Klockner-Moeller, Div of Eaton Corp. easy800 Users Manual

easy800

Control Relay

User Manual

08/04 AWB2528-1423GB

All brand and product names are trademarks or registered
trademarks of the owner concerned.

st

published 2002, edition date 05/02

1

nd

edition 11/2002

2

rd

edition 06/2003

3

th

edition 08/2004

4
See revision protocol in the “About this manual“ chapter

© Moeller GmbH, 53105 Bonn

Author: Dieter Bauerfeind
Editor: Heidrun Riege
Translator: Terence Osborn, David Long

All rights reserved, including those of the translation.

No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.

Subject to alteration without notice.

Warning!
Dangerous electrical voltage!

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally
restarted.

• Verify isolation from the supply.

• Earth and short circuit.

• Cover or enclose neighbouring units that
are live.

• Follow the engineering instructions (AWA)
of the device concerned.

• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.

• Before installation and before touching
the device ensure that you are free of
electrostatic charge.

• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.

• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.

• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.

• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.

• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.

• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.

•Emergency stop devices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.

• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.

Moeller GmbH

Safety instructions

• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency­stop devices should be implemented.

• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).

08/04 AWB2528-1423GB

Contents

About This Manual 9

Device designation 9
Reading conventions 10
List of revisions 11

1easy800 15

Target readership 15
Proper use 15
– Improper use 15
Overview 16
Device overview 18
– easy basic units at a glance 18
– easy800 type references 19
easy operation 20
–Buttons 20
– Moving through menus and choosing values 20
– Selecting main and system menu 21
– easy800 status display 21
– Status display for local expansion 22
– easy800 advanced Status display 22
– easy800 LED display 23
–Menu structure 24
– Selecting or toggling between menu items 29
– Cursor display 30
– Setting values 30

2 Installation 31

Mounting 31
Connecting the expansion device 34
Terminals 35
–Tools 35
– Cable cross-sections 35
Network cables and plug 35
Connecting the power supply 35
– DC basic units 38
– Cable protection 39

Contents

08/04 AWB2528-1423GB

Connecting the inputs 39
– Connecting the AC inputs 39
– Connecting the easy-DC 44
Connecting the outputs 50
Connecting relay outputs 51

– EASY8....-RC.. 51

– EASY6..-..RE.. 52
–EASY2..-RE 52
Connecting transistor outputs 53
– EASY8..-DC-TC, EASY6..-DC-TE 53
Connecting analog outputs 55
– Connecting servo valves 55
– Setpoint entry for a drive 56
Connecting the NET network 56
– Accessories 56
– Cable length and cross-sections 58
– Plugging and unplugging network cables 60
Expanding inputs/outputs 62
– Local expansion 63
– Remote expansion 64

3 Commissioning 65

Switching on 65
Setting the menu language 65
easy operating modes 66
Creating your first circuit diagram 67
– Starting point Status display 69
– Circuit diagram display 70
– From the first contact to the output coil 71
– Wiring 72
– Testing the circuit diagram 74
– Deleting the circuit diagram 77
– Fast circuit diagram entry 77
Configuring an easy-NET network 78
– Entering the network station number 79
– Entering network stations 80
– Configuring an easy-NET network 81
– Changing the easy-NET network configuration 82
– Displaying the Status display of other stations 83

08/04 AWB2528-1423GB

Contents

4 Wiring with easy800 85

easy800 operation 85
– Buttons for drawing circuit diagrams and

function block usage 85
– Operation 86
– Usable relays and function blocks (coils) 94
– Markers, analog operands 97
– Number formats 99
– Circuit diagram display 100
– Saving and loading programs 101
Working with contacts and relays 103
– Creating and modifying connections 106
– Inserting and deleting a circuit connection 108
– Saving circuit diagrams 109
– Aborting circuit diagram entry 109
– Searching for contacts and coils 109
– “Go to” a circuit connection 110
– Deleting the rung 110
– Switching via the cursor buttons 111
– Checking the circuit diagram 112
– Function block editor 113
– Checking function blocks 117
– Coil functions 118
Function blocks 123
– Analog value comparator/

threshold value switch 125
– Arithmetic function block 128
– Data block comparator 132
– Data block transfer 139
– Boolean operation 150
– Counters 153
– High-speed counters 159
– Frequency counter 160
– High-speed counters 164
– High-speed incremental encoder counters 170
– Comparators 175
– Text output function block 177
– Data function block 181
– PID controller 183
– Signal smoothing filter 189

Contents

08/04 AWB2528-1423GB

– GET, fetch a value from the network 192
– Seven-day time switch 194
– Year time switch 200
– Value scaling 204
– Jumps 208
– Master reset 211
– Numerical converters 212
– Operating hours counter 218
– PUT, send a value onto the network 219
– Pulse width modulation 221
– Setting date/time 224
– Set cycle time 226
– Timing relay 228
– Value limitation 241
– Example with timing relay and

counter function block 243

5 easy-NET network 247

Introduction to easy-NET 247
easy-NET network topologies, addressing and
functions 248
– Loop through the unit wiring method 248
– T connector and spur line 248
– Topology and addressing examples 249
– Position and addressing of the operands

via easy-NET 250
– Functions of the stations in the network 252
– Possible write and read authorisation in

the network 252
Configuration of the easy-NET network 253
– Station number 253
– Transmission speed 253
– Pause time, changing the write repetition rate

manually 254
– Send each change on the inputs/outputs

(SEND IO) 255
– Automatic change of the RUN and STOP mode 255
– Input/output device (REMOTE IO) configuration 256
– Displaying the Status display of other stations 257
– Station message types 258

08/04 AWB2528-1423GB

Contents

– Transfer behaviour 258
– Signs of life of the individual stations and

diagnostics 259

– Network transmission security 262

6easy Settings 263

Password protection 263
– Password setup 264
– Selecting the scope of the password 265
– Activating the password 266
– Unlocking easy 267
– Changing or deleting the password range 268
Changing the menu language 270
Changing parameters 271
– Adjustable parameters for function blocks 272
Setting date, time and daylight saving time 273
Changing between winter/summer time (DST) 274
– Selecting DST 275
Activating input delay (debounce) 276
– Deactivating debounce (input delay) 276
Activating and deactivating the P buttons 277
– Activating the P buttons 277
– Deactivating the P buttons 278
Startup behaviour 278
– Setting the startup behaviour 278
– Behaviour when the circuit diagram is deleted 279
– Behaviour during upload/download to

card or PC 279
– Possible faults 280
– Card startup behaviour 280
Setting LCD contrast and backlight 281
Retention 283
– Requirements 284
– Setting retentive behaviour 284
– Deleting ranges 285
– Deleting retentive actual values of markers and

function blocks 285
– Transferring retentive behaviour 286
Displaying device information 287

Contents

08/04 AWB2528-1423GB

7 Inside easy 289

easy Program cycle 289
– How easy evaluates the high-speed counters

CF, CH and CI 292
Delay times for inputs and outputs 292
– Delay times with easy-DC basic units 293
– Delay time with easy AC basic units 294
– Behaviour with and without delay time 295
Monitoring of short-circuit/overload with
EASY..-D.-T.. 297
Expanding easy800 299
– How is an expansion unit recognised? 299
– Transfer behaviour 300
– Function monitoring of expansion units 300
QA analog output 302
– Behaviour with assignment of values

exceeding 1023 302
Loading and saving programs 303
– EASY…-..-..XMFD without display and keypad 303
– Program compatibility of the hardware 303
– Interface 304
– COM connection 304
– Terminal mode 304
– Memory card 305
– EASY-SOFT (-PRO) 308
Compatibility of different easy800 versions. 310
– Device compatibility 310
Device version 311

08/04 AWB2528-1423GB

Contents

Appendix 313

Technical data 313
– General 313
– Power supply 318
– Inputs 319
– Relay outputs 324
– Transistor outputs 326
– Analog output 329
– easy-NET Network 330
List of the function blocks 332
– Function blocks 332
– Function block coils 333
– Function block contacts 334
– Function block inputs (constants, operands) 335
– Function block output (operands) 336
– Other operands 336
Memory space requirement 337
– Optimization of the memory space requirement 338

Index 339

08/04 AWB2528-1423GB

08/04 AWB2528-1423GB

About This Manual

This manual describes the installation, commissioning and
programming (circuit-diagram generation) of the easy800
control relay.

A specialist knowledge of electrical engineering is needed
for commissioning and creating circuit diagrams. When
active components such as motors or pressure cylinders are
controlled, parts of the system can be damaged and persons
put at risk if easy is connected or programmed incorrectly.

Device designation This manual uses the following abbreviated designations for

different easy models:

• easy800 for
– EASY819-..,
– EASY820-..,
– EASY821-..,
– EASY822-..

• easy412 for
– EASY412-AC-…,
– EASY412-D.-…

• easy600 for
– EASY6..-AC-RC(X)
– EASY..-DC-.C(X)

About This Manual

•easy-AC for
– EASY8..-AC-…
– EASY412-AC-..
– EASY6..-AC-RC(X)

•easy-DC for
– EASY8..-.DC-…
– EASY12-DC-..
– EASY620/621-DC-.C(X)

• easy-DA for
EASY412-DA-RC

Reading conventions Symbols used in this manual have the following meanings:

X Indicates actions to be taken.

Attention!

h

Warns of the possibility of light damage.

08/04 AWB2528-1423GB

i
j

h

Caution!

Warns of the possibility of serious damage and slight
injury.

Warning!

Warns of the possibility of substantial damage, serious
injury or death.

Indicates interesting tips and additional information

For greater clarity, the name of the current chapter is shown
in the header of the left-hand page and the name of the
current section in the header of the right-hand page. Pages
at the start of a chapter and empty pages at the end of a
chapter are exceptions.

