Kodak J-98A User Manual

Environment
INFORMATION FROM KODAK
Safe Hand ling of Photog raphic Processing Chemicals
J-98A
Kodak’s heal th, safety,
INTRODUCTION
Every substance we come in to conta ct with is compose d of chemica ls— the food we ea t, the air we breathe, the clothing we wear, the medicine we take. Although most of these chemicals are not hazardous, you may need to ta k e precauti ons to l imit the ex posure to some chemicals that could be harmfu l. Fo r ex a m p le , direct skin or eye contact with or inhalation of vapors or mists from some household cleaning products can be irritating.
When handled properly, photographic processin g chemicals are safe to use. Follow the guidelines below to minimize the potential hazar dous effe cts o f these chemicals.
BE INFORMED
Safe handling of chemicals requires that you recognize and avoi d the potential hazards. Learning more about photog raphic processing chemica ls red uces th e possibility of illness or injury.
LABELING
Kodak provides warning and precauti onary statements on
product labels, instruc tion sheets, and packaged products. Kodak als o provides labels for processor and replenishment tanks. Kodak evaluates ph otographic pr oce ssing chemicals for poten tial hea lth and physical hazards. When a photographic processing chemical has little, if any, potential hazard, the statement “LOW HAZARD FOR RECOMMENDE D HANDLING” is included o n the label.
Photographic processing chemicals that are potentially hazardous have appropriate precautionar y statements, such as:
A Signal Word—suc h as
“CAUTION,” “WARNING,” or
“DANGER!”
A Statement of Hazard—such as
“CAUSES SKIN AND EYE
BURNS,” “HARMFUL IF
ABSORB ED TH R O UG H S K IN ,”
or “FLAMM A BLE,” that tells
what the potential haz ard is.
Precautionary Wording—such
as “Do not get in eyes, on skin, or
on clothing,” or “Keep away
from heat, sparks, and flame,”
that describes how hazards can
be avoided.
First-Aid Statements are also
included on labe ls and si gns th at
desc rib e im me diate me a s ur es
you must take in case of contact
with or over e xp osure to a
photographic processing
chemical.
and environmental publications are available to help you manage yo ur photographic processing operations in a safe, environm ent al l y so und and cost-effective manner. Thi s publi c ation is part of a series of publications on health and safety issues affecting photographic processing facilities. It will help you meet the requir em ents of the OSHA Haza rd Communication Standard.
This publication is meant to assist others with their compliance programs. However, this is not a comprehensive treatment of the issues. We cannot identify all possible situations and ultimately it is the reader’s obligation to decide on the appropriateness of this information to his/her operation.
©Eastman Kodak Company, 1997
YOUR LAB’S HEALTH AND SAFETY PROGRAM
The Occupational Safet y and Health Administration (OSHA) Haza rd Communication Standard requ ires chemical manufacturers to provide Material Saf ety Data Sheets (MSDSs) for haz ardous che micals. OSH A also requires e mployers to make MSDSs available in the workplace for the purpose of proper chemical container labeling, and training employees on the safe use of chemicals.
MATERIAL SAFETY DATA
SHEETS
Photographic processing facilities are required by OSHA to have MSDSs for all hazardous chemica ls. MSDSs provide detailed information a b out each produc t.
Information included in MSDSs is
outlined in the following categories:
• chemical and manufacturer identification
• c omposition/ingredients
• hazard identification
• first-aid measur es
• fire-fighting measures
• accident al release measu res
• handling and storage
• exposure controls and personal protection
• physical and chemical properties
• stability and reactivity
• toxicological issues
• ecological issu es
• disposal issues
• transport issues
• regulatory issues, and other information.
Kodak provi des customers with MSDSs for all photogra phic processing chemicals. If you need replacement(s) or extra MSDSs for any Kodak chemical, call 1-800-242­2424, extension 43. You will need to supply the catalog (CAT) number of the products for which you need MSDSs.
TRAINING
OSHA requires that all employees be trained on the safe h a n dl ing of photographic processing chemicals and general lab sa f e ty prior to their initial assignment and whenever new hazards are in troduced i nto the workplace. Employees should be familiar with the OSHA Hazard Communication Standard, operations where hazardous chemicals are present, the location and content of Material Safety Data Sheets, physical and health hazards of chemica ls in their work area, as well a s ad ditiona l to p i cs . For more information on OSHA’s Haza rd Communication Standard, see KODAK Publica tion No . J-311,
Hazard Communication for Photograph ic Proc essing Facili ties.
HANDLE CHEMICALS
PROPERLY
Once you know the hazards, learn how to handle chemical s safely. Safe handling practices include wearing personal protective equipment, following procedures that minimize chemical conta ct, and follo w ing th e instructions on chem ical lab els. If contact occurs, know how to treat or obtain medical/first-ai d assistance.
