Page 1
FOR DI STRIBUTION AND TRANSMISSION APPLICATIONS
Bare Conductor
Covered Conductor Wire Rope Guy Strand
Page 2
Original Klein ® Grip,
patented in 1892
• Grips are to be used for temporar y installation, not for permanent anchorage.
• When used on or near energized lines, ground, insulate or isolate grip before pulling.
• Do not exceed rated capacity .
• Always match proper size and type of grip to application.
• Before each use, clean jaw area and inspect grip for proper operation to avoid slippage.
Section Application
Grip Recommendation
Klein T ools offers a free ser vice of recommending the proper grip for a particular application based on a sample of cable. All that is required is a
minimum 6'-9' (2-3 meters) length of cable.
If there is ever a question about the safe condition of any grip, contact Customer Ser vice at 847.821.5500 or 800.553.4676 or email [email protected] .
DISTRIBUTION ................... 1-2
BARE CONDUCTORS ..................... 1
C
OVERED CONDUCTORS
................ 2
WIRE ROPE (STEEL) ................... 3
GUY STRAND & EHS
................. 4
WIDE RANGE GRIPS .................... 5
TRANSMISSION ...................... 6-13
ACSR ......................................... 6-7
AAC ............................................ 8-9
ACSS ...................................... 10-11
ACSS/TW ................................ 12-13
RELATED PRODUCTS .................... 14
RECOMMENDED CARE ................. 15
COMMON OVERHEAD
APPLICATIONS ........................ 16-17
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Page 3
See Wire Pulling Grip W arnings on the inside cover .
All dimensions are in inches (millimeters).
Distribution
BARE CONDUCTORS
Chicago
TM
Grips
Authentic Chicago Grips are designed for
use on aluminum, copper and ACSR.
•
Locking loop handles allow the jaws
to be held in an open position for
easy
placement on wire or cable.
Pulls #6 and #8 bare copper
wire without damaging
or deforming the cable.
Grip Outside Diameter Safe Load
1613-35 #6-#8 Copper 4,500 lbs.
1656-20 .20" - .40"
(5.08 mm - 10.16 mm)
1656-30 .31" - .53"
(7.88 mm - 13.46 mm)
1656-40 .53" - .74"
(13.46 mm - 18.79 mm)
1656-50 .74" - .86"
(18.80 mm - 21.84 mm)
1656-60 .86" - .96"
(21.84 mm - 24.38 mm)
4,500 lbs.
4,500 lbs.
8,000 lbs.
8,000 lbs.
8,000 lbs.
(2,041 kg)
(2,041 kg)
(2,041 kg)
(3,629 kg)
(3,629 kg)
(3,629 kg)
1613-35
Cat. No. Hot Latch
4,500 lbs. (2,041 kg) Maximum Safe Load
1613-35 1613-35H NA #6 and #8 AWG Bare Copper 4-3/16" (106 mm) 6.25 lbs. (2.8 kg)
1656-20 1656-20H S1656-20H .20" - .40" (5.08 mm - 10.16 mm) 4" (102 mm) 3.0 lbs. (1.36 kg)
1656-30 1656-30H S1656-30H .31" - .53" (7.88 mm - 13.46 mm) 4-3/4" (121 mm) 3.75 lbs. (1.70 kg)
8,000 lbs. (3,629 kg) Maximum Safe Load
1656-40 1656-40H S1656-40H .53" - .74" (13.46 mm - 18.79 mm)
1656-60 1656-60H S1656-60H .86" - .96" (21.84 mm - 24.38 mm)
Model No.
Hot Latch/Spring
Model No.
Min. to Max. Cable
Diameter inches (mm)
1656-301656-40H
Jaw
Length
5-1/2" (140 mm) 8.30 lbs. (3.76 kg) 1656-50 1656-50H S1656-50H .74" - .86" (18.80 mm - 21.84 mm)
See Wire Pulling Grip Warnings on the inside cover.
Approx.
Weight
Each
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1
Page 4
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
COVERED CONDUCTORS
Chicago
TM
Grips for Covered Cable
“Smiley Jaw”
•
Specially machined serpentine jaws allow
use
on insulated conductors.
•
Eliminates necessity of stripping
insulation
from conductor .
Coming in 2016
A grip specifically designed to pull spacer
cable or tree wire like Hendrix ® .
Grip Outside Diameter Safe Load
1659-20 .20" - .40"
(5.1 mm - 10.2 mm)
1659-30 .31" - .53"
(7.9 mm - 13.5 mm)
1659-40 .49" - .79"
(12.45 mm - 20.1 mm)
1659-50 .79" - 1.0"
(20.1 mm - 25.6 mm)
4,500 lbs.
4,500 lbs.
8,000 lbs.
8,000 lbs.
(2,041 kg)
(2,041 kg)
(3,629 kg)
(3,629 kg)
Hendrix® is a registered trademark of Marmon Utility, LLC.
Cat. No. Min. to Max. Cable
4,500 lbs. (2,041 kg) Maximum Safe Load
1659-20 .20" - .42" (5.08 mm - 10.67 mm) 4-3/16" (106 mm) 3 lbs. (1.36 kg)
1659-30 .31" - .50" (7.87 mm - 12.70 mm) 4-3/4" (121 mm) 3.75 lbs. (1.70 kg)
8,000 lbs. (3,629 kg) Maximum Safe Load
1659-40 .49" - .79" (12.45 mm - 20.07 mm)
1659-50 .79" - 1.0" (20.07 mm - 25.56 mm)
2
Diameter inches (mm)
Jaw
Length
5-11/16" (144 mm) 7.75 lbs. (3.52 kg)
Approx.
Weight
Each
Page 5
See Wire Pulling Grip W arnings on the inside cover .
All dimensions are in inches (millimeters).
Wire r ope Steel Strand
WIRE ROPE (STEEL)
Grip Outside Diameter Safe Load (lbs.)
1604-10 1/16" - 3/16"
(1.59 mm - 4.76 mm)
1604-20L 1/8" - 1/2"
(3.18 mm - 12.70 mm
1625-20 5/16" - 3/4"
(7.94 mm - 19.05 mm
1625-20 7/8 7/16" - 7/8"
(11.11 mm - 22.23 mm)
1625-20 1 1/2" - 1"
(12.70 mm - 25.4 mm)
2,500 lbs.
5,000 lbs.
