ENGLISH
Instructions
FIG. A
MODULAR BATTERY
1
2
Cooling Fan -
Instructions
60155
3
4
5
4
FIG. D
CABLES
FIG. B
7
COOLING FAN
11
19
10
9
16
19
8
68
17
18
7
FIG. C
DUCTS
14
15
12
13
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BASED ON: 1390430 Rev 04/21 A (1 of 12)
ENGLISH
The 60155 Cooling Fan is designed for use with Klein Tools
hard hats and safety helmets with patent-pending accessory
mounts, for easy attachment and removal. Its dual-fan
design forces outside air into the shell to push out stale hot
air, facilitating cooling. Included user-replaceable ducts can
be changed to direct air to cool the neck and face region, as
well.The user can configure the system 16 different ways,
depending on their preference. It is powered by a detachable,
modular, rechargeable lithium-ion battery (Catalog no.
29025) which can also be used to charge other small USB
powered devices.
CONTENTS
• Cooling Fan
• Rechargeable Modular Battery
• Long Duct With Clip (×2)
• Long Duct Without Clip (×2)
• Short Duct With Clip (×2)
• Short Duct Without Clip (×2)
• USB-A to USB-C charging cable
• USB-C to USB-C charging cable
• Cable Clip
• This Instruction Sheet
GENERAL SPECIFICATIONS
COOLING FAN
• Conguration: Centrifugal Dual Fan
• Dimensions: 6.2" × 2.8" × 3.0" (157.5 × 71.1 × 76.2
mm)
• Weight (fan only): 6.88 oz. (195 g)
• Runtime (on fully-charged battery, continuous use):
High: 3.5 hours Low: 6 hours
• Drop Protection: 6.6' (2 m)
• Ingress Protection (IP) Rating: IPX4
BATTERY
• Dimensions: 3.5" × 1.7" × 2.1" (88.9 × 43.2 × 53.3 mm)
• Weight (battery only): 3.85 oz. (109 g)
• Cell Type: 18650 Lithium-Ion
• Capacity: 3200mAh (11.7 Wh)
• Input USB-C (each): 5V DC, 1.1A
• Input USB-C (total): 5V DC, 1.1A
•
Output USB-C (each): 5V DC, 1.0A (1800 mAh) up to 2A
Max
•
Output USB-C (total): 5V DC, 1.0A (1800 mAh) up to 2A
Max
• Total Output Power: 10 W Max.
• Full Charge Time: Up to 2.5 hours, based on charger
output
• Shelf Life: Charge every 3 months
• Charging Requirements: 5V DC, Min. 1A
recommended
• Operating/Charging Temperature: 32° to 104°F (0° to
40°C)
•
Storage Temperature (up to 3 months): 14° to 104°F (-10° to
40°C)
• Relative Humidity: <75% non-condensing
• Drop Protection: 6.6' (2 m)
• Ingress Protection (IP) Rating: IP54
• Standards: UN38.3, DOE/CEC, NRCAN
Conforms To UL STD. 2054, 1642, 62368-1,
UL STD. 507, UL SUBJECT 2056
5014132
Certied To CSA STD. C22.2 NO. 62368-1,
CSA STD. C22.2 NO. 60335-1, 60335-2-80
Specifications subject to change.
DISPOSAL / RECYCLE
Do not place equipment and its accessories in the
trash. Items must be properly disposed of in
accordance with local regulations.
gov/recycle for additional information.
See www.epa.
WARNINGS
Read, understand, and follow these instructions to ensure safe
operation. Failure to observe these warnings can result in risk
of re and burns, electric shock, serious injury and/or property
damage. Always check with your site safety supervisor before
use of this product. Local regulations may not permit use. Keep
this user manual and comply with the instructions provided for
this product.
COOLING FAN
• This product is ONLY intended for use with Klein Tools hard
hats and safety helmets with accessory mounts designed to
securely keep the modular cooling fan and battery provided.
• DO NOT use any other cables, batteries, or ducts not
designed for use with this device. Refer to the user manual
for proper charging instructions. Replace ONLY with Klein
Tools replacement parts.