PERSONAL PROTECTIVE EQUIPMENT
OSHA requires that personal protective equipment (PPE) be used in the workplace whenever the possibility of chemical co ntact exists. OSHA also requires that you perform a hazard assessment in your facility to determine what type of PPE is required to protect against the hazards present. In general, the PPE required for handling photographic processing chemicals includes:
• Neoprene or nitrile gloves
• Safety goggles
• Vinyl rubber apron or lab coat Check personal protective
equipment often to make sure it is in good working condition, clea n, and works and fits properly. Train ing must be provided on the use, limitations, mai nten an ce, and ho w to wear PP E. F o r mo r e inf o rmation , see KODAK Publication No. J-312,
Personal Protective Equipment Requ ir e m e nt s fo r Ph ot ograph ic Processing Facil ities.
CORROSIVE MATERIALS
Certain photographic processing
chemicals contain materials that can burn or irritate the skin and eyes, sometimes with only brief co ntact. To reduce the possibility of injury, always wear personal protective equipment when handling photographic processing chemicals. Also make sure an emergency eye wash station is readily available.
Safe Handling of Photographic ProcessingChemicals J-98A2
CONTACT DERMATITIS
Dermatitis is the medical term used to describe a skin inflammation. Contact with some materials, such as aci d s and bas e s, can c a u se irritative contact dermatitis, while other chem i ca l s , su ch as photographic developers, may cause allergic contact dermatitis.
Early sympto m s of irritative
contact dermatitis may i n clu de dry , red, crack e d or scaly skin at the site of conta ct. Sympt o ms ma y wo r se n with continued chemical exposure. In most cases of allergic contact dermatitis, the symptoms are itchy blisters similar to those seen from exposure to poison ivy or poison oak. Although the rash is usually confined to the site of contact, most often fingers, hands, and forearms, it may spread to other areas.
Sometimes people can work with a chemical for years without any noticeable effect, only to develop contact der matitis at a lat er date. The time b e tw e e n co n ta c t a n d when a respo nse de v e lo p s va ri e s widely among individuals. People with a history of skin allergi e s, eczema, or other skin disorders may be more susc e p tib l e to th e e f fects of co n t act with ch e mi c a l s.
If you think you have developed contact dermati ti s, contact your manager. A medical exa m inat ion may be required to determine the cause of the problem. Do not attempt t o self-med icate wi th lotion s or creams; they may make the problem worse.
To prevent contact dermatitis when handling photograp hic processing chemicals, follow these guidelines:
Read the labels on chemic a l
containers so you know what
precautions to take when
hand ling t he con tents.
Avoid contact with chemicals whenever possible. Handle chemical solutions care fully to avoid splashing. Keep all PPE (gloves, goggles, apron, etc.) free of chemical residues.
Wear the proper gloves. Do not use gloves sold for household us e; they may not be durable enough for handling photographic processing chemicals. Neoprene or nitrile gloves protect you from photographic processing chemicals. To minimize the possibility of chemicals coming in contact with your bare h a nds, rinse gl oves thoroughly with water before taking them off. On a regu la r b a si s or if chem icals ge t inside the g loves, wash them inside and out, and hang them by the fingertips to dry.
– Check gloves regularly for
pinholes, leaks, or tears.
– Dispose of gloves when they
are damaged or begin to degrade.
In case of contact with chemicals,
wash your hands or other affected skin areas immediately
with plent y of water. If yo u get an alkaline solution, such as developer, on your skin, wash with a pH-balanced cleanser (like Phisoderm, Su lfo Hand Cleaner, or pH6). Ordinary soaps, which are alkaline, may not be as effective.
Protect skin abrasions or cuts. The risk of contact dermat itis is increased if chemicals penetrate the skin. Sk in damage by cuts or abrasions is especially susceptible to irritants.
Change and launder clothing worn while handling chemicals. If photographic processing chemicals are splashe d or spilled on your clo thes, immediat e ly rinse the clothes to remove the chemical residue. Wash contaminated clothing befor e wearing it again.
Clean-up chemical spills or splashes immediately. Always wear personal protective equipment when cleaning up spilled photogr aph ic proces s ing chemicals.
Immediately report any unusual skin condition that you th ink might be related to photographic processing chemicals to your manager and to your physician. Conditions such as contact dermatitis can be caused by materia ls other than phot ographic processing chemica ls; derma titis usually will not improve until the cause is found and the condition is properly treated.
