Kodak E-PLUS SLIDE, KKE PLUS, J-E PLUS User Manual
{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM4530-1
30APR96
SERVICE MANUAL
for the
Kodak Home Page
on Internet
Intranet
Table of Contents
Kodak Ektagraphic
III
PAINTED and NON-PAINTED PROJECTORS
Models A, KKA, JA, ATS, AM, AMT, JAMT, B, BR, E,
E-PLUS SLIDE, J-E PLUS, and KKE PLUS
© Eastman Kodak Company, 1999
A100_0001HA
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Replacements and Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Replacing the LOWER HOUSING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . 4
Installing the LOWER HOUSING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Replacing the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installing the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Replacing the MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installing the MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacing the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . . . . . . . 8
Installing the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . . . . . . . . 9
Replacing the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Replacing the LAMP MODULE RECEPTACLE. . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing the LAMP MODULE RECEPTACLE. . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 12
Replacing the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replacing the AUTO-FOCUS BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . 14
Installing the AUTO-FOCUS BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . 14
Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY . . . 15
Installing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY . . . . 17
Replacing the LAMP SOCKET TERMINAL ASSEMBLY, N.P. . . . . . . . . . . . . . 18
Installing the LAMP SOCKET TERMINAL ASSEMBLY. . . . . . . . . . . . . . . . . . . 18
Replacing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models . . . . 19
Installing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models . . . . . 20
Replacing the LENS MOUNT ASSEMBLY - Auto Focus Model . . . . . . . . . . . . 20
Installing the LENS MOUNT ASSEMBLY - Auto Focus Models . . . . . . . . . . . . 20
Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus Model. . . . . . . . . 21
Installing the LENS MOUNT ASSEMBLY - Non Auto Focus Model . . . . . . . . . 21
Replacing the AUTO-FOCUS SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . 22
Installing the AUTO-FOCUS SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 22
Replacing the FOCUS SHAFT ASSEMBLY - Auto Focus Models. . . . . . . . . . . 23
Installing the FOCUS SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replacing the FOCUS SHAFT ASSEMBLY - Non Auto-Focus Models. . . . . . . 24
Installing the FOCUS SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Adjusting the CYCLE SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Adjusting the INDEXER LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Adjusting the SLIDE LIFT LEVER MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 30APR96 – SM4530-1
Adjusting the SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Adjusting the ZERO POSITION SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Adjusting the Focus Light Path - Auto Focus Models. . . . . . . . . . . . . . . . . . . . . 31
Adjusting the NULL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Adjusting the PHOTOCELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Adjusting the CLAMP PAD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Adjusting the DARK SHUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
MAIN MOTOR Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9-PIN SPECIAL APPLICATION PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PHOTOCELL Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5-PIN REMOTE CORD PLUG Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages . . . . . . . . . . . . . 46
Voltage Specifications - General Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Power, Illumination, and Cooling Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . 47
Slide Transport Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Focus Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SM4530-1 – 30APR96 3
SERVICE MANUAL
Section 1: Replacements and Installations
Replacing the LOWER HOUSING ASSEMBLY
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Remove the PROJECTION LENS.
[3] Remove the LAMP MODULE ASSEMBLY.
[4] Remove the 6
HOUSING ASSEMBLY.
[5] Pull the LOWER HOUSING ASSEMBLY off the TOP HOUSING.
Installing the LOWER HOUSING ASSEMBLY
Torx
SCREWS (for N.P. models) (or 6
SCREW (6)
Phillips SCREWS for Painted Models) from the LOWER
LOWER HOUSING
A100_0012HCA
A100_0012HA
[1] Do the replacement procedure for the LOWER HOUSING ASSEMBLY in reverse order.
4 30APR96 – SM4530-1
LAMP MODULE
Replacing the FAN SHAFT ASSEMBLY
Replacements and Installations
WIRE TIE (not shown)
BR and KK models
BLOWER COVER WIRE TIE
GRILLE ASSEMBLY
A100_0013HCA
A100_0013HA
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3] Cut the 3 WIRE TIES:
• 1 on BLOWER COVER wires
• 2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY
[4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.