08/04 AWB2528-1423GB

List of revisions

List of revisions

Edition Page Description New Modifi-

cation

08/04 48 Section “20 A sensor” j

97 Table 6 j

97 Section “Composition of the markers” j

168 Figure 76, “Signal diagram of high-

speed counter”

194 Section “Function of the GET function

block”

202 Section “Function of the year time

switch function block”

219 Section “Accuracy” j

223 Section “Function of the pulse width

modulation function block”

230 Section “Time range”, table j

231 Section “Variable setpoint values”,

example

234 Figure 106 j

235,
236

269 Section “Password incorrect or no

305 Section “Memory card” j

308 Section “EASY-SOFT (-PRO)” j

315 Electromagnetic compatibility (EMC),

316 Dielectric strength

Figure 107 and Figure 108 j

longer known”

radio interference suppression

j

j

j

j

j

j

j

Omitted

About This Manual

08/04 AWB2528-1423GB

Edition Page Description New Modifi-

cation

06/03 58 Cable length and cross-sections j

59 Section “Calculating the cable length

with known cable resistance”

197 Section “Memory requirement of the 7-

day time switch”

202 Section “Memory requirement for the

year time switch”

220 Coils j

242 Coil j

248 Note: length of spur line j

332 List of the function blocks j

337 HW, HY: space requirement at the

function block output

05/03 132 Data block comparator j

139 Data block transfer j

153 NOT Boolean sequence j

180 Entering setpoint values j

183 PID controller j

189 Signal smoothing filter j

195 Warning switching behaviour j

204 Value scaling j

212 Numerical converters j

221 Pulse width modulation j

226 Set cycle time j

257 Note on Status display j

266 Activating the password j

274 Note on DST time change j

j

j

j

j

Omitted

08/04 AWB2528-1423GB

List of revisions

Edition Page Description New Modifi-

cation

11/02 302 QA analog output, Value range j

336 Function block output (operands) j

15 Target readership j

15 Proper use j

21/21 Menu displays j

24 Operating buttons j

26 Operating buttons j

46 Number of circuits j

58 Surge impedance j

61 Fig. 36, Station number j

78 Fig. 49, Station number j

89 Short-circuit/overload with expansion j

108 Number of circuit connections j

115 Notation for >I1 and QV> j

117 Notation for >I1 and QV> j

117 Notation for >I1 and QV> j

122 Useful coil functions j

129 Notation for QV> j

151 Notation for QV> j

163 Notation for I1 and I4 j

177 Memory requirement 160 Bytes j

197 Memory requirement 68 Bytes j

202 Memory requirement 68 Bytes j

218 Fig. 98, last line j

228 Notation for parameter display j

232 Memory requirement 48 Bytes j

240 Pulse and pause time j

250 Point to point connection j

Omitted

About This Manual

08/04 AWB2528-1423GB

Edition Page Description New Modifi-

cation

11/02 253 125 KB factory default setting j

290 Processing function blocks j

294/
295

302 QA analog output j

303 Saving and loading circuit diagrams j

318 List of the function blocks j

318 Memory requirement j

Off-delay I7 and I8 j

Omitted

08/04 AWB2528-1423GB

1easy800

Target readership easy must only be installed and wired up by trained

electricians or other persons familiar with the installation of
electrical equipment.

A specialist knowledge of electrical engineering is needed
for commissioning and creating circuit diagrams. When
controlling active components such as motors or pressure
cylinders, parts of the system can be damaged and persons
put at risk if easy is connected or programmed incorrectly.

Proper use easy is a programmable switching and control device and is

used as a replacement for relay and contactor control
circuits. easy must be properly installed before use.

easy is designed to be installed in an enclosure, switch
cabinet or distribution board. Both the power feed and the
signal terminals must be laid and covered so as to prevent
accidental contact.

The installation must conform to regulations for
electromagnetic compatibility (EMC).

The power up of the easy must not cause any hazards arising
from activated devices, such as unexpected motor startups
or power ups.

Improper use

easy should not be used as a substitute for safety-related
controls such as burner or crane controls, emergency-stop or
two-hand safety controls.

easy800

08/04 AWB2528-1423GB

Overview easy800 is an electronic control relay with:

• Logic functions,

• Timing relay and counter functions,

• Time switch functions

• Arithmetic functions

• PID controllers

• Operator and display functions

easy800 is a control and input device rolled into one. With
easy800 you can create solutions for domestic applications
as well as for tasks in machine and plant construction.

The integral easy-NET network enables the connection of up
to eight easy-NET stations to form a single control system.
Each easy-NET station can contain an individual circuit
diagram. This allows the design of systems using fast
controllers with decentralised intelligence.

Circuit diagrams are connected up using ladder diagrams,
and each element is entered directly via the easy display. For
example, you can:

• connect make and break contacts in series and in parallel

• switch output relays and auxiliary contacts,

• define outputs as coils, impulse relays, rising or falling
edge-triggered relays or as latching relays,

• select timing relays with different functions:
– on-delayed,
– on-delayed with random switching,
– off-delayed,
– off-delayed with random switching,
– on and off delayed,
– on and off delayed with random switching,
– single pulse,
– synchronous flashing,
– asynchronous flashing.

08/04 AWB2528-1423GB

Overview

• use up and down counters,

• count high-speed signals:
– up and down counters with upper and lower limit

values,
– preset,
– frequency counters,
– high-speed counters,
– count incremental encoder values.

• compare values,

• display any texts with variables, enter setpoints

• process analog input and output values (DC units),

• process additional inputs and outputs,

• use 7-day and year time switches,

• count operating hours (operating hours counter),

• communicate via the integrated easy-NET network,

• provide closed-loop control with P, PI and PID controllers,

• scale arithmetic values,

• output manipulated variables as pulse-width modulated
signals,

• run arithmetic functions:
–add,
–subtract,
–multiply,
– divide.

• track the flow of current in the circuit diagram

• load, save and password-protect circuit diagrams

If you prefer to wire up easy800 from a PC, then use
EASY-SOFT or EASY-SOFT-PRO. EASY-SOFT or
EASY-SOFT-PRO allow you to create and test your circuit
diagram on the PC. EASY-SOFT (-PRO) enables you to print
out your circuit diagram in DIN, ANSI or easy format.

easy800

Device overview easy basic units at a glance

08/04 AWB2528-1423GB

ab

c

d

h

e
f

g

Figure 1: Device overview

a Power supply
b Inputs
c easy-NET connections
d Operating status LEDs
e Interface socket for memory card or PC connection
f Buttons
g Outputs
h Display

08/04 AWB2528-1423GB

Device overview

easy800 type references

easy-x xx -xx-x x x

LCD display: X = No display

Time switch: C = Available; E = Expansion

Output type:
R = Relay
T = Transistor

Supply voltage, device and inputs
AC = AC voltage
DC = DC voltage

Number of inputs/outputs (+ expansion)
19 = 12 I/6 O + expansion
20 = 12 I/7 O + expansion
21 = 12 I/8 O + expansion

22 = 12 I/9 O + expansion

Performance class 8 (= 8 easy-NET network stations)

easy control relay

easy800

easy operation Buttons

DEL: Delete object in circuit diagram

DEL

ALT

ALT: Special functions in circuit-diagram, Status display
Cursor buttons

Move cursor
Select menu items

ESC

Set contact numbers, contacts and values

OK

OK: Next menu level, Save your entry
ESC: Previous menu level, Cancel

Moving through menus and choosing values

and Show System menu

DEL

ALT

Go to next menu level

OK

Select menu item
Activate, modify, save your entry

Return to last menu level

ESC

Cancel your entry since the last OK

Í Ú

Change menu item
Change value

ú í

Change place

Function of P buttons:

ú

Input P1,

í

Input P3,

úíÍ Ú:

Í
Ú

08/04 AWB2528-1423GB

Input P2
Input P4

08/04 AWB2528-1423GB

easy operation

Selecting main and system menu

Status display

Current selection

flashes in

the easy menu

I .2..5.......

R.2

MO 02:00

RS

Q..34 . STOP

MO
S .2 6..

P-

OK

PROGRAM...

STOPå RUN
PARAMETERS
SET CLOCK

st

menu level

1

Main menu

Date display

I .2..5.......

MO 11:50

Q..34.... STOP

P-

easy800 status display

DEL

and

No

ESCESC

SECURITY...

SYSTEM...
MENU LANGUAGE
CONFIGURATOR...

password

1st menu level

System menu

ALT

I .2..5.......

MO 01.04.2002

Q..34.... STOP

ALT

P-

Inputs

Weekday/Time or Weekday/Date

Outputs RUN/STOP/BUSY mode

I 12..........

P­MO 02:00

Q..34.... STOP

On: 1, 2, 3, 4/Off:…

easy800

08/04 AWB2528-1423GB

Status display for local expansion

Inputs AC expansion ok/P buttons

Expansion or Weekday/Date

Weekday/Time

Outputs

R 1.........12

RS AC P­MO 10:42

S 1......8 STOP

On: 1, 2, 3, 4/Off:…
RS = Expansion functioning correctly

easy800 advanced Status display

I 12...6.89..12

Retention/debounce/

easy-NET station

: Retention switched on

RE

: Debounce switched on

I

: easy-NET station with station address

NT1

: AC expansion functioning correctly

AC

: DC expansion functioning correctly

DC

: Bus coupling module detected

GW

GW flashes: Only easy200-easy detected. I/O expansion not be detected.

: When the power supply is switched on, easy switches to STOP mode

ST

RE I NT1 AC P­MO 14:42 T
Q 12345678 RUN

AC expansion ok/P buttons
Startup behaviour

08/04 AWB2528-1423GB

easy operation

easy800 LED display

easy800 has two LEDs located on the front which indicate
the state of the power supply voltage (POW) as well as the
RUN or STOP modes (a Fig. 1, Page 18).

Table 1: LED power supply/RUN-STOP mode

LED OFF

LED continuously lit Power supply present, STOP mode

LED flashing Power supply present, RUN mode

Table 2: easy-NET LED (easy-NET)

LED OFF

LED continuously lit

LED flashing easy-NET operating fault-free

No power supply

easy-NET not operational, fault, in
configuration

easy-NET is initialised and no station has
been detected.

easy800

Main menu

08/04 AWB2528-1423GB

Menu structure

Main menu without password protection

X You access the main menu by pressing OK.

STOP: Circuit diagram display
RUN: Power flow display

PROGRAM...

STOP å RUN
PARAMETERS
SET CLOCK

PROGRAM...

DELETE PROGRAM
CARD

PROGRAM...

DELETE PROGRAM

CARD...

CIRCUIT DIAGRAM

FUNCTION RELAYS

Parameter
display

Parameters

CIRCUIT DIAGRAM

FUNCTION RELAYS

DELETE ?

Circuit diagram

SAVE Æ

CANCEL Æ

SEARCH Æ

æ

GO TO Æ

æ

æ

æ

Function block editor

Parameters

SAVE Æ

CANCEL æ

SEARCH Æ

æ

GO TO Æ

æ

æ

æ

08/04 AWB2528-1423GB

Main menu

PROGRAM...

STOP RUN å

PARAMETERS
SET CLOCK

PROGRAM...
STOP RUN å

PARAMETERS

SET CLOCK

PROGRAM...
DELETE PROGRAM

CARD...

