Kodak X-OMAT 7000 User Manual

Page 1
{MiscellaneousPUB}{Production}{KodakServiceSupport}
Publication No. 7E6174
User Guide
for the
KODAK X-OMAT Multiloader 7000
16FEB01
© Eastman Kodak Compan y, 2001
Page 2
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, ex press or implied, with r espect to this informatio n. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.

Table of Contents

Description Page
User Guide Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typeface Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chemical Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Warranty Repair Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
How to Obtain Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Quick Reference Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Daily Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Inserting a Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Turning Off the Multiloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cassette Sizes and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Film Supply Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Display Panel Status Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cassette Types and Magazine Volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Magazine Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Magazine Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Loading Magazines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Unload Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Serial Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Film Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Film Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
2 16FEB01 – 7E6700
Page 3
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
KODAK X-OMAT 3000 RA Integrated Processor . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Changing the Dryer Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Changing the Processing Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cycle Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Displaying the Fixer Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Displaying the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Clean-Up and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Weekly Clean-Up and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Humidifier Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Key Operator Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Resizing Magazines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Type 2 Coding of Cassettes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Failures and Error Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Function Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Multiloader Key Operator Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Failures Not Detected by the Multiloader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Using the Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Draining the Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Mixing the Chemistry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Filling the Processor Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Selecting Processor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Replenishment Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Selecting the Start-Up Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Selecting the Display Units for Tem perature and Transport Speed . . . . . . . . . . 5-28
Selecting a Stand-By Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Selecting Sleep Mode Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Procedure for Turning On and Off the Roller Jog Option . . . . . . . . . . . . . . . . . 5-33
Turning On or Off the Cool Down Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Selecting Processor Cycle K/RA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Selecting the K/RA Cycle Setpoint Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Setting Up the Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Developer and Fixer Setpoint Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Replenishment Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Verifying the Replenishment Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Processor Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Setting the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Automatic On and Off Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Setting Timer 1 Initially . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
Procedure for Setting Timer 2 Initially . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
Setting the On and Off Ti mers for the Remaining Days of the Week . . . . . . . . 5-66
Setting Different On and Off Times for the Remaining Days . . . . . . . . . . . . . . 5-67
Calibrating the Replenishment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
Troubleshooting and Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Key Operator Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Removing a Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Removing a Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
7E6174 – 16FEB01 3
Page 4
4 16FEB01 – 7E6700
Page 5

User Guide Conventions

Special Messages

This guides uses the follo wing special messa ges to emphasize in formation or point out potential risks to personnel or equipment.
Note
Notes provide additional information, such as expanded explanations, hints, or reminders.
Important
Important notes highlight critical policy information that affects how you use this manual and this product.
Caution
Cautions point out procedures that you must follow precisely to avoid damage to the system or any of its components, loss of data, or corruption of files in software applications.
Warnings identify procedures that you must following precisely to avoid injury to yourself or others.

Typeface Conventions

Bold face type is used to represent buttons that you press.
Warning
7E6174 – 16FEB01 5
Page 6
6 16FEB01 – 7E6174
Page 7

1 Introduction

H186_1000AC
H186_1000ACI
Front Panel
Processor
Captive Screw
Latch
Film Exit
Latch
and exit
insertion
Cassette
Captive Screw
Door
Magazine
Top Cover

Overview

Introduction
The KODAK X-OMAT Multiloader 7000 (Multiloader) is a compact micr oprocessor­controlled room light fi lm handling and film proce ssing system. The Multiloader hol ds up to 7 film supply maga zines and is compat ible with all siz es of KODAK X-OMATIC and KODAK X-OMAT Cassettes, KODAK MIN-R 2 Cassettes and the KODAK X-OMATIC Video Film Holder.
When the cassette is inserted into your Multiloader, the exposed film is removed, the cassette is reloaded with unexposed film and returned to the operator in less than 20 seconds.
Exposed film is fed into the KODAK X-OMAT 3000 RA Integrated Processor (Processor), in the Multiloader, which is capable of operating at 3 different user selectable cycles for either K/RA, Rapid, or Standard cycle processing of film.
In the K/RA cycle, the Multiloader is compat ible with KODAK RA films a nd KODAK RA/30 che mistry.
Cassette insertion and exit, access to the Film Supply Magazines and film exit are performed at the Operator Interface lo cated at the fr ont of the Multiloader. The Magazine Door, Top Cover and the Processor Front Panel on the front of the Multiload er allow you to access the Multiloader and the Processor.
7E6174 – 16FEB01 1–1
Page 8
Introduction

Specifications

Caution
Special RA films and chemicals must be used for the K/RA cycle.
Cassette Sizes
KODAK X-OMATIC KODAK X-OMAT
KODAK MIN-R 2 18 x 24 cm
KODAK X-OMATIC Video Film Holder
Magazine Capacity: 110 Films Number of Magazines: 7 Cassette Return Time: 15 - 20 seconds Finished Film Access Time:
K/RA Rapid Standard
Recommended Temperature: K/RA
Rapid Standard
Capacity: 80 to 200 Cassettes/hour Dimensions:
Width
Height Depth Weight
Recommended Operating Conditions:
Temperature Humidity
Power Supply: At installation, the voltage setting
Maximum Power Consumption: 6 kW Heat Diss i pation:
Standby
Maximum
Noise Level: 69 dBA sound power level Water Supply: 3,8 I/min 173-692 kPa (25-100 psi)
18 x 24 cm 24 x 24 cm 24 x 30 cm 30 x 35 cm 30 x 40 cm 35 x 35 cm 35 x 43 cm
24 x 30 cm 8 x 10 in.
80 seconds 103 seconds 137 seconds
35.5°C (96
37.2°C (99°F)
34.4°C (94°F)
820 mm (32.3 in.) 1380 mm (54.3 in.) 865 mm (34.1 in.) 490 Kg (1080 lb.) with solutions and full Magazines
15 - 35°C (59 - 95°F) 30 - 60% RH
sticker will be placed on the Data Plate and in the space on the name plate provided on page 1-3.
1800 KJ/HR (1706 BTU) 4220 KJ/HR (4000 BTU)
4-29°C (40-85°F)
°F)
18 x 43 cm 20 x 40 cm 15 x 30 cm 8 x 10 in. 10 x 12 in. 11 x 14 in.
1–2 16FEB01 – 7E6174
Page 9
Introduction
Air Exhaust: 2,124 I/min (75 ft. Recommended Chemicals:
KODAK RP X-OMAT Developer and Replenisher KODAK RP X-OMAT LO Fixer and Replenisher KODAK X-OMAT LE+ Developer and Replenisher KODAK X-OMAT EX II Developer and Replenisher KODAK Medical X-ray Liquid Developer KODAK Medical X-ray Liquid Fixer KODAK X-OMAT RA/30 Developer and Replenisher KODAK X-OMAT RA/30 Fixer and Replenisher
The unit is provided with separate drain valves for fixer and developer.
Europe Only:
3
/min) max. full load
KODAK
X-OMAT Multiloader 7000
SERVICE CODE
T†V
Rheinland
Product Safety
3444
GeprŸftes Medizinprodikt Approved medical device
120/208 V - 24 A 60 Hz 3 PH 3W 120/208 V - 20 A 60 Hz 3 PH 4W 120/240 V - 24 A 60 Hz 1 PH 3W
KODAK AG D - 70327 Stuttgart Made in Germany
SERIAL NUMBER
1/N/PE 50/60 Hz 6 kW 2/PE 50/60 Hz 6 kW 3/PE 50/60 Hz 5,5 kW
Freiwillige ProduktprŸfung
Place Label
Here
3/N/PE 50/60 Hz 6 kW
240 V - 24 A 60 Hz 1 PH 2W
P/N 9407761
H186_0706HC
7E6174 – 16FEB01 1–3
Page 10
Introduction

Radio Interference Suppression

Warning
U. S. A.
This equipment generates, uses and can radiate radio-frequency energy, and if not installed and use d in ac cordanc e with t he User Guid e, may caus e inte rfer ence t o radio communications. It has been tes te d and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environmen t. Opera tion of t his equi pment i n a res identi al ar ea is l ikel y to
cause interference, in which case the user, at the users own expense, will be requir ed to take whatever steps may be required to correct the interference.
Canada
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference regulations of the Canadian Department of Communications. Le present appareil numerique nemet pas de bruits radioelectriques depassent les limites applicables aux appareils numeriques de las class A prescrites dans le Reglement sur le broullage radioelectrique edicte par le minitre des Communications du Canada.

