Kodak X-Omat Multiloader 3000, X-Omat 270 User manual

Publication

No.

981791

6/92

er

テー

wy,

MODIFICATION

Kodak

X-Omat

Service

|

Modification

and

Kodak

X-Omat

Service

Modification

INSTRUCTIONS

Multiloader

Code:

for

270

Code:

3058

ーー

가

N

に

ει

. x .

^

Ropes

tes

ET

rs

DO

děla

sodné

the

RA

3059

No.

u

лак

иное

Processor

8

300

ve

a

ИС"

|

>

Ds

ο

Purpose:

To
To

overtemperature

Service

Special
Serial

Installation

Special

Effects:

Requirements:

Numbers:

Time:

Tools:

eliminate
protect

the

possible

processor

failure

thermostat.

Use

None.

None.
MULTILOADER
270

RA

Approximately

3/8-inch

3/16-inch

Needle

Type

of

connector

if a failure

qualified

PROCESSOR:

Electric

Drill

Nose

personnel

300:

1‘

Drill,

Bit,

Pliers.

1:

J502

causes

IMPORTANT

101 - 415
101 - 404

hours.

TL-1466

TL-9212

Required

by

installing a relay

the

dryer

to

to

install

this

with

|

in

overheat

modification.

exceptions.

by

the

dryer.

circuit.

installing a dryer

See

page 2 for

the

exceptions.

Parts

Status:

Parts

Requirements:

©

Eastman

Kodak

Company,

Available

See

1992

through

Parts

List.

Service

Parts

Management

in

June

1992.

The

information

Eastman
No

patent

Eastman

or

implied,

special

damages,

other

This
caution

List:

No.

165627
187213

523016

191097

575822

191098

480820

852959
852799

853086

182950

918381

fault.

Modification

we

\

J

Parts

Part

—

—

853621

—

981791
981888

748023

748024
981875
748125
955741
981890

981891

869623

contained

Kodak

Company

license

is

Kodak

Company

with

respect

resulting

equipment

to

prevent

Modification
Packing

Over-Temperature

Over-Temperature
Relay
Relay
Over-Temperature
Wire/Ident
Washer
Lock

Nut
Screw
Washer
Lock

Screw

Screw
Washer

Lock

Nut

Wire

Electrical

|

Extraction

Modification

herein

prior

granted

reserves

to

this

from

includes

damage

Kit,

List

K1

Plate

K1

Washer

Washer

Washer

Tie

Box

is

based

to

publication.

by

this

information.

the

information.

981876,

Instructions

Assembly

Too!

Sticker

right

the

use

of

parts

during

Includes:

Thermistor

Plate

Thermostat

Label

/5

on

the

to

change
Kodak
this

information,

and

assemblies

all

|

50°

7(_

PLEASE

experience

this

shall

service

information

not

be

even

procedures.

Description

Plate

NOTE

and

knowledge

if

for

loss

without

any

or

liable

sensitive

relating

notice,

loss

damage

to

damage

or

damage,

is

to

the

and

caused

from

subject

matter

makes

no

including

warranty,

by

consequential

Kodak’s

electrostatic

gained

by

express

negligence

discharge.

or
or

Use

Quantity

4-

=

=

=

==

ANNVNNVNNN=

ANA

AOA

AA

Any

not

Kodak

need

141
158
188

192
202
224
229

X-Omat

this

kit

installed:

Multiloader

,

235
237
244
245
250
255
266

—

300

having a serial

284
285
287
289
290
293
294

number

295

296
297
299
303
304
308

listed

below

318
362
364
366
370
387
389

has

already

been

391
392
393
394
395
396
397

modified,

and

does

398
399
400
401
402
403
404

981791

Description

Table

of

Contents

Page

PART A -

PART B -

Electrical

Checking

Deenergizing

Deenergizing

RN

Reversing

Checking

installing

InstallingtheRelayK1....................................

Connecting

Securing

LabelingtheNewiy

installingaWireTleMount............................................

installing

Finishing

Dryer

Installing

Installing

Σε ο αμ

Installing

Bracket

Connecting

Installing

Finishing

Box

Modifications

the

Label

on

Terminal

the

МиНоадег

the

270

RA

A

the

Identification

the

Label

on

Terminal

the

NewRelayKiintothebDryerCircult.................................................

.ee

Block

300...............

TB5...............

иене

Processor...

IA

Tag

on

Terminal

Block

TB4............................................................

