Kodak X-Omat 180 Service Manual
Section 5: Plumbing
Table of Contents
Description Page
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Recirculation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Removing the RECIRCULATION PUMP B5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
Removing the IMPELLER HOUSING or the IMPELLER . . . . . . . . . . . . . . . . . . 5–3
Removing the THERMOWELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
Removing the DEVELOPER or FIXER HEATER . . . . . . . . . . . . . . . . . . . . . . . 5–6
Removing the DEVELOPER or FIXER THERMISTOR . . . . . . . . . . . . . . . . . . . 5–7
Removing the DEVELOPER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–8
Removing the LEVEL SENSOR HOUSING and LEVEL SENSORPROBES . . 5–9
Removing the DEVELOPER COOLING SOLENOID L2 . . . . . . . . . . . . . . . . . . 5–10
Removing the HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
Wash System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Removing the WATER SOLENOID VALVE L1 . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Replenishment System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
Removing the REPLENISHER STRAINER ASSEMBLIES and SCREENS. . . . 5–15
Removing the DEVELOPER or FIXER REPLENISHMENT PUMP . . . . . . . . . . 5–16
Removing the POPPET VALVES for the REPLENISHMENT PUMPS . . . . . . . 5–17
Plumbing
1C7837 – February 1996 5–1
ADJUSTMENTS AND REPLACEMENTS
Recirculation System
Removing the RECIRCULATION PUMP B5
[1] Move the main wall CIRCUIT BREAKER to “OFF”and CB1 on the PROCESSOR to the “O” position.
[2] Lift the TOP COVER.
[3] Remove:
• DRYER SIDE PANEL
• DRIVE SIDE PANEL
• SPLASH COVER
[4] Open the ELECTRICAL BOX.
[5] Use 4 CLAMPS TL-2170 on the 2 DEVELOPER HOSES and the2 FIXER HOSES to the RECIRCULATION
PUMP.
[6] Loosen the 4 HOSE CLAMPS. Remove the 2 DEVELOPER HOSESand the 2 FIXER HOSES from the
RECIRCULATION PUMP.
Note
The 2 FIXER HOSES are not in the figure.
[7] Remove the 2 SCREWS that hold the RECIRCULATION PUMPto the BASE PLATE of the PROCESSOR.
[8] Disconnect CONNECTOR P/J12 for the RECIRCULATION PUMP.
[9] Remove the RECIRCULATION PUMP.
[10] Reverse the procedure to assemble.
Figure 5–1 Replacement of the RECIRCULATION PUMP
BASE
PLATE
2 SCREWS
CONNECTOR
P/J12
DEVELOPER
HOSES
RECIRCULATION PUMP
SPLASH
COVER
TL-2170
H127_0029BCA
H127_0029BA
5–2 February 1996 – 1C7837
Plumbing
Removing the IMPELLER HOUSING or the IMPELLER
Note
Use this procedure for either the developer IMPELLERHOUSING or the fixer IMPELLER HOUSING.
[1] Move the main wall CIRCUIT BREAKER to “OFF”and CB1 on the PROCESSOR to the “O” position.
[2] Lift the TOP COVER.
[3] Remove the DRIVE SIDE PANEL.
Note
For improved access, remove the FEED SIDE PANELto remove the developer IMPELLER or the DRYER SIDE
PANEL to removethe fixer IMPELLER.
[4] Use 2 CLAMPS TL-2170 on the 2 DEVELOPER HOSES or the2 FIXER HOSES to the RECIRCULATION
PUMP.
Note
The 2 FIXER HOSES are not in the figure.
[5] Loosen the 2 HOSE CLAMPS and remove the 2 DEVELOPER HOSESor the 2 FIXER HOSES from the
IMPELLER HOUSING.