8,000 lbs.
8,000 lbs.
8,000 lbs.
Haven’sTM Grips
“Pork Chop”
Haven’s Grips are designed for use when
a light, compact grip is desired where
conductor deformation is not a factor.
Gripping pressure of the knurled jaw is
•
applied to 1/4" (6.35 mm) cable area.
All 1625 series have a swing latch
•
to help hold cable in the jaw.
(1,134 kg)
(2,268 kg)
(3,629 kg)
(3,629 kg)
(3,629 kg)
Cat. No. Latch
2,500 lbs. (1,134 kg) Maximum Safe Load
1604-10 NA .06" - .25" (1.52 mm - 6.35 mm) N/A 1 lb. (.45 kg)
5,000 lbs. (2,268 kg) Maximum Safe Load
1604-20 1604-20L .125" - .50" (3.18 mm - 12.70 mm) N/A 2.08 lbs. (1.14 kg)
8,000 lbs. (3,629 kg) Maximum Safe Load
1625-20
1625-20 1 .50" - 1.00" (12.70 mm - 25.40 mm)
Model
Latch Included
Min. to Max. Cable
Diameter inches (mm)
.28" - .75" (7.11 mm - 19.05 mm)
Jaw
L ength
N/A
A pprox.
W eight
4 lbs. (1.81 kg) 1625-20 7/8 .38" - .88" (9.65 mm - 22.35 mm)
E ach
3
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Page 6
See Wire Pulling Grip W arnings on the inside cover .
GUY STRAND &
Coming in 2016
A grip specifically designed to
pull coated guy strand larger
than .50" (12.70 mm).
•
Sawtooth jaw profile provides
extra
gripping power .
EHS
Grip Outside Diameter Safe Load (lbs.)
(
EXTRA HIGH-STRENGTH)
1613-40 1/8" - 5/16"
(3.05 mm - 9.40 mm)
1684-5C 3/16" - 1/2"
(4.06 - 13.97 mm)
1628-16 5/16" - 9/16"
(7.94 mm - 14.29 mm)
1628-17 1/2" - 3/4"
(12.70 mm - 19.05 mm)
1628-18 3/4" - 1"
(19.05 mm - 25.4 mm)
4,500 lbs.
8,000 lbs.
15,000 lbs.
15,000 lbs.
15,000 lbs.
(2,041 kg)
(3,629 kg)
(6,803 kg)
(6,803 kg)
(6,803 kg)
Cat. No. Hot Latch
4,500 lbs. (2,041 kg) Maximum Safe Load
1613-40 1613-40H S1613-40H .12" - .37" (3.05 mm - 9.40 mm) 4-3/16" (106 mm) 3 lbs. (1.36 kg)
8,000 lbs. (3,629 kg) Maximum Safe Load – EHS Specic
1684-5C NA NA .160" - .550" (4.06 - 13.97 mm) 5" (127 mm) 6.25 lbs. (2.84 kg)
15,000 lbs. (6,803 kg) Maximum Safe Load
1628-16
1628-17 .50" - .75" (12.70 mm - 19.05 mm) 16.30 lbs. (7.40 kg)
4
1628-18 .75" - 1.00" (19.05 mm - 25.40 mm) 15.70 lbs. (7.10 kg)
All dimensions are in inches (millimeters).
Model No.
NA NA
Hot Latch/Spring
Model No.
Min. to Max. Cable
Diameter inches (mm)
.31" - .62" (7.87 mm - 15.75 mm)
Jaw
Length
7-1/4" (184 mm)
Approx.
Weight
Each
15.30 lbs. (7.00 kg)
Page 7
See Wire Pulling Grip W arnings on the inside cover .
All dimensions are in inches (millimeters).
WIDE RANGE GRIPS
•
Latch helps maintain cable position.
•
Large-diameter eye accommodates large
hooks
on hoists, winches and tackle blocks.
•
Designed for use on bare conductor cables.
Grip Outside Diameter Safe Load (lbs.)
WIDE RANGE GRIPS
KT4500 .18" - .60"
(4.57 mm - 15.2 mm)
KT4650 .16" - .90"
(4.00 mm - 23.0 mm)
KT4600 .30" - .80"
(7.62 mm - 20.3 mm)
KT4800 .70" - 1.25"
(17.8 mm - 31.8 mm)
5,000
5,000
(2,268 kg)
(2,268 kg)
10,000
12,000
(4,536 kg)
(5,443 kg)
Cat. No. Min. to Max. Cable
5,000 lbs. (2,268 kg) Maximum Safe Load
KT4500
KT4502
KT4650
KT4652
10,000 lbs. (4,536 kg) Maximum Safe Load
KT4600
KT4602
12,000 lbs. (5,443 kg) Maximum Safe Load
KT4800
KT4802
Diameter inches (mm)
.180" - .600" (4.57 mm - 15.2 mm)
.160" - .900" (4.00 mm - 23.0 mm)
.300" - .800" (7.62 mm - 20.3 mm)
.700" - 1.25" (17.8 mm - 31.8 mm)
Hot
Latch
● ● ●
●
● ●
● ● ●
●
● ● ●
●
Spring Locking
●
●
●
●
Handle
Jaw
Length
4" (101.3 mm) 3.75 lbs. (1.70 kg) KT4501
4-1/2" (114 mm) 4.90 lbs. (2.22 kg)
5" (127 mm) 7 lbs. (3.18 kg) KT4601
5-1/8" (130 mm) 9 lbs. (4.1 kg) KT4801
Approx.
Weight
www.kleintools.com
See Wire Pulling Grip Warnings on the inside cover.