Declaration of Conformity

We declare our sole responsibility that the KODAK X-OMAT Multiloader 7000 to which this declaration relates, is in conformity with the following standards and, therefore, bears a CE mark and follows the provisions of the applicable MDD directive:
EN 60601-1, EN 60601-1-2/1994, EN 60601-1-4/1996 MDD 93/42/EEC and amendments

Safety Standards

The KODAK X-OMAT Multiloader 7000 is in conformity with international safety requiremen ts and bears the following safety marks:
cULus (Underwriter Laboratories, UL 122 and Canadian Standards Association, CSA 22.2 No. 950, approved from UL)
GM (TUV Rhineland, EN 60601-1)

Environmental

The Display Panel contains a trace amount of mercury. Disposal of this product may be regulated due to environmental considerations. For disposal or recycling information, please contact your local authorities.
1–4 16FEB01 – 7E6174
Page 11

Warnings

Introduction
Read and understand all instructions before operating the KODAK X-OMAT Multiloader 7000.
Caution
United States federal la w restrict s this devic e to sale to, by, or on orde r of a physicia n. The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from the use of this information, even if loss or damage is caused by Kodak’s negligence or other fault
Warning
To avoid hazardous conditions, keep floors and floor coverings around your Multiloader and associated drains clean and dry at all times. Any accumulation of fluids from external lines, e.g., drain lines, should be cleaned up immediately. In the event of an accumulation of liquid due to backup, overflow, or other malfunctions of the drain associated wi th the Mult iload er, cal l a pl umber or other contr actor to cor rect the problem. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with the KODAK X-OMAT Multiloader 7000. Such drains are the sole responsibility of the Customer.
Warning
Drains must be made of chemicall y-resis tant, non -corrosi ve materi al. Use PVC o r equivalent.
Drain service must comply with local codes.
7E6174 – 16FEB01 1–5
Page 12
Introduction
Warning
This equipment can be an explosive hazard. Do not use in the presence of flammable anesthetics mixtures, oxygen or nitrous oxygen.
Top Cover
Magazine Door
Processor
Processor Front Cover
H186_1112BCA H186_1112BC
Latch
Circuit Breakers for Loader and Processor
Latch
Warning
Dangerous voltages whi ch can shock, burn or cause death, a re present in this machine. The operator is only allowed to open the Top Cover and the Magazi ne Door, and t o roll out the integrated KODAK X-OMAT 3000 RA Integrated Processor as described in the Clean-up and Maintenance section of this User Guide.
Always disconnect the Multil oader main power, either the mains pl ug (grasp the mains plug only) or move the wall-mounted main switch to the "0" position, before performing the followi ng instructions in this User Guide:
Clean-Up and Maintenance
Draining the Processor Tanks
Mixing the Chemistry
ON
ON
OFF
H186_1108GC
ProcessorLoader
1–6 16FEB01 – 7E6174
Page 13
Introduction
Warning
Only Kodak Servi ce Represen tatives are allowed to install the Multil oader.
Never cover the venting slots of the Multiloader.
Do not perform repairs, or exchange internal parts yourself, call a Kodak Service
Representative.
Do not operate the Multiloader with a damaged power cord.
Do not use an extension cord to power the Multiloader.
Place the power cord so it will not be tripped over or pulled.
Connect the Multiloader mains plug to a grounded outlet.*
After installation from Kodak Service, the mains plug must always be easily
accessible.*
The Heater Plenum is hot. Use caution to avoid burns.
Before plac ing the Processor into the Multiloader, move your ha nds away from the
Stop Bracket. Place both hands in to the openings of the left and righ t latches on the Front Cover of the Processor to avoid contact with any moving parts.
Warning: See Step 9 on Page 4–11.
Warning
The Multiloader is not contained in a sealed cabinet. Therefore it must not be used in locations where it can come in contact with liquids, including bodily fluids.
* Cord connection only.
7E6174 – 16FEB01 1–7
Page 14
Introduction
Warning
(European Market Only)
1.83 m
2.5 m
1.83 m
H174_0043GC
1.83 m
The KODAK X-OMAT Multiloader 7000 is not medical equipment according to EN 60601-1 and must therefore, not enter the patient environment as defined by EN 60601-1-1. The following requirements have to be met:
1. Distance from the device to the Patient Contact Equipment, see the graphic: Horizontal = 1.83 meters (6 ft.) Vertical = 2 .5 meters (8.2 ft.) above the floor under the patient
2. Contact of the pati ent and t he device simultan eously by the ca regiver is not a llowed.
3. No direct electrical connection is allowed between the device and the Patient Contact Equipment.
4. According to European EN safety regulations for medical devices, the KODAK X-OMAT Multiloader 7000 must be properly connected to the Equipotential Equalization Device, if the Multiloader is operated within a distance of 1.83 meters (6 ft.) from a patient. The Device and the con necting cable must be provi ded by the customer. The purpose of the Device is to ensure that all medical devices are connected to the same ground potential.
1–8 16FEB01 – 7E6174
Page 15

Chemical Hazards

Introduction
Caution
According to the European EN Safety Regulations for medical devices, direct contact between the patients and the Multiloader is not allowed.
If the Kodak Service Representative connected the Multiloader to the Equipotential Busbar using the Equipotential Bonding Plug, this connection may not be interrupted, for example, you are not allowed to pull off the cable coming from the equipotential busbar.
This equipment generate s, uses and can radiate r adio-fr equency ener gy, and if not installed and used in accordance with the User Guide, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Par t 15 of FCC Rules, whic h are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is li kely t o caus e inte rfer ence, i n which c ase the us er, at the us er’s own expense, will be required to take whatever steps may be required to correct the interference.
Warning
Gloves and protective eye wear must be worn when working with the processor chemistry, especially when mixing the chemistry.
If the processor chemicals get in the eyes, flush them thoroughly with large amounts of water. If irritation persists, check with a doctor.
Chemistry spills outside the equipment must be cleaned up immediately. This may result in a p otential cause of falls and the chemistry can contaminate waste water and irritate the skin, especially the eyes. If a chemical spill occurs, do the following:
1. Prevent the spilled che mistry from en tering a waste water drain .
2. Clean up th e spill with a moist mop or rag.
3. Dispose of cleaning materials and waste water collected during the cleanup in an environmentally approved way.
4. Drain chemicals int o provided container s and carry o ut disposal accordin g the loc al regulations.
7E6174 – 16FEB01 1–9
Page 16
Introduction
H186_1113ACA
RS232
CAUTION
Warning
The "Mechanical Hazar d" Symbol indi cates there is a mec hanica l hazar d if the Saf ety Interlock System is bridged from the qualified service personnel during maintenance or repairs.
H186_1111GC
Warning
The symbol below the RS232 connector indicates "For the use of qualified service personnel only."
1–10 16FEB01 – 7E6174
Page 17
Warning
The "Hot Surface" symbol indicates this area is hot.
Introduction
H186_1110GC
7E6174 – 16FEB01 1–11
Page 18
Introduction

Warranty

Kodak warrants this KODAK X-OMAT Multiloader 7000 to function correctly f or one year from the date of initial installation, when in stalled within one year from date of shipment.
Warranty Repair Coverage
If this equi pment does not function correctly during the warranty period, the Kodak Service Representat ive provides or arrange s for repai r of the equipme nt during nor mal working hours. Such repair service will include a ny adjustments a nd/or replaceme nt of parts required to maintain your equipment in good working order.
The Multiloader requires a constant active exhaust 24 hours a day 7 days a week. Failure to follow t his require ment will ca use damage t o the machine which will no t be covered by any warranty.
How to Obtain Service
Should the equipment require service, refer to the sales contract for details on whom to call for service, qualified service personnel, or contact the Kodak Service Representative.
Limitations
Warranty service is limited to the contiguous United States, the island of Oahu in Hawaii, and certain areas of Alaska.
This warranty does not cover:
circumstances beyond the control of Kodak
misuse
abuse
attachments
accessories
altera tions not mark eted by Kodak (includ ing serv ice or par ts to cor rect pr oblems
failure to follow the operating instructions recommended by Kodak
supply items
resulting from the use of such attachments, accessories, or alterations)
1–12 16FEB01 – 7E6174
Page 19
Introduction
Important
Kodak makes no other warranties, express or implied, for this equipment.
Repair without charge is the only obligation of both Kodak and the dealer under
this warranty. Kodak will not be responsible for any consequential or incidental damages resulting from the sale, use, or improper functioning of this equipment, even if loss or damage is caused by the negligence or other fault of Kodak.
Such damages for which Kodak will not be responsibl e, include, but are not limit ed to, loss of revenue or profit, downtime cos ts, loss of use of the eq uipment, cost of any substitute equipment, facilities or services or claims of your customers for such damages.
This lim itation of liabil ity will not apply to claim s for i njury to persons or damage to property caused by the sole negl igence or fau lt of Kodak or b y persons under its direction or control.
7E6174 – 16FEB01 1–13
Page 20
Introduction
1–14 16FEB01 – 7E6174
Page 21

