The information contained herein is based on the experience and knowledge relating to the subject
matter gained by Kodak prior to publication. No patent license is granted by this information. Kodak
reserves the right to change this information without notice, and makes no warranty, express or
implied, with respect to this information. Kodak shall not be liable for any loss or damage, including
consequential or special damages, resulting from the use of this information, even if loss or damage
is caused by Kodak’s negligence or other fault.
Every Day...................................................................................................................................1-2
During Maintenance and Repair.................................................................................................1-2
1. GENERAL INFORMATION.............................................................................................................. 1-3
Service Tools ...................................................................................................................................... 1-3
For Models 4020/5020/7020/9020 and 9020/CINE ............................................................................ 1-3
No Function......................................................................................................................................... 5-4
Switch on Procedure Problems........................................................................................................... 5-9
Lamp Problems EP 4020/5020/7020/9020 and 9020/CINE.............................................................5-12
This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution
to prevent damage during all service procedures.
Overview
Electrostatic discharge (ESD) is a primary source of
-product downtime
-lost productivity
-costly repair.
While we cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy essential
components in the electronic equipment. As technology advances, these components will be even more
vulnerable to ESD destruction.
Therefore, to maintain and increase productivity and profitability, you must observe ESD guidelines.
Effective ESD control requires the following things.
Awareness
Everyone in your organization should be aware of ESD because partial ESD control is no ESD control at all.
Everyone needs to remember that:
-ESD is a primary source of equipment failures and intermittent malfunctions.
-ESD affects productivity and profitability.
-ESD can be controlled.
Action
Everyone from senior management to the evening security crew, must observe ESD guidelines.
-If you repair and maintain electronic equipment, always wear grounding straps and work
at ESD protected sites.
-If you work around electronic equipment, keep static generators like plastic trash bags
away from sensitive components.
-Observe ESD guidelines everyday. (See the following sections for special tips).
-Remember, effective ESD control is everyone’s responsibility:
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Every Day
1.Keep trash away from static-sensitive equipment. Plastic materials, such as trash can liners and plastic
foam cups, generate the static electricity that damages or destroys electronic components.
2.Look at the label. Static-sensitive components are marked with bright graphic labels. Follow the label
directions.
3.Spray the carpet. ESD that is generated when you walk over carpet is a major cause of component
destruction. In some cases, especially in low-humidity environments, you may need to periodically spray
carpets with an anti-static spray that is available at local stores.
During Maintenance and Repair
1.Wear a grounding strap when you work with static-sensitive components. Always make certain that the
clip is attached to a properly grounded, unpainted surface.
2.Use a portable grounding mat if you cannot repair components at an ESD-protected workstation.
(Kodak’s Customer Equipment Services Division can help you in set up ESD-protected workstations.)
3 . Use protective packaging when you transport components from one area to another. Transparent
antistatic bags, available from a variety of manufacturers, shield the components from further damage.
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1. GENERAL INFORMATION
Service Tools
Use the following tools to repair a KODAK EKTAPRO Slide Projector:
Oscilloscope- only for checks on the AUTO FOCUS PCB.
Digital MultimeterVoltage5 to 240 V AC
0to 50VDC
Current1 to 100 mA DCAccuracy: 1%
0,1to2ADC
0,1to5AAC
The multimeter should have RMS capability
Accuracy1%
Fixture Tool622 0454
For Models 4020/5020/7020/9020/9020/CINE
PLCC Extractor ToolTL-4430
Service Computer 100% IBM compatible
Hard disk
CGA/EGA/VGA Monitor/Display
1 RS 232 Serial Interface
1 Centronics Printer Interface
1 720kB Floppy Disk Drive
1 9pin Serial Interface CORD
Diagnostic Software:TL-4575
Ejector Microcontroller G 990 3250
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Safety Precaution
1.Do not operate or repair the projector without proper accessories. Add all COVERS before use to
prevent mechanical hazards and electrical shock.
2.Before operating the projector, check the VOLTAGE SELECTOR. Make sure that the correct line voltage
is selected.
3.Do not use a damaged POWER CORD. The damaged CORD can cause malfunctions and current
leakage or electrical shock.
4.If there is any abnormal noise, smell or smoke during operation, deenergize the projector immediately
and contact authorized personal for support.
5.Do not operate the projector in unsafe locations such as outdoors or in wet places. Do not allow liquids,
gaseous or solid-state materials to enter the projector.
6.When doing electrical measurements, use an isolation transformer or a leakage current detector in the
power line to avoid an electrical shock.
7.Use only original parts from the Parts List to repair the projector.