ABSORPTION OF CHEMICALS THROUGH THE SKIN
Some chemica ls are ab le to en ter the body by absorp tion through the skin. A varie ty of factors determine the effects of these chemicals including the toxicity of th e chemical, its conce ntra tion and th e duration of skin contact. Chemicals can have a t oxic effect even without skin ir ritation. If tests indicate that a photographic processing chemical may be absorbed through the skin in amounts that could cause an adverse effect, the product label will include a precautionary statement, such as “HARMFUL IF ABSORBED THROUGH THE SKIN.” Always wear personal protective equipment when handling these chemicals.
Safe Handling of Photographic Processing Chemicals J-98A 3
VENTILATION
Proper vent ilation is important to assure a sa fe and com fortable in door air environment for photographic processi ng areas. Several common potential indoor air contaminants can be associated with photographic processing. These include acetic acid, sulfur dioxide, and ammonia. These chemicals may be eye- and respiratory-tract irritants depending on their air b orne concentrations. Exposure guidelines and standards for these chemicals have been establish ed by OSHA and other agencies which represent concentrations under which it is believed that nearly all employees may be repeatedly exposed without adverse health effects. If significant eye- or respiratory-trac t irritation occurs during normal photographic processing or maintenance operations, this may indicate elevated levels of these materials and the need for better control.
EXPOSURE S TUDIES
Kodak studies of potential worker exposure during automated photograph ic pr oce ssing o perat ions indicate that vapors and gases can be controlled to acceptable levels through good general room ventil ation. Howev er, in some cases, local exhaust for enclosed and/or open tanks ma y be recommended.
Specific recomm e nd ations that have been proven to be effective in minimizing airborne level s of
photographic processing chemicals include:
General Ventilation
Dilution ventilation or general ventilation is simply bringing in and distributing enough fresh uncontaminated air (preferable outdoor air) to dilute the indoor air contaminants to an acceptable level.
For minilab operations , the American Society of Heating, Refrigeratin g, and Air Conditioning Engineers (ASHRAE) recommends a minimum gene ral dilution ventilation of 0.5 cubic feet minute per square foot (cfm/ft area. This should be effective in controlling air contamina nts associated with photographic processi ng. In some c ases, vent ing the dryer section of the processor to the outdoors may be appropriate to prevent excess humidity and od ors in the workplace.
Effective Covers
Covers on photographic processing equipment and chemical storage tanks can be an effect ive co n t ro l me c h a ni s m fo r minimizing the amount of gases, vapors, and mists that may enter the work area. Covers should be made from dur a ble non-r e acti ve materials and should cover as much of the open surface as possibl e. In many cases, effective equipment covers combined with good general room ventilation, proper operation, and maintenance may be all that is needed to co ntrol odors and airborne exposure to photographic processing chemicals.
2
) of floor
Proper Equipment Operation
and Maintenance
Indoor air quality can be impacted by how the processing equipment is operated and maintained. It is important to follow the manufacturer’s recommen ded operating procedures for operating temperatures, agitation of processing solutions, and processing speeds.
In addition, draining and flushing processing equipment tanks with cold water prior to rack removal or maintenance operations can also be effective at controlling sho rt-ter m exposures to photographic processing solutions.
For more detailed information see KODAK Publication No. J-314,
Indoor Air Quality and Ventilation in Photographic Processing Facilities.
KNOW FIRST-AID IN
CASE OF AN
EMERGENCY
Appropriate first-aid treatment is included in the MSDS an d on the product and processor labels. First­aid should be used for immediate treatment in the event of an emergency and is not intended to replace medical attention, when necessary. Do not administer first­aid to others unless you have been specifically trained to do so.
CHEMICAL SPLASHES
If a chemical gets into a person’s eye(s), use the eyewash station to thoroughly f lush the eye(s). Get medical attention, if necessary.
If you get chemicals on your cloth ing, tho r oughly rin s e th e affected clothes to re m ove all of the
Safe Handling of Photographic Processing Chemicals J-98A4
chemical residue. Use water to rinse the skin area where the chemical contact took place. If the chemical is a developer, wash with a pH­balanced cleanser, like Phisoderm, Sulfo Hand Cleaner, or pH6. Wash contaminated clothing before wearing it again. Thoroughly clean contaminat e d shoe s; if they can not be cleaned, discard them.
SWALLOWED CHEMICALS
Immediately identify which chemical was swallowed and follow the first-aid recommendations on the container/proces sor label and in the MSDS. Call a physician or poiso n- contr ol ce nter as qu ickly a s possible; make sure you have the MSDS with you when you call.
INHALED VAPORS AND
GASES
Immediately get fresh air. If symptoms persists, get medical attention.
STORE CHEMICALS SAFE LY
Keep containers easily accessible—Always store
photographic processing chemical containers in a designated area, away from heavy traffic, where they can be identified and inventori ed, i f ne cessar y. P ositio n containers in an area where you can easily reach without having to stretch.
