 GM21508 O-ring 1

Description

Variation

8943

# Common hardware; procure locally.

TP-6987 3/16

79

Group 89: Exhaust Gas Recirculation

80

TP-6987 3/16

Group 89: Exhaust Gas Recirculation

Qty.

Part

Item

Number

1 GM100582 Gasket 1
2 GM100583 Air Intake 1
3# Screw, M10 X 25 6
4# Screw, M10 X 55 1
5# Screw, M10 X 90 1
6 GM100584 Gasket 1
7 GM96136 Adapter Fitting 1
8 GM21508 O-ring 1

9 GM100585 Line 1
10 GM52792 Washer 2
11 # Screw, M8 X 45 1
12 GM21494 Bushing 1
13 GM100586 Stud 3
14 GM100587 Venturi 1
14 GM100606 Venturi 1
15 GM96019 Heat Shield 1
16 # Screw, M8 X 25 5
17 360036 Fitting 3
18 GM32896 O-ring 1
19 GM100588 Line 1
20 GM50659 Clamp 1
21 # Screw, M6 X 12 1
22 GM100589 Gasket 2
23 GM100590 Tube 1
24 # Screw, M8 X 20 1
25 GM100591 Bracket 2
26 GM100592 Exhaust Gas Recycling Valve 1
27 # Screw, M6 X 12 1
28 GM100593 Heat Shield 1
29 GM100594 Tube 1
30 # Screw, M8 X 65 2
31 GM100595 Clamp 2
32 GM100596 Pad 2
33 GM70547 Screw, M10 X 100 5
34 GM100597 Bracket 1
35 GM95885 Spring Pin 2
36 GM100598 Manifold 1
37 GM100599 Heat Exchanger 1
38 GM96070 Cap Screw 4
39 GM95975 Tube 1
40 GM100600 Gasket 4
41 GM100601 Gasket 4

Description

Variation

8938

TP-6987 3/16

# Common hardware; procure locally.

81

Group 91: DPF Fittings

Part

Item

# Common hardware; procure locally.

Number

1 GM98866 Air Flow Tube, HP 1
2 GM98867 Air Flow Tube, LP 1

Description

Qty.

Variation

91BR

82

TP-6987 3/16

Group 98: Lift Strap

Part

Item

# Common hardware; procure locally.

Number

1 GM96018 Cap Screw 2

2 GM100529 Bracket 1

3# Screw, M10 X 16 1

Description

Qty.

Variation

9863

TP-6987 3/16

83

Group 98: Lift Strap

Part

Item

# Common hardware; procure locally.

Number

1 - Strap 1
2 GM95988 Angle Bracket 1
3# Screw, M12 X 50 1
4 GM96018 Cap Screw 1
5 GM100529 Bracket 1
6# Screw, M10 X 16 1

Description

Qty.

Variation

9866

84

TP-6987 3/16

Appendix A Common Hardware Identification

Screw/Bolts/Studs

Head Styles

Hex Head or Machine Head

Hex Head or Machine Head
with Washer

Flat Head (FHM)

Round Head (RHM)

Pan Head

Hex Socket Head Cap or
Allent Head Cap

Hex Socket Head or Allent
Head Shoulder Bolt

Sheet Metal Screw

Stud

Drive Styles

Hex

Hex and Slotted

Phillipsr

Nuts

Nut Styles

Hex Head

Lock or Elastic

Square

Cap or Acorn

Wing

Washers

Washer Styles

Plain

Split Lock or Spring

Spring or Wave

External Tooth Lock

Internal Tooth Lock

Internal-External Tooth Lock

Hardness Grades

American Standard

Grade 2

Grade 5

Grade 8

Grade 8/9 (Hex Socket
Head)

Metric

Number stamped on hard­ware; 5.8 shown

5.8

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions

American Standard (Screws, Bolts, Studs, and Nuts)

1/4-20 x 1

Metric (Screws, Bolts, Studs, and Nuts)

M8-1.25 x 20

Length In Inches (Screws and Bolts)

Threads Per Inch

Major Thread Diameter In Fractional Inches Or Screw Number Size

Length In Millimeters (Screws and Bolts)

Distance Between Threads In Millimeters

Major Thread Diameter In Millimeters

Plain Washers

x5/8x 1/16

9/32

Lock Washers

5/8

Thickness

External Dimension

Internal Dimension

Internal Dimension

TP-6962 3/15 Appendix 85

Appendix B Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard

Part No. Dimensions
HexHeadBolts(Grade5)