8.Make sure that the requirements of UL 122 - Splices and Connection - paragraph 13.10 and EN 60 950,
section 4.39 are observed. When replacing AC primary components, such as wires, sockets or capacitors ,
wrap the ends of the wire completely around the terminal before soldering.
03/981-4Kodak AG, Stuttgart
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Safety Check
NOTE
Check the area around the repaired location.
Make sure that parts and wires have been returned to the correct positions.
Completely assemble the projector before doing an electrical safety test.
The safety tests:
Ground Continuity Test
Insulation Resistance Test
Equivalent Leakage Current Test
Use a safety tester that measures all 3 tests at one time.
Such a test device would be a Mini Tester 0701 N (Manufacturer:Gossen, Germany) or an equivalent device.
Details for safety standards can be found in the regulations:
IEC 380, 435, 950,
UL 478, 1012.
Prerequisites for measurements:
-The projector is energized
-FUSE with VOLTAGE SELECTOR insert
-COVERS in place
-LAMP MODULE installed
Test values for Mini Tester 0701N
-Ground Continuity Test.......<300 mOHM
-Insulation Resistance Test.......<= 0,5 OHM
-Equivalent Leakage Current.......<= 7 mA
Interfaces
Models 7020 and 9020 have an accessory slot. The 7/12pin module from Kodak is safety tested, and has
approval from VDE and other institutions. If an OEM module is installed, inform the customer:
-the OEM is responsible for the safety and function of the module.
-the module is not part of the repair order.
-the specifications and safety warnings for the accessory in the slot are found in the
“Operator’s Manual”.
Kodak AG, Stuttgart1-503/98
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blank page
03/981-6Kodak AG, Stuttgart
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2. INTRODUCTION
The Kodak EKTAPRO Slide Projector series is a new family of Projectors that uses the latest mechanical and
electronic technology.
The Projector is modular designed, and equipped with a modern 1-chip MICROCONTROLLER, STEPPER
MOTORS, optical sensors, and digital and analog circuits. All functions and displays are controlled by the
MICROCONTROLLER software.
Four models with different features and functions are available worldwide top 2 models can be attached to the
old CAROUSEL and EKTAGRAPHIC family processors with optional ADAPTERS in the accessory slot.
This new feature allows the future use of other equipment manufacturers Projector systems and accessories.
The Models 4020, 5020, 7020 and 9020 are equipped with an RS 232 interface (P-Bus). This bus allows
communication with a computer and multi Projector shows in a new way. The P-Bus can also be used for Service
Diagnostics.
The total amount of slide cycles for the models 7020 and 9020 can be read out with the Diagnostic Software
TL-4575 (“SYSTEM RE PORT” menu).
The modular design, the LAMP MODULE and the accessory slot for special MODULE´s are needed to adapt
the Projector to future applications.
All models can be operated with 80 and 140 slide trays.
Compliance w ith international safety regulations has been approved.
All models are available in two versions:
a) for 120/220/230/240 V, 50/60 Hz
b) for 100/220V 50/60 Hz (Japan)
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Projector Models
EKTAPRO Model 4020
figure 2-1
Features and Functions:
Line voltages:120/220/230/240V or 100/220VAC can be select with an
external VOLTAGE SELECTOR
Line frequency:50/60 Hz
Power consumption:380 W
Dual Lamp Module
Extra Bright:35h EXR 82V/300 W
:70h FHS 82V/300W
:200h EXY 82V/250W
Slide change time:approx. 0,9s (single step)
:approx. up to 3s (random access)
Focus:Manual and electrically
Standby function:If the standby mode is activated the Keyboard will be disabled
Economy LAMP setting:75% light output
No SLIDE No LIGHT function:Using an IR REMOTE CONTROL the keycode 550* will disable this
function, enter of the same keycode enables this function again
Slide Tray capability:80/140 slides
Slide Tray Switch:After changing the switch position the Projector is running automatically
through a initialization procedure
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EKTAPRO Model 4020
Adjustable Tray Motion:Tool PN 622 0454 has to used on Projectors from SN 85 xxx and
above
Manual elevator mechanism :Two height adjustment feet are attached on the front side of the
Projector
Indicator LED on front:LED continuously on Projector O.K. If the LED is blinking fast a slide
jam occurs. In standby mode the LED is blinking short off and long on.
If the LED is blinking continuously (on/off) a checksum error occurs
(only during programming the processor)
Remote SOCKET:8 pin mini DIN
Slide change buttons:A single step will happen after pressing the “Forward" or the “Reverse”
button less than 0.9s. Multiple steps will be done by pressing the
“Forward”buttonmorethan0.9s
A run into the “Zero” position will immediately be done after press and
hold the “Reverse” button until the Slide Tray is in “Zero” position
Last Lamp used:After switching on the Projector the last used lamp will be selected
(memory function). This memory function can be disabled by pressing
the STANDBY button during switching on the projector
Line up:Pressing both transport keys will enable the lamp to adjust the projector
(green LED on the Backpanel is blinking). The Standby key will disable
this function
NEW
In case of using a IR Remote Control single steps are possible independent how long the button is pressed.