Do not remove chemical labels that come on chemical con tainers. Container labels include the chemical name, appropriate hazard warnings, and precautionary measures where applicable.
– Processor tanks and other
storage tanks also need to be properly labe led. Kodak provides hazard wa rning labels for th is p urp o se.
Use the proper containers—
photographic processing chemicals sh ould only be stored in the containers in which they were originally deliv ered . Do not transfer chemicals into any other containers.
Keep corrosive m a terial s separated—store corrosive materials away from any materials with wh i ch they may react, and away from other incompatible ma te rials . See the stability and reactivity section on the MSDS for more information.
PROPERLY DISPOSE OF PHOTOGRAPHIC PROCESSING
CHEMICALS
Always follow the procedures designated for your photographic processing facility when disposing of photographic processing chemicals. These disposal procedures are based on local, state, and federal requirements that regulate the di sposal of photographic processing chemicals.
If your facility discharges waste
solutions, make sure you have
reviewed the local sewer discharge requirements for your area. use silver-recovery methods for silver­bearing effluents (e.g., used fixers, bleach-fixes , and st ab ilize rs) . Also, know what oth er materi al s ma y b e discharged to a common drain. Never pour any photographic processing chemicals into a drain where cleaning age nts contai ning chlorine are present, unless the drain has been thoroughly rinsed. Run plenty of water down the drain, prior to dispo sing of photographic processing chemical effluents, then thoroughly ri nse the drain again after the disposal of effluents.
For mor e inf o rm a tion on silv e r recovery, see KODAK Publication J-212, The Technology of Silve r
Recovery for Photographic Processing Facilities.
If off-site treatment (hauling) is used for the di sp osal of waste photographic processing solutions, make sur e the on ly sol utions poured into the waste drum(s) are photographic processing solutions.
Regardles s of the type of reco very or disposal procedure you use in your facility, maintain the system so overflows and spills do not occur.
SAFE HANDLING OF
PHOTOGRAPHIC
PROCESSING
CHEMICALS IS EASY
WHEN YOU USE COMMON
SENSE AND WHEN YOU:
• Know the chemicals you are
handling.
• Read the MSDSs and container
labels.
• Use care when moving containers
from one location to another.
• Store photographic processing
chemicals safely.
• Do not eat, drink, or smok e in
chemical handling areas.
Safe Handling of Photographic Processing Chemicals J-98A 5
MORE INFORMATION
If you have environmental or safety questions about Kodak products or services, contact Kodak Environmental Services at 1-585-477-3194, between 8 a.m. and 5 p.m. (Eastern time) or visit KES on-line at www.kodak.com/go/kes.
Kodak also maintains a 24-hour health hotline to answer questions about the safe handlin g of photographic chemicals. If you need health­related information about Kodak products, ca ll 1-585-722-5151.
For questions concerning the safe transportation of Kodak products, call Kodak Transportation Services at 1-585-722-2400.
Additional information is available on the Kodak website.
The products and services described in this publicat ion may not b e av ailable in all countri e s . In countr ies other t han the U. S., contact y our local Kodak representative, or your usual supplier of Kodak products.
The following publications are available from Kodak Customer Service or from dealers who sell Kodak products.
J-110 Formaldehyde Use in Pho t ogr aphic
Processing Facilities
J-111 Determining Workplace Exposure to
Formaldehyde
J-112 Formaldehyde Emergencies J-113 About the OSHA Formaldehyde Standard J-114 Formaldehyde Trainin g
J-311 Hazard Communic at ion fo r Ph ot ographic
Processing Facilities
J-312 Personal Protective Equipment Requirements
in Photographic Process i ng Facilities
J-313 Occupational Noise Ex posure Requirements
for Photographic Processing Facilities
J-314 Indoor Air Quality and Vent ilati on in
Photographic Proces sing Facilities
J-315 Special Materials Management in Photograph-
ic Processing Facilities
J-316 Emergency Preparedn ess for Photographic
Processing Facilities
J-317 Injury and Illness Manag em ent for Photo-
graphic Processing Fa cil ities
For more information about Kodak Environmental Services,
visit Kodak on-line at:
www.kodak.com/go/kes
If you have questions about Kodak products, call Kodak. In the U.S.A.:
1-800-242-2424, Ext. 19, Monday–Friday 9 a.m.–7 p.m. (Eastern time)
In Canada:
1-800-465-6325, Monday–Friday 8 a.m.–5 p.m. (Eastern time)
EASTMAN KODAK COMPANY ROCHESTER, NY 14650
Safe Handling of Photographic Processing Chemicals KODAK Publication No. J-98A
CAT 832 1713
Kodak and “e” marks are trademarks.
Revised 10/97
Printed in U.S.A.
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