X-465-17 1/4-20 x .38
X-465-6 1/4-20 x .50
X-465-2 1/4-20 x .62
X-465-16 1/4-20 x .75
X-465-18 1/4-20 x .88
X-465-7 1/4-20 x 1.00
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50
X-465-10 1/4-20 x 1.75
X-465-11 1/4-20 x 2.00
X-465-12 1/4-20 x 2.25
X-465-14 1/4-20 x 2.75
X-465-21 1/4-20 x 5.00
X-465-25 1/4-28 x .38
X-465-20 1/4-28 x 1.00

X-125-33 5/16-18 x .50
X-125-23 5/16-18 x .62
X-125-3 5/16-18 x .75
X-125-31 5/16-18 x .88
X-125-5 5/16-18 x 1.00
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50
X-125-25 5/16-18 x 1.75
X-125-26 5/16-18 x 2.00
230578 5/16-18 x 2.25
X-125-29 5/16-18 x 2.50
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00
X-125-22 5/16-18 x 4.50
X-125-32 5/16-18 x 5.00
X-125-35 5/16-18 x 5.50
X-125-36 5/16-18 x 6.00
X-125-40 5/16-18 x 6.50

X-125-43 5/16-24 x 1.75
X-125-44 5/16-24 x 2.50
X-125-30 5/16-24 x .75
X-125-39 5/16-24 x 2.00
X-125-38 5/16-24 x 2.75

X-6238-2 3/8-16 x .62
X-6238-10 3/8-16 x .75
X-6238-3 3/8-16 x .88
X-6238-11 3/8-16 x 1.00
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50
X-6238-1 3/8-16 x 1.75
X-6238-6 3/8-16 x 2.00
X-6238-17 3/8-16 x 2.25
X-6238-7 3/8-16 x 2.50
X-6238-8 3/8-16 x 2.75
X-6238-9 3/8-16 x 3.00
X-6238-19 3/8-16 x 3.25
X-6238-12 3/8-16 x 3.50
X-6238-20 3/8-16 x 3.75
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

Part No. Dimensions
Hex Head Bolts, cont.

X-6238-14 3/8-24 x .75
X-6238-16 3/8-24 x 1.25
X-6238-21 3/8-24 x 4.00
X-6238-22 3/8-24 x 4.50

X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00
X-6024-8 7/16-14 x 1.25
X-6024-3 7/16-14 x 1.50
X-6024-4 7/16-14 x 2.00
X-6024-11 7/16-14 x 2.75
X-6024-12 7/16-14 x 6.50

X-129-15 1/2-13 x .75
X-129-17 1/2-13 x 1.00
X-129-18 1/2-13 x 1.25
X-129-19 1/2-13 x 1.50
X-129-20 1/2-13 x 1.75
X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25
X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75
X-129-25 1/2-13 x 3.00
X-129-27 1/2-13 x 3.50
X-129-29 1/2-13 x 4.00
X-129-30 1/2-13 x 4.50
X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00

X-129-51 1/2-20 x .75
X-129-45 1/2-20 x 1.25
X-129-52 1/2-20 x 1.50

X-6021-3 5/8-11 x 1.00
X-6021-4 5/8-11 x 1.25
X-6021-2 5/8-11 x 1.50
X-6021-1 5/8-11 x 1.75
273049 5/8-11 x 2.00
X-6021-5 5/8-11 x 2.25
X-6021-6 5/8-11 x 2.50
X-6021-7 5/8-11 x 2.75
X-6021-12 5/8-11 x 3.75
X-6021-11 5/8-11 x 4.50
X-6021-10 5/8-11 x 6.00

X-6021-9 5/8-18 x 2.50

X-6239-1 3/4-10 x 1.00
X-6239-8 3/4-10 x 1.25
X-6239-2 3/4-10 x 1.50
X-6239-3 3/4-10 x 2.00
X-6239-4 3/4-10 x 2.50
X-6239-5 3/4-10 x 3.00
X-6239-6 3/4-10 x 3.50

X-792-1 1-8 x 2.25
X-792-5 1-8 x 3.00
X-792-8 1-8 x 5.00

Part No. Dimensions Type

Hex Nuts

X-6009-1 1-8 Standard

X-6210-3 6-32 Whiz
X-6210-4 8-32 Whiz
X-6210-5 10-24 Whiz
X-6210-1 10-32 Whiz

X-6210-2 1/4-20 Spiralock
X-6210-6 1/4-28 Spiralock
X-6210-7 5/16-18 Spiralock
X-6210-8 5/16-24 Spiralock
X-6210-9 3/8-16 Spiralock
X-6210-10 3/8-24 Spiralock
X-6210-11 7/16-14 Spiralock
X-6210-12 1/2-13 Spiralock
X-6210-15 7/16-20 Spiralock
X-6210-14 1/2-20 Spiralock