Parameter display

Parameters

easy operation

DEVICE-CARD

CARD-DEVICE
DELETE CARD ?

DEVICE-CARD

CARD-DEVICE

DELETE CARD ?

DEVICE-CARD
CARD-DEVICE

DELETE CARD ?

REPLACE ?

REPLACE ?

DELETE ?

PROGRAM...
STOP RUN å
PARAMETERS

SET CLOCK

SET CLOCK

DST SETTING

SET CLOCK

DST SETTING

Only one selection is possible.

Display for date and time
setting

HH:MM --:-­DD.MM --.-­YEAR ____

NONE å

MANUAL å

EU å
GB å
US å

HH:MM 14:23

DD.MM 03.10
YEAR 2001

SUMMERTIME START
DD.MM : --.-­SUMMER TIME END
DD.MM : --.--

easy800

08/04 AWB2528-1423GB

Main menu with password protection

Main menu

PASSWORD...

STOP RUN å
PARAMETERS
SET CLOCK

PASSWORD...

RUN

System menu

SECURITY...

SYSTEM...
MENU LANGUAGE
CONFIGURATOR...

Password
change/
delete

easy

Password
setup

PASSWORD...

RANGE...

ACTIVATE PW

CHANGE PW

Password entryUnlocking

(if enabled)

DELETE ALL?

Password

Correct

Four wrong entries

Status display

entry

easy800 System menu

X The System menu is accessed by simultaneously pressing

DEL and ALT.

Password entry

ENTER PASSWORD

------

ENTER PASSWORD

------

ACTIVATE PW

CHANGE PW

ACTIVATE PW

CHANGE PW

PASSWORD...

RANGE...

PROGRAM å Æ

PARAMETERS
TIME
OPERATING MODE æ
INTERFACE
DELETE FUNCTION

PROGRAM å Æ

PARAMETERS å
TIME å
OPERATING MODEåæ
INTERFACE å
DELETE FUNCTION

08/04 AWB2528-1423GB

System menu

SECURITY...

SYSTEM...

MENU LANGUAGE
CONFIGURATOR...

Retention only in STOP
mode

DEBOUNCE å Æ

P BUTTONS
RUN MODE
CARD MODE æ
DISPLAY...
RETENTION...
INFORMATION...

DEBOUNCE å

P BUTTONS
RUN MODE
CARD MODE

DISPLAY... æ

RETENTION...
INFORMATION...

DEBOUNCE å
P BUTTONS
RUN MODE Æ
CARD MODE
DISPLAY...

RETENTION... æ

INFORMATION...

easy operation

DEBOUNCE å Æ

P BUTTONS å

RUN MODE å

CARD MODE å æ

DISPLAY...

RETENTION...

INFORMATION...

Æ

CONTRAST: 0
LIGHTING å

MB -- -> MB -- Æ
C -- -> C -­CH -- -> CH --

B: 200 æ
CI -- -> CI -­DB -- -> DB -­T -- -> T --

DEBOUNCE å
P BUTTONS
RUN MODE
CARD MODE Æ
DISPLAY...
RETENTION...

INFORMATION... æ

DC TCA LCD NET
OS : 1.10.201
CRC: 25808

easy800

System menu

SECURITY...
SYSTEM...

MENU LANGUAGE

CONFIGURATOR...

ENGLISH Æ
DEUTSCH å
FRANCAIS
ESPANOL æ
ITALIANO
PORTUGUES
NEDERLANDS
SVENSKA
POLSKI
TURKCE

08/04 AWB2528-1423GB

Only one selection is possible.

SECURITY...
SYSTEM...
MENU LANGUAGE

CONFIGURATOR...

NET...

easy-NET only in
STOP mode

NET PARAMETERS..

STATIONS...
CONFIGURE...

NET PARAMETERS..
STATIONS...
CONFIGURE...

NET-ID : __ Æ
BAUDRATE: ____KB
BUSDELAY: __
SEND IO: æ
REMOTE RUN
REMOTE IO

NET-ID : 01 Æ
BAUDRATE: 1000KB
BUSDELAY: 08
SEND IO: å æ
REMOTE RUN å
REMOTE IO å

08/04 AWB2528-1423GB

System menu

easy operation

NET PARAMETERS..

STATIONS...

CONFIGURATOR...

NET PARAMETERS..
STATIONS...

CONFIGURATOR...

1 1 Æ
20
30
40 æ
50
60
70
80

SAVE Æ

CANCEL Æ

CONFIGURE?

Fault scenario
with ID conflict.

Fault scenario
with network
fault.

This list is only created
in Station 1.
This list only appears if
station 1 has been
selected.

æ

æ

CONFIGURATION
IN
PROGRESS.

ERR: ID-CONFLICT
CONFIGURATION
OVERWRITE?

ERR: TIME OUT

PROGRAM...
STOP

PARAMETERS

SET CLOCK

Selecting or toggling between menu items

Cursor Í Ú

Select or toggle

OK

easy800

08/04 AWB2528-1423GB

Cursor display

HH:MM '4:23
DD.MM 05.05
YEAR 2003

HH:MM 14:23
DD.MM 05.05
YEAR 2003

HH:MM 14:23
DD.MM 03.10
YEAR 2002

Values
Positions
Value at position

The cursor flashes:

Full cursor

• Move cursor with

• in circuit diagram also with

Ê/:

ú í,

Í Ú

Value M/M

• Change position with ú í

• Change values with Í Ú

Flashing values/menus are shown in grey in this manual.

Setting values

Change value Í Ú
Select cursor position in value ú í
Change value at position Í Ú

Store entries

OK

Retain previous value

ESC

08/04 AWB2528-1423GB

2 Installation

The easy must only be installed and wired up by qualified
electricians or other persons familiar with the installation of
electrical equipment.

Danger of electric shock!

Never carry out electrical work on the device while the
power supply is switched on.

Always follow the safety rules:

• Switch off and isolate,

• Ensure that the device is no longer live,

• Secure against reclosing,

• Short-circuit and ground,

• Cover adjacent live parts.

The easy is installed in the following order:

• Mounting,

• Wiring up the inputs,

• Wiring up the outputs,

• Wiring up the NET network (if required),

• Connecting the power supply.

Mounting Install easy in an enclosure, switch cabinet or distribution

board so that the power feed and terminal connections
cannot be touched accidentally during operation.

Snap easy onto a IEC/EN 60715 top-hat rail or fix easy in
place using fixing brackets. easy can be mounted vertically
or horizontally.

h

When using the easy with expansion units, connect the
expansion concerned before mounting (see a page 34).

Installation

08/04 AWB2528-1423GB

For ease of wiring, leave a gap of at least 3 cm between the
easy terminals and the wall or adjacent devices.

30

30

Figure 2: Clearances to the easy

. Mounting on mounting rail

1

X Hook the easy to the top edge of the top-hat rail and hinge

into place while pressing down slightly. Press down lightly
on both the device and the top-hat rail until easy snaps
over the lower edge of the top-hat rail.

The easy will clip into place automatically.

X Check that easy is seated firmly.

easy is mounted vertically on a top-hat rail in the same way.

2

30

30

08/04 AWB2528-1423GB

Mounting

Screw mounting

For screw mounting on a mounting plate, fixing brackets
must be used that can be fixed to the back of the easy. The
fixing brackets can be ordered as an accessory.

CLICK !

Figure 3: Inserting a fixing bracket

h

Three fixing brackets are sufficient for a device with four
fixing points.

EASY2..-..: easy600, easy800:

-

Figure 4: Screw mounting for easy

Installation

Connecting the expansion device

08/04 AWB2528-1423GB

1

2

3

Figure 5: Expansion connection

4

08/04 AWB2528-1423GB

Terminals

Terminals Tools

Slot-head screwdriver, width 3.5 mm, tightening torque

0.6 Nm.

Cable cross-sections

• Solid: 0.2 to 4 mm

• Flexible with ferrule: 0.2 to 2.5 mm

2

(AWG 22 - -12)

2

(AWG 22 -12)

Network cables and plug Use the prefabricated EASY-NT-“Length” cables when

possible.

Other cable lengths can be manufactured using the
EASY-NT-CAB cable, the EASY-NT-RJ45 plug as well as the
EASY-RJ45-TOOL crimping tool.

AWG 24, 0.2 mm

2

are the largest crimpable cross-sections.

Connecting the power supply

The first and last stations in the network must each be
terminated with the EASY-NT-R bus termination resistor.

h

For the connection data of both versions, easy-DC with
24 V DC and easy-AC with standard voltages of 100 V to
240 V AC, refer to Chapter “Technical data” from
Page 318.

The easy800 devices run a system test for one second after
the power supply has been switched on. Either RUN or
STOP mode will be activated after this time depending on
the default setting.

Installation

08/04 AWB2528-1423GB

AC basic units

L

N

F1

NNL

115/230 V

Figure 6: Power supply on the AC-basic units

~

08/04 AWB2528-1423GB

Connecting the power supply

EASY…-AC-.E expansion units

L

N

F1

E+

R1

E-

...

R12

115/230 V

NNL

~

Figure 7: Power supply on the AC expansion units

Attention!

A short current surge will be produced when switching on
for the first time. Do not switch on easy AC via Reed
contacts since these may burn or melt.

Installation

08/04 AWB2528-1423GB

DC basic units

L01 +

L01 –

F1

...V 0 V0 V

DC : +24 V

I1 I3I2

I4 I6I5 I7

Figure 8: Power supply on the DC basic units

EASY…-DC-.E DC expansion units

L01+

L01-

...

F1

R1

E+

E-

...

Figure 9: Power supply on the DC expansion units

h

easy DC is protected against polarity reversal. To ensure
that easy works correctly, ensure that the polarity of each
terminal is correct.

R12

0V0V24V

24 V

08/04 AWB2528-1423GB

Connecting the inputs

Cable protection

Both easy AC and DC versions require cable protection (F1)
rated for at least 1 A (slow).

h

When easy is switched on for the first time, its power
supply circuit behaves like a capacitor. Use an appropriate
device for switching on the power supply and do not use
any reed relay contacts or proximity switches.

Connecting the inputs easy inputs switch electronically. Once you have connected

a contact via an input terminal, you can reuse it as a contact
in your easy circuit diagram as often as you like.

L
+24 V

S1

N
0 V

Figure 10: Connecting the inputs

I1

I1 i1

Connect contacts such as push-button actuators or switches
to easy input terminals.

Connecting the AC inputs

Caution!