2 Quick Reference Operating Instructions

Daily Start-Up Procedure
Warning
Move the 2 Circuit Breakers (Loader and Processor) on the back of the Multiloader 7000 to the “0” position.
Always disconnect the Multi loader main power (either the mains plug, grasp the mains plug only, or move t he wall-mounted main s witch to the "0" p osition) before performing any of the following procedures.
Only Kodak train ed pers onnel can perform the following procedures.
Wear rubber gloves, safety glasses, and protective clothing when doing any
maintenance procedures. Report any change in the operating condition of the Processor to your Kodak Service Representative.
Reliable ope ration of the Processor requires that you clean all parts co rrectly. More frequent maintenanc e may be ne cessary due to s ite condi tions or actual usage. For monthly and quarterly maintenance, contact your trained Kodak Service Representative.
Quick Reference Operating Instructions
7E6174 – 16FEB01 2–1
Page 22
Quick Reference Operating Instructions
Warning
Dangerous Voltage
1. Move the Circui t Breakers (Loader and Proces sor) on the back of the Multiloader
to the "0" position.
H186_1108GC
ON
ON
OFF
ProcessorLoader
2–2 16FEB01 – 7E6174
Page 23
Quick Reference Operating Instructions
H186_1086GC
H186_1086GCB
Front Panel
Processor
Latch
Latch
H186_1029HC
H186_1029HCE
Roller
Detector Crossover
Developer Rack
Developer/Fixer Crossover
Fixer Rack
Fixer/Wash Crossover
Wash Rack
Dryer Rack
2. Release both Latches on the Processor Front Panel.
3. To avoid splas hing chemicals, gently pul l out the Processor unti l it locks in place,
and remove the Wet Section Cover.
4. Check that the Rac ks and Crossovers are in th eir correct po sitions.
5. Remove the Wash Reservoir.
7E6174 – 16FEB01 2–3
Page 24
Quick Reference Operating Instructions
H186_2133CC
Rollers
Crossover Trough
Trough
Crossover
H186_2133CCA
Rollers
Crossover
Fixer/Wash
Crossover
Developer/Fixer
Warning
Always remove the Crossovers from the Multiloader when cleaning and rinsing.
6. Remove t he 2 Crossovers and check for a ny chemical buildup. Rinse i f necessary,
outside of the Multiloader.
7. Check that the 2 Crossover Troughs are on the bottom of th e Developer/Fixer and
Fixer/Wash Crossovers.
8. Check that the de velope r and fixer so luti ons ar e near the o verfl ow leve ls of each
9. Install the 2 Crossovers.
10. Connect the Water Disco nnect.
11. Install the Evaporation Covers.
12. Install the Wet Section Cover.
tank.
2–4 16FEB01 – 7E6174
Page 25
Quick Reference Operating Instructions
Warning
See Step 9 on Page 4–11 when doing Step 13.
13. Gently push in the Processor.
14. Check that the Magazine Door and the Top Cover are closed, and both Captive
Screws are tight.
Top Cover
H186_1000ACF H186_1000AC
Captive Screws
15. Turn on the water.
Note
The temperature of the incoming water should be 4 - 29°C (40 - 85°F).
7E6174 – 16FEB01 2–5
Page 26
Quick Reference Operating Instructions
16. Move both Circuit Breakers on the back of the Multiloader to the "1" position.
ON
ON
OFF OFF
H186_1075GC
Loader Processor
17. Press the Switch on the side of the Multiloader to the "1" position.
Note
The Fan is running when t he mains plug is con nected or the wall -mounted main switch is in the "1" position.
2–6 16FEB01 – 7E6174
Page 27
Quick Reference Operating Instructions
Note
The Processor requires appr oximately 20 minutes to warm-up . "P DEVELOP UNDER SET TEMPERATURE E132" will be displayed and the orange Status Light will illuminate.
"P" DEVELOPER UNDER SET TEMPERATURE E132
FUNC
When the Processor has reached the required temperature, the following will be displayed and the green status light will be illuminated.
Status Lights
ON
GREEN
ORANGE
RED
Soft Switches
M A G. 1: M A G. 2:
*
M A G. 3: M A G. 4: M A G. 5: M A G. 6: M A G. 7:
18 x 24 cm 18 x 24 cm 24 x 30 cm 24 x 30 cm
8 x 10 in 35 x 43 cm 35 x 43 cm
M X M X V X X
#2 ?
EMPTY
PROCSERIALLOADUNLOADFUNC
The Multiloader is ready for use.
Note
You can also program the Proc ess or t o tu rn on automatically by settin g the aut omat ic on/off timers. See Automatic On and Off Timers on page 5–60.
7E6174 – 16FEB01 2–7
Page 28
Quick Reference Operating Instructions
Inserting a Cassette
The Processor will only operate with KODAK X-OMATIC Cassettes, KODAK X-OMATIC Video Film Holder and KODAK MIN-R 2 Cassettes.
1. Check that the green status light is illuminated and the Display Panel indicates
the Cassette sizes that are available.
Status Lights
ON
GREEN
ORANGE
RED
Soft Switches
M A G. 1: M A G. 2:
*
M A G. 3: M A G. 4: M A G. 5: M A G. 6: M A G. 7:
18 x 24 cm 18 x 24 cm 24 x 30 cm 24 x 30 cm
8 x 10 in 35 x 43 cm 35 x 43 cm
M X M X V X X
#2 ?
EMPTY
PROCSERIALLOADUNLOADFUNC
Warning
Do not place hands in the Cassette Entrance. Release the Cassette as soon as it is pulled into the Multiloader.
2. Insert the Cassette w ith the Latch side up and the metal edge towards the
Processor.
2–8 16FEB01 – 7E6174
Page 29
Quick Reference Operating Instructions
The Cassette will be pulled into the Multiloader and the orange status light will illuminate. The following will be displayed.
Status Lights
ON
GREEN
ORANGE
RED
Soft Switches
M A G. 1: M A G. 2:
*
M A G. 3: M A G. 4: M A G. 5: M A G. 6: M A G. 7:
18 x 24 cm 18 x 24 cm 24 x 30 cm 24 x 30 cm
8 x 10 in 35 x 43 cm 35 x 43 cm
M X M X V X X
#2 ?
EMPTY
PROCSERIALLOADUNLOADFUNC
This indicates that a Ca ssette is inside the Multil oader and an unload/load operation cycle is in progress.
After unloading an exposed film and loading unexposed film, the Cassette will be returned . When the Cassette is rem oved the green status lig ht will illuminate. The orange light will remain illuminated until the film exits the Mult iloader.
The display will return to the main me nu. The Multi loader is read y for the next operation.
If the green and orange status lights are illuminated, a film is still inside the Multiloader, but the system is ready to accept the next Cassette.
If the red status light flashes and the audible alarm sounds, remove the Cassette and press CLEAR to cancel the message on the Display Panel .
The warning message must be can celle d by p ressi ng the soft s witch mar ked CLEAR, after the Cassette has been removed.
GREEN
ON
ORANGE
Flashing
"BEEP"
RED
CASSETTE NOT LOADED
CLEAR
RETURNCODE
7E6174 – 16FEB01 2–9
Page 30
Quick Reference Operating Instructions
3. Press CODE to display the error code. Record the error code. If the red status
light is constantly illuminated and the audible alarm sounds, follow the instructions on the display and see Error Messages" on page 6–10.
GREEN
ON
ORANGE
Flashing
"BEEP"
RED
EXPOSED FILM NOT REMOVED
PLEASE CHECK CASSETTE IN DARKROOM
CLEAR
For other functions see Special Functions on page 3–8.
RETURNCODE
2–10 16FEB01 – 7E6174
Page 31
Turning Off the Multiloader
1. Press the Multiloader Switch to the 0 position.
Quick Reference Operating Instructions
2. Turn off the water supply.
3. If you turn off the Multiloader overnight or for a longer period of time, do the
following to avoid condensation.
a. Gently pull out the Processor until it locks into place. b. Remove the Wet Section Cover, see Page 2–3.
Note
You can program the Multil oader to turn off automat ically by setting th e automatic off time. See Automatic On and Off Timers on Page 5–60.
Warning
See Step 9 on Page 4–11 when doing Step 4.
4. Carefully push the Processor back into the Multiloader until the Latches click into
position.
7E6174 – 16FEB01 2–11
Page 32
Quick Reference Operating Instructions
2–12 16FEB01 – 7E6174
Page 33

3 Overview

General Description

Overview
The KODAK X-OMAT Multiloader 7000 (Multiloader) is an integrated load/unload/processing unit.
Operation
When a Cassette is inse rted, the Multil oader recognize s the cassette si ze and selects the Magazine with the correct size film.
Both the load/ unload module and t he module of th e Processor are Micr oprocessor­controlled. Special functions, statistics, and controls are accessed by the soft switches and the Display Panel on t he front of the Multiloader. There are nei ther mechanical nor operator interventions to the Processor module other than routine cleaning.
See page 3–2 for information on the controls and messages via the soft switches and the Display Panel.
The Cassette is opened and the exposed film is removed and transported via the Conveyor to the Film Chute and Proce ss or Interface. The Interfa ce f eed s the film to the Processor. The Multiloader initiates the Processor an d sends the film dimensions to the Processor Replenisher System for accurate area replenishment. At the same time, unexp osed film is selected from the Magazine and loaded into the Cassette.
The Cassette is closed and returned to the operator within 20 seconds from Cassette insertion.
Cassette Sizes and Types
Cassette Type: KODAK X-OMATIC Cassette
Cassette Sizes: KODAK X-OMATIC Cassette 18 x 24 cm 30 x 40 cm
KODAK MIN-R 2 Cassette 18 x 24 cm
KODAK X-OMATIC Video
Film Holder
KODAK MIN-R 2 Cassette KODAK X-OMATIC Video Film Holder
18 X 43 cm 35 x 35 cm 24 x 24 cm 35 x 43 cm 20 x 40 cm 8 x 10 in. 24 x 30 cm 10 x 12 in. 30 x 35 cm 11 x 14 in. 15 x 30 cm
24 x 30 cm 8 x 10 in.
7E6174 – 16FEB01 3–1
Page 34
Overview
Film Supply Magazine
Magazines are adjustable for all Cassette sizes; 7 may be installed in the Multiloader at any one time.
The magazines contain up to 110 films each.
Display Panel Status Lights
Status Lights Description
Green On The Multiloader is ready, a Cassette can be inserted. Orange On The Multiloader is in operati on, a Cass ette is be ing unloaded/
Green and Orange On The film is in the Processor and the Multilo ader can acc ept a
Red Flashing CAUTION, observe messages on the Display Panel. Red On Malfunction indication, observe messages on the Display
An audible alarm will draw attention to the red Status Light.
Cassette Types and Magazine Volumes
loaded.
Cassette.
Panel and follow the instructions.
ON
GREEN
ORANGE
RED
M A G. 1: M A G. 2: M A G. 3: M A G. 4: M A G. 5: M A G. 6: M A G. 7:
18 x 24 cm 18 x 24 cm 24 x 30 cm 24 x 30 cm
8 x 10 in
x
35 x 43 cm
M X M X V
cm
X X
#2 ?
?
Cassette Type Description
X Radiography, X-OMATIC Cassette
M Mammography, MIN-R4-2 Cassette
V Video, X-OMATIC Video Film Holder
#2 Alternative or Special film
?The “?” sign indicates that a new magazine has been installed.
Until it has been used, the Multiloader does not know the volume of film within the Magazine. After one film is taken from the Magazine the display will register the volume of the film.
3–2 16FEB01 – 7E6174
Page 35
Magazine Status
Overview
ON
GREEN
ORANGE
RED
Soft Switches
DESCRIPTION
M A G. 1: M A G. 2: M A G. 3: M A G. 4: M A G. 5: M A G. 6: M A G. 7:
MAG. 1: 18 x 24 cm M #2
EMPTY ?
18 x 24 cm 18 x 24 cm 24 x 30 cm 24 x 30 cm
8 x 10 in 35 x 43 cm 35 x 43 cm
M X M X V X X
#2 ?
=Magazine Position =Film Size =Mammo (Application) =Film Type ("blank" = Type 1) =Magazine Fill Status >70 Films >50 Films >30 Films >10 Films <10 Films (flashing) =Empty =Unknown
EMPTY
flashing= nearly empty
FUNC
=Soft Switch Description
7E6174 – 16FEB01 3–3
Page 36
Overview