X-85-3 5/8-11 Standard
X-88-12 3/4-10 Standard
X-89-2 1/2-20 Standard

Washers

Bolt/

Part No. ID OD Thick. Screw

X-25-46 .125 .250 .022 #4
X-25-9 .156 .375 .049 #6
X-25-48 .188 .438 .049 #8
X-25-36 .219 .500 .049 #10
X-25-40 .281 .625 .065 1/4
X-25-85 .344 .687 .065 5/16
X-25-37 .406 .812 .065 3/8
X-25-34 .469 .922 .065 7/16
X-25-26 .531 1.062 .095 1/2
X-25-15 .656 1.312 .095 5/8
X-25-29 .812 1.469 .134 3/4
X-25-127 1.062 2.000 .134 1

TP-6962 3/1586 Appendix

Metric

Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions
Hex Head Bolts (Partial Thread)

M931-05055-60 M5-0.80 x 55
M931-06040-60 M6-1.00 x 40
M931-06055-60 M6-1.00 x 55
M931-06060-60 M6-1.00 x 60
M931-06060-SS M 6-1.00 x 60
M931-06070-60 M6-1.00 x 70
M931-06070-SS M 6-1.00 x 70
M931-06075-60 M6-1.00 x 75
M931-06090-60 M6-1.00 x 90
M931-06145-60 M6-1.00 x 145
M931-06150-60 M6-1.00 x 150

M931-08035-60 M8-1.25 x 35
M931-08040-60 M8-1.25 x 40
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50
M931-08055-60 M8-1.25 x 55
M931-08055-82 M8-1.25 x 55*
M931-08060-60 M8-1.25 x 60
M931-08070-60 M8-1.25 x 70
M931-08070-82 M8-1.25 x 70*
M931-08075-60 M8-1.25 x 75
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90
M931-08095-60 M8-1.25 x 95
M931-08100-60 M8-1.25 x 100
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120
M931-08130-60 M8-1.25 x 130
M931-08140-60 M8-1.25 x 140
M931-08150-60 M8-1.25 x 150
M931-08200-60 M8-1.25 x 200

M931-10040-82 M10-1.25 x 40*
M931-10040-60 M10-1.50 x 40
M931-10045-60 M10-1.50 x 45
M931-10050-60 M10-1.50 x 50
M931-10050-82 M10-1.25 x 50*
M931-10055-60 M10-1.50 x 55
M931-10060-60 M10-1.50 x 60
M931-10065-60 M10-1.50 x 65
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80
M931-10080-82 M10-1.25 x 80*
M931-10090-60 M10-1.50 x 90
M931-10090-82 M10-1.50 x 90*
M931-10100-60 M10-1.50 x 100
M931-10110-60 M10-1.50 x 110
M931-10120-60 M10-1.50 x 120
M931-10130-60 M10-1.50 x 130
M931-10140-60 M10-1.50 x 140
M931-10180-60 M10-1.50 x 180
M931-10235-60 M10-1.50 x 235
M931-10260-60 M10-1.50 x 260
M960-10330-60 M10-1.25 x 330

M931-12045-60 M12-1.75 x 45
M960-12050-60 M12-1.25 x 50
M960-12050-82 M12-1.25 x 50*
M931-12050-60 M12-1.75 x 50
M931-12050-82 M12-1.75 x 50*
M931-12055-60 M12-1.75 x 55
M931-12060-60 M12-1.75 x 60
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80
M931-12090-60 M12-1.75 x 90
M931-12100-60 M12-1.75 x 100
M931-12110-60 M12-1.75 x 110

Part No. Dimensions
Hex Head Bolts (Partial Thread),

continued

M960-16090-60 M16-1.50 x 90
M931-16090-60 M16-2.00 x 90
M931-16100-60 M16-2.00 x 100
M931-16100-82 M16-2.00 x 100*
M931-16120-60 M16-2.00 x 120
M931-16150-60 M16-2.00 x 150

M931-20065-60 M20-2.50 x 65
M931-20090-60 M20-2.50 x 90
M931-20100-60 M20-2.50 x 100
M931-20120-60 M20-2.50 x 120
M931-20140-60 M20-2.50 x 140
M931-20160-60 M20-2.50 x 160

M931-22090-60 M22-2.50 x 90
M931-22120-60 M22-2.50 x 120
M931-22160-60 M22-2.50 x 160

M931-24090-60 M24-3.00 x 90
M931-24120-60 M24-3.00 x 120
M931-24160-60 M24-3.00 x 160
M931-24200-60 M24-3.00 x 200

Hex Head Bolts (Full Thread)