For easy-AC, connect the inputs to the same line as the
power feed in accordance with the VDE, IEC, UL and CSA
safety regulations. Otherwise easy will not detect the
switching level and may be damaged or destroyed by
overvoltage.

Installation

L

N

F1

LNN

115/230 V h

Figure 11: easy-AC basic unit

L1

N

F1

08/04 AWB2528-1423GB

l3 I4 l5 I6

l1 I2 I7

...

R10R9R8R7R6R5R4R3R2R1E+ E–

R11

R12 NNL

115/230 V h

Figure 12: Inputs on the EASY…-AC-.E expansion device

Connect the inputs, for example, to push-button actuators,
switches or relay/contactor contacts.

Input signal voltage range

• OFF signal: 0 V to 40 V

• ON signal: 79 V to 264 V

08/04 AWB2528-1423GB

Connecting the inputs

Input current

• R1 to R12, I1 to I6, I9 to I12:

0.5 mA/0.25 mA at 230 V/115 V

• I7, I8: 6 mA/4 mA at 230 V/115 V

Cable length

Severe interference can cause the input of a signal condition
“1” without a proper signal being applied. Observe
therefore the following maximum cable lengths:

• R1 to R12: 40 m without additional circuit

• I1 to I6, I9 to I12: 100 m with input debounce switched on,
60 m without additional circuit with input debounce
switched off.

• I7, I8: 100 m without additional circuit

The following applies to expansion units:
With longer cables, connect a diode (e.g. 1N4007) for 1 A,
minimum 1 000 V reverse voltage, in series to the easy input.
Ensure that the diode is pointing towards the input as shown
in the circuit diagram, otherwise easy will not detect the 1
state.

L1

N

F1

115/230 V h

Figure 13: easy-AC with a diode on the inputs

R10R9R8R7R6R5R4R3R2R1E+ E–

R11

R12 NNL

Installation

08/04 AWB2528-1423GB

Neon bulbs with a maximum residual current of 2 mA/1 mA
at 230 V/115 V can be connected to I7 and I8.

h

Always use neon bulbs that are operated with a separate
N connection.

Caution!

Do not use reed relay contacts on I7, I8. These may burn
or melt due to the high inrush current of I7, I8.

Two-wire proximity switches have a residual current with the
“0” state. If this residual current is too high, the easy input
may detect a “1” signal.

Therefore, use inputs I7 and I8. An additional input circuit is
required if more inputs are used.

Increasing the input current

The following input circuit can be used in order to prevent
interference and also when using two-wire proximity
switches:

L

N

F1

100 nF/275 V h

LN

115/230 V h

Figure 14: Increasing the input current

I1

08/04 AWB2528-1423GB

Connecting the inputs

h

When using a 100 nF capacitor the drop-off time of the
input increases by 80 (66.6) ms at 50 (60) Hz.

A resistor can be connected in series with the circuit shown
in order to restrict the inrush current.

L

N

F1

100 nF/275 V h

1 kO

LN

115/230 V h

I1

Figure 15: Limitation of the inrush current with a resistor

Complete devices for increasing the input current are
available under the type reference EASY256-HCI.

L

N

F1

1 kO

I2 I3 I4 I5

LNN

115/230 V h

I1

Figure 16: easy800 with easy256-HCI

h

The increased capacitance increases the drop-out time by
approx. 40 ms.

...

I6 I7

Installation

08/04 AWB2528-1423GB

Connecting the easy-DC

Use input terminals I1 to I12 to connect push-button
actuators, switches or 3 or 4-wire proximity switches. Given
the high residual current, do not use 2-wire proximity
switches.

Input signal voltage range

• I1 to I6, I9, I10
– OFF signal: 0 to 5
– ON signal: 15 V to 28.8 V

• I7, I8, I11, I12
– OFF signal: < 8 V
– ON signal: > 8 V

Input current

• I1 to I6, I9, I10, R1 to R12: 3.3 mA at 24 V

• I7, I8, I11, I12: 2.2 mA at 24 V

L01⫹

L01⫺

F1

0 V l1 I2 I7

...V

Figure 17: easy-DC

...

0 V

l3 I4

l5 I6

08/04 AWB2528-1423GB

Connecting the inputs

L01 +

L01 –

F1

R10R9R8R7R6R5R4R3R2R1E+ E–

R11

R12 0V0V+24V

24 V H

Figure 18: EASY…-DC-.E

Connecting analog inputs

Inputs I7, I8, I11 and I12 can also be used to connect analog
voltages ranging from 0 V to 10 V.

The following applies:

•I7 = IA01

•I8 = IA02

• I11 = IA03

• I12 = IA04

The resolution is 10-bit = 0 to 1023.

Caution!

Analog signals are more sensitive to interference than
digital signals. Consequently, more care must be taken
when laying and connecting the signal lines. Incorrect
switching states may occur if they are not connected
correctly.

X Use shielded twisted pair cables to prevent interference

with the analog signals.

X For short cable lengths, ground the shield at both ends

using a large contact area. If the cable length exceeds
30 m or so, grounding at both ends can result in
equalisation currents between the two grounding points

Installation

08/04 AWB2528-1423GB

and thus in the interference of analog signals. In this case,
only ground the cable at one end.

X Do not lay signal lines parallel to power cables.
X Connect inductive loads to be switched via the easy

outputs to a separate power feed, or use a suppressor
circuit for motors and valves. If loads such as motors,
solenoid valves or contactors are operated with easy via
the same power feed, switching may give rise to
interference on the analog input signals.

The following circuits contain examples of applications for
analog value processing.

h

Ensure that the reference potential is connected. Connect
the 0 V of the power supply unit for the different setpoint
potentiometers and sensors shown in the examples to the
0 V terminal of the easy power feed.

Setpoint potentiometer

L01⫹

L01⫺

F1

I4I3

I2I1

Figure 19: Setpoint potentiometer

Use a potentiometer with a resistance of F 1kO, e.g.
1kO,0.25W.

h

H

0 V

+12 V

...

I6I5

I724 V 0 V0 V

08/04 AWB2528-1423GB

Connecting the inputs

L01⫹

L01⫺

L01⫹

L01⫺

F1

1.3 kO/0.25 W

1 kO/0.25 W

...

I1

0 V 0 V I724 V

I2

I3 I5

I6

I4

Figure 20: Setpoint potentiometer with upstream resistor

L01⫹

L01⫺

12 V

F1

0...10 V

0 V

h

0 V

...

I6I5

I4I3

I2I1

I724 V 0 V0 V

Figure 21: Brightness sensor

Temperature sensor

H

+12 V

–35...55 ˚C

+24 V H

Out

0...10 V

0 V

+24 V H

F1

–35...55 ˚C

0 V I2I1 I4I3 I5 I8 I10I9 I12I11 0 V –

0 V

Out

0...10 V

I724 V 0 V

I6

Figure 22: Temperature sensor

Installation

08/04 AWB2528-1423GB

20 A sensor

4 to 20 mA (0 to 20 mA) sensors can be connected easily
without any problem using an external 500 O resistor.

L01⫹

L01⫺

F1

I2I1 I4I3 I6I5

a

4...20 mA

500 O

...

I724 V 0 V0 V

Figure 23: 20 A sensor

a Analog sensor

The following values apply:

•4 mA = 1.9 V

• 10 mA = 4.8 V

• 20 mA = 9.5 V

(according to U = R x I = 478 O x 10 mA ~ 4.8 V)

08/04 AWB2528-1423GB

Connecting the inputs

Connecting high-speed counters and frequency
generators

High-speed counter signals on the easy800 can be counted
correctly on inputs I1 to I4 independently of the cycle time.

L01 +

L01 –

L02 +

F1

...V

24 V H

0 V

0 V

I1

I2 I3

I4 I5

I6

Figure 24: High-speed counter, frequency generator

Installation

08/04 AWB2528-1423GB

Connecting incremental encoders

Inputs I1, I2 and I3, I4 on the easy800 can each be used for
the high-speed counting of an incremental encoder
independently of the cycle time. The incremental encoder
must generate two 24 V DC square wave signals with a 90°
phase shift between them.

L01 +

L01 –

L02 +

F1

AB

...V

24 V H

0 V

0 V

I1

I2 I3

I4 I5

I6

Figure 25: Connecting incremental encoders

Connecting the outputs The Q... outputs function inside easy as isolated contacts.

Q1

12

Figure 26: Output “Q”

08/04 AWB2528-1423GB

The respective relay coils are actuated in the easy circuit
diagram via the output relays Q 01 to Q 06 or Q 08 to Q .
You can use the signal states of the output relays as make or
break contacts in the easy circuit diagram for additional
switching conditions.

The relay or transistor outputs are used to switch loads such
as fluorescent tubes, filament bulbs, contactors, relays or
motors. Check the technical thresholds and output data
before installing such devices (see a chapter “Technical
data”, from Page 313).

Connecting relay outputs EASY8....-RC..

Connecting relay outputs

10 000 000

0 V H, N

F

8 A/B 16

L1, L2, L3 (115/230 V h)
+ 24 V H

12 2 2 2 2 2

Q1

Q2

1

1

1

1

Q6Q5Q4Q3

Figure 27: EASY8..-..RC.. relay outputs

1

R

24 V H 8 A
115 V h 8 A
230 V h 8 A

1000 W

10 x 58 W

2A
2A
2A

25 000

Installation

08/04 AWB2528-1423GB

EASY6..-..RE..

10 000 000

0 V H, N

F

8 A/B 16

L1, L2, L3 (115/230 V h)
+ 24 V H

12 2 2 2 2 2

S1

S2

1

1

1

1

S6S5S4S3

Figure 28: EASY6..-..-RE.. relay outputs

EASY2..-RE

12 2

S1

10 000 000

0 V H, N

F

8 A/B 16

L1, L2, L3 (115/230 Vh)
+ 24 V HV

1

1

S2

R

24 V H
115 V h 8A
230 V h 8 A

1000 W

10 x 58 W

R

24 V H

8A
115 V h 8A
230 V h 8 A

1000 W

10 x 58 W

8A

2A
2A
2A

2A
2A
2A

25 000

25 000

Figure 29: EASY2..-..-RE.. relay outputs

Unlike the inputs, the MFD-R.., EASY6..-..RE relay outputs
can be connected to different lines.

Do not exceed the maximum voltage of 250 V AC on a
relay contact. If the voltage exceeds this threshold,
flashover may occur at the contact, resulting in damage to
the device or a connected load.