Each
5
Page 8
A WG or MCM Size Diameter inches (mm) No. of Alum. & Steel Strands Code W ord Grip
Safe Load
605 MCM .966" (24.54 mm) 26x7 Squab 1628-30P
605 MCM .994" (25.25 mm) 30x7 W ood Duck 1628-30P
605 MCM .994" (25.25 mm) 30x19 T eal 1628-30P
636 MCM .940" (23.88 mm) 18x1 Kingbird 1628-30O
636 MCM .977" (24.82 mm) 24x7 Rook 1628-30P
636 MCM .991" (25.17 mm) 26x7 Grosbeak 1628-30P
636 MCM 1.019" (25.88 mm) 30x7 Scoter 1628-30R
636 MCM 1.019" (25.88 mm) 30x19 Egret 1628-30R
666.6 MCM 1.000" (25.40 mm) 24x7 Flamingo 1628-30P
666.6 MCM 1.014" (25.76 mm) 26x7 Gannet 1628-30P
715.5 MCM 1.051" (26.70 mm) 26x7 Starling 1628-30R
715.5 MCM 1.081" (27.46 mm) 30x19 Redwing 1628-30S
795 MCM 1.040" (26.42 mm) 36x1 Coot 1628-30R
795 MCM 1.063" (27.00 mm) 45x7 T ern 1628-30R
795 MCM 1.092" (27.74 mm) 54x7 Condor 1628-30S
795 MCM 1.092" (27.74 mm) 24x7 Cuckoo 1628-30S
795 MCM 1.107" (28.12 mm) 26x7 Drake 1628-30S
795 MCM 1.140" (28.96 mm) 30x19 Mallard 1628-30S
900 MCM 1.131" (28.73 mm) 45x7 Ruddy 1628-30S
900 MCM 1.162" (29.52 mm) 54x7 Canar y 1628-30T
954 MCM 1.165" (29.59 mm) 45x7 Rail 1628-30T
954 MCM 1.165" (29.59 mm) 20x7 Corncrake 1628-30T
954 MCM 1.175" (29.85 mm) 48x7 T owhee 1628-30T
954 MCM 1.196" (30.38 mm) 54x7 Cardinal 1628-30T
954 MCM 1.196" (30.38 mm) 24x7 Redbird 1628-30T
1033.5 MCM 1.212" (30.79 mm) 45x7 Ortolan 1628-30U
1033.5 MCM 1.245" (31.62 mm) 54x7 Curlew 1628-30U
1113 MCM 1.258" (31.95 mm) 45x7 Bluejay 1628-30U
1113 MCM 1.292" (32.82 mm) 54x19 Finch 1628-40W
1192.5 MCM 1.302" (33.07 mm) 45x7 Bunting 1628-40W
1192.5 MCM 1.337" (33.96 mm) 54x19 Grackle 1628-40X
1272 MCM 1.317" (33.45 mm) 36x1 Skylark 1628-40W
1272 MCM 1.345" (34.16 mm) 45x7 Bittern 1628-40X
1272 MCM 1.381" (35.08 mm) 54x19 Pheasant 1628-40X
1351.5 MCM 1.386" (35.20 mm) 45x7 Dipper 1628-40X
1351.5 MCM 1.424" (36.17 mm) 54x19 Martin 1628-40Y
1431 MCM 1.427" (36.25 mm) 45x7 Bobolink 1628-40Y
1431 MCM 1.465" (37.21 mm) 54x19 Plover 1628-40Z
1590 MCM 1.504" (38.20 mm) 45x7 Lapwing 1628-40Z
1590 MCM 1.544" (39.22 mm) 54x19 Falcon 1628-40A
1780 MCM 1.602" (40.70 mm) 84x19 Chukar 1628-50B
2034.5 MCM 1.681" (42.70 mm) 72x7 Mockingbird 1628-50C
2156 MCM 1.762" (44.75 mm) 84x19 Bluebird 1628-50D
2167 MCM 1.735" (44.07 mm) 72x7 Kiwi 1628-50D
2312 MCM 1.802" (45.77 mm) 76x19 Thrasher 1628-50E
2515 MCM 1.880" (47.75 mm) 76x19 Joree 1628-50F
See Wire Pulling Grip W arnings on the inside cover .
Transmission
All dimensions are in inches (millimeters).
ACSR
(Aluminum Conductor Steel Reinforced)
6
Page 9
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
See Wire Pulling Grip W arnings on the inside cover .
ACSR TRANSMISSION CABLES
•
Round jaws are shaped to provide maximum contact
with
the cable, virtually eliminating cable deformation.
In some transmission applications –
commonly using the 1628-30, 1628-40 or 1628-50 series Chicago Grips – there is a
risk of cable deformation under high tensions. T o avoid this risk, Klein T ools recommends using two grips in tandem if the load
is expected to exceed the lesser of 12,500 lbs. (5670 kg) or 40% of the ACSR conductor's tensile strength.
•
1628-50 equipped with
removable bolt on floating
jaw , secured by a slotted nut
and cotter pin. Jaw provides
increased cable coverage.
These grips are special order only . Application must be
confirmed prior to ordering. Allow 30 days for deliver y .
Note: Jaw must be removed to
insert cable for model 1628-50.
ChicagoTM Grips
1628-40
Cat. No. Min. to Max. Cable
20,000 lbs. (9,072 kg) Maximum Safe Load
1628-30P .95" - 1.02" (24.23 mm - 25.78 mm)
1628-30R
1628-30S 1.08" - 1.14" (27.41 mm - 28.96 mm)
1628-30T 1.14" - 1.20" (28.98 mm -30.56 mm)
1628-30U 1.21" - 1.26" (30.59 mm - 32.13 mm)
25,000 lbs. (11,340 kg) Maximum Safe Load
1628-40W
1628-40X 1.33" - 1.39" (33.76 mm - 35.30 mm)
1628-40Y 1.39" - 1.45" (35.33 mm - 36.91 mm)
1628-40Z 1.45" - 1.52" (36.93 mm - 38.48 mm)
25,000 lbs. (11,340 kg) Maximum Safe Load with bolt on jaw
1628-50A 1.52" - 1.58" (38.51 mm - 40.08 mm)
1628-50B 1.58" - 1.64" (40.11 mm - 41.66 mm)
1628-50C 1.64" - 1.70" (41.68 mm - 43.26 mm)
1628-50D 1.70" - 1.77" (43.28 mm - 44.83 mm)
1628-50E 1.77" - 1.83" (44.86 mm - 46.43 mm)
1628-50F
Diameter inches (mm)
1.02" - 1.08" (25.81 mm - 27.38 mm)
1.27" - 1.33" (32.16 mm - 33.73 mm)
1.83" - 1.89" (46.46 mm - 48.00 mm)
Jaw
Length
10-3/4"
(273 mm)
10-3/4"
(273 mm)
10-3/4"
(273 mm)
Approx.
Weight
27 lbs.
(12.27 kg)
34 lbs.
(15.45 kg)
34 lbs.