Magazine Access

Overview
Loading Magazines
When you open the Magazine Door, the orange Status Light illuminates.
When you close the Magazine Door, the display returns to the main display, and
the green Status Light illuminates.
When a Magazine is removed, the Display Panel indicates the Magazine level without size, application, type and film quantity.
When a new Magazine is inserted, or the same Magazine is inserted again, the display shows a “?” for the film quantity until the firs t film is removed from the magazine, during normal operation.
If the error message "Remove and Check Magazine" appears, see "Error Messages" on Page 6–10.
Important
The Magazine Door can only be opened in the “Ready” mode.
1. Open the Magazine Door.
H186_1079GC
3–4 16FEB01 – 7E6174
Page 37
2. Pull the Magazine Drawer out.
Overview
H186_1080GC
Important
Do not carry the Maga zine by t he Handle, the fil ms may fall out if the Mag azine is not closed completely.
3. Lift the Magazine slightly and pull it straight out of the Drawer.
4. Push the Magazine Drawer gently in.
5. Close the Magazine Door.
7E6174 – 16FEB01 3–5
Page 38
Overview
Important
Open the Magazine only in a darkroom under the appropriate safelight conditions.
6. Plac e the Magaz ine on a flat sur fa ce in th e dark room. Push the 2 Latches in and
lift the Lid to open the Magazine.
7. Open a new Film Pack.
8. Remove the films and fan them carefully.
9. Remove the old film s from the Magazine.
10. Push the new films all th e way into the Magazine.
Note
Single emulsion films must be loaded into the Magazine with the emulsion up.
11. Place the old films removed in Step 9 on top of the new films. They should be
used first.
12. Close the Magazine Lid and press down on the 2 Latches.
3–6 16FEB01 – 7E6174
Page 39
Overview
13. Open the Magazine Door and gently pull out the Magazine Drawer.
14. Insert the Magazine into the Drawer.
15. Check that the Magazine fits beyond the Black Rollers.
16. Release the 2 Drawer Locks and pus h the Magaz ine Dr awer ge ntly b ack i nto th e
Multiloader.
H186_1083GC
17. Close the Magazine Door. The available film formats are displayed.
7E6174 – 16FEB01 3–7
Page 40
Overview

Special Functions

Overview
Load
Special Functions are features that enable you to:
Load empty Cassettes
Unload Cassettes without reloading film
Continuously unload a magazine into the Processor using an empty Cassette
Assign multiple film types for the same size Cassette, display film usage statistics,
and change the display language.
Special Functions are di splayed on the bottom li ne of the display. Pres s the Soft Switch below the function to select the function.
Use Load to insert the film into an empty Cassette.
1. Start at the "Ready Status" on the Display Panel.
2. Press LOAD.
The following screen is displayed.
ON
GREEN
ORANGE
RED
LOAD ONLY
INSERT EMPTY CASSETTE
TYPE 2
CLEAR
3. Press TYPE 2 to load a Cassette with Type 2 Film.
3–8 16FEB01 – 7E6174
Page 41
4. Insert an empty Cassette.
The Multiloader che cks whether a film is in the Cassette. If the C assette contains a film, a mes sage is displayed and an audible alarm so unds. The film is transported to the Processor and the Cassette loaded. Press CLEAR to stop the alarm.
The Cassette is loaded as requested.
Overview
Unload Only
ON
ORANGE
Flashing
H186_8509AC
GREEN
"BEEP"
RED
CASSETTE WAS NOT EMPTY
CODECLEAR
RETURN
Use Unload Only to remove the film from a Cassette and not reload the film.
1. Start at the "Ready Status" on the Display Panel.
2. Press Unload.
The following is displayed.
ON
GREEN
ORANGE
UNLOAD ONLY
RED
CLEAR
H186_8510AC
3. Insert a Cassette
The Cassette is returned either with the Latch open or closed, depending on how it has been set at installation by the Kodak Service Representative.
If the Cassette is inserted empty for Unload Only, a message is displayed and an audible alarm sounds. Press CLEAR to stop the alarm.
7E6174 – 16FEB01 3–9
Page 42
Overview
Serial Unloading
Use Serial Unloading f or continuous unload o f a Magazine int o the Processor us ing an empty Cassette in the Mult iloader.
Note
Before using Serial Unloading, increase the dryer temperature by approximately 5°C (9°F). See page 4–2.
1. Press Serial Unloading. If there is no Magazine level free, the followi ng s cr een
is displayed.
SERIAL UNLOADING PLEASE REMOVE ANY MAGAZINE
INSERT MAGAZINE FOR SERIAL UNLOADING AND CLOSE THE DOOR, PLEASE
CLEAR
2. Remove the Magazin e. The next M agazine inse rted is identified as “Serial
Unloading Magazine. If there is at least one mag azine level free when pres sing Serial Unloading, the
following screen is displayed immediately.
SERIAL UNLOADING INSERT MAGAZINE FOR SERIAL UNLOADING AND CLOSE THE DOOR, PLEASE
CLEAR
3–10 16FEB01 – 7E6174
Page 43
Overview
After closing the Magazine Door, the appropriate empty Cassette is requested.
SERIAL UNLOADING INSERT EMPTY CASSETTE 35 x 43 cm
CLEAR
Note
The Multiloader checks w hether the inserted Cassette is empty. If the Cassette is not empty, "NO MESSAGE" is displayed. The film (exposed or not) is unloaded, and Serial Unlo ading started.
During the unload cy cle, a co unt of t he films removed from the Magazine is display ed.
SERIAL UNLOADING 30 x 35 5 FILMS UNLOADED
CLEAR
When the Magazine is empt y, the Cassette is re turned empty and unlatch ed, if selected. The display shows the following screen.
SERIAL UNLOADING FINISHED 8 FILMS UNLOADED
CLEAR
7E6174 – 16FEB01 3–11
Page 44
Overview

Function

Important
Press CLEAR to return to the standard menu.
3. Press CLEAR to interrupt the serial unloading process for normal use for
emergenc y films.
4. Press CLEAR again to display the main menu t hen the e merge ncy Cassette can
be inserted.
Note
Set the dryer temper ature bac k to the nor mal valu e after Se rial Unloa ding has finishe d and before proceeding with other functions.
Use FUNC to access the TYPE 2, USAGE and LANG Special Functions.
1. Start at the "Ready Status" on the Display Panel.
2. Press FUNC. The following is displayed.
GREEN
ON
ORANGE
RED
FUNCTION
TYPE 2 USAGE CLEAR
LANG
3–12 16FEB01 – 7E6174
Page 45
Film Type 2
Overview
Use Type 2 to assign another film type for the same size Cassette.
1. Press FUNC.
GREEN
ON
ORANGE
RED
FUNCTION
TYPE 2 USAGE CLEAR
LANG
2. Press TYPE 2.
3. The Multiloader may be loaded with either of two differe nt film types o f the
same size .
Note
In order to prevent picking a wrong film, the Cassettes and Magazines used for film Type 2 must be coded by your Kodak Service Representative, or a Kodak trained key operator.
The Multiloader then automatically recognizes the special Cassette and loads it with the special film without havin g to press TYPE 2.
Should it be necessary to load Cassettes without codes, press TYPE 2.
The selected Special Function is valid only for the current cycle.
After removing the Cassette from the Entrance Slot, the Multiloader returns to
normal mode.
7E6174 – 16FEB01 3–13
Page 46
Overview
Film Usage
Use Film Usage to display the film status.
1. Press FUNC.
2. Press USAGE.
GREEN
ON
ORANGE
RED
USAGE
2 MONTH TOTAL
CLEAR
3. Press 2 MONTH to display the number of films used during th e current and the
previous month by size and by type.
Languages
4. Press the
or to display the other sizes.
5. Press TOTAL to display the number of films used last year and this year.
6. Press CLEAR to return to the main menu.
Use LANG to set the display language options:
English Finish
French Norwegian
German Spanish
Italian Swedish
Danish Portuguese
Dutch
A maximum of 4 can be displayed. The selection will be made during installation by the Kodak Service Representative.
3–14 16FEB01 – 7E6174
Page 47
Overview
1. Press FUNC.
2. Press LANG.
GREEN
ON
ORANGE
RED
CHANGE LANGUAGE
ENGLI ITAL CLEAR
ESPADEUT
3. Press th e desired languag e Soft Switch. After the selection, the display retur ns to
the main menu.
4. Press CLEAR to cancel your selection.
7E6174 – 16FEB01 3–15
Page 48
Overview
3–16 16FEB01 – 7E6174
Page 49