08/04 AWB2528-1423GB

Connecting transistor outputs

Connecting transistor

EASY8..-DC-TC, EASY6..-DC-TE

outputs

Q

F 10 A

0.5 A

24 V

0 V

Q

Q1

Q2 Q3 Q4 Q5 Q6 Q7 Q8

S1 S2 S3 S4 S5 S6 S7 S8

+ 24 V H

(20.4 – 28.8 V H)

+ 24 V H

(20.4 – 28.8 V H)

24 V

0 V H

f 2.5 A

EASY8..-.DC-… EASY6..-DC-..

R

24 V H

0.5 A

Q1 – Q4
Q5 – Q8

3 W
5 W

f 2.5 A

24 V H

24 V H

0.5 A

0.5 A

Q

F

0.5 A

0.5 A

10 A

0 V

Q

24 V

R

5 W/24 V

R

5 W/24 V

24 V

Q

F 10 A

0 V

Q

Q1 Q2 Q3 Q4

Figure 30: Transistor outputs EASY8..-DC-TC, EASY6..-DC-TE

Parallel connection:
Up to four outputs can be connected in parallel in order to
increase the power. The output current will increase in this
case to a maximum of 2 A.

Installation

08/04 AWB2528-1423GB

Caution!

Outputs may only be connected in parallel within a group
(Q1 to Q4 or Q5 to Q8, S1 to S4 or S5 to S8), such as Q1
and Q3 or Q5, Q7 and Q8. Outputs connected in parallel
must be switched at the same time.

Caution!

Please note the following when switching off inductive
loads:
Suppressed inductive loads cause less interference in the
entire electrical system. For optimum suppression the
suppressor circuits are best connected directly in the
proximity of the inductive load.

If inductive loads are not suppressed, the following applies:
Several inductive loads should not be switched off
simultaneously to avoid overheating the driver blocks in the
worst possible case. If in the event of an emergency stop the
+24 V DC power supply is to be switched off by means of a
contact, and if this would mean switching off more than one
controlled output with an inductive load, then you must
provide suppressor circuits for these loads (a following
diagrams).

+ 24 V H

U

< UZ < 33 V

emax

Q., S.

0 V H

Figure 31: Inductivity with suppressor circuit

Q., S.

Behaviour with short-circuit/overload

Should a short circuit or overload occur on a transistor
output, this output will switch off. The output will switch on
up to maximum temperature after the cooling time has
elapsed. This time depends on the ambient temperature and

08/04 AWB2528-1423GB

Connecting analog outputs

the current involved. If the fault condition persists, the
output will keep switching off and on until the fault is
corrected or until the power supply is switched off
(a Section “Monitoring of short-circuit/overload with
EASY..-D.-T..”, Page 297).

Connecting analog
outputs

EASY820-DC-RC and EASY822-DC-TC each have an analog
output QA 01, 0 V to 10 V DC, 10 bit resolution (0 to 1023).
The analog output allows you to control servo valves and
other final controlling elements.

Caution!

Analog signals are more sensitive to interference than
digital signals. Consequently, more care must be taken
when laying and connecting the signal lines. Incorrect
switching states may occur if they are not connected
correctly.

Connecting servo valves

L01 +

L01 –

F1

...V

24 V H

0 V

0 V

I1

I2

Figure 32: Connecting servo valves

QA1

0 V

I12

I11

Installation

08/04 AWB2528-1423GB

Setpoint entry for a drive

L01 +

L01 –

Connecting the NET network

F1

24 V

24 V H

0 V

0 V

I1

I2

0 V IA

QA1

0 V

I12

I11

Figure 33: Setpoint definition for a drive

easy800 enables the installation and configuration of the
NET network. Up to eight devices can be connected to this
network. Further information can be found in the Chapter
“easy-NET network”, Page 247.

Accessories

Connection plug:

8-pole RJ45, EASY-NT-RJ45

Connection assignment of the RJ45 socket on the
device

1
2
3
4
5
6
7
8

Figure 34: RJ45 socket

08/04 AWB2528-1423GB

Connecting the NET network

Connection cable:

4-pair twisted cable; a chapter “Technical data”,
Page 330

A1ECAN_H
A2ECAN_L
B 3 GND (Ground)
B 4 SEL_IN

Figure 35: Connection assignment

ECAN_H data cable, pin 1, cable pair A
ECAN_L data cable, pin 2, cable pair A
Ground cable GND, pin 3, cable pair B
Select cable SEL_IN, pin 4, cable pair B

h

Minimum operation with easy-NET functions with the
cables ECAN_H, ECAN_L and GND. The SEL_IN cable is
only used for automatic addressing.

Table 3: Prefabricated cables, RJ45 plug on both ends

Cable length Type designation

cm

30 EASY-NT-30

80 EASY-NT-80

150 EASY-NT-150

Material for self-manufactured cables

2

100 m 4 x 0.18 mm

: EASY-NT-CAB

Required crimping tool for RJ45 plug: EASY-RJ45-TOOL

Bus termination resistor

The first and last stations in the network must be provided
with a bus termination resistor.

• Value: 124 O

• Termination connector: EASY-NT-R

Installation

08/04 AWB2528-1423GB

Cable length and cross-sections

For correct operation of the network the cable lengths, cross­sections and cable resistances must correspond to the
following table.

Cable length Cable resistance Cross-section

m mO/m mm

up to 40 F 140 0,13 26

up to 175 F 70 0.25 to 0.34 23, 22

up to 250 F 60 0.34 to 0.5 22, 21, 20

up to 400 F 40 0.5 to 0.6 20, 19

up to 600 F 26 0.75 to 0.8 18

up to 1000

F 16 1,5 16

2

AWG

The surge impedance of the cables used must be 120 O.

08/04 AWB2528-1423GB

Connecting the NET network

Calculating the cable length with known cable
resistance

If the resistance of the cable per unit of length is known
(resistance per unit length R’ in O/m), the entire cable
resistance R

must not exceed the following values. RL

L

depends on the selected baud rates:

Baud rate

kBaud O

10 to 125 F 30

250 F 25

500
1000

l

= maximum cable length in m

max

= Total cable resistance in O

R

L

R’ = Cable resistance per unit length in O/m

R

L

=

l

max

R’

Cable resistance R

F 12

L

Calculating cross-section with known cable lengths

The minimum cross-section is determined for the known
maximum extent of the network.

l = cable length in m

= minimum cable cross-section in mm

S

min

rcu = resistivity of copper, if not otherwise stated 0.018 Omm2/m

l x r

=

S

min

cu

12,4

2

h

If the result of the calculation does not yield a standard
cross-section, the next larger cross-section is used.

Installation

08/04 AWB2528-1423GB

Calculating length with known cable cross-section

The maximum cable lengths are calculated for a known
conductor cross-section

l

= cable length in m

max

S = minimum cable cross-section in mm

rcu = resistivity of copper, if not otherwise stated 0.018 Omm2/m

S x 12.4

l

=

max

r

cu

2

Plugging and unplugging network cables

easy800 is provided with two RJ45 network sockets.

The socket 1 in the first station is for the bus terminating
resistor. For other stations, socket 1 is used for plugging in
the incoming cable. Socket 2 is used for the outgoing cable
or for the bus termination resistor on the last physical station
in the network.

08/04 AWB2528-1423GB

Connecting the NET network

b

1

I 1 - 12

12

1

R 1 - 12

a

12

12

12

S 1 - 8

2

3

8

AS-Interface

b

Q 1 - 8

2

I 1 - 12

Q 1 - 6

3

I 1 - 12

Q 1 - 6

8

I 1 - 12

c

Q 1 - 8

Figure 36: Bus termination resistors

a First easy800 in the NET
b Bus termination resistor
c Last easy800 in the NET

Physical location, place
Station number

R 1 - 12

S 1 - 6

+

–

Installation

08/04 AWB2528-1423GB

Both RJ45 interfaces are visible after the cover plate has
been removed.

When a cable is plugged in, the mechanical connection must
be audible (click) and visible .

1

Before a plug or cable is removed, the mechanical locking
feature must be undone , .

2 3

1

2

3

Figure 37: Plugging and unplugging cables

Expanding inputs/outputs You can add expansion units to all easy800 in order to

increase the number of inputs and outputs:

Expandable easy
basic units

EASY8..-..-R..
EASY8..-..-T..

Expansion units

EASY618-..-RE • 12 AC inputs,

• 6 relay outputs

EASY620-..-TE • 12 DC inputs,

• 8 transistor outputs

EASY202-RE 2 relay outputs, common

Special expansion units for connecting to other bus
systems are shown in the latest product catalogue.

1)

1) Common supply for multiple outputs

08/04 AWB2528-1423GB

Expanding inputs/outputs

Local expansion

Local expansion units are connected directly next to the
basic unit.

X Connect the easy expansion unit via the easy-LINK-DS

plug connector.

EASY-LINK-DS

EASY8..-..-R..
EASY82.-DC-T..

Figure 38: Connecting local expansions with easy800

EASY6..-..RE..
EASY6..-..-TE..
EASY2…

The following electrical separation is implemented
between the EASY8..-..-.C. basic unit and the expansion
device (separation always in local connection of expansion
unit)

• Simple isolation 400 V AC (+10 %)

• Safe isolation 240 V AC (+10 %)

Units may be destroyed if the value 400 V AC +10 % is
exceeded, and may cause the malfunction of the entire
system or machine!

h

Basic unit and expansion unit can be provided with
different DC power supplies.

Installation

08/04 AWB2528-1423GB

Remote expansion

Remote expansion units can be installed and run up to 30 m
away from the basic unit.

Warning!

The two-wire or multiple-wire cable between the devices
must adhere to the insulation voltage requirement which
is stipulated for the installation environment. Otherwise, a
fault (ground fault, short-circuit) may lead to the
destruction of the units or injury to persons.

A cable such as NYM-0 with a rated operational voltage of

= 300/500 V AC is normally sufficient.

U

e

E+ E–

EASY8…

EASY200­EASY

E+ E–

= 300/500 V

U

e

EASY…-AC-…E

Figure 39: Connecting remote expansions to the easy800

h

Terminals E+ and E– of the EASY200-EASY are protected

EASY6..RE/TE

against short-circuits and polarity reversal.
Functionality is only ensured if E+ is connected with E+
and E- with E-.