(15.45 kg)
Each
7
Page 10
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
AAC
A WG or MCM Size Diameter inches (mm) No. of Alum. Strands Code W ord Grip Safe Load
700 MCM .963" (24.46 mm) 37 V erbena 1628-30P
700 MCM .964" (24.49 mm) 61 Flag 1628-30P
715.5 MCM .973" (24.71 mm) 37 Violet 1628-30P
715.5 MCM .975" (24.77 mm) 61 Nasturtium 1628-30P
750 MCM .998" (25.35 mm) 61 Cattail 1628-30P
750 MCM .997" (25.32 mm) 37 Petunia 1628-30P
795 MCM 1.026" (26.06 mm) 37 Arbutus 1628-30R
795 MCM 1.027" (26.09 mm) 61 Lilac 1628-30R
800 MCM 1.029" (26.14 mm) 37 Fuschia 1628-30R
800 MCM 1.031" (26.19 mm) 61 Heliotrope 1628-30R
874.5 MCM 1.076" (27.37 mm) 37 Anemone 1628-30R
874.5 MCM 1.077" (27.36 mm) 61 Crocus 1628-30R
900 MCM 1.092" (27.74 mm) 37 Cockscomb 1628-30S
954 MCM 1.124" (28.55 mm) 37 Magnolia 1628-30S
954 MCM 1.125" (28.58 mm) 61 Goldenrod 1628-30S
1000 MCM 1.151" (29.24 mm) 37 Hawkweed 1628-30T
1000 MCM 1.152" (29.26 mm) 61 Camellia 1628-30T
1033.5 MCM 1.170" (29.72 mm) 37 Bluebell 1628-30T
1033.5 MCM 1.171" (29.74 mm) 61 Larkspur 1628-30T
1113 MCM 1.216" (30.89 mm) 61 Marigold 1628-40U
1192.5 MCM 1.258" (31.95 mm) 61 Hawthorn 1628-40U
1272.MCM 1.300" (33.02 mm) 61 Nar cissus 1628-40W
1351.5 MCM 1.340" (34.04 mm) 61 Columbine 1628-40X
1431 MCM 1.378" (35.00 mm) 61 Carnation 1628-40X
1510.5 MCM 1.416" (35.97 mm) 61 Gladiolus 1628-40Y
1590 MCM 1.453" (36.91 mm) 61 Coreopsis 1628-40Z
1750 MCM 1.524" (38.71 mm) 61 Jessamine 1628-40A
2000 MCM 1.631" (41.43 mm) 91 Cowslip 1628-50B
2250 MCM 1.729" (43.92 mm) 91 Sagebrush 1628-50D
2500 MCM 1.823" (46.30 mm) 91 Lupine 1628-50E
(All Aluminum Conductor)
8
Page 11
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
AAC
•
1628-50 equipped with
removable bolt on floating
jaw , secured by a slotted nut
and cotter pin. Jaw provides
increased cable coverage.
In some transmission applications –
commonly using the 1628-30, 1628-40 or 1628-50 series Chicago Grips – there is a
risk of cable deformation under high tensions. T o avoid this risk, Klein T ools recommends using two grips in tandem if the load is
expected to exceed the lesser of 12,500 lbs. (5,670 kg) or 40% of the AAC conductor's tensile strength.
These grips are special order only . Application must be
confirmed prior to ordering. Allow 30 days for deliver y .
Note: Jaw must be removed to
insert cable for model 1628-50.
TRANSMISSION CABLES
ChicagoTM Grips
1628 Series
Round jaws are shaped to provide maximum contact
•
with the cable, virtually eliminating cable deformation.
1628-40
Cat. No. Min. to Max. Cable
20,000 lbs. (9,072 kg) Maximum Safe Load
1628-30P .95" - 1.02" (24.23 mm - 25.78 mm)
1628-30R
1628-30S 1.08" - 1.14" (27.41 mm - 28.96 mm)
1628-30T 1.14" - 1.20" (28.98 mm -30.56 mm)
1628-30U 1.21" - 1.26" (30.59 mm - 32.13 mm)
25,000 lbs. (11,340 kg) Maximum Safe Load
1628-40U 1.20" - 1.27" (30.58 mm - 32.13 mm)
1628-40W
1628-40X 1.33" - 1.39" (33.76 mm - 35.30 mm)
1628-40Y 1.39" - 1.45" (35.33 mm - 36.91 mm)
1628-40Z 1.45" - 1.52" (36.93 mm - 38.48 mm)
1628-40A 1.52" - 1.58" (38.51 mm - 40.08 mm)
25,000 lbs. (11,340 kg) Maximum Safe Load with bolt on jaw
1628-50B 1.58" - 1.64" (40.11 mm - 41.66 mm)
1628-50D 1.70" - 1.77" (43.28 mm - 44.83 mm)
1628-50E 1.77" - 1.83" (44.86 mm - 46.43 mm)
Diameter inches (mm)
1.02" - 1.08" (25.81 mm - 27.38 mm)
1.27" - 1.33" (32.16 mm - 33.73 mm)
Jaw
Length
10-3/4"
(273 mm)
10-3/4"
(273 mm)
10-3/4"
(273 mm)
Approx.
Weight
27 lbs.
(12.27 kg)
34 lbs.
(15.45 kg)
34 lbs.