Figure 5–2 Installing CLAMPS on the HOSES tothe RECIRCULATION PUMP
CONNECTOR
P/J-12
IMPELLER
HOUSING
DEVELOPER
HOSES
TL-2170
H127_0029BCB
H127_0029BA
1C7837 – February 1996 5–3
ADJUSTMENTS AND REPLACEMENTS
Figure 5–3 Replacement of the IMPELLERHOUSING
or the IMPELLER
RECIRCULATION
PUMP
O-RING
INNER
HOUSING
IMPELLER
WASHER
SCREW
IMPELLER
HOUSING
WING
NUT (4)
H104_0033ACB
H104_0033AA
[6] Remove:
• 4 WING NUTS from the IMPELLER
HOUSING
• IMPELLER HOUSING
Caution
To prevent chemical contamination, keep
theDEVELOPER and FIXER IMPELLERS and
IMPELLER HOUSINGS separate.
[7] Remove the INNER HOUSING from the
RECIRCULATION PUMP.
[8] To remove the IMPELLER from the INNER
HOUSING:
a. Remove the SCREW and WASHER from the
IMPELLER.
b. Remove the IMPELLER.
[9] Check the O-RING for wear. If necessary, install
a newO-RING.
Caution
To prevent leakage, the O-RING must be inthe correct
position.
[10] Check that the O-RING is correctly seated.
[11] Reverse the procedure to assemble.
[12] Tighten the SCREW.
[13] Check that the IMPELLER moves freely.
5–4 February 1996 – 1C7837
Removing the THERMOWELL
CONNECTOR
P/J20
MOUNTING
BASE
CONNECTOR
P/J26
Plumbing
Note
Use this procedure for either the developer orfixer
THERMOWELL.
[1] Move the main wall CIRCUIT BREAKER to
“OFF”and CB1 on the PROCESSOR to the “O”
position.
[2] Lift the TOP COVER.
[3] Remove the DRYER SIDE PANEL.
[4] Use 2 HOSE CLAMPS TL-2170 on the HOSES to
the THERMOWELL.
[5] For the developer, disconnectCONNECTORS P/
J20 and P/J26.for the developer or P/J19 for the
fixer.
[6] For the fixer, disconnect CONNECTORSP/J19
and P/J27.
[7] Loosen the 2 HOSE CLAMPS and remove the
HOSES.
[8] Remove the 2 SCREWS holding the
THERMOWELL to the MOUNTINGBASE.
[9] Remove the THERMOWELL.
[10] Reverse the procedure to assemble.
CONNECTOR
P/J19
THERMOWELL
CONNECTOR
P/J27
2 SCREWS
TL-2170
H127_0045CCA
H127_0045CA
1C7837 – February 1996 5–5
ADJUSTMENTS AND REPLACEMENTS
Removing the DEVELOPER or FIXER HEATER
LOCATING
RING
Note
Use this procedure for either the DEVELOPER
orFIXER HEATER.
[1] Move the main wall CIRCUIT BREAKER to
“OFF”and CB1 on the PROCESSOR to the “O”
position.
[2] Lift the TOP COVER.
[3] Remove the DRYER SIDE PANEL and the DRIVE
SIDE PANEL.
[4] Use 2 CLAMPS TL-2170 on the HOSES to the
THERMOWELL.
[5] Disconnect CONNECTOR P/J20 for the
developer or CONNECTORP/J19 for the fixer.
[6] Remove the DEVELOPER or FIXER HEATER
from the THERMOWELL.
Caution
CONNECTOR
P/J-20
CONNECTOR
P/J-19
FIXER
HEATER
DEVELOPER
HEATER
Figure 5–4 Replacement of the DEVELOPER or FIXERHEATER
TL-2170
HEATER
LOCATOR
H127_0050CCA
H127_0050CA
+
8.38 0.25 cm
+
(3.3 0.1 in)
-
[7] Check that the HEATER LOCATOR is in the
[8] Reverse the procedure to assemble.
[9] Check for leakage at the THERMOWELL.
• The internal HEATER LOCATOR must be in
thecorrect position in the THERMOWELL.
• Do not overtighten the parts during the
installation of theHEATER.
• Use SEALANT 1C8022 on the threads during
the installationof the HEATER into the
THERMOWELL. See the instructions
providedwith the SEALANT.
correct positionin the THERMOWELL.
+
13.9 0.25 cm
+
(5.5 0.1 in)
-
HEATER
LOCATOR
H104_0444BCA
H104_0444BA
5–6 February 1996 – 1C7837
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