[5] Pull the SMALL CIRCUIT BOARD up.
[6] Remove the
[7] Lift the GRILLE ASSEMBLY in front of the BLOWER COVER ASSEMBLY up.
[8] Loosen the
[9] Lift the LOWER LIGHT BAFFLE ASSEMBLY off the TAB on the BLOWER COVER ASSEMBLY.
[10] Remove the 2 long
Torx SCREW from the BLOWER COVER ASSEMBLY.
Torx
SCREW on the right track of the LOWER LIGHT BAFFLE ASSEMBLY appoximately half way.
Torx
SCREWS from the BLOWER COVER ASSEMBLY.
SM4530-1 – 30APR96 5
SERVICE MANUAL
MOTOR
SCREW
MECHANISM
BELT
RETAINER
CLIP
FAN PLATE
ASSEMBLY
FAN
BELT
FAN
SCREW (3)
BLOWER
ASSEMBLY
FAN
SCREW
FAN PLATE
Painted PROJECTOR
FAN CAP
E-RING
SPRING
WASHER
WASHER
CORK
WASHER
A008_0172HCA
A008_0172HA
[11] Lift the BLOWER COVER ASSEMBLY up.
[12] Remove the 3
Hex
1/4 in. SCREWS from the MOTOR.
[13] Lift the MOTOR until you observe the FAN BELT and MECHANISM BELT.
[14] Remove the FAN BELT and MECHANISM BELT off the MOTOR PULLEY. Use SPRING HOOK TL-1165.
Caution
Move the MOTOR to allow access to the parts; wires are still connected to the MOTOR. Do not cause damage to
the MOTOR wires.
[15] N.P. only: Remove the RETAINER CLIP from the FAN SHAFT.
[16] Painted Models only: Remove the FAN CAP, E-RING, SPRING, and WASHER.
[17] Pull the FAN up and off the FAN SHAFT to allow access to the FAN BELT.
[18] Remove the FAN BELT.
[19] N.P. only: Remove the 3
[20] Lift and remove the FAN SHAFT ASSEMBLY.
Torx
SCREWS from the FAN SHAFT ASSEMBLY.
6 30APR96 – SM4530-1
Installing the FAN SHAFT ASSEMBLY
Replacements and Installations
FAN BELT
MECHANISM BELT
A091_4015BCA
A091_4015BA
Important
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY,
and the FAN BELT on the large MOTOR PULLEY.
[1] Do the removal procedure for the FAN BELT and SHAFT in reverse order.
Replacing the MOTOR
SCREW (3)
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER
HOUSING ASSEMBLY.
[3] Disconnect all wires from the MOTOR.
[4] Cut the 2 WIRE TIES on the SMALL CIRCUIT
BOARD between the MOTOR and MECHANISM
MOTOR
ASSEMBLY.
[5] Disconnect the 2 wires from the CYCLE
SOLENOID on the SMALL CIRCUIT BOARD.
[6] Pull the SMALL CIRCUIT BOARD up.
[7] Disconnect all wires on the MOTOR.
[8] Remove3
Hex
1/4in.SCREWSfromthe MOTOR.
[9] LifttheMOTORup to allow access to the FANand
MECHANISM BELTS.
[10] Remove the FAN and MECHANISM BELTS from
the MOTOR PULLEY.
[11] Remove the MOTOR.
A091_4016GCA
A091_4016GA
SM4530-1 – 30APR96 7
SERVICE MANUAL
Installing the MOTOR
FAN BELT
MECHANISM BELT
A091_4015BCA
A091_4015BA
Important
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY,
and the FAN BELT on the large MOTOR PULLEY.
[1] Do the replacement procedure for the MOTOR in reverse order.
Replacing the WORM PULLEY and MECHANISM BELT
Warning
WORM PULLEY
SCREW
MECHANISM
BELT
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER
HOUSING ASSEMBLY.