(15.45 kg)
Each
1628-50
9
Page 12
A WG or MCM Size Diameter inches (mm) No. of Alum. & Steel Strands Code W ord Grip Safe Load
266.8 MCM .642" (16.31 mm) 26x7 Partridge/ACSS 1656-40*
266.8 MCM .660" (16.76 mm) 30x7 Junco/ACSS 1656-40*
300 MCM .680" (17.27 mm) 26x7 Ostrich/ACSS 1656-40*
336.4 MCM .720" (18.29 mm) 26x7 Linnet/ACSS 1656-40*
336.4 MCM .741" (18.82 mm) 30x7 Oriole/ACSS 1656-50*
397.5 MCM .772" (19.61 mm) 24x7 Brant/ACSS 1656-50*
397.5 MCM .783" (19.89 mm) 26x7 Ibis/ACSS 1656-50*
397.5 MCM .806" (20.47 mm) 30x7 Lark/ACSS 1656-50*
477 MCM .846" (21.49 mm) 24x7 Flicker/ACSS 1656-50*
477 MCM .858" (21.79 mm) 26x7 Hawk/ACSS 1656-50*
477 MCM .883" (22.43 mm) 30x7 Hen/ACSS 1656-60*
556.5 MCM .914" (23.22 mm) 24x7 Parakeet/ACSS 1656-60*
556.5 MCM .927" (23.55 mm) 26x7 Dove/ACSS 1656-60*
556.5 MCM .953" (24.21 mm) 30x7 Eagle/ACSS 1656-60*
605 MCM .953" (24.21 mm) 24x7 Peacock/ACSS 1656-60*
605 MCM .994" (25.25 mm) 30x7 W ood Duck/ACSS 1628-50P
605 MCM .994" (25.25 mm) 30x19 T eal/ACSS 1628-50P
636 MCM .977" (24.82 mm) 24x7 Rook/ACSS 1628-50P
636 MCM .991" (25.17 mm) 26x7 Grosbeak/ACSS 1628-50P
636 MCM 1.019" (25.88 mm) 30x19 Egret/ACSS 1628-50R
636 MCM 1.019" (25.88 mm) 30x7 Scoter/ACSS 1628-50R
666.6 MCM 1.000" (25.40 mm) 24x7 Flamingo/ACSS 1628-50P
666.6 MCM 1.014" (25.76 mm) 26x7 Gannet/ACSS 1628-50P
715.5 MCM 1.051" (26.70 mm) 26x7 Starling/ACSS 1628-50R
715.5 MCM 1.081" (27.46 mm) 30x19 Redwing/ACSS 1628-50S
795 MCM 1.063" (27.00 mm) 45x7 T ern/ACSS 1628-50R
795 MCM 1.092" (27.74 mm) 24x7 Cuckoo/ACSS 1628-50S
795 MCM 1.092" (27.74 mm) 54x7 Condor/ACSS 1628-50S
795 MCM 1.107" (28.12 mm) 26x7 Drake/ACSS 1628-50S
795 MCM 1.139" (28.93 mm) 30x19 Mallard/ACSS 1628-50S
900 MCM 1.131" (28.73 mm) 45x7 Ruddy/ACSS 1628-50S
900 MCM 1.162" (29.52 mm) 54x7 Canar y/ACSS 1628-50T
954 MCM 1.165" (29.59 mm) 20x7 Corncrake/ACSS 1628-50T
954 MCM 1.165" (29.59 mm) 45x7 Rail/ACSS 1628-50T
954 MCM 1.175" (29.85 mm) 48x7 T owhee/ACSS 1628-50T
954 MCM 1.196" (30.38 mm) 54x7 Cardinal/ACSS 1628-50T
954 MCM 1.196" (30.38 mm) 24x7 Redbird/ACSS 1628-50T
954 MCM 1.248" (31.70 mm) 30x19 Canvasback/ACSS 1628-50U
1033.5 MCM 1.212" (30.79 mm) 45x7 Ortolan/ACSS 1628-50U
1033.5 MCM 1.245" (31.62 mm) 54x7 Curlew/ACSS 1628-50U
1113 MCM 1.258" (31.95 mm) 45x7 Bluejay/ACSS 1628-50U
1113 MCM 1.292" (32.82 mm) 54x19 Finch/ACSS 1628-50W
1192.5 MCM 1.302" (33.07 mm) 45x7 Bunting/ACSS 1628-50W
1192.5 MCM 1.337" (33.99 mm) 54x19 Grackle/ACSS 1628-50X
1272 MCM 1.345" (34.16 mm) 45x7 Bittern/ACSS 1628-50X
1272 MCM 1.381" (35.08 mm) 54x19 Pheasant/ACSS 1628-50X
1351 MCM 1.386" (35.21 mm) 45x7 Dipper/ACSS 1628-50X
1351 MCM 1.424" (36.17 mm) 54x19 Martin/ACSS 1628-50Y
1431 MCM 1.427" (36.25 mm) 45x7 Bobolink/ACSS 1628-50Y
1431 MCM 1.465" (37.21 mm) 54x19 Plover/ACSS 1628-50Z
1590 MCM 1.504" (38.20 mm) 45x7 Lapwing/ACSS 1628-50Z
1590 MCM 1.544" (39.22 mm) 54x19 Falcon/ACSS 1628-50A
1780 MCM 1.601" (40.67 mm) 84x19 Chukar/ACSS 1628-50B
2034.5 MCM 1.681" (42.70 mm) 72x7 Mockingbird/ACSS 1628-50C
2167 MCM 1.735" (44.12 mm) 72x7 Kiwi/ACSS 1628-50D
2156 MCM 1.762" (44.76 mm) 84x19 Bluebird/ACSS 1628-50D
2312 MCM 1.802" (45.77 mm) 76x19 Thrasher/ACSS 1628-50E
2515 MCM 1.880" (47.75 mm) 76x19 Joree/ACSS 1628-50F
*
Must use two of recommended grips in tandem. See grip use instructions on pages 16-17.
See Wire Pulling Grip W arnings on the inside cover .
All dimensions are in inches (millimeters).
ACSS
10
(Aluminum Conductor Steel Supported)
(3,629 kg)
8,000 lbs.
Page 13
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
Best Practices for ACSS Conductors
1.
Larger than 0.953" outside diameter (approximately
600 MCM)
- Use the 1628-50 or 1628-40 series
Chicago Grips. The necessar y grip size should be
determined based on the cable outside diameter .
For applications where the load is expected to exceed
10,000 lbs.
(4,536 kg),
use two of the appropriate
grips in tandem to prevent cable deformation. See
instructions for using two grips in tandem on page 17.
2.
Smaller than 0.953" outside diameter (approximately
600 MCM)
- Use two of the appropriate 1656 series
Chicago Grips in tandem. The necessar y grip size
should be determined based on the cable outside
diameter . See instructions for using two grips
in tandem on page 17.
3.
For grip recommendations,
contact us
ACSS TRANSMISSION CABLES
•
1628-50 equipped with
removable bolt on floating
jaw , secured by a slotted nut
and cotter pin. Jaw provides
increased cable coverage.
•
Round jaws are shaped to provide maximum contact
with
the cable, virtually eliminating cable deformation.
Note: Jaw must be removed to
insert cable for model 1628-50.
ChicagoTM Grips
1628 Series
Cat. No.