M933-04006-60 M4-0.70 x 6

M933-05030-60 M5-0.80 x 30
M933-05035-60 M5-0.80 x 35
M933-05050-60 M5-0.80 x 50

M933-06010-60 M6-1.00 x 10
M933-06012-60 M6-1.00 x 12
M933-06014-60 M6-1.00 x 14
M933-06016-60 M6-1.00 x 16
M933-06020-60 M6-1.00 x 20
M933-06025-60 M6-1.00 x 25
M933-06030-60 M6-1.00 x 30
M933-06040-60 M6-1.00 x 40
M933-06050-60 M6-1.00 x 50

M933-07025-60 M7-1.00 x 25

M933-08010-60 M8-1.25 x 10
M933-08012-60 M8-1.25 x 12
M933-08016-60 M8-1.25 x 16
M933-08020-60 M8-1.25 x 20
M933-08025-60 M8-1.25 x 25
M933-08030-60 M8-1.25 x 30
M933-08030-82 M8-1.25 x 30*

M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20
M933-10020-60 M10-1.50 x 20
M933-10025-60 M10-1.50 x 25
M961-10025-60 M10-1.25 x 25
M933-10025-82 M10-1.50 x 25*
M961-10030-60 M10-1.25 x 30
M933-10030-60 M10-1.50 x 30
M933-10030-82 M10-1.50 x 30*
M961-10035-60 M10-1.25 x 35
M933-10035-60 M10-1.50 x 35
M933-10035-82 M10-1.50 x 35*
M961-10040-60 M10-1.25 x 40

Part No. Dimensions
Hex Head Bolts (Full Thread),

continued

M933-12016-60 M12-1.75 x 16
M933-12020-60 M12-1.75 x 20
M961-12020-60F M12-1.50 x 20
M933-12025-60 M12-1.75 x 25
M933-12025-82 M12-1.75 x 25*
M961-12030-60 M12-1.25 x 30
M933-12030-82 M12-1.75 x 30*
M961-12030-82F M12-1.50 x 30*
M933-12030-60 M12-1.75 x 30
M933-12035-60 M12-1.75 x 35
M961-12040-82 M12-1.25 x 40*
M933-12040-60 M12-1.75 x 40
M933-12040-82 M12-1.75 x 40*

M961-14025-60 M14-1.50 x 25
M933-14025-60 M14-2.00 x 25
M961-14050-82 M14-1.50 x 50*

M961-16025-60 M16-1.50 x 25
M933-16025-60 M16-2.00 x 25
M961-16030-82 M16-1.50 x 30*
M933-16030-82 M16-2.00 x 30*
M933-16035-60 M16-2.00 x 35
M961-16040-60 M16-1.50 x 40
M933-16040-60 M16-2.00 x 40
M961-16045-82 M16-1.50 x 45*
M933-16045-82 M16-2.00 x 45*
M933-16050-60 M16-2.00 x 50
M933-16050-82 M16-2.00 x 50*
M933-16060-60 M16-2.00 x 60
M933-16070-60 M16-2.00 x 70

M933-18035-60 M18-2.50 x 35
M933-18050-60 M18-2.50 x 50
M933-18060-60 M18-2.50 x 60

M933-20050-60 M20-2.50 x 50
M933-20055-60 M20-2.50 x 55

M933-24060-60 M24-3.00 x 60
M933-24065-60 M24-3.00 x 65
M933-24070-60 M24-3.00 x 70

Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12

M7985A-04010-20 M4-0.70 x 10
M7985A-04016-20 M4-0.70 x 16
M7985A-04020-20 M4-0.70 x 20
M7985A-04050-20 M4-0.70 x 50
M7985A-04100-20 M4-0.70 x 100

M7985A-05010-20 M5-0.80 x 10
M7985A-05012-20 M5-0.80 x 12
M7985A-05016-20 M5-0.80 x 16
M7985A-05020-20 M5-0.80 x 20
M7985A-05025-20 M5-0.80 x 25
M7985A-05030-20 M5-0.80 x 30
M7985A-05080-20 M5-0.80 x 80
M7985A-05100-20 M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws

M965A-04012-SS M4-0.70 x 12

M965A-05012-SS M5-0.80 x 12
M965A-05016-20 M5-0.80 x 16
M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6962 3/15 Appendix 87

Metric, continued

Part No. Dimensions Type
Hex Nuts

M934-03-50 M3-0.50 Standard

M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass

M934-05-50 M5-0.80 Standard

M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop

M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop

M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop

M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop

M982-14-60 M14-2.00 Elastic Stop

M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop

M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop

M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop

M934-22-60 M22-2.50 Standard

M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop

M934-30-80 M30-3.50 Standard

Washers

Bolt/

Part No. ID OD Thick. Screw

M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

TP-6962 3/1588 Appendix

TP-6987 3/16

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