• Inspect daily. DO NOT use the product if damaged.
• DO NOT subject to vibration, impacts, or drops. The housing
may not show signs of damage, but internal components
may have been compromised. It is advisable to replace the
unit if any such severe events occur.
• DO NOT expose to open flame, heat sources, equipment that
produces heat or vibration, or extremes in environmental
temperature.
• DO NOT expose product to rain or snow.
• Keep away from high voltage devices.
• DO NOT attempt to repair the fan, charging cable, and ducts.
There are no user-serviceable parts.
• DO NOT
• DO NOT open, crush, or incinerate.
• Water-resistant port cover must be properly sealed to achieve
• DO NOT open water-resistant cover if wet or in a wet
• DO NOT
• Use of cable not recommended or sold with this unit may
BATTERY
• Only use the battery in the applications per manufacturer’s
• Always charge and discharge the battery using the charging
• DO NOT attempt to charge or power any device with this
• DO NOT charge or discharge the battery in excess of its
• In the event the battery leaks, keep away from skin and eye.
• DO NOT use a damaged or modified battery. Damaged
• DO NOT subject to vibration, impact, or drops. The housing
•
• Keep away from high voltage devices.
• Keep battery out of reach of children. Children should be
• Risk of fire and burns. Do not open, crush, heat above 140°F
• Dispose battery properly in accordance with local regulations.
immerse in water or other liquids. Avoid spilling
liquids or falling foreign objects into openings on the enclosure.
10
11
specified water & foreign object ingress protection. Keep seal
free of dirt, oil, sand, or other material that interferes with
proper sealing. Failure to do so can result in risk of fire or
electric shock.
environment. Thoroughly dry the unit and the seal around
water resistant cover completely before opening waterresistant cover.
attempt to insert other USB connector types into USB-C
port.
result in a risk of fire or injury to persons.
recommendations. Consult the instruction manual if unsure.
accessories recommended or provided by the manufacturer.
The charger used shall comply with IEC 62368-1, PS2
power source. If charging accessories are damaged,
DO NOT use or attempt to repair the cables and replace
immediately. There are no user-serviceable parts.
battery without verifying if battery and device are compatible.
Consult the user manuals for requirements for each.
rating. Overloading above rating may result in a risk of fire
or injury to persons.
If exposed, wash affected area with large amounts of water
and seek medical attention.
or modified batteries may exhibit unpredictable behavior
resulting in fire, explosion or risk of injury.
may not show signs of damage, but internal components
may have been compromised. It is advisable to replace the
unit if any such severe events occur.
DO NOT expose battery to extreme heat or cold, rain or
snow, or fire.
supervised when battery is in use.
(60°C), or incinerate. Follow all manufacturer’s instructions.
12
13
14
15
16
17
18
19
FCC & IC COMPLIANCE
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is
no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference
to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged totry
to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• the equipment into an outlet on a circuit different from that to
• Consult the dealer or an experienced radio/TV technician for
NOTE: The grantee is not responsible for any changes or
modifications not expressly approved by the party responsible
for compliance. Such modifications could void the user’s
authority to operate the equipment.
Canada ICES-003 (B) / NMB-003 (B)
SYMBOLS ON COOLING FAN AND/OR BATTERY
Warning or Caution
Risk of Electrical Shock
Read Instructions
Recyclable
Independently tested by Intertek and meets
applicable standards.
V
Energy Efciency Veried
E
D
R
E
I
I
F
FEATURE DETAILS (FIG.A)
Battery Status Button
1
Battery Release Tab
2
Battery Status LED Indicator
3
USB-C Input/Output Ports (×2)
4
Accessory Mount For Headlamp
5
Accessory Mount
6
Duct Ports (×2)
7
Removable Grille (×2)
8
Cooling Fan Release Tab
9
Power On/Off / Speed Button
USB-C Power Input Port
Short Duct With Clip (×2)
Short Duct Without Clip (×2)
Long Duct With Clip (×2)
Long Duct Without Clip (×2)
USB-C to USB-C 2.0 Cable
USB-C to USB-A 2.0 Cable
Cable Clip
Grille Release Tabs
(×2)
COMPLIANCE
which the receiver is connected.
help.
