Kodak X-Omat 180 User manual

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Eastman No
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107848
7
3/1995
Page 8
BLANK
PAGE
3/1995
107848
Page 9
Objectives
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3/1995
10
1C7848
Page 11
STUDENT
Review
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Questions - Module
PRACTICE
EXERCISE
Answer
Multiple
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the
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equipment
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section
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Illustrated
b.
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Installation
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Page 12
Self-Study
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As
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12
167848
Page 13
STUDENT
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GUIDE
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Sorter
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1C7848
13
| :
3/1995
Page 14
Self-Study
Review
Training
Ouestions
Workbook
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PRACTICE
EXERCISE
Answer
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The
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by:
film
which
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modality
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at
go
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1C7848
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Page 15
STUDENT
GUIDE
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To
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controlled
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Slot.
Laser
Processor.
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Processor
the
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Printer.
can
the
are
operate
100
Circuit
Drive
located:
at
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Board.
Motor.
1C7848
15
3/1995
Page 16
Self-Study
Training
Workbook
9.
The service,
a.
b.
c.
d.
e.
Answers
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Remove
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33.
reasons
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©
3/1995
16
107848
Page 17
STUDENT
Objectives
Component
GUIDE
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Self-Study
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1C7848
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Page 19
STUDENT
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3/1995
Page 20
Self-Study
Training
Sorter
Workbook
Transport
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Drive
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detailed
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for
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3/1995
H127_0005HC_
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20
ce
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1C7848
Page 21
STUDENT
Review
GUIDE
Questions - Module
PRACTICE
EXERCISE
Answer Sorter
Fill-in
1.
the
Service
the
Software of
the
Processor
.
The
Sorter
Drive
following
Blanks
Processor
Motor
4
Manual
on
the
operate
Drive
speed.
questions.
as
needed.
and
the
Sorter.
at
the
same
Motor
sends a pulsed 5 volt
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It
Drive
speed.
Board
Board
to
the
also
Motor
and
where
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Board
adjusts
Controller
signal
then
to
the
software
of
the
voltage
indicating
the
Self-Study
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monitors
so
monitors
to
that
the
the
the
its
Training
Section
motor
Sorter
the
and
speed
Sorter
Workbook
in
the
speed
the
to
the
.
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100
Processor’s
.
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Diverter
volts
and
volts
to
.
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signal
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the
Interlock
the
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the
Interlock signal before the
.
For indicate
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Sorter
through a circuit-limiting
the
Motor
the
transport
Circuit
within
hold
Controller
Interlock
24
Board
Encoder
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Ya
the
Diverter
to
energize
(4000)
Board,
volts
is
mechanisms.
powers
Wheel/Sprocket.
is
initially
second
Circuit
Board.
circuit,
going
open
the
Diverter
the
LED
to
the
Board
the
an
energized
voltage
until
decreases
the
Solenoid
supplies a 24
when
resistor
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Board
with
to
film
is
in
originates
volt
the
to
the
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applies a 24
Board.
is a safety
the
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at
return
Control
device
at
the
this
board:
to
the
K1
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applies a 24
Board % second
volt
signal
is
energized
that
can
disable
Relay
on
is
directly
to
the
on
volt
to
Answers
to
Module 4 Practice
Exercise
21
are
on
page
36.
31995
Page 22
BLANK
PAGE
© ©
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3/1995
22
00
1C7848
Page 23
Objectives
Component
READ
After *
+
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Refer
Section Module. Identify manual.
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STUDY
to
Section
6,
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and in
the
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part
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Sorter
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i
this
locate
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module,
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you
components
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3,
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illustrations
locations
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Operation;””
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for
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will
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to
become
list
of
5
be
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component
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on
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page
of
Components.
is
located.
this
training
and
this
1C7848
23
31995
Page 24
Self-Study
Review
Training
Workbook
Questions - Module
PRACTICE
EXERCISE
Fill-in from
identify component parenthesis (You
documentation
Q
Q
Q (J
the
blanks
the
list
them
is
(i.e.
will
identify
Bin
Assembly
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Film
Interlock Switch
Door
Tray
Switch
(for
below.