Block

TB5

een

the

Relay

Into

the

Dryer

Circuit...

the

Newly

the

New

the

and

Tank

the

Dryer

the

Over-Temperature

the

Over-Temperature

.……… せ ….… せ μμ

Wires

the

New

the

JOD..................oooooooonooooconooccccncccnnonanononononananonnoncconocnnonoconennnononana

Installed

installed

Component

μμ

μμ

Modifications

Over-Temperature

to

the

Developer

Wires.................oooroomoccncccooncnnnonccnnnncanacnnoranannnonocnnnnnnonnnnananancnnonannanccanonsnonos

Wires...................................................

Locator

ο

μμ

ο

Dryer

and

Label...

Thermostat...

Thermostat

Thermostat

ϱϱϱ

μμ

Air

Flow

Switch.........

Fixer

Level

in a Processor

in a Processor

μμ.

sees

Sensing

sneen

nens

Probe

ии

DSE

SELE

ини

ee

With

an

Old

with a New

Se

es

ss

esse

eee

Screws

4

et

5
5

5

6

ns

nn

ини

ee

n

nete

ELLE

teen

ὕωωὕῥυυυς

ss

ss

ss

Type

Dryer

Thermistor

Type

Dryer

Thermistor

NL

een eee

seen

enes

Le

enes

and

Washers..........................

non

ana

nenencnncnnnnnnnnonrnnnnnancnnnananas

НЫ

enes

ans

Kn

sneen

Ken

LEE

nene

sene

И

7

8

9

9

10
12

13

14

15

15
16
17

20

22

26

34

36

981791

3

PART

A - Electrical

Box

Modifications

a

λος

981791

Checking

the

SECTION

Label

on

Terminal

1

Block

TBS

There

on

is a possibility

incorrectly

TERMINAL

Deenergizing

[1]

[2]

[3]
[4]

installed

Move

“OFF”

Deenergize
MAIN
position.

Pull

the

Remove

4

SCREWS

that

at

BLOCK

the

Multiloader

the

main

position.

the

CIRCUIT

processor

the

EXIT

securing

the

IDENTIFICATION

the

factory.

TB5

was

300

wall

circuit

multiloader

BREAKER,

out.
PANEL

it.

Before

correctly

breaker

by

CB2,

by

installed

to

moving

to

removing

|

TAG

installing

the

the

this

at

the

“O”

the

for

TERMINAL

modification

the

factory.

BLOCK

kit,

verify

R

TB5

that

in

|

the

ELECTRICAL

the

IDENTIFICATION

|

BOX

TAG

RECEIVING-

+

END
ACCESS
PANEL

H104_0205ACB

P104_0205AA

was

Deenergizing

Move

[1]

“OFF"

[2]

Deenergize

MAIN

position.

[3]

Lift

the

[4]

Remove

the

270

the

main

position.

the

CIRCUIT

TOP

COVER.

the

EXIT

RA

Processor

wall

circuit

processor

BREAKER,

PANEL.

breaker

by

moving

CB1,

to

to

the

the

the

“O”

Figure 1 Deenergizing

TOP

COVER

|

Figure 2 Deenergizing

the

Multiloader

_—

the

270

ROD

EXIT

RA

Processor

300

PANEL

H104_0121ACB

P104_0121AA

981791

Accessing

the

Electrical

Box

sr

[1]
[2]

Pull
Open

the

ELECTRICAL

the

COVER

Possible

of

the

damage

BOX

out

ELECTRICAL

from

electrostatic

of

the

processor.

BOX.

discharge.

Use a grounding

strap.

Figure 3 Accessing

ELECTRICAL
BOX

the

Electrical

H104

0311CCB

H104_0311CA

Box

6

981791

Reversing

the

Identification

Tag

on

Terminal

Block

TB5

Check

[1]

properly

(a)

(b)

If

[2]

[3]

[4]

[5]

the

properly,

Terminal

If

the

properly,
Remove

BLOCK

Lift
IDENTIFICATION

SCREWS.

Rotate

that

POWER

whether

installed

See

of
TERMINAL

Position

the

IDENTIFICATION

IDENTIFICATION

TB5

TERMINAL

the

the

POSITION 1 is

the

the

figure

the

IDENTIFICATION

number 1 should

QUAD

go

to

section

Block

TB4”

then

follow

the 2 NUTS

to

the

BLOCK

IDENTIFICATION

SUPPLY.

IDENTIFICATION

on

TERMINAL

for

the

BLOCK

POWER

ELECTRICAL

TAG

NOTE

TB5.

SUPPLY.

TAG

“Checking

on

page

TAG

the

steps

securing

TB5

off

the

closest

BLOCK

proper

TAG

be

is

installed

the

8.

is

not

below.
TERMINAL

BOX.

and

the

MOUNTING

TAG

180*

to

the

TAG

is

TBS.

position

on

closest

installed

Label

so

QUAD

to

on

A1

QUAD

SUPPLY

POWER

Do

TERMINAL

Place

[6]

IDENTIFICATION
SCREWS.