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BASED ON: 1390430 Rev 04/21 A (2 of 12)
ENGLISH
OPERATING INSTRUCTIONS
CHARGING THE MODULAR BATTERY
Observe the input and output ports for receiving and
providing power on the battery to ensure correct use. Refer
to both the battery and charging source manual for proper
charging instructions and requirements prior to charging.
CAUTION: The battery is equipped with USB-C ports4.
To avoid damaging the ports, DO NOT attempt to insert other
cable types, such as micro-USB or Apple
®
Lightning cables.
• Disconnect the cooling fan or any other device from the
battery ports before charging.
17
• Connect the included USB-A to USB-C cable
USB-C port
4
then connect the other end to the charging
to either
source’s USB-A port.
3
• The Battery Status Indicator LEDs
charging status (see TABLE 2.)
• A full charge could take up to 2.5 hours, depending on
the charger’s output.
connected to the charger for prolonged periods when it is
NOTE: Avoid leaving the battery
will indicate the
not being charged. Always disconnect the battery from the
charger upon complete charge.
• Press the Battery Status Button 1 to check battery level
(see TABLE 3). Battery Status Indicator LEDs
3
will turn
on, and will automatically turn off after 5 seconds if the
Battery Status Button is not pressed again, or if no device is
connected for charging.
0% to 10%
charged
11% to
25%
charged
26% to
50%
charged
51% to
75%
charged
76% to
99%
charged
100%
charged
LEGEND
Solid green
Solid green
Solid green
Solid green
Not illuminated
Solid green
Solid green
Solid green
Not illuminated
Not illuminated
Solid green
Solid green
Not illuminated
Not illuminated
Not illuminated
Solid green
Not illuminated
Not illuminated
Not illuminated
Blinking red
Not illuminated
Not illuminated
Not illuminated
Not illuminated
Remaining Charge
76% to 100%
charge remaining
51% to 75%
charge remaining
26% to 50%
charge remaining
11% to 25%
charge remaining
1% to 10%
charge remaining
0%
charge remaining
Not Illuminated Solid Green Solid Red Blinking
TABLE 2 - CHARGING STATUS TABLE 3 - CHARGE REMAINING
LED Status % Charged LED Status
Not illuminated
Not illuminated
Not illuminated
Blinking red
Not illuminated
Not illuminated
Not illuminated
Blinking green
Not illuminated
Not illuminated
Blinking green
Solid green
Not illuminated
Blinking green
Solid green
Solid green
Blinking green
Solid green
Solid green
Solid green
Solid green
Solid green
Solid green
Solid green
Inspect and familiarize yourself with the components
that need to be assembled onto the hard hat or safety
helmet, then follow the instructions below to install and
use the fan. DO NOT try to rework or substitute missing
or damaged components.
INSTALLATION (FIGs E, F, G)
The Cooling Fan can be set up in various configurations
to suit the user's needs. TABLE 1 and FIG. E illustrate
various combinations.
NOTE: Certain cap style setups
(E5 - E8) require reversing the hard hat's suspension.
1. Choose a configuration from the TABLE 1 and FIG. E,
based on the hard hat shell type you plan to use, and
locate the corresponding matching pair of ducts. Install
the square opening of both ducts to the fan’s duct ports
7
as shown (FIG. F).
2. Install the fan and battery into the hard hat accessory
mounts per the chosen configuration from TABLE 1.
Slide the components down until the release tab snaps
into the accessory mount (FIG. G).
3. Secure the clip located on the inside curve of the ducts
to the brim of the hard hat to maintain duct position (FIG.
G).
4. To connect the coiled USB-C to USB-C cable 16 between the
fan and battery, open the USB port covers on both the fan
11
and the battery 4 and attach the cable connectors as
shown. Firmly push in the connector until it stops.
18
5. Insert the Cable Clip
the hard hat, then secure the cable into the clip
*Apple® and Lightning® are registered trademarks of Apple, Inc.
into the universal accessory slot on
(FIG. G).