By pressing the “Reverse button” on the IR Remote Control random access is possible.
To select the Slide Tray capacity (80 or 140 slides) a ball point pen or a small screwdriver has to be used.
The Lamp Module has no longer a Heat Absorbing Glass installed. Due to the new mirror the light output is
increased up to 30%.
NOTE
In case of changing the mirror take care of the type (see NEWSLETTER #4).
Kodak AG, Stuttgart2-303/98
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EKTAPRO Model 5020
figure 2-2
Features and Functions:
All features and functions of Model 4020
Additional:
AUTO FOCUS:Each slide will be focused, independent of the slide mount
Timer:Slide change can be set from 1 up to 60 sec.
03/982-4Kodak AG, Stuttgart
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EKTAPRO Model 7020
figure 2-3
Features and Functions:
All features and functions as Model 4020.
Additional features:
Application Slot:for Kodak and OEM ADAPTERS
Bus CONNECTORS (RS232):IN (female) and OUT (male)
Address Switch:16 addresses can be selected
Initializing procedure:After power on the Projector the SLIDE LIFTER and the RING DRIVE
will be checked, the LAMP and the FAN will be switched off
High Light:20% more light output, lamp life time approx. 30% reduced
NEW (only on Models 7020/9020)
If the parallel Mode “970*” is set on the IR Remote Control it is possible to toggle with “666*” between two
projectors to control the focus functions. These functions are only visible on the screen.
Kodak AG, Stuttgart2-503/98
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EKTAPRO Model 9020
figure 2-4
Features and Functions:
This multi purpose Projector has all of the features of the EKTAPRO 7020.
Additional features include:
AUTO-ZERO function::When the Projector senses an empty, gate the Projector automatically
returns the tray to zero and begins the projection cycle again.
This function can be deenergized.
Timer:Slide change can be set from 1 up to 60 sec.
AUTO FOCUS:Same as in E KTAPRO 5020
High Light:20% more light output, lamp life time approx. 30% reduced
NOTE (new Model EKTAPRO 920/CINE)
For special applications (cinema promotion) the Model EKTAPRO 920/CINE is available. This model has a
build in memory function which knows the last projected slide after switching off the projector.
Switching the projector on again the slide tray will run into that position after the initialization procedure.
If the timer is switched on at that time a soft dissolve will be started immediately.
New parts (NAMEPLATE and MICROCONTROLLER) see Illustrated parts list.
03/982-6Kodak AG, Stuttgart
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Overview
Model
FUNCTIONS/ACCESSORIES
DUAL LAMP MODULE (Extra BRIGHT)
TIMER
AUTO-ZERO
ADDRESS SWITCH
APPLICATION SLOT
AUTO FOCUS
PRESENTATION BUS “IN”
PRESENTATION BUS “OUT”
RANDOM ACCESS
EXTERNAL DIAGNOSTICS
12/7-PIN MODULE
SLIDE SYNCHRONIZER (1000Hz)
4020502070209020
XXXX
-X-X
---X
--XX
--XX
-X-X
XXXX
--XX
XXXX
XXXX
--OO
--OO
TWIN SOCKET
CABLE REMOTE
IR REMOTE SYSTEM RA
IR REMOTE SYSTEM RA/LP
X = Standard FeatureO = Accessory-not possible
OOOO
OOOO
OOOO
OOOO
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Accessories
DUAL LAMP MODULE
CAT No. 718 4369
figure 2-5
CABLE REMOTE
CAT No. 712 1080
HEAT ABSORBING GLASS with CLIP
(not installed in Model 3020)
CAT No. 717 7140 (6mm thick)
CAT No. 717 7157 (3mm thick)
see NEWSLETTER #3/MAY/1996 page 5
figure 2-6
6mm3mm
HEAT ABSORBING
GLASS
CLIP
figure 2-7
03/982-8Kodak AG, Stuttgart
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CONDENSER KIT 4X4 (with CLIP)
CAT No. 714 4967
figure 2-8
IR REMOTE System RA (with Random Access)
CAT No. 712 1072
complete with RECEIVER and TRANSMITTER
RECEIVER
TRANSMITTER
figure 2-9
figure 2-10
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IR REMOTE System RA/LP (Laser Pointer)
CAT No. 712 1064 complete with RECEIVER
TRANSMITTER
RECEIVER as use with IR REMOTE System RA.
figure 2-11
12/7-PIN MODULE
CAT No. 712 5875
LENS SUPPORT
CAT No. 715 1335
Int.