Using

[7]

the

ELECTRICAL

not

change

TERMINAL

the 2 NUTS

IDENTIFICATION

the

BLOCK

BLOCK

TAG

removed

BOX.

orientation

TBS.

onto

TAG

of

TB5

the

in

onto

and

the

MOUNTING

Step

3,

the

install

Figure 4 Checking

TERMINAL

BLOCK

the

Position

identification

Label

TB5

H104

0308CCB

P104_0308CA

of

the

981791

Checking

the

SECTION

Label

on

Terminal

2

Block

TB4

[1]

[2]

[3]

[4]

[5]

Check
properly

If
properly,
Relay

If

properly,
Remove

BLOCK

Rotate

that

ELECTRICAL
Using

install

TERMINAL

ELECTRICAL

whether

installed

(a)

See

of

the

TERMINAL

(b)

POSITION 1 should

of

the

the

IDENTIFICATION

go

K1

Into

the

IDENTIFICATION

then

the 2 SCREWS

TB4

the

the

POSITION 1 is

the 2 SCREWS
the

the

IDENTIFICATION

on

TERMINAL

the

figure

for

the

IDENTIFICATION

BLOCK

ELECTRICAL

TAG

to

section

the

follow

to

the

IDENTIFICATION

BOX.

IDENTIFICATION

BLOCK

BOX.

“Installing

Dryer

Circuit”

TAG

the

steps

ELECTRICAL

facing

removed

TB4

onto

BLOCK

proper

TAG

TB4.

be

facing

BOX.

is

installed

the

on

is

not

below.

securing

TAG

the

in

TAG

the

TAG

TB4.

position

on

the

top

New

page

9.

installed

TERMINAL

BOX.

180°

so

top

of

the

Step

3,

and

is

TERMINAL

BLOCK

TB4

Figure 5 Checking

Identification

the

Position

Label

H104

0368CCA

H104_0368CA

of

the

981791

Installing

the

New

SECTION

Relay

K1

3

Into

the

Dryer

Circuit

Installing

Remove

[1]

Figure

Install

[2]

RELAY

WASHER,

Orient

Install

[3]

the

(a)

(b)

Fully

[4]

TRANSFORMER

the

kit,

loosen

Relay

6.

the

the

the

onto

Connect

of

RELAY

Connect
to
See

K1

the

TRANSFORMER

new

RELAY

BRACKET

and

NUT

NOTE

new

RELAY

DIODE

the

new

the

the

DIODE

KI.

the

POSITION 5 on

Figure

the 2 NUTS

K1

onto

using

the

provided

K1

as

ASSEMBLY,

RELAY

CATHODE

to

POSITION 6 on

ANODE

the

7.
that

in

the

ELECTRICAL

COVER.

the

new

WASHER,

with

the

kit.

illustrated.

provided

KI.

(banded)

end

of

the

RELAY

secure

KI.

the

See

LOCK

with

end

the

DIODE

BOX.

NUT

LOCK

TRANSFORMER

COVER

C

WASHER

WASHER

RELAY

RELAY

BRACKET

GP

K1

RD

「

|

M

û

[5]

[6]

Slide
with
TRANSFORMER.

the

new

the

kit,

Fully

tighten

TRANSFORMER

RELAY

under

the

the 2 NUTS

in

the

BRACKET,
base

of

the

that

secure

ELECTRICAL

provided

the

BOX.

Figure 6 Installing

ANODE

DIODE

ASSEMBLY

u

5

the

6

AT

Relay

CATHODE

RELAY

K1

H104_0345ACA

H104_0345AA

981791

Figure 7 Installing

the

Diode

onto

the

Relay

Connecting

the

Relay

Into

the

Dryer

Circult

Disconnect

[1]

of

Remove

[2]

P2

Remove

[3]

Using

[4]

the
on

Remove

remove

on

Locate

[5]

kit,

Insert

[6]

19

Connect

POSITION 1 on

the

ELECTRICAL

the 2 SCREWS

CONNECTOR

the

SPECIAL

kit,

remove

the

P2

CONNECTOR.

WIRE

WIRE

the

P2

CONNECTOR.

the

the

PIN

on

the

P2

the

the

J2

P2

CONNECTOR.