5
on
in
the
to
be
*‘(9)’”)
only
as
needed.
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the
Top
the
following
Place a check
following
identified
indicates
one
the
Cover)
illustrations. A double
in
or
two
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illustrations
mark
(v)
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different
how
many
of
these
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with
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illustrations.
of
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components.)
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component
listed
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number
exist
to
below
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your
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Modules
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Controller
Circuit
Motor
Drive
Transport
(9)
Module
(9)
Solenoids
(8)
Wheel/Sprocket
Circuit
Board
Board
Main
Film
Shaft
Roller
(8)
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Circuit
Drive
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(8)
(4000)
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Shaft
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Page 25
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Self-Study
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1C7848
Page 27
STUDENT
GUIDE
Self-Study
Training
Workbook
H127_2084ECB
H127_2084EA
Sorter
and
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1C7848
27
.
Page 28
Self-Study
Training
Workbook
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STUDENT
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H127
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Answers
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to
Module 5 Practice
Sorter,
Cross
Exercise
Section
begin
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View
on
page
37.
©
3/1995
28
Page 29
=
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STUDENT
Objectives
Error
GUIDE
Codes
After
*
*
+
and
completing
Identify
Define
Identify
Diagnostics
Troubleshooting
this
module,
where
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what
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Codes
Diagnostic
and
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and
you
on
Error
explain
functions
the
6
Diagnostics
will
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manual.
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Sorter.
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Codes
Processor’s
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X-OMAT
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the
(Publication
2.55)
in
the
of
Software
for
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500
Circuit
Codes
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699614).
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LP/LPS
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5B6278).
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on
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for
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Display stores with
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the
Sorter
software
in
memory
use
X-OMAT
Panel
of
of
a
Service
1C7848
29
3/1995
Page 30
Self-Study
Training
Review
Workbook
Ouestions - Module
PRACTICE
EXERCISE
Answer
Fill-in
1.
2.
3.
4.
the
following
the
Blanks
The
Error
your Troubleshooting
this
Section
The
machine
Error
Code
finds
no
film
What
two
|
6
Code
other
is
information
of
the
is
indicating
‘‘E093’’
jam
possible
questions.
stored
Service
in
the
Manual:
an
indicates
and
that
the
malfunctions
Refer
to
memory
to
retrieve
in
table
format
Error
Code
that
film
Diverters
.
your
service
of
the
*‘E097.’’
did
not
for
Bins
could
documentation
Processor’s
the
Error
for
Error
What
arrive
#1
and
cause
this
Code.
Codes
does
in
Bin
#2
error?
STUDENT
as
500
Board.
can
be
this
#3.
An
operate
GUIDE
needed.
Use
found
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mean?
inspection
normally.
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5.
With check What
6.
The
speed transport indicates
7. A quick
Sensor
8.
Your procedure
Answers
the
Bin
Assembly
of
the
4000
Circuit
is
the
most
likely
of
the
processor
is
running.
the
U11
Sensor
procedure
is
to:
Software
to
check
to
Module 6 Practice
that
Diagnostics
if
in
position,
Board
shows
malfunction?
is
out
of
What
needs
can
test
be
used
point to
be
indicates a Solenoid
it
is
the
Solenoid
Exercise
you
receive
that
range
(Error would replaced?
to
check
that
are
on
page
an
all
three
Code
you
check
the
operational
is
not
is
faulty
41.
Error
Code
LED's
E082)
for a pulse
‘‘Е080.’”
are
deenergized.
and
the
signal
status
of a Bin
functioning. A quick
is
to:
А
Processor
that
O
O
o
3/1995
30
1C7848
Page 31
STUDENT
00
Module
Documentation
GUIDE
2
Overview
Use
this
Answer
Module.