[3] Do the replacement procedure for the MOTOR
except do not disconnect the wires from the
MOTOR.
[4] Remove the
Torx
SCREW (on N.P. models) (or
HexSCREW on PaintedModels)from the WORM
PULLEY ASSEMBLY.
[5] Move the TAB on the WORM PULLEY
ASSEMBLY out.
[6] Remove the WORM PULLEY ASSEMBLY and
MECHANISM BELT.
A091_4017GCA
A091_4017GA
8 30APR96 – SM4530-1
Installing the WORM PULLEY and MECHANISM BELT
Replacements and Installations
FAN BELT
MECHANISM BELT
A091_4015BCA
A091_4015BA
Important
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY,
and the FAN BELT on the large MOTOR PULLEY.
[1] Do the replacement procedure for the WORM PULLEY and MECHANISM BELT in reverse order.
Replacing the THERMAL FUSE ASSEMBLY
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3] Cut and remove the necessary WIRE TIES.
[4] Remove the black wire from the THERMAL FUSE ASSEMBLY on the POWER SWITCH.
[5] Remove the gray wire from the THERMAL FUSE ASSEMBLY from the POWER CORD.
[6] Loosen the
[7] Pull the THERMAL FUSE ASSEMBLY out of hole of the LOWER LIGHT BAFFLE ASSEMBLY.
Torx
SCREW on the PREHEAT DUCT approximately half way.
SM4530-1 – 30APR96 9
SERVICE MANUAL
Installing the THERMAL FUSE ASSEMBLY
SCREW
PRE-HEAT DUCT
[1] Do the replacement procedure for the THERMAL
FUSE ASSEMBLY in reverse order.
A100_0015GCA
A100_0015GA
THERMAL FUSE
POWER SWITCH
10 30APR96 – SM4530-1
Replacing the LAMP MODULE RECEPTACLE
SCREW (2)
LOWER LIGHT BAFFLE
Replacements and Installations
PRE-HEAT DUCT
SCREW (2)
LAMP MODULE
RECEPTACLE
BLOWER COVER
ASSEMBLY
A100_0016HCA
A100_0016HA
SCREW (not shown)
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3] Cut and remove the necessary WIRE TIES.
[4] Remove the 2
[5] Loosen the
Torx
SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY.
Torx
SCREW on the right side of the LOWER LIGHT BAFFLE ASSEMBLY approximately 1/2 way.
[6] Lift and remove the LOWER LIGHT BAFFLE ASSEMBLY.
[7] Lift the GRILLE ASSEMBLY up.
[8] Remove the 2 long
Torx
from the BLOWER COVER ASSEMBLY.
[9] Lift the BLOWER COVER ASSEMBLY up.
[10] Lift and move the PREHEAT DUCT up.
[11] Toremovethe LAMP MODULE RECEPTACLE from the PREHEAT DUCT, compressthe 2 TABS on the LAMP
MODULE RECEPTACLE.
Installing the LAMP MODULE RECEPTACLE
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LAMP MODULE RECEPTACLE in reverse order.
SM4530-1 – 30APR96 11
SERVICE MANUAL
Replacing the CYCLE SOLENOID ASSEMBLY
CYCLE SOLENOID
CYCLE
SOLENOID
PLUNGER
SCREW (2)
A100_0017GCA
A100_0017GA
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedures for the LOWER
HOUSING ASSEMBLY and the MOTOR.
[3] Cut and remove the necessary WIRE TIES.
[4] Disconnect the 2 wires from the CYCLE
SOLENOID on the SMALL CIRCUIT BOARD.
[5] Pull the SMALL CIRCUIT BOARD up.
[6] Remove the
HexSCREW forPaintedModels) from the WORM
PULLEY SHAFT.
[7] Move the TAB on the WORM PULLEY
ASSEMBLY out of the MECHANISM ASSEMBLY.
[8] Lift and remove the WORM PULLEY ASSEMBLY.