4 Operating Instruct ions

KODAK X-OMAT 3000 RA Integrated Processor

Status Display
1. At the main menu press PROC. The display changes to the Processor Main
Menu.
PROCESSOR READY
127 F = DRYER TEM
oo
95 F = DEV TEMP
Operating Instructions
STD
SELECT DONE/
DRYER
TEMP CYCLE RETURN
There are 2 Processor Main Menus.
2. Press MORE to display the second menu.
PROCESSOR READY
oo
127 F = DRYER TEMP
DISPLAY
FIX TMP SETUP RETURN
TIME/ DATE
95 F = DEV TEMP
GO TO DONE/
MORESLEEP
STD
The GO TO SETUP selection requi res an acc ess code and is f or Kodak t rained Key Operators and Kodak Service Represent at ives.
7E6174 – 16FEB01 4–1
Page 50
Operating Instructions
Changing the Dryer Temperature
1. At the Processor Main Menu, press DRYER TEMP.
2. Press the appropriate key to increase or decrease the dryer temperature or to set
the temperature to the de fault setting.
DRYER Increase the Dryer temperature.DRYER Decrease the Dryer temperature.
DEFAULT SETTING Return the Dryer to the default setting. DONE/RETURN Return the display to the previous screen.
3. Press DONE/RETURN.
Changing the Processing Cycle
There are 3 film cycles to process the film:
standard (STD)
rapid (RAPID)
K/RA
Standard and rapid are selected as follows.
1. At the Processor Main Menu, press SELECT CYCLE.
STD
PROCESSOR READY
oo
127 F = DRYER TEMP
DRYER
TEMP CYCLE RETURN
SLEEP MORE
95 F = DEV TEMP
SELECT DONE/
2. Press the appropriate key for the required cycle.
RAPID
STD
CYCLE
DONE/
RETURNCYCLE
4–2 16FEB01 – 7E6174
Page 51
Cycle Information
Operating Instructions
3. Press DONE/RETURN until you return to the Processor Main Menu.
Note
The K/RA c ycle is not av ailable from this menu. Special chem icals and film s are required. This cycle may only be selected by a Kodak trained Key Operator and a Kodak Service Representativ e.
Process Time
Cycle
In Seconds
K/RA USA 48 58 RA Films and RA
Drop Time In
Seconds Films and Chemicals
Throughput
Films/hour
270
Chemicals
K/RA Outside
64 77 RA Films and RA
Chemicals
201
USA Rapid 64 77 KODAK Films and
148 KODAK X-OMAT Chemicals
Standard 86 105 KODAK Films and
148 KODAK X-OMAT Chemicals
Cycle The film processing cycle that is currently selected. Process Time The time it takes the leading edge of a 35 x 43 cm
(14 x 17 in.) sheet of film to move from the Entrance Rollers to the Exit Rollers of the Dryer Rack.
Drop Time The time it takes the leading edge of a 35 x 43 cm
(14 x 17 in.) sheet of film, fed 43 cm wide, entering the Entrance Rollers until the trailing edge exits the Dryer Rack.
Film and Chemicals For optimum image quality use KODAK Films in
combination with KODAK X-OMAT Developers an d Fixer s or the equivalent. NOTE: For the K/RA Cycle, contact your Kodak Service Representative for film and chemistry recommendations.
Throughput The number of 35 x 43 cm (14 x 17 in.) sheets of film, fed
43 cm wide, that can be processed in 1 hour.
Changing from STD to RAPI D require s approxi mately 5 minutes f or the temperatu res to change and stabilize. From RAPID to STD requires approximately 15 minutes for the temperatures to reduce.
The cycle will be shown on the Display Panel of the KODAK X-OMAT Multiloader 7000 (Multiloader).
Replenisher rates, speed, and temp eratures are automatically adjusted for the chosen cycle.
7E6174 – 16FEB01 4–3
Page 52
Operating Instructions
Sleep Mode
Entering Sleep Mode
When the Processor is in sleep mode, it appears to be “OFF” but the Microprocessor remains active. Depending upon the configuration of othe r options; the heaters, motors and solenoids remain off while the Processor is in the sleep mode.
While the Processor is in the sleep mode, you cannot feed films or access any of the Processor setup screens.
1. At the Processor Main Menu press SLEEP.
STD
PROCESSOR READY
127.4 F = DRYER TEMP
95.0 F = DEV TEMP
SLEEP MORE
DONE/SELECTDRYER
RETURNCYCLETEMP
2. Press YES to turn sleep mode on or CANCEL to quit.
STD
PROCESSOR NOT READY
ARE YOU SURE?
CANCEL
REQUESTYES
4–4 16FEB01 – 7E6174
Page 53
Exiting Sleep Mode
Operating Instructions
If you have programmed the Automatic On and Off Timers under the “AUTO STARTUP menu, the screen below will be displayed. The screen remains displayed until the Automatic Timer turns on or until you press WAKE.
STD
PROCESSOR NOT READY
7:30 AM MONDAY = NEXT ON TIME
WAKE
If you have not programmed the Automatic On and Off Time rs, the di spla y will sho w the messa ge Processor in Sleep Mode.
There are 2 ways to exit the sleep mode:
If you have prog rammed the Automatic On and Off Timers, you can al low the pre­programmed On Timer to exit the sleep mode.
Press WAKE on the following menu:
STD
PROCESSOR NOT READY
7:30 AM MONDAY = NEXT ON TIME
WAKE
7E6174 – 16FEB01 4–5
Page 54
Operating Instructions
Displaying the Fixer Temperature
To display the temperat ure of the fixer solution, press DISPLAY FIX TEMP on screen 2 of the Processor Main Menu. The temperature reading will be displayed for the fixer solution.
Note
The setpoint temperature for the fixer solution is a minimum only; the temperature may rise above this set point.
To return to the Processor Main Menu, press DONE/RETURN.
Displaying the Time and Date
To display the current time and date, press TIME/DATE on the display panel. The current time and date will be displayed. Press DONE/RETURN to return to the Processor Main Menu.
4–6 16FEB01 – 7E6174
Page 55

Clean-Up and Maintenance

Weekly Clean-Up and Maintenance
Warning
Move the 2 Circuit Breakers (Loader and Processor) on the back of the Multiloader 7000 to the “0” position.
Always disconnect the Multi loader main power (either the mains plug, grasp the mains plug only, or move t he wall-mounted main s witch to the "0" p osition) before performing any of the following weekly procedures.
Only a trained Kodak Service Representative can perform the following procedures.
Wear rubber gl oves, safety glasses , and protective cloth ing when doing the weekly maintenance. Report any change in the operating condition of the Processor to your Kodak Service Representative.
Reliable ope ration of the Processor requires that you clean all parts co rrectly. More frequent maintenance may be necessary because of site conditions or ac tual usage. For monthly and quarterly maintenance, contact your trained Kodak Service Representative.
When perfo rmin g the fol lo wing cleaning procedure in Steps 1 - 8, only clean and rinse the described parts of the Processor when the parts are removed from the Processor.
Only a Kodak trained Key Operator can perform the following procedures.
Operating Instructions
7E6174 – 16FEB01 4–7
Page 56
Operating Instructions
Caution
Handle these assemblies carefully to prevent changing the alignment.
Use a synthetic sponge and warm water.
Do not wash the Racks and Crossovers with water above 44°C (110°F).
Do not clean t he Racks, Crossovers, or Rollers using abras ive materials or a lcohol.
To prevent fixer or developer contamination when removing the Fixer or
Developer Rack, place th e Splas h Guard betwee n the Develop er and Fi xer Tan ks. Use the Drip Tray when you remove or install any of the racks.
Roller
186_1029HCE 186_1029HC
Dryer Rack
Detector Crossover
Developer Rack
Developer/Fixer Crossover
Fixer Rack
Fixer/Wash Crossover
Wash Rack
Splash Guard
Drip Tray
H186_1028ACB H186_1028AC
4–8 16FEB01 – 7E6174
Page 57
Operating Instructions
H186_1086GC
Processor
Latch
H186_1086GCC
Latch
Stop Bracket
Warning
Dangerous Voltage
1. Always disconnect the main power (either the mains plug, grasp the mains plug
only, or move the wall-mounted main switch to the "0" position) from the Multiloader.
2. Release both Latches. Gently pull out the Processor to avoid splashing.
.
7E6174 – 16FEB01 4–9
Page 58
Operating Instructions
3. Remove:
Wet Section Cover
2 Evaporati on Covers
Wash Reservoir
All Crossovers
Wash Rack
4. Rinse the Crossovers, Water Reservoir, and the Wash Rack with warm water, no
hotter than 44°C (110°F). Wipe the Rollers and the Guide Shoes with a damp, soft, synthetic sponge.
5. Allow the Entrance Crossover to air dry before you install it.
Guide Shoe
Wet Section Cover Wash Reservoir
Water Disconnect
2 Evaporation Covers
Detector Crossover
Developer Rack
Developer/Fixer Crossover
Roller
Fixer Rack
Fixer/Wash Crossover
H186_1029HCD H186_1029HC
Dryer Rack
Wash Rack
6. Wipe any chemical deposits from the processing section.
7. Check:
all Rollers on the Crossovers and Wash Rotate rotate freely
the squareness of the Crossovers and the Wash Rack
the Crossover Troughs are not broken or cracked
8. Install the following parts. Check that each assembly is firmly seated.
Wash Rack
All Crossovers
Wash Reservoir
Evaporation Covers
Wet Section Cover
4–10 16FEB01 – 7E6174
Page 59
Operating Instructions
Warning
9. To reduce /minimize the possibilit y of personal injury when moving t he Processor
into the Multiloader, th e following procedure should be followed.
a. Pull the Processor out approximately 1 cm (0.39 in.) further to release the
tension on the Stop Bracket, and hold the Processor in this position.
b. Push the Stop Bracket to the left side. Place the finge rs at the slope of the
Stop Bracket located opposite the tension.
c. Carefully move the Processor in approximately 2 cm (0.79 in.).
Caution
Before moving the Processor any further, move your hands away from the Stop Bracket. Place both hands into the openings of the left and right Latches on the Front Cover of the Processor to avoid contact with any moving parts.
d. Carefully push the Processor back into the Multiloader until both Latches
click into position.
10. Connect the Multiloader mai n power (either the mains pl ug, grasp the mai ns plug
only, or move the wall-mounted main switch to the "1" position).
11. Process a test film.
Humidifier Maintenance
If your Multiloader is equipped with a Humidifier, the Humidifier Filter Cartridge should be changed at least every 6 months, or as needed.
Only Kodak Service Representative can change the Cartridge.
Warning
7E6174 – 16FEB01 4–11
Page 60
Operating Instructions
4–12 16FEB01 – 7E6174
Page 61