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NOTE: While either end of the cable can be plugged into either
component, the coiled end is intended to attach to the battery.
NOTE: While both USB-C ports on the battery are usable,
using the one on the same side as the fan port is highly
recommended.
OPERATION
NOTE: It is highly recommended that a chinstrap be
used, even for hard hat models that do not include one,
especially on jobs at-height or requiring constant head
motion. The optional Klein Tools Chinstrap (Catalog no.
KHHSTRP) is available for Klein Tools hard hats that do not
include one with purchase. The chinstrap is included with
Klein Tools Safety Helmet models.
Press the Power On/Off / Speed Button 10 to turn on the fan.
Default startup speed is low; a second press will switch to high
speed, and a third press will turn the fan off.
NOTE: It could take 10-15 seconds (or more) to feel effects of
proper air circulation, especially in a very hot environment.
CHARGING THE MODULAR BATTERY
Observe the dedicated input and output ports for receiving and
providing power on the battery to ensure correct use. Refer
to both the battery and charging source manual for proper
charging instructions and requirements prior to charging.
CAUTION: The battery is equipped with USB-C ports4. To
avoid damaging the ports, DO NOT attempt to insert other cable
types, such as micro-USB or Apple
®
*
Lightning
®
*
cables.
• Disconnect the cooling fan or any other device from the
battery ports before charging.
17
• Connect the included USB-A to USB-C cable
USB-C port
4
then connect the other end to the charging
to either
source’s USB-A port.
3
• The Battery Status Indicator LEDs
charging status (see TABLE 2.)
• A full charge could take up to 2.5 hours, depending on
the charger’s output.
connected to the charger for prolonged periods when it is
NOTE: Avoid leaving the battery
will indicate the
not being charged. Always disconnect the battery from the
charger upon complete charge.
• Press the Battery Status Button 1 to check battery level
(see TABLE 3). Battery Status Indicator LEDs
3
will turn
on, and will automatically turn off after 5 seconds if the
Battery Status Button is not pressed again, or if no device is
connected for charging.
MOUNTING ADDITIONAL ACCESSORIES
Accessories can be mounted onto the fan or battery via Klein
Tools' patent-pending accessory mounts. A headlamp or safety
lamp can be attached to the accessory mount of the battery or
fan. For more information, see the REPLACEMENT PARTS AND
ACCESSORIES section .
FREQUENTLY ASKED QUESTIONS (FAQs)
•
HOW DOES THE COOLING FAN WORK?
The cooling fan is designed to force air into the shell
or a focused area, such as the face or neck. When air
is directed into the shell, it forces stale heated air from
under the shell, replacing it with cooler air. Keeping the
fan running ensures the temperature under the shell is
maintained closer to ambient levels. Non-vented models
benefit greatly from this air movement due to lack of air
movement under the shell compared to a vented model.
Klein Tools has made it possible to configure the system
in 16 different ways, ensuring the user can find an optimal
setup for the job at hand!
•
I
N WHAT WAYS CAN THE MODULAR BATTERY BE USED?
In addition to powering the Cooling Fan, the modular
battery can also charge or power other products along
with the fan. The battery has two USB-C ports that can be
used to simultaneously operate or charge two devices.
Klein Tools Headlamps (shown), Safety Lamp, and
other portable devices can all be charged.
NOTE: Some
devices cannot operate while being charged. Check the
speci cations for the device to be charged.
www.GlobalTestSupply.com
CLEANING
COOLING FAN: Prior to cleaning, be sure fan is disconnected
from the battery. Use clean, dry, soft lint-free cloth to wipe down.
If any debris is stuck in the fan blades, ducts, or grille holes,
gently free any objects stuck on fan blades using a blunt wooden
pick. DO NOT use harsh cleaning chemicals, sharp metal picks,
abrasive brushes, and/or pressurized air to dislodge stuck debris
from the fan blades. The debris may become dislodged inside
the fans and permanently damage the fan and its electronics.