Review
Multiple
1.
An
equipment
know
section
Answer
Choice
what
it
of
the
Key
Key
to
check
the
Service
operator
indicates.
Service
Manual:
Module
to
Practice
your
Manuals
tells
you
You
will
7
Exercises
answers
for
an
find a description
to
any
Error
the
Practice
sections
Code
for
that
the
of
you had
Sorter the
Self-Study
Exercises
Error
Training
difficulty
and
Code
for
each
wants
Workbook
with.
to
in
this
2.
Which
3.
You section:
a.
Illustrated
b.
Diagrams
c.
Adjustments
d.
Theory
section
a.
Installation
b.
Diagnostics
c.
Component
d.
Theory
have
an
a.
Diagnostics
b.
Theory
c.
Adjustments
Parts
and
of
Operation
provides
Locator
of
Operation
Error
of
Code
Operation
and
List
Replacements
information
and
want
Replacements
on
the
to
identify
use
of
technology
its
potential
in
the
causes.
Sorter?
Look
in
this
.
1C7848
9.
Component
Locator
.
31
3/1995
Page 32
Self-Study
Training
Workbook
4,
You Part
Number
a. b.
c.
d.
5.
As
few
components.
a.
b.
c.
d.
have a part
Component
Installation
Illustrated
Adjustments
as
30
500
1,000
30,000
in
this
Parts
that
needs
section:
Locator
List
and
Replacements
volts
from
to
be
static
ordered
can
damage
as a replacement.
or
destroy
You
essential
STUDENT
will
find
electrical
GUIDE
the
O
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6 S
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32
1C7848
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Page 33
e
ο
STUDENT
GUIDE
Self-Study
Training
Workbook
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Module
Sorter
3
Overview
Multiple
2.
1.
Choice
The
Sorter:
a. is
an
b.
is
inside
c.
is
on
d.
is a stand alone
Each
Bin
a.
100
b.
25
Review
accessory
the
top
of
the
can
hold
to
Top
2180
____
the
Cover
unit.
sheets
|
480
RA
of
Laser
of
Processor.
the
180
Printer.
film.
LP
Film
Processor.
©
c.
d.
3.
Processed
a.
b.
c.
d.
4.
Which
a. b. c. d.
50 75
films
are
‘‘Default;’’
#3...up Sensors
the
operator
the
Processor’s
statement
One
modality Multiple One
modality All
of
with
to
Bin
on
the
describes
modality
the
above
of
assigned
Bin
#9.
Sorter
the
4000
assignment
assignment
to
#1
receiving
indicate
2180
Circuit how
assignments
the
Laser
Board.
Bin
per
Bin.
can
BINS
which
go
by:
film
Bin
Printer
modality
can
go
to
multiple
until
is
at
the
can
to
one
full,
then
empty
Display
be
assigned:
Bin.
Bins.
Bin
and
Panel.
#2,
able
then
to
receive
Bin
film.
33
|
.
31995
Page 34
Self-Study
Training
Workbook
5.
To
a.
b.
c.
d.
6.
Which Roller
a.
b.
c.
d.
bypass a malfunctioning
Remove
Operate
only.
Remove
received Have
Sorter
that
Module Module Module Module
the
Bin
Assembly
the
Sorter
the
Bin
Assembly
in
the
Film
the
films
exit
Module number
is
used
to
transport
#1 #5 #6 #9
by
Tray.
the
Sorter
setting
so
from
the
and
Processor
has
spring
smaller
that
you
the
top
program
lift
the
at
the
loaded
size
can
still
of
the
Processor.
so
that
Sorter
sheet films
side
rollers
so
film
process
all
films
that
processed
gate.
that
press
through
STUDENT
film,
you
exit
at
Bin
films
against a Bin
the
Sorter?
GUIDE
would:
#9
are
©
7.
The
8.