TOOL

WIRE

NOTE

TIES

#39

new

WIRE

on

CONNECTOR.

other

the

CONNECTOR

BOX.

securing

to

the

ELECTRICAL

TL-1580,

#39

as

necessary

from

POSITION

#39

WIRE

#39

end

of

new

from

provided

into

the

WIRE

RELAY

on

the

the

provided

POSITION

to

19

with

POSITION

#39

K1.

back

BOX.

with

the

to

19

P2
CONNECTOR

p

©

Figure 8 Removing

DA

9

の

A

the

P2

SCREW

A

Connector

(2)

ee

s

X

Figure 9 Removing

Wire

#39

from

P2

CONNECTOR

Position

_

POSITION

19

on

(

the

19

SPECIAL
TL-1580

P2

Connector

TOOL

H104_0347BCA

H104_0347BA

10

981791

[8]

Remove

the

J502

CONNECTOR

from

the

P502

CONNECTOR

on

the

500

CIRCUIT

BOARD.

[91

TERMINAL

Disconnect

BLOCK

WIRES

#89

TB4

and

Figure

in

#86

10

Removing

POSITIONS

2

the

and

BLOCK

J502

on

3

P502

TB5

Connector

J502

the

500

CONNECTOR

CONNECTOR.

CIRCUIT

BOARD

H104_0348BA

[10]

[11]

[12]

[13]

[14]

[15]

[16]

[17]

the

Cut

|

WIRE

the

Before
TERMINAL

continuing,

Disconnect

Figure

Remove

10

Locate

the

Insert
POSITION

Connect
RELAY

Locate

Connect

of

TERMINAL

fewest

HARNESS.

BLOCK

the

for

and

new

the

larger,

3

smaller,

the

K1.

the

new

the

Be

careful

number

verify

TB4

end

other

location

the

discard

on

new

the

436

WIRE

non-insulated

TERMINAL

insulated

WIRE

WIRE

BLOCK

not

to

TIES

WIRE

of

the

that

TERMINAL

and

WIRE

of

TERMINAL

of

disconnected

provided

connector-end

BLOCK

connector-end

#53

provided

POSITION

to

453

TBS.

cut

any

INSULATION

possible

IDENTIFICATION

from

#36

WIRES

with

TB4.

with

that

IMPORTANT

BLOCK

POSITION

BLOCK

#39

the

kit.

of

of

the

kit.

on

1

when

allow

will

LABELS

See

TB5.

3

TB4.

#36

and

new

the

new

the

TERMINAL

cutting

you

are
the

TERMINAL

on

from

WIRE

WIRE

|

BLOCK

WIRE

remove

to

positioned
procedures

BLOCK

ELECTRICAL

the

any

into

#36

POSITION

to

#36

TB5.

TIES.

WIRES

properly

pages

on

TB4.

the

of

Figure

See

#39

on

BOX.

empty

on

3

and

and

7

See

terminals

the

for

10

#36

8.

the

new

the

from

in

location

[18]

981791

Connect

the

other

end

of

the

new

WIRE

#53

POSITION

to

2

on

the

J502

CONNECTOR.

11

[19]

Locate
kit,

containing

the

WIRE

WIRE

SLEEVE,

#50

provided

and

WIRE

with

#83.

the

[20]

Identify

approximately

SLEEVING.

[21]

[22]

[23]

[24]

Securing

Connect

POSITION

Connect

to

the

POSITION 5 on

Connect

on

the

Connect

to

the

POSITION 6 on

the

To

maintain

touch

the

end

18

end

that

on

4

the

other

PIGGYBACK

the

new

J502

CONNECTOR.

the

other

PIGGYBACK

Newly

the

Installed

compliance

DC

WIRES

of

the

new

inches

new

of

TERMINAL

end

CONNECTOR

RELAY

WIRE

end

CONNECTOR

RELAY

#83

WIRE

out

WIRE

BLOCK

of

the

K1.

483

of

the

KI.

Wires

with

and

#50

of

the

#50

new

WIRE

on

to

POSITION

new

WIRE

on

all

safety

#50

that

is

to

TB5.

#50

3

#83

IMPORTANT

regulations,

near

RELAY

|

do

K1.

WIR

#50

RELAY

not

allow

Ki 一 一

Figure

the

AC

11

Piggyback

WIRES

|

-

#389

WIRE

Connector

and

#86

to

#83

H104

0349ACA

H104_0349AA

[1]

[2]

2

(の

Position

Position

all

newly

the

installed

SLEEVE

wires

containing

|

|

along

WIRES

existing

BES

Figure

12

Sleeved

WIRE

#50

and

WIRE

D

TARA

Wire

on

HARNESSES.

#83

along

#50

Bottom

~

the

A

/

AIA

of

Electrical

bottom

WIRE

of

the

#83

ELECTRICAL

É

Box

BOX.

5

H104_0359BCA

H104

-一

0359BA

[3]
[4]

12

Using

WIRE

Install

the

|

TIES,

J502

secure

CONNECTOR

all

newly

onto

installed

the

500

WIRES

CIRCUIT

to

the

BOARD.

existing

WIRE

HARNESSES.

981791