5 Key Operator Instructions

Resizing Magazines

Your Kodak trained Key Operator can change factory settings. You can code the Magazines to hold the film sizes in the table below. It is also possible to code each size from the list below as a Type 2 film.
General Radiography Mammography CRT Dental
18 x 43 cm 20 x 40 cm 24 x 24 cm 24 x 30 cm 18 x 24 cm 30 x 35 cm 18 x 24 cm 8 x 10 in. 15 x 30 cm 30 x 40 cm 24 x 30 cm 35 x 35 cm 35 x 43 cm 8 x 10 inch 10 x 12 inch 11 x 14 inch
Film
1. Remove the 6 Screws and the Magazine Cover.
Magazine Cover
6 Screws
H186_1077ACA H186_1077AC
7E6174 – 16FEB01 5–1
Page 62
Key Operator Instructions
Important
The Left and Right Stops have to be positioned with their Nibs as indicated in the graphic. Otherwise the magazine cannot be closed.
2. Plac e the Stops i n the Recess es corres ponding to t he film siz e. The film sizes are
marked in the r ecesses. If you do not us e all the Stops for t he rear , place the extr a Stops to the left or right side in the Magazine.
Recesses
Handle
Nibs
H186_1039GCB H186_1039GC
3. Install the Magazine Cover. The mechanical setting of the Magazine is
completed.
5–2 16FEB01 – 7E6174
Page 63
4. Install the Reflective Stickers for the correct size on the Magazine. See the Size
and Type Code Chart.
Size and Type Code
Format 123456123456
18 x 24 cm 24 x 24 cm 30 x 35 cm 35 x 35 cm 18 x 43 cm 24 x 30 cm 35 x 43 cm 30 x 40 cm 15 x 30 cm 000010000001 8 x 10 in. CRT 8 x 10 in. 10 x 12 in. 111100111110 11 x 14 in. 20 x 40 cm 18 x 24 cm MIN-R2 24 x 30 cm MIN-R2 No Magazine
Key Operator Instructions
Film Type 1 Film Type II
100000100010 010000010010 011000011010 001000001010 100100100110 010100010110 001100001110 011
110000110010 101000101010
111000111010 101100101110 000100000110 110100110110 000000000000
00011110
1
H186_8001BCD H186_8001BC
654321 not checked
Magazine Handle
7E6174 – 16FEB01 5–3
Page 64
Key Operator Instructions
5. Open the Magazine Door.
6. Insert the recoded Magazine and close the Magazine Door.
Magazine Door
H186_1103GCA H186_1103GC
7. From the Display Pa nel check that the correc t film size is displayed. If not,
remove the Magazine and check the setting of the Reflective Stickers.
8. Load the recoded Magazine with test films.
9. Check whether there is too much play between the films and the Stops in the
Magazine. There must be no more than 4 mm (0.157 in.) clearance between the films and the Stops. If the play is too great , remove the films and c heck the setting of the Stops inside the Magazine.
Important
Load the Magazine only if you are absolutely sure that the setting of the Reflective Stickers and the Stops i s correct. Otherwis e, serious damage to t he KODAK X-OMAT Multiloader 7 000 (Multiloader) can result.
10. Load the Magazine with unexposed films and insert the Magazine into the
Multiloader.
5–4 16FEB01 – 7E6174
Page 65

Type 2 Cod ing of Cassettes

H186_1041AC
H186_1041ACA
REFLECTIVE STICKER 8 X 15 mm
TEMPLATE 9194501
There are 2 ways of instructing the Multiloader to handle a TYPE 2 Cassette:
Press TYPE 2 on the Display Panel.
If there is a Ref lecti ve Sti cker on the top of t he Cass ette, thi s Casse tte wi ll al ways
be handled as a TYPE 2 Cassette. The Reflective Stickers can be ordered from Kodak, Part No. 9194551. The KODAK MIN-R 2 Cassette and KODAK X-OMATIC Video Film Holder
Cassette Reflective S tickers are very easy to install, as the c orrect position is marked by a recess on the top of the Cassettes. For all other cassettes a Template, Part No. 9194501, is required to install the Reflective Sticker in the correct position.
C1/C1N Cassette
REFLECTIVE STICKER 8 X 15 mm
Key Operator Instructions
H186_1040ACA H186_1040AC
C2 Cassette
TEMPLATE 9194501
7E6174 – 16FEB01 5–5
Page 66
Key Operator Instructions
C3 Cassette
REFLECTIVE STICKER 8 X 15 mm
H186_1042ACA H186_1042AC
TEMPLATE 9194501
MIN-R 2 Cassette
H186_1043ACA H186_1043AC
REFLECTIVE STICKERS 8 X 15 mm
Note
For TYPE 2 coding, install 2 Reflective Stickers on the Mammography Cassette.
5–6 16FEB01 – 7E6174
Page 67
Key Operator Instructions
KODAK X-OMATIC Video Film Holder
REFLECTIVE STICKER 8 X 15 mm C3
H186_1044ACA H186_1044AC
REFLECTIVE STICKER 8 X 15 mm C1
Note
For KODAK X-OMATIC Video Film Holders, install the Reflective Stick ers either at the right or left side (C1 or C3) of the Film Holder.
7E6174 – 16FEB01 5–7
Page 68
Key Operator Instructions

Failures and Error Handling

The Multiloader is a Microprocessor-controlled unit that minimizes the actions necessary to solve any possible problems in the unit. For any failure in the Multiloader, the Microprocessor starts an automatic error handling sequence.
When an error occurs, t he Multiloader tri es to save the e xposed film; that i s, unload the cassette, process the exposed film and return the cassette.
There are two groups of failures which can occur in the Multiloader:
Failures that can only be solved by your Kodak Service Representative.
Failures which can be corrected by the operator or by the Multiloader itself.
For any failure i n the cycle of the Mult iloader, the error and the action to be taken are displayed.
Some errors requi re more than 1 screen to display the error message. Press MORE to obtain more information on the screen.
ERROR MESSAGE 1
MORE
At installation, you ca n have the Kodak Se rvice Repr esentati ve adju st the Multiloa der so that the operator can clear every error message by pressing CLEAR.
ERROR MESSAGE 2
MORE
5–8 16FEB01 – 7E6174
Page 69
At the end of the messag es the follo wing screen appears:
LAST ERROR MESSAGE
Key Operator Instructions

Function Buttons

CLEAR CODE
RETURN
CLEAR Press CLEAR after you followed the steps indicat ed in the error
message. The Multiloader brings all Motors to the home position and checks their functions. If successful, the green Status Light illuminates, and you can start working again.
If this automati c test was n ot suc cessful, an error message app ears again.
RETURN Press RETURN to view the first display of the error message. CODE Press CODE to display the error code.
A code appears on the Display Panel. Reco rd the code, and gi ve it to the Kodak Service Rep r esentative.
7E6174 – 16FEB01 5–9
Page 70
Key Operator Instructions

Multiloader Key Operator Instructions

AUTOMATIC RESET OF THE MULTILOADER
If successful: t he unit is ready for operation again. If not successful: call the Kodak Service Representative.
PRINMSCASY MA
XX XX XXXXXX
RETURNCLEAR
5–10 16FEB01 – 7E6174
Page 71