8,000 lbs. (3,629 kg) Maximum Safe Load
1656-40 1656-40H S1656-40H .53" - .74" (13.46 mm - 18.79 mm)
1656-50 1656-50H S1656-50H .74" - .86" (18.80 mm - 21.84 mm)
1656-60 1656-60H S1656-60H .86" - .96" (21.84 mm - 24.38 mm)
25,000 lbs. (11,340 kg) Maximum Safe Load with bolt on jaw
1628-50P*
1628-50R* 1.02" - 1.08" (25.81 mm -27.38 mm)
1628-50S* 1.08" - 1.14" (27.41 mm - 28.96 mm)
1628-50T* 1.14" - 1.20" (28.99 mm - 30.55 mm)
1628-50U* 1.20" - 1.27" (30.58 mm - 32.13 mm)
1628-50W* 1.27" - 1.33" (32.16 mm - 33.73 mm)
1628-50X* 1.33" - 1.39" (33.76 mm - 35.30 mm)
1628-50Y* 1.39" - 1.45" (35.33 mm - 36.91 mm)
1628-50Z* 1.45" - 1.52" (36.93 mm - 38.48 mm)
1628-50A* 1.52" - 1.58" (38.51 mm - 40.08 mm)
1628-50B* 1.58" - 1.64" (40.11 mm - 41.66 mm)
1628-50C* 1.64" - 1.70" (41.68 mm - 43.26 mm)
1628-50D* 1.70" - 1.77" (43.28 mm - 44.83 mm)
1628-50E* 1.77" - 1.83" (44.86 mm - 46.43 mm)
1628-50F* 1.83" - 1.89" (46.46 mm - 48.00 mm)
*These grips are special order only. Application must be confirmed prior to ordering. Allow 30 days for delivery.
Hot Latch
Model No.
Hot Latch/Spring
Model No.
NA NA
Min. to Max. Cable
Diameter inches (mm)
.95" - 1.02" (24.23 mm - 25.78 mm)
Jaw
Length
5-1/2"
(140 mm)
10-3/4"
(273 mm)
Approx.
Weight
8.30 lbs.
(3.76 kg)
34 lbs.
(15.45 kg)
Each
11
Page 14
See Wire Pulling Grip W arnings on the inside cover .
All dimensions are in inches (millimeters).
ACSS/TW
A WG or MCM Size Diameter inches (mm) No. of Alum. & Steel Strands Code W ord Grip
Safe Load
266.8 MCM .595" (15.11 mm) 14x7 Partridge/ACSS/TW 1656-40*
336.4 MCM .667" (16.94 mm) 16x7 Linnet/ACSS/TW 1656-40*
336.4 MCM .692" (17.58 mm) 16x7 Oriole/ACSS/TW 1656-40*
477 MCM .776" (19.71 mm) 18x7 Flicker/ACSS/TW 1656-50*
477 MCM .798" (20.27 mm) 18x7 Hawk/ACSS/TW 1656-50*
477 MCM .820" (20.83 mm) 20x7 Hen/ACSS/TW 1656-50*
556.5 MCM .835" (21.21 mm) 18x7 Parakeet/ACSS/TW 1656-50*
556.5 MCM .850" (21.59 mm) 20x7 Dove/ACSS/TW 1656-50*
636 MCM .893" (22.68 mm) 20x7 Rook/ACSS/TW 1656-60*
636 MCM .909" (23.09 mm) 20x7 Grosbeak/ACSS/TW 1656-60*
636 MCM .942" (23.93 mm) 22x7 Scoter/ACSS/TW 1656-60*
762.8 MCM .990" (25.15 mm) 17x7 W abash/ACSS/TW 1628-50P
768.2 MCM .960" (24.38 mm) 17x7 T ern/ACSS/TW 1628-50P
795 MCM .980" (24.89 mm) 18x7 Puffin/ACSS/TW 1628-50P
795 MCM .993" (25.22 mm) 20x7 Condor/ACSS/TW 1628-50P
795 MCM 1.010" (25.65 mm) 20x7 Drake/ACSS/TW 1628-50P
795 MCM 1.055" (26.80 mm) 20x7 Canar y/ACSS/TW 1628-50P
900 MCM 1.044" (26.52 mm) 30x7 Phoenix/ACSS/TW 1628-50R
954 MCM 1.061" (26.95 mm) 32x7 Rail/ACSS/TW 1628-50R
954 MCM 1.080" (27.43 mm) 20x7 Cardinal/ACSS/TW 1628-50R
954 MCM 1.089" (27.66 mm) 30x7 Snowbird/ACSS/TW 1628-50S
1033.5 MCM 1.102" (27.99 mm) 32x7 Ortolan/ACSS/TW 1628-50S
1033.5 MCM 1.132" (28.75 mm) 22x7 Curlew/ACSS/TW 1628-50S
1033.5 MCM 1.129" (28.68 mm) 30x7 A vocet/ACSS/TW 1628-50S
1113 MCM 1.143" (29.03 mm) 33x7 Bluejay/ACSS/TW 1628-50S
1113 MCM 1.185" (30.10 mm) 38x19 Finch/ACSS/TW 1628-50T
1113 MCM 1.170" (29.72 mm) 30x7 Oxbird/ACSS/TW 1628-50T
1192.5 MCM 1.181" (29.99 mm) 34x7 Bunting/ACSS/TW 1628-50T
1192.5 MCM 1.225" (31.12 mm) 38x19 Grackle/ACSS/TW 1628-50T
1192.5 MCM 1.203" (30.56 mm) 30x7 Scissortail/ACSS/TW 1628-50U
1272 MCM 1.224" (31.09 mm) 38x7 Bittern/ACSS/TW 1628-50T
1272 MCM 1.260" (32.01 mm) 39x19 Pheasant/ACSS/TW 1628-50U
1272 MCM 1.256" (31.90 mm) 35x7 Dipper/ACSS/TW 1628-50U
1351.5 MCM 1.300" (33.02 mm) 42x19 Martin/ACSS/TW 1628-50U
1351.5 MCM 1.291" (32.79 mm) 36x7 Bobolink/ACSS/TW 1628-50W
1431 MCM 1.337" (33.96 mm) 44x19 Plover/ACSS/TW 1628-50W
1431 MCM 1.340" (34.04 mm) 39x19 Merrimack/ACSS/TW 1628-50X
1433.6 MCM 1.380" (35.02 mm) 38x19 Rio Grande/ACSS/TW 1628-50X
1533.3 MCM 1.350" (34.29 mm) 36x7 Potomac/ACSS/TW 1628-50X
1557.4 MCM 1.334" (33.88 mm) 33x7 Platte/ACSS/TW 1628-50X
1569 MCM 1.358" (34.49 mm) 36x7 Lapwing/ACSS/TW 1628-50X
1590 MCM 1.410" (35.81 mm) 42x19 Falcon/ACSS/TW 1628-50X
1590 MCM 1.420" (36.07 mm) 39x19 Pecos/ACSS/TW 1628-50Y
1622 MCM 1.386" (35.20 mm) 36x7 Schuylkill/ACSS/TW 1628-50Y
1657.4 MCM 1.470" (37.34 mm) 34x19 James/ACSS/TW 1628-50X
1730.6 MCM 1.427" (36.25 mm) 38x7 Pee Dee/ACSS/TW 1628-50Z
1758.6 MCM 1.445" (36.70 mm) 38x19 Chukar/ACSS/TW 1628-50Y
1780 MCM 1.550" (39.37 mm) 42x19 Cumberland/ACSS/TW 1628-50Y
1926.9 MCM 1.504" (38.20 mm) 44x7 Athabaska/ACSS/TW 1628-50A
1949.6 MCM 1.602" (40.69 mm) 64x19 Powder/ACSS/TW 1628-50Z
2153.8 MCM 1.608" (40.84 mm) 64x19 Bluebird/ACSS/TW 1628-50B
2156 MCM 1.761" (44.73 mm) 64x19 Santee/ACSS/TW 1628-50B
2627.3 MCM 1.761" (44.73 mm) 64x19 Santee/ACSS/TW 1628-50D
*
Must use two of recommended grips in tandem. See grip use instructions on pages 16-17.