If necessary, remove and clean the grilles and ducts under
clean cool water (use mild soapy water, if needed) and air
dry before installing. DO NOT scrub with abrasive brushes,
sponges, and abrasive cleaners. To remove, push in the grille
release tab(s) 19 and pull back. To reinstall, locate and place
the grille onto the two locating slots on the fan housing and,
push grille inward until the release tab(s) 19 click into place.
Wipe down the cables with soft, clean, dry cloth. Inspect for tears,
cuts, cracks, corrosion, bent connectors, discoloration and other
such damage. Replace immediately if any such defect is seen. DO
NOT attempt to repair. Replace ONLY with Klein Tools replacement
parts.
BATTERY: Prior to cleaning, be sure battery is disconnected
from the cooling fan, any power source, or other devices.
Use clean, dry, soft-lint-free cloth to wipe down. DO NOT use
abrasive cleaners or solvents. DO NOT use sharp metal objects
to clean USB ports. Reinstall all port covers on unused ports.
Recharge as needed. There are no pre-designated intervals at
which to recharge as long as you are using regularly. Avoid
discharging completely on a regular basis, as this can impact
overall life. Regularly inspect ports and charging cable for any
debris, dirt, damage, and corrosion. DO NOT attempt to repair.
Replace battery or cables as needed.
STORAGE
Be sure battery and cooling fan are disconnected from one
another and any other power sources or devices. Store
components in a cool, dry place away from direct sunlight
when not in use. If storing for prolonged periods, the battery
should be charged periodically charged in order to maintain
battery life, once every 3 months is recommended.
NOTE: It is highly recommended to remove the fan and
battery from the hard hat or safety helmet prior to placing in
storage.
DO NOT leave inside a vehicle or other confined spaces
in temperature extremes, or in corrosive or unsanitary
environments that can lead to decrease in service life,
overheating, or fire. After taking out of storage,visually inspect
fan, battery and all accessories for any damage. Replace any
damaged parts as needed. It is recommended to clean each
component prior to use (See CLEANING section above).
Allow all components to return to ambient conditions before
recharging battery and/or operating.
REPLACEMENT PARTS AND ACCESSORIES
•
29025 - Replacement Modular Battery
•
60490 - Replacement Ducts, Charging Cables, Cable Clip
•
56048 - Rechargeable Headlamp, 400 Lumens, Auto-Off
Sensor
•
56062 - Rechargeable Headlamp/Worklight, 300 Lumens
•
56049 - Rechargeable Light Array Headlamp, 260 Lumens
•
60156 - Intrinsically Safe LED Headlamp
•
56063 - Safety Lamp
BASED ON: 1390430 Rev 04/21 A (3 of 12)
ENGLISH
Setup
Fig.
E1
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15
E16
Shell
Type
Cap
Style
Cap
Style
Cap
Style
Cap
Style
Cap
Style
Cap
Style
Cap
Style
Cap
Style
Full
Brim
Full
Brim
Full
Brim
Full
Brim
Safety
Helmet
Safety
Helmet
Safety
Helmet
Safety
Helmet
TABLE 1
Bill
Position
Standard 12
Standard 13
Standard 14
Standard 15
Reversed 14
Reversed 15
Reversed 12
Reversed 13
Standard 14
Standard 15
Standard 14
Standard 15
Standard 12
Standard 13
Standard 14
Standard 15
Duct
Style
Fan:
Front
•
•
•
•
•
•
•
•
Fan:
Back
•
•
•
•
•
•
•
•
Air ow
Focus
Inside
Shell
Neck
Inside
Shell/
Forehead
Face
Inside
Shell
Neck
Inside
Shell/
Forehead
Face
Inside
Shell
Neck
Inside
Shell/
Forehead
Face
Inside
Shell
Neck
Inside
Shell/
Forehead
Face
FIG. E
1 2
3 4
5 6
7 8
9 10
FIG. F
FIG. G
NOTE: With all con gurations shown, it is highly
recommended that the battery be attached on the opposite
accessory mount in order to help provide better balance and
reduce fatigue.
CAUTION: In some setup options the ducts may extend
past the shell body-ensure you are comfortable with this
setup prior to beginning work.
11 12
13 14
15 16
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BASED ON: 1390430 Rev 04/21 A (4 of 12)
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