Failures Not Detected by the Multiloader

Only the following few errors are not detectable by the Multiloader:
Error CAUSES
Wrong Film Is the correct size displayed by the Multiloader?
Are all magazines seated correctl y? Move Magazine to another level. By moving the
Magazine to another level, the probl em of the wrong size detection might be solved, although there is a failure in the size direction. Inform your Kodak Service Representative of this fail ure.
The magazine detection is correct; are the Cassette sizes correct?
Message The Cassette edges may be damaged. Ask your
Kodak Service Representative to check your Cassette.
TYPE 1 fi lm loaded in a TYPE 2 coded Cassette
Are the reflectors on the cassett e dir ty or damaged? If so, replace Reflector s.
If not, call your Kodak Service Rep resentative. In the meantime, use the soft key for TYPE 2 selection.
Key Operator Instructions
7E6174 – 16FEB01 5–11
Page 72
Key Operator Instructions

Using the Access Code

Only your Kodak Service Representative and Key Operator should have use of the access code. The Key Operat or receives the access cod e when trained b y Kodak. Press GO TO SETUP and enter the access code.
The access code is necessary to:
change setup information preset at the factory
change to or from the K/RA cycle
If the Limited Access Feature is off, an access code is not necessary to perform the functions listed below:
select Processor cycles (except “K/RA”)
change dryer temperature
display fixer temperature
place the Processor in the sleep mode
displ ay the time an d the date
1. On the Processor Main Menu press PROC.
Status Lights
ON
GREEN
ORANGE
RED
Soft Switches
M A G. 1: M A G. 2:
*
M A G. 3: M A G. 4: M A G. 5: M A G. 6: M A G. 7:
18 x 24 cm 18 x 24 cm 24 x 30 cm 24 x 30 cm
8 x 10 in 35 x 43 cm 35 x 43 cm
M X M X V X X
#2 ?
EMPTY
PROCSERIALLOADUNLOADFUNC
Screen 1 of the Processor Main Menu is displayed.
Note
All descriptions on the following pages start with this menu.
STD
PROCESSOR READY
127 F = DRYER TEM
DRYER
TEMP CYCLE RETURN
oo
95 F = DEV TEMP
SELECT DONE/
MORESLEEP
5–12 16FEB01 – 7E6174
Page 73
2. Press MORE.
Screen 2 of the Processor Main Menu is displayed.
PROCESSOR READY
oo
127 F = DRYER TEMP
95 F = DEV TEMP
Key Operator Instructions
STD
TIME/ DATE
DISPLAY FIX TMP SETUP RETURN
3. Press GO TO SETUP.
GO TO DONE/
7E6174 – 16FEB01 5–13
Page 74
Key Operator Instructions

Draining the Tanks

Warning
Move the Circuit Breakers (Loader and Proces sor) on th e back of the Multiloade r to the "0" position.
Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0" position) from the Multiloader.
H186_1108GC
ON
ON
OFF
ProcessorLoader
5–14 16FEB01 – 7E6174
Page 75
Key Operator Instructions
1. Open the Fixer and Developer Drain Valves.
2. Drain the chemicals into provided containers and perform disposal of the
chemicals according to your local regulations.
Developer Drain
H186_1076GCA H186_1076GC
Wash Drain
Fixer Drain
7E6174 – 16FEB01 5–15
Page 76
Key Operator Instructions
ProcessorLoader
ON
OFF
ON
H186_1108GC
H186_1108GCA
Fixer Drain
Drain
Developer

Mixing the Chemistry

Move the Circuit Breakers (Loader and Proces sor) on th e back of the Multiloade r to the "0" position.
Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0" position) from the Multiloader.
1. Check that the Developer and Fixer Drain Valves are closed.
Warning
5–16 16FEB01 – 7E6174
Page 77
Key Operator Instructions
Important
When mixing chemistry, follow all instructions and precautions. Mix only a 2 week supply of developer and fixer replenishment.
2. Determine which type of chemistry is needed for the operating cycle that you
selected.
CYCLE FILMS/CHEMICALS
K/RA RA films/RA chemicals Rapid General Radiography films/KODAK
X-OMAT chemicals
Standard General Radiography films/KODAK
X-OMAT chemicals
Warning
Wear rubber gloves, safety glasses, and protective clothing when mixing chemistry.
3. Following all directions provided with th e solutions, mix at least 19 liters
(5 gallons) of solution.
7E6174 – 16FEB01 5–17
Page 78
Key Operator Instructions

Filling the Processor Tanks

TANK FILL MODE is used to fill the Processor Tanks automatically. In this mode
the Processor Tanks fill with solution from the Replenishment Tanks until the Level Sensors detect that the Processor tanks are full.
Warning
Move the Circuit Breakers (Loader and Proces sor) on th e back of the Multiloade r to the "0" position.
Always disconnect the main power (either the mains plug, grasp the mains plug only, or move the wall-mounted main switch to the "0" position) from the Multiloader.
ON
ON
OFF
H186_1108GC
ProcessorLoader
5–18 16FEB01 – 7E6174
Page 79
Key Operator Instructions
H186_1086GC
Processor
Latch
H186_1086GCA
Latch
1. Release the 2 Latches. Gently pull out the Processor until it locks in place, to
avoid splashing, and check that the Racks are in the correct position.
2. Push the Processor back into the Multiloader.
3. Carefully push the Processor back into the Multiloader until the Latches click into
position.
Warning
See Step 9 on 4–11.
4. Connect the Multiloader main p ower (either t he mains plug, gr asp the mains pl ug
only, or move the wall-mounted main switch to the "1" position.
5. Move the Circuit Breakers (Loader and Processor) on the back of the Multiloader
to the "1" position.
Important
Check that the Drains are closed.
6. Turn on the Processor.
Important
The Replenisher Pump s automatically start when the Processor is turned on.
7. Wait for the Multiloader Main Menu to appear on the Display Panel, then press PROC.
7E6174 – 16FEB01 5–19
Page 80
Key Operator Instructions
8. Press MORE.
9. Press GO TO SETUP.
PROCESSOR READY
127.4 F = DRYER TEMP
STD
95.0 F = DEV TEMP
TIME/
DATE
10. Enter the 4-digit access code.
1
11. Press MORE.
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
DRYER DRYER
CYCLE DONE/
MORE
RETURN
5–20 16FEB01 – 7E6174
Page 81
12. Press OPTIONS.
Key Operator Instructions
SETUP
OPTIONS
13. Press REPLEN MODE.
REPLEN
STARTUP
DONE/
RETURN
MOREDAILY
DONE/DISPLAY
RETURNUNITSMODE
Important
If the Developer and Fixer Tanks in the Processor are empty and you do not press TANK FILL a Fill Error occurs after approximately 4 minutes.
The Developer and Fixer Tanks will not fill if the Processor is not pushed into the Multiloader.
The Developer and Fixe r Tanks re quire ap proximatel y 10 min utes to f ill with s olution. When the tanks ar e full, the Reple nisher Pu mps auto matical ly turn off, and the n ormal
warm-up period of the Processor begins.
7E6174 – 16FEB01 5–21
Page 82
Key Operator Instructions
14. Press TANK FILL.
DONE/TANK
RETURNFILL
AUTO
DISABLEFLOODED
15. Press DONE/RETURN several times until you return to the Processor Main
Menu.
16. If using RP chemicals, add 19 0 ml (6.5 oz) of star ter so luti on to t he dri ve side of
the Developer Tank in the Processor.
17. After the Replenishm ent Pumps stop operating, check that: a. the levels of both the Devel ope r and t he Fix er Solu ti ons in the Tan ks are at
the Tank overflow limits.
b. there is some movement on the surface of the Developer and Fixer
Solutions to indicate th at the Recirculation Pump is operating.
5–22 16FEB01 – 7E6174
Page 83

