Knight Equipment UMP-300 Installation Manual

UMP-300 Digital
Instruction Manual
0901024 Rev: E (10/14) Page 1 of 12
TABLE OF CONTENTS
Introduction ........................................................................................................... 3
Settings Guide ...................................................................................................... 3
Installation ............................................................................................................ 4
Plumbing .............................................................................................................. 4
Electrical ............................................................................................................... 5
Probe Installation .................................................................................................. 5
Operation .............................................................................................................. 6
Button Functions ................................................................................................... 6
Programming ........................................................................................................ 7
Wiring Diagram ................................................................................................... 10
Declaration of Conformity ................................................................................... 11
Warranty Information .......................................................................................... 12
Knight Locations ................................................................................................. 12
Equipment Ratings
This includes equipment supply, description of I/O connections, duty cycle and operating environmental conditions.
CAUTION: Wear protective clothing and eyewear when dispensing chemicals or other materials. Observe safety handling instructions (MSDS) of chemical mfrs.
CAUTION: To avoid severe or fatal shock, always disconnect main power when servicing the unit.
CAUTION: When installing any equipment, ensure that all national and local safety, electrical, and plumbing codes are met.
Page 2 of 12 0901024 Rev: E (10/14)
SETTINGS GUIDE
RINSE SPEED 0 -100% 0 -100% 0 -100% 0 -100%
SANITIZER SPEED 0 -100% 0 -100% 0 -100% 0 -100%
RINSE LIMIT 0 - 30s NO 0 - 30s NO
RINSE DELAY 0 - 14s NO 0 - 14s NO
INITIAL CHARGE NO NO 0 - 150s 0 - 128s
RECHARGE NO NO 0 - 30s 0 - 20s
RECHARGE AFTER N RACKS NO NO 1 - 20 1 - 20
CONCENTRATION 0 - 199K 0 - 199K NO NO
ALARM DELAY 0 - 512s 0 - 512s NO NO
PASSWORD YES YES YES YES
LANGUAGE YES YES YES YES
RESET RACK COUNT YES YES YES YES
LOW LEVEL ALARM YES YES YES YES
CONCENTRATION ALARM YES YES NO NO
RACK TIME NO 0 - 30s NO 0 - 30s
INITIAL CHARGE REPEAT NO NO YES YES
WATER CHANGE COUNT 0 - 999 0 - 999 0 - 999 0 - 999
DETERGENT PULSE % 10 - 90% 10 - 90% NO NO
DETERGENT PULSE RATE 3 - 15s 3 - 15s NO NO
PROBE / INDUCTIVE MODE PROBELESS MODE
DOOR CONVEYOR DOOR CONVEYOR
Default Settings
System is in Conductive Probe Mode System is set for Door Machines Detergent Pulse Rate is 5 Seconds (dry) or 3 Seconds (liquid) Default Password is 0000 Sanitizer Pump Speed is 50% Sanitizer Runs with Rinse Pump Rinse Pump Speed is 50% Detergent Concentration Setpoint is 25 Detergent Alarm Delay is set to 64 Seconds Rinse Limit is 30 Seconds Detergent Percentage Pulse is 50% (dry) or 85% (liquid) Rinse Delay is 0 Seconds Initial Charge is 30 Seconds Initial Charge Repeat is On Recharge is 5 Seconds Change Water Count is 0 Racks Number of Racks between Recharge is 1 Rack Time is 12 Seconds
0901024 Rev: E (10/14) Page 3 of 12
INSTALLATION
Mount the unit (using suitable hardware) with the provided bracket in the accessory kit. Try to keep the unit within three feet from the final rinse line to avoid long tubing runs.
CAUTION: Do not mount the unit in the direct path of steam. This can short circuit and permanently damage the unit. Mounting the unit on the side, on the back, or on the vents of the dishwasher may cause thermal overload and damage or hinder the performance of the unit.
Check all applicable plumbing and electrical codes before proceeding with the installation. This will help to ensure that the system is installed in safe and suitable manner. A wiring schematic of the dishwasher should be used as reference for making electrical connections this is typically provided by the dishwasher manufacturer if one cannot be located on the machine itself.
Rinse / Sani Plumbing
(1) Install the provided 1/4" tube x 1/8" NPT injection
fitting into the side or bottom of the dishwasher rinse line between the rinse solenoid valves and the rinse jets. If necessary, drill a 11/32" hole and tap to 1/8" NPT. Use of a saddle clamp may be desired on copper rinse line for better support.
(2) Cut a suitable length of 1/4" OD poly tubing and
connect between the discharge (right) side of the rinse pump’s squeeze tube and the injection fitting.
(3) Cut a suitable length of 1/4" OD poly tubing and
connect between the suction (left) side of the rinse
pump’s squeeze tube and the pickup tube provided.
Be sure to draw tubing through the end of the pickup tube.
(4) Hand-tighten the compression nuts on both the
rinse fitting and pickup tube. Plastic ties can be used to cinch around the connections where the
poly tubing is inserted into the pump’s squeeze
tube.
Liquid Detergent Plumbing
(1) Install the provided bulkhead fitting through a wall
of the wash tank (above water level). If an existing mounting hole cannot be located, use of a 7/8" hole saw or punch may be desired.
(2) Cut a suitable length of 1/4" OD poly tubing and
connect between the discharge (right) side of the
detergent pump’s squeeze tube and the bulkhead
fitting.
(3) Cut a suitable length of 1/4" OD poly tubing and
connect between the suction (left) side of the
detergent pump’s squeeze tube and the pickup
tube provided. Be sure to draw tubing through the end of the pickup tube.
(4) Hand-tighten the compression nuts on both the
bulkhead fitting and pickup tube. Plastic ties can be used to cinch around the connections where the
poly tubing is inserted into the pump’s squeeze
tube.
Dry Detergent Plumbing
(1) A powder or solid type feeder (not provided) should
be used for dispensing dry detergent products. Follow the instructions included with the detergent feeder for installation, and recommended water temperature/pressure.
(2) Cut a suitable length of 1/4" OD copper tubing (not
provided) and connect between the input side of the water solenoid and the water source. Maximum recommended water temperature is 140°F (60°C).
(3) Cut a suitable length of 1/4" OD copper tubing (not
provided) and connect between the output of water solenoid to a powder or solid detergent feeder.
(4) Carefully tighten the compression nuts on the water
solenoid over tightening may cause solenoid to leak. Tighten connections to the water source and detergent feeder as needed.
(5) Repeat the above steps for the sanitizer pump.
Page 4 of 12 0901024 Rev: E (10/14)
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