08/04 AWB2528-1423GB

3 Commissioning

Switching on Before startup check whether the power supply, inputs,

outputs and the easy-NET connection are properly
connected:

•24VDC version:
– Terminal +24 V: +24 V voltage:
– Terminal 0 V: 0 V voltage:
– Terminals I1 to I12, R1 to R12:

Actuation via +24 V

• 230 V AC version:
– Terminal L: Phase conductor
– Terminal N: Neutral conductor N
– Terminals I1 to I12, R1 to R12: Actuation via phase

conductor L

If you have already integrated devices into a system, secure
any parts of the system connected to the working area to
prevent access and ensure that no-one can be injured if, for
example, motors start up unexpectedly.

Setting the menu language

ENGLISH å

DEUTSCH
FRANCAIS
ESPANOL

When you switch on easy for the first time, you will be asked
to select the menu language.

X Use the cursor buttons Í or Ú to select the language

required.
–English
–Deutsch
–French
–Spanish
– Italian
–Portuguese
–Dutch
–Swedish
– Polish
–Turkish

Commissioning

08/04 AWB2528-1423GB

X Press OK to confirm your choice and press ESC to exit the

menu.

easy will then switch to the Status display.

h

easy operating modes easyeasy has two operating modes - RUN and STOP.

You can change the language setting at a later date, if you
wish, see a Section “Changing the menu language”,
Page 270.

If you do not set the language, easy will display this menu
every time you switch on and wait for you to select a
language.

In RUN mode easy continuously processes a stored circuit
diagram until you select STOP or disconnect the power. The
circuit diagram, parameters and the easy settings are
retained in the event of a power failure. All you will have to
do is reset the real-time clock after the back-up time has
elapsed.Circuit diagram entry is only possible in STOP mode.

Caution!

In RUN mode, easy will immediately run the program
saved in the unit when the power supply is switched on.
This will not happen if STOP mode was set as startup
mode. In RUN mode outputs are activated according to
the switch logic involved.

The following applies to devices without display/operating
unit:

• Memory card containing a valid circuit diagram is fitted.

• Device is switched on.

If the device does not contain a circuit diagram, the circuit
diagram on the memory card is loaded automatically and
the device processes the circuit diagram immediately in RUN
mode.

08/04 AWB2528-1423GB

Creating your first circuit
diagram

Creating your first circuit
diagram

The following single line diagram takes you step by step
through wiring up your first circuit diagram. In this way you
will learn all the rules, quickly enabling you to use easy for
your own projects.

As with conventional wiring, you use contacts and relays in
the easy diagram. With easy, however, you no longer have
to connect up components individually. At the push of a few
buttons, the easy circuit diagram produces all the wiring
required. All you have to do is then connect any switches,
sensors, lamps or contactors you wish to use.

L01+

F1

S1

S2

K1

K1

L01-

Figure 40: Lamp controller with relays

H1

Commissioning

08/04 AWB2528-1423GB

In the following example, easy carries out all the wiring and
performs the tasks of the circuit diagram shown below.

L01 +

L01 –

F1

S1 S2

+24V 0V I1 I2

I 01----I 02- --Ä Q 01

Q1

2

1

H1

L01 –

Figure 41: Lamp controller with easy

08/04 AWB2528-1423GB

Creating your first circuit
diagram

Starting point Status display

I ............

IP­MO 02:00

Q........ STOP

h

PROGRAM...

STOP å RUN
PARAMETERS
SET CLOCK

h

When you switch on easy, it opens the Status display
immediately to show the switching state of the inputs and
outputs. It also indicates whether easy is already running a
circuit diagram.

The examples were written without the use of expansion
units. If an expansion unit is connected, the Status display
will first show the status of the basic unit and then the
status of the expansion unit before showing the first
selection menu.

X Press OK to switch to the main menu.

Press OK to switch to the next menu level, and press ESC to
move one level back.

OK has two other functions:

• Press OK to save modified settings.

• In the circuit diagram, you can also press OK to insert
and modify contacts and relay coils.

In this case easy must be in STOP mode.

CIRCUIT DIAGRAM

FUNCTION RELAYS

X Press OK 2 x to enter the circuit diagram display via

menu items PROGRAM… h PROGRAM. This is where
you will create the circuit diagram.

Commissioning

Ê

08/04 AWB2528-1423GB

Circuit diagram display

The circuit diagram display is currently empty. The cursor
flashes at the top left, which is where you will start to create
your diagram.

L: 1 C:1 B:7944

M

ККККККК-ККККККК­ККККККК-ККККККК­ККККККК-ККÊÊÊÊÊ-

L: 1 C:1 B:7944

l

m

L

The location of the cursor is indicated in the status line. L: =
Circuit connection (line), C: = Contact or coil (contact), B: =
Free memory available in bytes. Start value 7944, with the
first three circuit connections already generated.

The easy800 circuit diagram supports 4 contacts and one coil
in series. The easy800 display can display 6 circuit diagram
contact fields.

Use the

Í Ú ú í cursor buttons to move the cursor over

the invisible circuit diagram grid.

The first four columns are contact fields, the fifth column is
a coil field. Each line is a rung. easy automatically connects
the contact to the power supply.

I 01----I 02--...-Ä Q 01

L: 1 C:1 B:7944

Figure 42: Circuit diagram with inputs I1, I2 and output Q1

X Now try to wire up the following easy diagram.

Switches S1 and S2 are at the input.

I01 and I02 are the

contacts for the input terminals. Relay K1 is represented by
the relay coil
function, in this case a relay coil acting as a contactor.

ÄQ01. The symbol identifies the coil's

Q01

is one of the easy output relays.

08/04 AWB2528-1423GB

Creating your first circuit
diagram

From the first contact to the output coil

With easy, you work from the input to the output. The first
input contact is

I01.

I 01

L: 1 C:1 B:7944

I 01 Ê

L: 1 C:1 B:7944

I 01 I 02

L: 1 C:2 B:7944

-I 02 Ê

X Press OK.

easy proposes the first contact

I flashes and can be changed, for example, to a P for a

pushbutton input using the cursor buttons

I01 at the cursor position.

Í or Ú.

However, nothing needs to be changed at this point.

X Press OK 2 x, to move the cursor across the 01 to the

second contact field.

You could also move the cursor to the next contact field
using the cursor button.

X Press OK.

Again, easy inserts a contact
Change the contact number to

I01 at the cursor position.

I02, so that break contact

S2 can be connected to input terminal I2.

X Press OK so that t he cursor jumps to the next position and

Í or Ú to change the number to 02.

h

press cursor button

You can press DEL to delete a contact at the cursor
position.

X Press OK to move the cursor to the third contact field.

You do not need a third relay contact, so you can now wire
the contacts directly to the coil field.

L: 1 C:3 B:7944

Commissioning

08/04 AWB2528-1423GB

Wiring

h

ККККККК-ККККККК-

M

l

m

ККККlКК-ККККККК-

L

ККККККК-ККККККК-

L: 1 C:1 B:7944

h

-I 02 l

easy displays a small arrow

l in the circuit diagram when

creating the wiring.

Press ALT to activate the wiring arrow cursor and use the
cursor buttons

Í Ú ú í to move it.

ALT also has two other functions depending on the cursor
position:

• In the left contact field, you can press ALT to insert a
new empty rung.

• The contact under the cursor can be changed between
a make and break contact by pressing the ALT button.

The wiring arrow works between contacts and relays. When
you move the arrow onto a contact or relay coil, it changes
back to the cursor and can be reactivated with ALT if
required.

easy automatically wires adjacent contacts in a rung up to
the coil.

X Press ALT to wire the cursor from I02 through to the coil

field.

The cursor changes into a flashing wiring arrow and
automatically jumps to the next possible wiring position.

X Press the cursor button í. Contact I02 will be connected

up to the coil field.

h

You can use DEL to erase a connection at the cursor or
arrow position. Where connections intersect, the vertical
connections are deleted first, then, if you press DEL again,
the horizontal connections are deleted.

08/04 AWB2528-1423GB

Creating your first circuit
diagram

X Press the cursor button í again.

The cursor will move to the coil field.

--------Ä Q 01

L: 1 C:1 B:7944

X Press OK.

easy inserts the relay coil

Ä and the output relay Q01 are correct and do not have to

Q 01. The specified coil function

be changed.

Your first working easy circuit diagram now looks like this:

I 01----I 02-------------------Ä Q 01

L: 1 C:1 B:7944

Figure 43: Your first circuit diagram

= visible area

X Press ESC to leave the circuit diagram display.

The SAVE menu appears.

I 01----I 02-------------------Ä Q 01

SAVE

Figure 44: SAVE menu

= visible area

X Press the OK button.

The circuit diagram is stored.

Once you have connected push-button actuators S1 and S2,
you can test your circuit diagram straight away.

Commissioning

08/04 AWB2528-1423GB

Testing the circuit diagram

PROGRAM...

STOP å RUN

PARAMETERS
SET CLOCK

h

I 12..........

IP­MO 14:42

Q 1....... RUN

X Switch to the main menu and select the STOP RUN menu

option.

With a tick at RUN or STOP you switch to the RUN or STOP
operating modes.

easy runs in the mode indicated by the tick.

X Press the OK button. easy will change to RUN mode.

The mode assigned with the tick is always active.

The Status display shows the current mode and the
switching states of the inputs and outputs.

X Change to the Status display and press push-button

actuator S1.

The contacts (boxes) for inputs I1 and I2 are activated and
relay Q1 picks up. This is indicated on the numbers which are
displayed.

Power flow display

easy allows you to check rungs in RUN mode. This means
that you can check your circuit diagram via the built-in
power flow display while it is being processed by the easy.

X Change to the Circuit diagram display and press push-

button actuator S1.

The relay picks up. easy shows the power flow.

I 01====I 02===================Ä Q 01

L: 1 C:1 RUN

Figure 45: Power flow display: Inputs I1 and I2 are closed, relay

Q1 has picked up

= visible area

08/04 AWB2528-1423GB

Creating your first circuit
diagram

X Press push-button actuator S2, that has been connected

as a break contact.

The circuit connection is interrupted and relay Q1 drops out.

I 01====I 02-------------------Ä Q 01

L: 1 C:1 RUN

Figure 46: Power flow display: Input I1 is closed, input I2 is open,

relay Q1 has picked up

= visible area

X Press ESC to return to the Status display.

h

With easy you can test parts of a circuit diagram before it
is entirely completed.

easy simply ignores any incomplete wiring that is not yet
working and only runs the finished wiring.

Power flow display with Zoom function

easy enables you to check the following at a glance:

• all four contacts plus one coil in series

• and 3 circuit connections

X Change to the Circuit diagram display and press the ALT

button. Press push-button actuator S1.