Ext.
figure 2-12
figure 2-13
03/982-10Kodak AG, Stuttgart
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12/7-PIN ADAPTER CABLE
CAT No. 712 5883
figure 2-14
TWIN SOCKET ADAPTER
CAT No. 712 5909
see NEWSLETTER #3/MAY/1996 page 7
B
C
figure 2-15
Kodak AG, Stuttgart2-1103/98
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SLIDE SYNCHRONIZER
CAT No. 712 5891 (not available)
see page 16 OEM ACCESSORIES
LAMPS
Catalog No.DescriptionLifetime
145 2259EXR 82V/300 Wlife time about 35 hours
147 7678EHS 82V/300 Wlife time about 70 hours
145 2143EXY 82V/250 Wlife time about 200 hours
03/982-12Kodak AG, Stuttgart
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Specification
Electrical Supply:120/220/230/240 V
:or 100/220 V
:50/60 Hz
Power Consumption:380 W
Dimensions:310 x 355 x 145 mm max. (l/w/h) with tray and lens
(12.2 x 14 x 5.7 in)
Weight:6300 g (13.9 lb)
Slide size:24 x 36 mm (0.9 x 1.4 in)
Slide change time:< 0,8 s
Slide search time:<3 s
Slide temperature:50°C (104°F) max. above room temperature
LAMP (standard):EXR 82V/300W
Automatic LAMP change :0.3 s
Operating temperature:0°C to 40°C (32°F to 113°F)
Humidity:20 to 85% r.H.
Air consumption:approx. 700 l/min. (20,000 cuft/min.)
Approvals:VDE, UL , CSA
Leveling:0° to 18° with internal elevation mechanism 30° max. allowed
CONNECTORS
Remote SOCKET on Projector:
5
(viewed from front )
figure 2-16
Type Mini DIN
7
8
4
2
1
PIN No.
1
2
6
3
3
4
5
6
7
8
12 V DC =
average value between 7.2 and 14.5 V DC
Signal
12 VDC
Gnd
Signal 1 (LSB)
Signal 2
Signal 3
Signal 4
Signal 5 (MSB)
Interrupt
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P-Bus / RS 232 “IN”
P-Bus / RS 232 “OUT”
figure 2-17
PIN No.
1
2
3
4
5
6
7-
89-
Signal
Connected to 4 and 6
Receive Data (RxD)
Transmit Data (TxD)
Connected to 1 and 6
Signal Ground
Connected to 1 and 4
figure 2-18
PIN No.
1
2
3
4
5
6
7-
89-
Signal
Connected to 4 and 6
Transmit Data (TxD)v
Receive Date (RxD)
Connected to 1 and 6
Signal Ground
Connected to 1 and 4
03/982-14Kodak AG, Stuttgart
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ACCESSORY SLOT
a
1
2
3
4
5
6
7
8
9
10
figure 2-19
b
1
2
3
4
5
6
7
8
9
10
PIN No.
a1
a2
a3
a4
a5
a6
a7
a8
a9
a10
b1
b2
b3
b4
Signal
SDA (I
I
2
C Data)
2
C_INT (Interrupt)
SLOT_232_R, TTL Level
not used
SLOT_A
SLOT_C
not used
12V DC 200mA max.
34V DC 750mA max.
26V AC_N 750mA max.
2
SLC (I
C Clock)
PLL_DISS
SLOT_232_T (TTL-Level)
SLOT_DIS
b5
b6
b7
b8
b9
b10
SLOT_B
SL_DISS
not used
VSS 12 (Ground)
VSS 34 (Ground)
26V AC_L
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OEM ACCESSORIES
COPYRIGHT
The adapter of this English company is only designed to use traditional AV cassette recorders. Cue pulses
recorded on the tape trigger the interface unit to generate digital commands to advance the EKTAPRO Projector.
It is an interesting feature that the adapter works either by plugging directly into the remote socket or works
remotely by additional use of the EKTAPRO IR Receiver. In this case the system can simultaneously used with
both the EKTAPRO IR Transmitter and the adapter. The adapter is powered by a 9 volt A PP3 battery.
The illustration (figure 2-20) shows both possibilities to run the Projectors.
EKTAPRO IR Receiver
figure 2-20
IR-USE.
The advantage is that the Adapter and Projector can be separated. In addition, the use of the
EKTAPRO Remote Transmitter is possible without disconnecting the Adapter.
CABLE USE
If no IR receiver is available the Adapter can be plugged with the fixed installed cable to the remote socket.
03/982-16Kodak AG, Stuttgart
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