Selecting Processor Options

Replenishment Mode
Key Operator Instructions
Automatic Replenishment Mode
Select this mode when you want the Processor to automatically adjust the Replenishment volumes for Developer and Fixer ac cording to the Processor film usage.
Flooded Replenishment Mode
Select this mode if your site has low film usage for the Processor, i.e. less than 25 sheets of 35 x 43 cm (14 x 17 in.) film or equivalent area per 8-hour day. Check with your Kodak Service Representative to see whether the Flooded Replenishment Mode is right for the film usage of the Processor. Replenishment will be added automatically.
every 5 minutes, achieving a minimum repleni shment of 780 ml/hr. during Processor operation, and
when the equivalent film area of 35 x 43 has been processed.
Tank Fill Mode Select this mode to fill empty Processor tanks
automatically. A warning error stating that the tanks are currently being fi lled, occur s as the tank s are fill ing. After the tanks are filled, the error is cleared and the Processor begins with normal operation.
Disable Replenishment Select this feature to disable the Replenisher Pumps
before doing any of the cleaning procedures. When the Pumps are disabled, a respe ctive error messa ge occurs. To clear the error, select either Automatic or Flooded Replenishment.
Default Setting Automatic
1. Press GO TO SETUP.
STD
PROCESSOR READY
127.4 F = DRYER TEMP
TIME/ DATE
7E6174 – 16FEB01 5–23
95.0 F = DEV TEMP
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
Page 84
Key Operator Instructions
2. Enter the 4-digit access code.
1
3. Press MORE.
CANCEL3
42
REQUEST
DRYER DRYER
4. Press OPTIONS.
SETUP
OPTIONS
CYCLE DONE/
MORE
RETURN
DONE/
RETURN
5–24 16FEB01 – 7E6174
Page 85
5. Press REPLEN MODE.
Key Operator Instructions
DONE/DISPLAY
RETURNUNITSMODE
REPLEN
STARTUP
MOREDAILY
6. Select one of the following operating modes:
Automatic Replenishment
Flooded
Tank Fill
Disable Replenishment
Note
Flooded Replenishment re quires Starter in the Devel oper Replenisher Tank if using RP chemistry.
7. Press DONE/RETURN several times to store the entry and return to the
Processor Main Menu.
Selecting the Start-Up Option
The Daily Start-Up option temporarily disables the Automatic Start-Up feature of Sleep Mode. This provides you with a co nvenient, easy way to leave the Processor in Sleep Mode for several days without needing to re-program the daily On and Off Timers.
AUTO
DISABLEFLOODED
DONE/TANK
RETURNFILL
7E6174 – 16FEB01 5–25
Page 86
Key Operator Instructions
1. Press GO TO SETUP.
PROCESSOR READY
127.4 F = DRYER TEMP
STD
95.0 F = DEV TEMP
TIME/
DATE
2. Enter the 4-digit access code.
1
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
3. Press MORE.
DRYER DRYER
CYCLE DONE/
MORE
RETURN
5–26 16FEB01 – 7E6174
Page 87
4. Press OPTIONS.
Key Operator Instructions
REPLEN
STARTUP
5. Press DAILY STARTUP.
REPLEN
STARTUP
MOREDAILY
MOREDAILY
DONE/DISPLAY
RETURNUNITSMODE
DONE/DISPLAY
RETURNUNITSMODE
6. Press the correct key to select the day for which you wish to turn on or turn off
the Automatic Start-Up feature.
TUESDAY DAILY STARTUP ON
PREV
NEXT
DAY RETURNDAY
ON
OFF
DONE/
7. Press ON or OFF.
8. Press DONE/RETURN several times to return to the P rocessor Main Menu.
7E6174 – 16FEB01 5–27
Page 88
Key Operator Instructions
Selecting the Display Units for Temperature and Transport Speed
You can choose d egrees F ahrenheit (°F) or d egrees Ce lsius (°C) for temperature units, and English (in./min.) or metric (cm/min.) units for transport speed.
Default Setting: English °F and in./min.
1. Press GO TO SETUP.
STD
PROCESSOR READY
127.4 F = DRYER TEMP
95.0 F = DEV TEMP
TIME/
DATE
2. Enter the 4-digit access code.
1
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
3. Press MORE.
DRYER DRYER
5–28 16FEB01 – 7E6174
CYCLE DONE/
MORE
RETURN
Page 89
4. Press OPTIONS.
Key Operator Instructions
SETUP
OPTIONS
5. Press DISPLAY UNITS.
REPLEN
STARTUP
DONE/
RETURN
MOREDAILY
DONE/DISPLAY
RETURNUNITSMODE
6. Press ENGLISH for °F and in./min. or METRIC for °C and cm/min.
UNITS ARE ENGLISH
ENGLISH
METRIC
DONE/
RETURN
7. Press DONE/RETURN several times to return to the P rocessor Main Menu.
7E6174 – 16FEB01 5–29
Page 90
Key Operator Instructions
Selecting a Stand-By Mode
If no new films are fed the Processor enters the standby mode for approximately 15 seconds after the last film exits. There are 2 stand-by modes: the interval mode or the continuous mode. The defa ult setting is the interval mode. In the interval mode, the Transport System and wash water turn on periodically to ensure that the Rollers are wet. In the conti nuous mode, the Tr ansport System oper ates con tinuously at a r educed speed to ensure that the Rollers are wet. In both modes:
the Dryer Blower and Heater turn on as r equired to maintain the Dryer tem perature
the wash water turns on every 8 1/2 minutes to clean the Rollers
the Solution Heaters remain on as needed to maintain the setpoint temperature of
the solutions
1. Press GO TO SETUP.
PROCESSOR READY
127.4 F = DRYER TEMP
STD
95.0 F = DEV TEMP
TIME/
DATE
2. Enter the 4-digit access code.
1
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
5–30 16FEB01 – 7E6174
Page 91
3. Press MORE.
Key Operator Instructions
DRYER DRYER
4. Press OPTIONS.
SETUP
OPTIONS
CYCLE DONE/
MORE
RETURN
DONE/
RETURN
5. Press MORE.
REPLEN
STARTUP
MOREDAILY
7E6174 – 16FEB01 5–31
DONE/DISPLAY
RETURNUNITSMODE
Page 92
Key Operator Instructions
6. Press STANDBY MODE.
STANDBY
JOG
MOREROLLER
7. Press INTER MODE or CONT MODE.
INTER MODE MODE
CONT
DONE/COOL
RETURNDOWNMODE
DONE/
RETURN
8. Press DONE/RETURN several times to return to the Processor Main Menu.
DONE/
RETURN
INTER
CONT
5–32 16FEB01 – 7E6174
Page 93
Selecting Sleep Mode Options
You can change the operat ion of the Sleep Mod e by setting the Roll er Jog and the Cool Down options and by setting the Auto Start-Up Option On and Off.
The Roller Jog option reduces chemical buildup on the Rack and Crossover Rollers. When selected, the Transport Motor and wash water activate periodically supplying the Crossover Troughs with water. It is recommended that you select the Roller Jog option when operating the Processor in Sleep Mode.
The Cool Down option reduces the condensation in the Processor Cabinet. When selected, the dryer b lower oper ates for 3 hours t o exhaust the moist , warm air from the Processor. The Cool Down option reduces the buildup of chemicals on the Rack and Crossover Rollers. It is recommended that you select the Cool Down option when operating the Processor in Sleep Mode.
Default Settings: Roller Jog - Off Cool Down - Off
Procedure for Turning On and Off the Roller Jog Option
1. Press GO TO SETUP.
Key Operator Instructions
PROCESSOR READY
127.4 F = DRYER TEMP
TIME/
DATE
95.0 F = DEV TEMP
2. Enter the 4-digit access code.
1
STD
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
7E6174 – 16FEB01 5–33
Page 94
Key Operator Instructions
3. Press MORE.
DRYER DRYER
4. Press OPTIONS.
SETUP
OPTIONS
CYCLE DONE/
MORE
RETURN
DONE/
RETURN
5. Press MORE.
DRYER DRYER
CYCLE DONE/
MORE
RETURN
5–34 16FEB01 – 7E6174
Page 95
6. Press ROLLER JOG.
Key Operator Instructions
STANDBY
JOG
MOREROLLER
DONE/COOL
RETURNDOWNMODE
7. Press ON to enable the Roller Jog option, or OFF to disable the Roller Jog option.
DONE/
ON
OFF RETURN
8. Press DONE/RETURN several times to return to the P rocessor Main Menu.
Turning On or Off the Cool Down Option
1. Press GO TO SETUP.
PROCESSOR READY
127.4 F = DRYER TEMP
TIME/
DATE
95.0 F = DEV TEMP
STD
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
7E6174 – 16FEB01 5–35
Page 96
Key Operator Instructions
2. Enter the 4-digit access code.
1
3. Press MORE.
CANCEL3
42
REQUEST
DRYER DRYER
4. Press OPTIONS.
SETUP
OPTIONS
CYCLE DONE/
MORE
RETURN
DONE/
RETURN
5–36 16FEB01 – 7E6174
Page 97
5. Press MORE.
Key Operator Instructions
REPLEN
STARTUP
6. Press COOL DOWN.
STANDBY
JOG
MOREDAILY
MOREROLLER
DONE/DISPLAY
RETURNUNITSMODE
DONE/COOL
RETURNDOWNMODE
7. Press ON to enable the Cool Down option, or OFF to disable the Cool Down
option.
DONE/
ON
OFF RETURN
8. Press DONE/RETURN several times to return to the P rocessor Main Menu.
7E6174 – 16FEB01 5–37
Page 98
Key Operator Instructions

Selecting Processor Cycle K/RA

Do the following to change the cycle from RP to RA.
Important
You must use RA chemicals to process films when using the K/RA cycle.
1. Press GO TO SETUP.
PROCESSOR READY
127.4 F = DRYER TEMP
STD
95.0 F = DEV TEMP
TIME/ DATE
2. Enter the 4-digit access code.
1
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
3. Press CYCLE.
MORE
5–38 16FEB01 – 7E6174
DONE/CYCLE
RETURN
Page 99
4. Select the required cycle.
Key Operator Instructions
DONE/
RETURNCYCLE
RAPID
STD
CYCLE
K/RA
CYCLE
5. Press DONE/RETURN to store the entry and to return to the Processor Main
Menu. See Cycle Information" for the Processor on Page 4–3.
7E6174 – 16FEB01 5–39
Page 100
Key Operator Instructions

Selecting the K/RA Cycle Setpoint Defaults

The Processor has 3 possible default cycle options:
US (de fault setting)
Europe
Japan
1. Press GO TO SETUP.
PROCESSOR READY
127.4 F = DRYER TEMP
95.0 F = DEV TEMP
STD
TIME/ DATE
2. Enter the 4-digit access code.
1
DONE/GO TODISPLAY
RETURNSETUPFIX TEMP
CANCEL3
42
REQUEST
3. Press MORE.
DRYER DRYER
5–40 16FEB01 – 7E6174
CYCLE DONE/
MORE
RETURN
Loading...