â==â========Äâ

L: 001 I 01

Figure 47: Power flow display in Zoom function: Input I1 and I2

are closed, relay Q1 picked up

â Contact closed, coil is triggered:
# Contact opened, coil dropped out

Commissioning

08/04 AWB2528-1423GB

X Press push-button actuator S2, that has been connected

as a break contact.

The rung is interrupted and relay Q1 drops out.

â==#-------- #

L: 001 I 01

Use the cursor buttons

Í Ú ú í to move between the

contacts or coil.

X Press the cursor button í.

‚==#-------- #

L: 002 I 02

The cursor moves to the second contact.

X Press the ALT button. The display changes to display

status with contact and/or coil designation.

I 01====I 02-------------------Ä Q 01

L: 1 C:2 RUN

Figure 48: Power flow display: Input I1 is closed, input I2 is open,

relay Q1 has picked up

= visible area

08/04 AWB2528-1423GB

Creating your first circuit
diagram

Deleting the circuit diagram

X Switch the easy to STOP mode.

PROGRAM...

DELETE PROGRAM

h

easy must be in STOP mode in order to extend, delete or
modify the circuit diagram.

X Use PROGRAM… to switch from the main menu to the

next menu level.

X Select DELETE PROGRAM

The easy will display the prompt DELETE?

X Press OK to delete the program or ESC to cancel.
X Press ESC to return to the Status display.

Fast circuit diagram entry

You can create a circuit-diagram in several ways: The first
option is to enter the elements in the circuit and then to wire
all the elements together. The other option is to use the
enhanced operator guidance of the easy and create the
circuit diagram in one go, from the first contact through to
the last coil.

If you use the first option, you will have to select some of the
elements in order to create and connect up your circuit
diagram.

The second, faster option is what you learned in the
example. In this case you create the entire circuit connection
from left to right.

Commissioning

08/04 AWB2528-1423GB

Configuring an easy-NET
network

If you want to work with the easy-NET network and
communicate with several stations, the network must be
configured first.

Proceed as follows:

X Connect all network stations. easy-NET socket 2e to

easy-NET socket 1L.

X The first station 1 (socket 1L) and the last station

(socket 2e) must be provided with a network termination
resistor a.

X Connect all stations to the power supply.

a

1

I1 – I12

1

Q1 – Q8

2

I1 – I12

2

Q1 – Q6

R1 – R12

S1 – S8

a

Figure 49: Example topology with two easy-NET stations

a Network termination resistor

Physical location
Station number

X Switch on the power supply on all stations.
X Ensure that all stations have a voltage supply. The POW

LED must light up or flash. It is only possible to configure
the stations which are supplied with voltage.

X Proceed to the first physical station (Location 1). This

station has the termination resistor inserted in socket 1.

h

The following tasks are only possible in STOP mode.

08/04 AWB2528-1423GB

SECURITY...

SYSTEM...
MENU LANGUAGE
CONFIGURATOR...

Configuring an easy-NET
network

Entering the network station number

X Simultaneously press the DEL and ALT buttons while easy

displays the Status display.

The System menu appears

Select the CONFIGURATOR menu option.

X Press the OK button.

NET..

.

NET PARAMETERS..

STATIONS...
CONFIGURE

NET-ID : 00 Æ

BAUDRATE: 125KB
BUSDELAY: 00
SEND IO å æ
REMOTE RUN
REMOTE IO

NET-ID : 01 Æ

BAUDRATE: 125KB
BUSDELAY: 00
SEND IO å æ
REMOTE RUN
REMOTE IO

h

The NET menu appears.

X Press the OK button.

The NET PARAMETERS… menu appears.

X Press the OK button.

X Press the OK button and select the station number with Í

Ú. In this case the station number (NET-ID) “01”.

and

X Press the OK button.

X Exit the NET PARAMETERS menu with ESC.

The station designated station number 1 is the active
station. For this reason the REMOTE RUN and REMOTE IO
functions are not available.

Commissioning

08/04 AWB2528-1423GB

Entering network stations

Only the network station at physical location 1 with station
number 1 has a station list.

h

1 1 Æ
2 0
3 0
40 æ

1 1 Æ
2 2
3 0
40 æ

The left-hand column is the physical location. You can only
assign a physical location to unused station numbers.
Physical location 1 is permanently assigned to station
number 1.

X Use the Í and Ú cursor buttons to select the STATION

menu and press the OK button.

X Proceed to the station with physical address 2.

X Select the required physical location with the Í and Ú

cursor buttons. Press the OK button.

X Use cursor buttons Í and Ú to select station number 2.

X Press the OK button.

At physical location 2, the station has been assigned station
address 2.

X Press ESC to return to the STATION menu item.

08/04 AWB2528-1423GB

Configuring an easy-NET
network

Configuring an easy-NET network

The easy-NET network can only be configured by station 1.

Requirement:
All stations are correctly connected to the network and the
termination resistors have been connected.

All stations have a power supply and are in STOP mode. The
POW LED is permanently lit. The NET LED is permanently lit.

h

NET PARAMETERS..

STATIONS...
CONFIGURE

CONFIGURE ?

CONFIGURATION

IN
PROGRESS.

h

ERR:ID-KONFLIKT

CONFIGURATION
OVERWRITE?

If the connected stations are being configured, all stations
automatically switch to the STOP mode.

X Proceed to the CONFIGURE menu item and press the OK

button.

You will be asked to acknowledge whether you want to
configure the system.

X Press the OK button.

The message on the left appears:

All NET LEDs on the stations which are assigned station
numbers higher than 1 (2 to 8) switch to the OFF state of
easy-NET.

As soon as the configuration has been successfully
completed, the NET LEDs on all stations flash. The easy-NET
network is ready for operation.

An error message will appear if a station is assigned with
a station address which does not correspond to the
physical location in the station list.

If you want to overwrite the station address press the OK
button. The configuration can be aborted by pressing the

ESC button.

Commissioning

08/04 AWB2528-1423GB

Changing the easy-NET network configuration

The configuration of the easy-NET network can be modified
at any time at station 1, physical location 1.

X The NET parameters are modified as described for

inputting parameters for the first time.

Station addresses in the STATIONS menu are changed as
follows:

X Go to the physical location which is to be modified.
X Press the OK button.

h

Existing station numbers can only be modified to free,
non-assigned station numbers. If all eight numbers are
assigned, all station numbers which are to be modified
must be set to zero. Thereafter, all station numbers can be
reassigned. (easy800 sets all station numbers to zero
which are assigned with a physical location behind the
leading zero.)

X Select the required station number with the Í and Ú

cursor buttons and confirm your input with the OK button.

X Configure all easy-NET stations again using the

CONFIGURATION menu.

h

Further information concerning the easy-NET network
topic can be found in Chapter “easy-NET network”,
Page 247.

08/04 AWB2528-1423GB

Configuring an easy-NET
network

Displaying the Status display of other stations

On every device with a display, you can display the states of
the inputs and outputs of each network station.

1I12..........

I NT1 P­MO 06:42

1Q1....... RUN

3I12.....7....

I NT3 P­MO 06:42
3Q1.3..6.. RUN

3R12.....7....

I NT3 DC P­MO 06:45
3S1.3..6.. RUN

h

X Change to the Status display and press the ESC button.

The cursor changes to the display of the network station NT..
and flashes. The station number is displayed in front of the
inputs and outputs.

X Change to the number of the required station with the Í

Ú cursor buttons.

and

X Press the OK button.

X If you want to view the state of the inputs and outputs of

a local expansion, press the OK button.

If you press the ESC button again or the OK button, the
display of the input and output states of the station is
terminated.

The station showing the status on its display cannot read
its own data from the network.

Example: NT3 flashes on station 3. The inputs and outputs
3I.., 3R.., 3Q.. and 3S.. cannot be displayed.

If the NT3 display is not flashing, the inputs and outputs
are shown.

08/04 AWB2528-1423GB

08/04 AWB2528-1423GB

4 Wiring with easy800

This chapter describes all the functions available with
easy800.

easy800 operation Buttons for drawing circuit diagrams and function

block usage

DEL

ESC

Delete circuit connection, contact, relay or empty line in the
circuit diagram

Toggle between break and make contact

ALT

Connect contacts and relays
Add rungs

ÍÚ

Change values
Cursor up, down
Change position

úí

Cursor left, right

Cursor buttons set as P buttons:

ú
í

Input P1,
Input P3,

Í
Ú

Input P2
Input P4

Undo setting from previous OK
Exit current display or menu

Change, add contact/relay

OK

Save setting
Terminal mode on/off

*

Wiring with easy800

08/04 AWB2528-1423GB

Operation

The cursor buttons in the easy800 circuit diagram perform
three functions. The current mode is indicated by the
appearance of the flashing cursor.

•Move

•Entering

• Connect

I 01

h

In Move mode you can use

â

around the circuit diagram in order to select a rung, contact
or relay coil.

Use OK to switch to Entry mode so that you can enter or
change a value at the current cursor position. If you press
ESC in Entry mode, easy800 will undo the most recent
changes.

Press ALT to switch to Connect mode for wiring contacts and

l

relays. Press ALT again to return to Move.

Press ESC to leave the circuit diagram and parameter
display.

easy800 performs many of these cursor movements
automatically. For example, easy800 switches the cursor
to Move mode if no further entries or connections are
possible at the selected cursor position.

Opening the parameter display for function blocks
with contacts or relays

If you specify the contact or coil of a function relay type in
Entry mode, easy800 automatically switches from the
contact number to the function block parameter display
when you press OK.

ÍÚ úí to move the cursor

í to switch to the next contact or coil field without

Press
entering any parameters.

08/04 AWB2528-1423GB

easy800 operation

Program

A program is a sequence of commands which the easy800
executes cyclically in RUN mode. An easy800 program
consists of the necessary settings for the device, easy-NET,
password, system settings, a circuit diagram and/or function
blocks.

The circuit diagram is that part of the program where the
contacts are connected together. In RUN mode a coil is
switched on and off in accordance with the current flow and
the coil function specified.

Function blocks

Function blocks are program elements with special
functions. Example: timing relays, time switches, arithmetic
function blocks. Function blocks are provided with or
without contacts and coils accordingly. In RUN mode the
function blocks are processed according to the circuit
diagram and the results are updated accordingly.

Examples:
Timing relay = function block with contacts and coils
Time switch = function block with contacts

Relays

Relays are switching devices which are electronically
simulated in easy800. They actuate their contacts according
to their designated function. A relay consists of a coil and at
least one contact.