[9] Remove the 2
CYCLE SOLENOID GROMMETS.
[10] Pull the CYCLE SOLENOID ASSEMBLY up and
out.
[11] If necessary, remove the CYCLE SOLENOID
PLUNGER ASSEMBLY.
Torx
SCREW (for N.P. models) (or
Torx
1/4 in. SCREWS from the 2
Installing the CYCLE SOLENOID ASSEMBLY
Important
Do the adjustment for the CYCLE SOLENOID ASSEMBLY. See the Adjustments section.
[1] Do the replacement procedure for the CYCLE SOLENOID ASSEMBLY in reverse order.
12 30APR96 – SM4530-1
Replacing the MECHANISM ASSEMBLY
Replacements and Installations
LENS
MOUNT
SCREW
FOCUS KNOB
A091_4022CCA
A091_4022CA
SCREW (3)
AUTO FOCUS
DEFEAT SWITCH
(not shown)
DARK
SHUTTER
SWITCH
MECHANISM
ASSEMBLY
SCREW
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER
HOUSING ASSEMBLY.
[3] Cut and remove the necessary WIRE TIES.
[4] Disconnect the 2 wires from the CYCLE
SOLENOID on the SMALL CIRCUIT BOARD.
[5] Pull the SMALL CIRCUIT BOARD up.
[6] Disconnect all wires connected to the
MECHANISM ASSEMBLY:
• 1 yellow wire from CYCLE SWITCH
• 1 orange wire from WIRE NUT
• 1 green wire from POWER CORD
• 2 green ground wires from the lower
MECHANISM ASSEMBLY
[7] Remove the FOCUS KNOB from the FRONT
PANEL.
Important
ForAuto-Focusmodels only, disconnect the short, gray
wire connected to the AUTO-FOCUS DEFEAT
SWITCH.
[8] Remove the 3
MOUNT ASSEMBLY.
[9] Lift and move the LENS MOUNT ASSEMBLY up.
[10] Do the replacement procedure for the MOTOR.
[11] Remove the 3
MECHANISM ASSEMBLY.
[12] Loosen the SCREW on the STABILIZER WALL
approximately half way.
[13] Remove the SCREW from the DARK SHUTTER
SWITCH and remove the SWITCH.
Torx
SCREWS from the LENS
Torx
SCREWS from the
Caution
There might be a bind between the SELECT LEVER
and the SELECT BUTTON when removing the
MECHANISM ASSEMBLY. Do not use force; this
might cause damage to the SELECT BUTTON.
[14] Remove the MECHANISM ASSEMBLY.
SM4530-1 – 30APR96 13
SERVICE MANUAL
Installing the MECHANISM ASSEMBLY
Important
To insert the SELECTBUTTON into the holein the SELECT LEVERwhen installing the MECHANISM ASSEMBLY,
hold the SELECT BUTTON completely down.
[1] Do the removal procedure for the MECHANISM ASSEMBLY in reverse order.
Replacing the AUTO-FOCUS BRACKET ASSEMBLY
SCREW
CYCLE
SOLENOID
AUTO
FOCUS
BRACKET
ASSEMBLY
SCREW
SCREW (2)
WORM
PULLEY
A091_4023BCA
A091_4023BA
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3] Cut and remove the necessary WIRE TIES.
[4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.
[5] Pull the SMALL CIRCUIT BOARD up.
[6] Do the replacement procedure for the MECHANISM ASSEMBLY.
[7] Remove the
[8] Remove the WORM PULLEY.
[9] Remove the 2
[10] Remove the CYCLE SOLENOID.
[11] Remove the
[12] Pull and remove the AUTO-FOCUS BRACKET ASSEMBLY through the hole where the CYCLE SOLENOID
was.
Torx
SCREW (on N.P. models) (or Hex SCREW on Painted Models) from the WORM PULLEY.
Hex
SCREWS from the CYCLE SOLENOID.
Phillips
SCREW from the AUTO-FOCUS BRACKET ASSEMBLY.