(Trapezoidal Wire)
12
Page 15
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
ACSS/TW TRANSMISSION CABLES
•
1628-50 equipped with
removable bolt on floating
jaw , secured by a slotted nut
and cotter pin. Jaw provides
increased cable coverage.
Note: Jaw must be removed to
insert cable for model 1628-50.
•
Round jaws are shaped to provide maximum contact
with
the cable, virtually eliminating cable deformation.
Best Practices for ACSS/TW Conductors
1.
Larger than 0.953" outside diameter (approximately
600 MCM)
- Use the 1628-50 or 1628-40 series
Chicago Grips. The necessar y grip size should be
determined based on the cable outside diameter .
For applications where the load is expected to exceed
10,000 lbs. (4,536 kg), use two of the appropriate
grips in tandem to prevent cable deformation. See
instructions for using two grips in tandem on page 17.
2.
Smaller than 0.953" outside diameter (approximately
600 MCM)
- Use two of the appropriate 1656 series
Chicago Grips in tandem. The necessar y grip size
should be determined based on the cable outside
diameter . See instructions for using two grips
in tandem on page 17.
3.
For grip recommendations,
contact us
ChicagoTM Grips
1628 Series
Cat. No.
8,000 lbs. (3,629 kg) Maximum Safe Load
1656-40 1656-40H S1656-40H .53" - .74" (13.46 mm - 18.79 mm)
1656-50 1656-50H S1656-50H .74" - .86" (18.80 mm - 21.84 mm)
1656-60 1656-60H S1656-60H .86" - .96" (21.84 mm - 24.38 mm)
25,000 lbs. (11,340 kg) Maximum Safe Load with bolt on jaw
1628-50P*
1628-50R* 1.02" - 1.08" (25.81 mm -27.38 mm)
1628-50S* 1.08" - 1.14" (27.41 mm - 28.96 mm)
1628-50T* 1.14" - 1.20" (28.99 mm - 30.55 mm)
1628-50U* 1.20" - 1.27" (30.58 mm - 32.13 mm)
1628-50W* 1.27" - 1.33" (32.16 mm - 33.73 mm)
1628-50X* 1.33" - 1.39" (33.76 mm - 35.30 mm)
1628-50Y* 1.39" - 1.45" (35.33 mm - 36.91 mm)
1628-50Z* 1.45" - 1.52" (36.93 mm - 38.48 mm)
1628-50A* 1.52" - 1.58" (38.51 mm - 40.08 mm)
1628-50B* 1.58" - 1.64" (40.11 mm - 41.66 mm)
1628-50C* 1.64" - 1.70" (41.68 mm - 43.26 mm)
1628-50D* 1.70" - 1.77" (43.28 mm - 44.83 mm)
*These grips are special order only. Application must be confirmed prior to ordering. Allow 30 days for delivery.
Hot Latch
Model No.
NA NA
Hot Latch/Spring
Model No.
Min. to Max. Cable
Diameter inches (mm)
.95" - 1.02" (24.23 mm - 25.78 mm)
Jaw
Length
5-1/2"
(140 mm)
10-3/4"
(273 mm)
Approx.
Weight
8.30 lbs.
(3.76 kg)
34 lbs.
(15.45 kg)
Each
13
Page 16
All dimensions are in inches (millimeters).
See Wire Pulling Grip W arnings on the inside cover .
RELA TED PRODUCTS
Web Strap Ratchet Hoists
Large, non-conductive drum knob allows web slack
•
to be adjusted with ease.
3/4 ton single line and 1-1/2 ton double line load rating.
•
Tight ratcheting mechanism allows precise tensioning.
•
Meets ANSI/ASME B30.21-2005 & B30.10-2009 standards.
•
Hot rings for hot stick use (Cat No. KN1500P-EXH only).
•
Cat. No. Pull Type Weight (lbs.)
KN1500P-EX Single/ Double 12.5 lbs (5.7 kg)
KN1500P-EXH Single/ Double 13.6 lbs (6.2 kg)
Single Line
Load Rating: 1500 lbs. (675 kg)
Min. to Max. Pulling Distance: 20" - 138" (500 mm - 3500 mm)
Hot rings for
hot stick use.
Double Line
Load Rating: 3000 lbs. (1,350 kg)
Min. to Max. Pulling Distance: 26" - 79" (700 mm - 2000 mm)
Howe Wire Tool
Strap is made of tough Klein-KordTM.
•
Swivel hook is forged steel with large opening.
•
Shank of hook is lengthened to reach under insulator.
•
Other end has device to hold the load at any distance.