Contacts

You modify the current flow with the contacts in the easy800
circuit diagram. Contacts such as make contacts carry a 1
signal when closed and 0 when open. Every contact in the
easy800 circuit diagram can be defined as either a make
contact or a break contact.

Wiring with easy800

08/04 AWB2528-1423GB

Coils

Coils are the actuating mechanisms of relays. In RUN mode,
the results of the wiring are sent to the coils, which switch
on or off accordingly. Coils can have seven different coil
functions.

Table 4: Usable contacts

Contact easy800 display

Make contact, open in release
position

Break contact, closed in released
position

I, Q, M, A, ….

Other contacts a Table

i, q, m, a, …

Other contacts a Table

easy800 works with different contacts, which can be used in
any order in the contact fields of the circuit diagram.

Table 5: Contacts

Contact Make

contact

Inputs

Inputs of a network station

*I *i 01…12 250

* = Station address 1 to 8
easy800 input terminal I i 01…12 –
Cursor button P p 01…04 –

Network station expansion input

*R *î 01…12 250

terminal
* = Station address 1 to 8

Expansion input terminal R î 01…12 –

Bit inputs via the network

*RN *RN 01…32 250

* = Station address 1 to 8

Break
contact

Number Page

08/04 AWB2528-1423GB

easy800 operation

Contact Make

contact

Break
contact

Number Page

Diagnostics inputs

Network station expansion status

*I *i 14 299

* = Station address 1 to 8

Network station short-circuit/

*I *i 15…16 297

overload
* = Station address 1 to 8

Expansion status

I i 14 299

Short-circuit/overload I i 15…16 297

Short-circuit/overload in expansion

*R *î 15…16 297

network station
* = Station address 1 to 8

Short circuit/overload with expansion R î 15…16 297

Outputs

easy800 output easy network station

*Q *Q 01…08 250

* = Station address 1 to 8

easy800 output

easy800 output expansion with

Q q 01…08 –
*S *ï 01…08 250

network station
* = Station address 1 to 8

easy800 output expansion

Bit outputs via the network

S ï 01…08 –
*SN *SN 01…32 250

* = Station address 1 to 8

Other contacts

Marker relay contact M m 01…96 97
Jump label : 01…32 208
Diagnostics messages ID ID 01…16 260

Function blocks

Analog value comparator function

A X Q1 A X Q1 X=01…32 125

block

Arithmetic value overflow (CARRY)

AR X CY aî X CY X=01…32 128

function block

Wiring with easy800

08/04 AWB2528-1423GB

Contact Make

contact

Zero arithmetic value (zero)

AR X ZE aî X ZE X=01…32 128

function block

Data block comparator function

BC X E1 BC X E1 X=01…32 132

block, error: number of elements
exceeded

Data block comparator function

BC X E2 BC X E2 X=01…32 132

block, error: range overlap

Data block comparator function

BC X E3 BC X E3 X=01…32 132

block, error: invalid offset

Data block comparator function

BC X EQ BC X EQ X=01…32 139

block, comparison result

Data block comparator function

BT X E1 BT X E1 X=01…32 139

block, error: number of elements
exceeded

Data block transfer function block,

BT X E2 BT X E2 X=01…32 139

error: range overlap

Data block transfer function block,

BT X E3 BT X E3 X=01…32 139

error: invalid offset

Boolean sequence function block,

BV X ZE BV X ZE X=01…32 150

value zero

Counter function block, upper

C X OF C X OF X=01…32 153

setpoint value exceeded (Overflow)

Counter function block, lower

C X FB c X FB X=01…32 153

setpoint value undershot
(Fall below)

Counter function block, actual

C X ZE c X ZE X=01…32 153

value equal to zero

Counter function block, actual value

C X CY c X CY X=01…32 153

has exceeded counter range (CARRY)

Frequency counter function block,

CF X OF CF X OF X=01…04 160

upper setpoint value exceeded
(Overflow)

Break
contact

Number Page

08/04 AWB2528-1423GB

easy800 operation

Contact Make

contact

Frequency counter function block,

CF X FB CF X FB X=01…04 160

lower setpoint value undershot (Fall
below)

Frequency counter function block,

CF X ZE CF X ZE X=01…04 160

actual value equal to zero

High-speed counter function block,

CH X OF CH X OF X=01…04 164

upper setpoint value exceeded
(Overflow)

High-speed counter function block,

CH X FB CH X FB X=01…04 164

lower setpoint value undershot (Fall
below)

High-speed counter function block,

CH X ZE CH X ZE X=01…04 164

actual value equal to zero

High-speed counter function block,

CH X CY CH X CY X=01…04 164

actual value has exceeded counter
range (CARRY)

Incremental encoder counter function

CI X OF CI X OF X=01…02 170

block, upper setpoint value exceeded
(Overflow)

Incremental encoder counter function

CI X FB CI X FB X=01…02 170

block, lower setpoint value undershot
(Fall below)

Incremental encoder counter function

CI X ZE CI X ZE X=01…02 170

block, actual value equal to zero

Incremental encoder counter function

CI X CY CI X CY X=01…02 170

block, actual value has exceeded
counter range (CARRY)

Comparator function block,

CP X LT CP X LT X=01…32 175

less than

Break
contact

Number Page

Wiring with easy800

08/04 AWB2528-1423GB

Contact

Comparator function block,

Make
contact

CP X EQ CP X EQ X=01…32 175

Break
contact

Number Page

equal to

Comparator function block,

CP X GT CP X GT X=01…32 175

greater than

Text output function block

D X Q1 ì X Q1 X=01…32 177

Data function block DB X Q1 DB X Q1 X=01…32 181

PID controller, value range of

DC X LI DC X LI X=01…32 183

manipulated variable exceeded
Receive a variable from a station (Get) GT X Q1 GT X Q1 X=01…32 183
Seven-day time switch HW X Q1 HW X Q1 X=01…32 194
Year time switch function block HY X Q1 HY X Q1 X=01…32 200

Master reset, sets all outputs and

MR X Q1 MR X Q1 X=01…32 211

markers to zero state

Operating hours counter function

OT X Q1 OT X Q1 X=01…04 218

block, set time reached

08/04 AWB2528-1423GB

easy800 operation

Contact

Operating hours counter, value

Make
contact

OT X CY OT X CY X=01…04 218

Break
contact

Number Page

overflow (CARRY)

Send a variable to the network,

PT X Q1 PT X Q1 X=01…32 219

enable active Put

Pulse width modulation, error

PW X E1 PW X E1 X=01…02 221

minimum on or off time exceeded

Send date and time via the network

SC X Q1 SC X Q1 X=01 224

(easy-NET) function block
Timing relay function block T X Q1 T X Q1 X=01…32 228

Wiring with easy800

08/04 AWB2528-1423GB

Usable relays and function blocks (coils)

easy800 various relay types as well as function blocks and
their coils for wiring in a circuit diagram.

Relay/function block easy800

Number Coil Parameter

display

Outputs

easy800 output relays, network

*Q 01…08 j –

stations (only network master)
* = Station address 2 to 8

easy800 output relay

easy800 output relay expansion,

Q 01…08 j –
*S 01…08 j –

network stations (only network
master)
* = Station address 2 to 8

easy800 expansion output relay

Bit outputs

S 01…08 j –
*SN 01…32 j –

* = Station address 1 to 8

General coils

Marker, auxiliary relay M 01…96 j –
Jump label : 01…32 j –

Function blocks

Analog value comparator function

A 01…32 – j

block
Arithmetic function block AR 01…32 – j
Data block comparator, activate BC X EN 01 32 j j
Transfer data block, trigger coil BT X T_ 01 32 j j
Boolean sequence BV 01…32 – j

Counter function block, counter input

C X C_ X=01…32 j j

Counter function block, direction C X D_ X=01…32 j j

Counter function block, set counter

C X SE X=01…32 j j

value (Preset)

08/04 AWB2528-1423GB

easy800 operation

Relay/function block

easy800

Number Coil Parameter

display

Counter function block, reset counter

C X RE X=01…32 j j

value

Frequency counter function block,

CF X EN X=01…04 j j

activate counter (enable)

High-speed counter function block,

CH X D_ X=01…04 j j

direction

High-speed counter function block,

CH X EN X=01…04 j j

activate counter (enable)

High-speed counter function block,

CH X SE X=01…04 j j

set counter value (Preset)

High-speed counter function block,

CH X RE X=01…04 j j

reset counter value

Incremental encoder counter function

CI X SE X=01…02 j j

block, set counter value (Preset)

Incremental encoder counter function

CI X EN X=01…02 j j

block, activate counter (enable)

Incremental encoder counter function

CI X RE X=01…02 j j

block, reset counter value

Comparator function block

Activate text output function block

CP X=01…32 – j
D X EN X=01…32 j j

(enable)
Data function block, trigger coil DB X T_ X=01…32 j j
PID controller, activate DC X EN X=01…32 j j
PID controller, activate P component DC X EP X=01…32 j j
PID controller, activate I component DC X EI X=01…32 j j

PID controller, activate D component

PID controller, accept manual

DC X ED X=01…32 j j
DC X SE X=01…32 j j

manipulated variable

Activate signal smoothing filter

Get from network station function

FT X EN X=01…32 j j
GT X=01…32 – j

block

Wiring with easy800

08/04 AWB2528-1423GB

Relay/function block easy800

Number Coil Parameter

display

Seven-day time switch HW X=01…32 – j
Year time switch function block HY X=01…32 – j
Activate value scaling function block LS X EN X=01…32 j j
Master reset function block MR X T_ X=01…32 j j

Activate numerical converter function

NC X EN X=01 32 j j

block

Function block operating hours

OT X EN X=01…04 j j

counter, enable

Operating hours counter function

OT X RE X=01…04 j j

block, reset

Send to the network (easy-NET)

PT X T_ X=01…32 j j

function block, trigger

Activate pulse width modulation

PW X EN X=01…02 j j

function block

Send time to the network (easy-NET)

SC X T_ X=01 j –

function block, trigger
Activate set cycle time function block ST X EN X=01

Timing relay function block,

T X EN X=01…32 j j

trigger control coil (enable)

Timing relay function block, stop

T X ST X=01…32 j j

Timing relay function block, reset T X RE X=01…32 j j

Activate value limitation function

VC X EN X=01…32 j j

block

The switching behaviour of these relays is set by the coil
functions and parameters selected.

The options for setting output and marker relays are listed
with the description of each coil function.

The function block coil functions and parameters are listed
with the description of each function block type.