Infrared
Sorter
a.
operates
b.
is “Rapid”
c.
operates
d.
operates
a.
at
b.
at
c.
at
d.
in
Drive
controlled
(IR)
the the the
the
Motor:
independently
and
at a variable
in
synchronous
film
detector
Processor’s Exit
Gate
Exit
Gate
Sorter
by
the
2180
“Extended”
speed,
Sensor(s)
Entrance
of
the
of
the
Modules.
and
Laser
speed
2180 Film
at
speeds.
Slot.
one
speed.
Printer
controlled
with
the
are
located:
Laser
Processor.
Printer.
and
can
operate
by
the
100
Processor
at
Circuit
Drive
‘‘Standard,
Board.
Motor.
,,
3/1995
Page 35
e
ο
STUDENT
GUIDE
Self-Study
Training
Workbook
t
9.
The
service,
Sorter
use
a.
Remove
b.
De-energize
С.
Lay a cloth the
tanks
Both a and
.
Both b and
is
positioned
the
following
the
Sorter the
over
and
b.
c.
above
precaution(s)
from
Processor
the
racks.
the
Processor.
the
Processor.
at
the
Processor
during
CB1
to
prevent
For
safety
servicing:
Main
Circuit
small
reasons
Breaker.
parts
from
and
for
dropping
ease
into
of
107848
35
|
3/1995
Page 36
Self-Study
Module
Theory
Training
4
of
Operation
Workbook
Fill-in
1.
Software
the Sorter
The
100
Sorter
.
The
Encoder
the
Blanks
on
the
Sorter.
Sorter
100
It
also
and
the
Processor
Drive
Board
Drive
and
Motor
Circuit
Wheel/Sprocket.
500
adjusts
Motor
then
to
speed.
Board
Board
operate
sends a pulsed 5 volt
the
powers
the
monitors
voltage
at
the
500
an
Board
Infrared
to
same
the
the
where
motor
Sorter
speed.
signal
the
(IR)
LED
speed
of
Drive
indicating
software
at
the
STUDENT
the
Processor
Motor
so
its
speed
monitors
Processor's
GUIDE
and
that
to
the
the
the
The
Diverter
second film
.
The
The Interlock
On circuit-limiting Relay
.
For
to
.
The__4000
transport
the
is
in
the
signal
Interlock
(4000)
the
Interlock
applies a 24
the
Interlock
the
Motor
mechanisms.
voltage
to
Controller
Interlock _ Board
Solenoid
decreases
Bin. energize
Switch
Circuit
Board,
resistor
volt
circuit,
is
initially
the
Diverter
(S1) _ supplies a 24
Board
the
to
the
signal
LED
Board.
energized
to
4-6
volts
Solenoid
when
KI
Motor
directly
Relay
Control
12053
the_
to
is
is a safety
device
with
originates
volt
Bin
applies a 24
Board % second
the
energized
to
hold
return
Assembly
Motor
that
18-24
the
Controller
to
can
volts
Diverter
at
this
board:_500_.
to
the
Ki
_
is
on
volt
signal
before
Board.
indicate
disable
and
open
Relay the
through
24
volts
the
within
until
on
Sorter.
a
the__K2
is
going
Sorter
4
the
the
36
1C7848
Page 37
@
STUDENT
GUIDE
Self-Study
Training
Workbook
dee
Module
Sorter
5
Components
Sorter
components
MOTOR CIRCUIT
CONTROLLER
BOARD
identified.