•
All metal parts are galvanized.
•
Max. safe load 500 lbs. (225 kg).
•
Cat. No. Description Weight (lbs.)
1702-20N Nylon Strap 1" (25 mm) wide, 7' (2.1 m) long 1.95 lbs. (0.9 kg)
Grip-Cleaning Brush Set
Set of four wire-bristle brushes designed for
•
cleaning Klein wire and cable-pulling grips.
Brushes have stiff wire bristles.
•
Available in round and square shapes and two lengths
•
for efficient cleaning of different jaw configurations.
Semi-flexible steel shafts set into comfortable wooden
•
handles provide the necessary reach into grip jaws.
Cat. No. Set Contains Weight (lbs.)
25450 1.00 lbs. (0.45 kg)
Description
round-bristle
square-bristle
14
round-bristle
square-bristle
Bristle Diameter
and Length
3/8" x 3"
(10 mm x 76 mm)
1-9/16" x 5"
(40 mm x 127 mm)
Overall
Length
12"
(305 mm)
14"
(356 mm)
KN1500P-EXH
KN1500P-EX
1702-20N
25450
1-9/16" 1-9/16"
3/8" 3/8"
Page 17
See Wire Pulling Grip W arnings on the inside cover .
RECOMMENDED CARE
Grip Cleaning, Lubricating and Inspecting
Step 1. Use the Klein Grip Cleaning
Wire Brush Set (Cat. No. 25450) or
emer y cloth to clean the sur faces of grip
jaws (photo #1).
Step 2.
Spray de greaser on the grip jaws, all
joints and moving parts (photo #2).
Step 3. Use the Klein Grip
Cleaning Wire Brush to remove dirt and
debris from the grip jaws (photo #3).
Step 4.
Wipe grips dr y with soft cloth.
Repeat all cleaning steps as necessar y
until grip is completely clean (photo #4).
Never repair any grip . Grips that are bent, misaligned or other wise distorted should be discarded and replaced.
If there is ever a question about the safe condition of any grip, contact Klein T ools Customer Ser vice directly at
Step 6.
Carefully inspect jaw condition, proper alignment of jaws
and all parts, and possible distortion caused by exceeding safe-load
specifications. Grips should operate smoothly . Spring-loaded grips
should lock open with loop handle in “Down" position and should close
automatically with loop handle “Up." The Klein Parallel Jaw Grip may be
tested by opening and closing the jaws by hand, exer cising proper caution.
All parts and rivets should be checked for distortion (illustration #6).
Step 5.
Apply lubricant to all joints and
moving parts. Do NOT lubricate
gripping sur faces of jaws
(photos left #5 ).
The following guidelines have been established to keep all grips in good working condition.
Cleaning
Lubricating
Jaws
closed
Side
plates
Loop
To lock
open
handle
www.kleintools.com
See Wire Pulling Grip Warnings on the inside cover.
Body Jaws
15
Page 18
Dead-Ending
COMMON OVERHEAD APPLICA TIONS
See Wire Pulling Grip W arnings on the inside cover .
1. Set up the ratchet hoist and Chicago
Grip as shown here.
2. Ratchet the hoist until the cable is
lined up with the dead-end fixture.
3.
After the tension is approximately where
it will need to be after termination,
ratchet the hoist a couple more times
to accommodate for tension loss
after hoist removal. Consult cable
specifications to ensure the maximum
cable tension is not exceeded.
4. When finished, break the tension using the hoist handle, then use either the handle or drum knob to continue releasing the tension.
Sagging Using a Dynamometer
1.
Set up ratchet hoist, Chicago Grip
and dynamometer as shown here.
2. Ratchet the hoist until the
dynamometer displays the desired
tension. Consult conductorspecifications
or company procedures to determine
the appropriate tension.
3. When finished, break the tension
using the hoist handle, then use either
the handle or drum knob to continue
releasing the tension.
Splicing
1. Set up ratchet hoist and Chicago
Grips as shown here.
2.
Connect the KN1500PEX Web Strap
Ratchet Hoist to each grip, and
ratchet to the desired tension to
make the splice.
The cable can now be spliced
according to standard work
procedures and material guidelines.
3.
When finished with the splice, break
the tension using the hoist handle, then
use either the handle or drum knob to
continue releasing the tension.
16
Page 19
See Wire Pulling Grip W arnings on the inside cover .
COMMON OVERHEAD APPLICA TIONS
COMMON OVERHEAD APPLICA TIONS
Using Two ChicagoTM Grips in Tandem
For applications where the maximum load exceeds the safe load of an individual grip, or the cable is at risk of deformation, it is
recommended to use two Chicago Grips in tandem. Using two grips in tandem divides the weight load between both grips, allowing
for an effective work load increase of 1.5 times the safe load of each individual grip.
In some transmission applications—commonly using the 1628-30, 1628-40 or 1628-50 series Chicago Grips—there is a risk of cable
deformation under high tensions. To avoid this risk, Klein Tools recommends using two grips in tandem if:
For example, two Klein Tools 1628-40 Chicago Grips, each with a maximum safe load of 25,000 lbs. (11,340 kg) individually,
have a combined working safe load of 37,500 lbs. (17,009 kg).
• ACSR or AAC conductors – the load is expected to exceed the lesser of 12,500 lbs. (5,670 kg) or
40% of the conductor tensile strength.
• ACSS conductors—the load is expected to exceed the lesser of 10,000 lbs. (4,536 kg) or 40% of the
conductor tensile strength.
1. Place each grip on the same conductor, approximately five feet apart.
2. Connect a pulley block (leveling block) to the eye of each grip. This will maintain equal distribution of the weight
load between both grips.
3. Connect an anchored chain hoist of appropriate capacity to the block as shown in the image above.
4. Ratchet the chain hoist to the desired tension, as shown in the image below.
Materials Used:
Disclaimer: This is not intended to be a definitive instructional manual for completing the applications. Always consult company procedures
Klein Tools Chicago Grips, Klein Tools KN1500PEX web strap ratcheting hoist, Dillon Dynamometer, chain hoist, leveling block.
and material guidelines before attempting any application.
17
Page 20
© 2015 Klein T ools, Inc.
Lincolnshire, IL 60069-1418
Rev . 9/15 A 96427
See our complete line of Utility Tools & Accessories
Questions? Contact Klein T ools at:
www.kleintools.com
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