Installing the AUTO-FOCUS BRACKET ASSEMBLY
[1] Do the replacement procedure for the AUTO-FOCUS BRACKET ASSEMBLY in reverse order.
14 30APR96 – SM4530-1
Replacements and Installations
Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY
LIFT LEVER
SHAFT
STYLE 1
RETARD
SPRING
E-RING
BEARING
STYLE 2
RETARD
SPRING
LIFT LEVER
BEARING
CAM STACK ASSEMBLY
NUT
E-RING
A008_0173HCA
A008_0173HA
Warning
Dangerous Voltage
[1] Disconnect the main power.
[2] Do the replacement procedure for the MECHANISM ASSEMBLY.
[3] Remove the INDEXER LEVER ASSEMBLY from the TOP PLATE of the MECHANISM ASSEMBLY.
[4] Remove the
ASSEMBLY.
[5] Remove the WORM PULLEY ASSEMBLY.
[6] Remove the DIRECTION LEVER LINK from the DIRECTION LEVER.
[7] Remove the DIRECTION LEVER SPRING from the DIRECTION LEVER.
[8] Disconnect the LIFT LEVER SPRING from LIFT LEVER on the TOP PLATE of the MECHANISM ASSEMBLY.
[9] Remove the RETARD SPRING.
[10] Remove the 7
the MECHANISM ASSEMBLY.
[11] Remove the TOP PLATE.
Torx
SCREW (on N.P. models) (or Hex SCREW on Painted Models) from the WORM PULLEY
Torx
SCREWS (on N.P. models) (or Hex SCREWS on Painted Models) from the TOP PLATE of
SM4530-1 – 30APR96 15
SERVICE MANUAL
[12] Remove the LIGHT BAFFLE.
SELECT LEVER
SELECT
LEVER
SPRING
E-RING
BEARING
LIFT LEVER
SHAFT
LIFT LEVER
BEARING
NUT
CAM STACK ASSEMBLY
TAB
E-RING
[13] Remove the NUT from the LIFT LEVER SHAFT.
[14] Remove the LIFT LEVER and SHAFT.
[15] Remove the 2 E-RINGS from the 2 CAM SHAFT BEARINGS.
[16] Remove the 2 CAM SHAFT BEARINGS.
[17] Press and hold the SELECT LEVER down.
[18] Remove the CAM STACK ASSEMBLY.
[19] Disconnect the SELECT LEVER SPRING from the TAB and remove the SELECT LEVER.
A008_0174HCA
A008_0174HA
16 30APR96 – SM4530-1
HALF-CYCLE
LEVER SPRING
CYCLE
LEVER
PLUNGER
SPRING
HALF-CYCLE
LEVER
PLUNGER
E-RING (2)
Replacements and Installations
[20] Remove the 2 SCREWS from the CYCLE
SOLENOID.
[21] Remove the CYCLE SOLENOID.
[22] Slide the PLUNGER and PLUNGER SPRING off
the CYCLE LEVER.
[23] Remove the HALF CYCLE SPRING between the
CYCLE LEVER ASSEMBLY and the HALF
CYCLE LEVER.
[24] Disconnect the INDEX LEVER SPRING from the
MECHANISM ASSEMBLY.
[25] Push the INDEX LEVER back.
[26] Remove the 2 E-RINGS:
• 1 on the CYCLE LEVER ASSEMBLY
• 1 on the HALF CYCLE LEVER
Caution
Keep both the CYCLE LEVER ASSEMBLY and the
HALF CYCLE LEVER together and observe the
orientation of both LEVERS.
[27] Slide both the CYCLE LEVER and HALF CYCLE
LEVER off the SHAFT.
CYCLE
SOLENOID
SCREW (2)
INDEX LEVER
and SPRING
(not shown)
A091_0009CCA
A091_0009CA
Installing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY
Caution
Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of
both LEVERS.
[1] Do the replacement procedure for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY in reverse
order.
SM4530-1 – 30APR96 17
Loading...