INTERLOCK
(4000)
DIVERTER
SOLENIOD
100
CIRCUIT
(8)
BOARD
H127_2099DCA
H127_2099DA
Sorter,
Top
View
Closed
3/1995
Page 38
Self-Study
Training
Workbook
FILM
TRAY
SWITCH
(TOP
COVER)
©
\
LOWER
STUDENT
TRANSPORT
ROLLER
GUIDE
©
©
ROLLERS
Sorter,
Top
View
Open
SWITCH
ACCESS
(FILM
DOOR
TRAY)
H127_2087DC8
H127_2087DA
3/1995
Page 39
STUDENT
GUIDE
SORTER
MAIN
SORTER
DRIVE
SHAFT
DRIVE
MOTOR
LR
^
E
PERL
à
AS
<>
SIA
BIN
INTERLOCK
Self-Study
SWITCH
Training
Workbook
ENCODER WHEEUSPROCKET
PROCESSOR
MAIN
DRIVE
H127_2084ECA
H127_2084EA
SHAFT
Sorter
and
Processor,
Full
View
500
CIRCUIT
180
SPEED
SENSOR
PROCESSOR
MOTOR
DRIVE
BOARD
1C7848
39
3/1995
Page 40
Self-Study
Training
Workbook
BIN
BIN1
ROLLERS
(9)
//////////
|
X
STUDENT
FILM
PATH
d
GUIDE
9
BIN
TO
BIN 8 ©
©
O
-
O
LEAD
MODULE
BIN
SENSOR
H127_20980CA
H127_2098DA
(9)
Lower
5
TRANSPORT
ROLLER
Sorter,
TRANSPORT
Cross
DIVERTER
Section
©
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MODULE
View
|
DIVERTER
MAIN
MODULE
SOLENIOD
5
(8)
O
3/1995
40
1C7848
Page 41
©
t
o
STUDENT
Module
GUİDE
6
Troubleshooting
Fill-in
and
Diagnostics
the
Blanks
1.
The
Error
your_laptop
.
Troubleshooting this
Section
.
The
Film
.
Error finds
What
for
Bin
Code
machine
did
not
Code
no
film
two
other
#3
is
stored
computer_to
information
of
the
Service
is
indicating
arrive
‘‘E093’’
jam
may
at
indicates
and
possible
not
be
in
the
memory
retrieve
in
table
Manual:
an
Error
Bin
#7
that
that
the
Diverters
malfunctions
operating
or
of
the
Error
format
Diagnostics
Code
‘‘E097’’.
film
did not
for
could
b)
the
film
the
Processor’s
Code.
for
Error
_.
arrive
Bins
#1
cause
this
was
Self-Study
Codes
What
in
Bin
and
#2
error?
not
sensed
500
can
does
#3.
operate
Training
Board.
be
found
this
mean?
An
normally.
a)
The
in
Bin
Workbook
Use
in
inspection
Diverter
#3
.
With
the
check What
.
The transport indicates
. A quick
Sensor check
.
Your procedure
Solenoid
of
is
speed
is
the
Software
Bin
Assembly
the
4000
Circuit
the
most
likely
of
the
processor
is
running.
the
U11
Sensor
procedure
to:__
Sensor
to
check
with a known
that
Using
status
Diagnostics
if
in
position,
Board
malfunction?
is
out
What
the
test
needs
can
be
used
Portable
by
activating
indicates a Solenoid
it
is
the
Solenoid
good
Solenoid
you
shows
of
range point to
be
to
Computer
receive
that
all
faulty
would replaced?
check
the
that .
Bin
(Error
you
the
and
Sensor
is
faulty
an
Error
Code
three
LED’s
Interlock
Code
E082)
check
P/J123
operational
‘‘Sorter
with a piece
is
for a pulse
Pin
Sensor
not
functioning. A quick
is
to:_switch
‘‘E080.’’
are
deenergized.
Switch
and
the
signal
31
.
status
of
of a Bin
Test”?
film
the
A
Processor
that
mode,
.
suspected
41
3/1995
Page 42
Self-Study
Training
Workbook
: |
STUDENT
GUIDE
O
]
|
selfsor2.txt 08
USA
in
Printed
KODAK,
EASTMAN
and
KODAK
X-OMAT
Customer
COMPANY
are
trademarks
Equipment
+
Services
ROCHESTER,
Division
14650
N.Y.
ÉS
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