KitchenAid KSBN220 User Manual

Installation Instructions and
For the way it’s made
®
®
Use and Care Guide
Outdoor Built-In Side Burner
Model
KSBN220
IMPORTANT: Read and save these instructions.
IMPORTANT: Installer: Leave Installation Instructions with the consumer.
Homeowner: Keep Installation Instructions for future reference.
Save Installation Instructions for local electrical inspector’s use.
Write the model and serial numbers in space provided below before installing or using outdoor Side Burner.The numbers are stamped on the identification label, located on bottom flange of the control panel. they are also located on the model/serial number plate, located on the side panel.
Model # __________________________ Serial #___________________________
Quick Reference
Table of Contents:
Pages
2- 3
7- 8
10 - 11
Before you start
Product dimensions
4
Cutout dimensions
4
Gas supply requirements
5
Installation steps
6
Checking/adjusting burners
6
Use and Care Information
Warranty
9
Requesting Assistance or Service
Part No.8190046
Before you start...
IMPORTANT SAFETY INSTRUCTIONS
Your safety and the safety of
others are very important.
We have provided many important safety messages in this manual and on your appliance.Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING”. These words mean:
DANGER
You can be killed or seriously injured if you don’t immediatel follow instructions.
y
WARNING
You can be killed or seriously injured if you don’t follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
FOR YOUR SAFETY IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If odor continues, immediately call your gas supplier or your fire department.
1. Do not install outdoor cooking appliance in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
2. Always maintain minimum clearances from combustible construction, see “Location requirements” section.
3.The outdoor cooking gas appliance shall not be located under overhead combustible construction.
4.This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.
5. Keep any electrical supply cord and fuel supply hose away from any heated surfaces.
6. Keep outdoor cooking and appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
7. Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
8. Inspect the gas cylinder supply hose before each use of the side burner. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the side burner. Contact your dealer and use only replacement hoses specified for use with the side burner.
9.Visually check the burner flames.They should be blue.Slight yellow tipping is normal for L.P. gas.
10. Check and clean burner/venturi tube
for insects and insect nest.A clogged tube can lead to fire under the side burner.
11.The L.P. gas supply cylinder to be used must be:
• constructed and marked in accordance with the Specification for L.P. Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
• provided with a listed overfilling prevention device.
• provided with a cylinder connection device compatible with the connection for outdoor side burner appliances.
12. Always check connections for leaks each time you connect and disconnect the L.P. gas supply cylinder.See “Installation Instructions” section.
13.When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.
14. Storage of an outdoor gas side burner appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor gas side burner.
15. Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area.
16.The pressure regulator and hose assembly supplied with the outdoor gas side burner must be used. Replacement pressure regulator and hose assembly part number listed in the “Installation Instructions” section.
17.The cylinder supply system must be arranged for proper vapor withdrawal.
18. Gas cylinder must include a collar to protect the cylinder valve.
FOR YOUR SAFETY
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliances.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
2
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
If the following information is not followed exactly, a fire causing death or serious injury may occur.
• Do not store a spare LP-gas cylinder
under or near this side burner.
• Never fill the cylinder beyond 80
percent full.
IMPORTANT: This side burner is manufactured for outdoor use only.
For side burners that are to be used at elevations above 2000 feet, orifice conversion is required. See “Gas supply requirements” section.
It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate.The model/ser ial rating plate can be found on the side panel.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.
WARNING:This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
This appliance can cause low-level exposure to some of the substances listed, including benzene, crystalline silica, carbon monoxide, toluene, and soot.
In the State of Massachusetts, the following installation instructions apply:
• Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.
• If using a ball valve, it shall be a T-handle type.
• A flexible gas connector, when used, must not exceed 3 feet.
Copies of the standards listed may be obtained from:
National Fire Protection Association One Batterymarch Park Quincy, Massachusetts 02269
CSA International 8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
3

Product Dimensions

13-1/4"
(33.7 cm)
12"
(30.5 cm)
26" (66.0 cm)
25-1/2" (64.8 cm)
1/2"
male NPT
Enclosure Cutout Dimensions
Enclosure and clearance dimensions
dimensions provide required clearances. The installation of this Side Burner must conform with the current standards
CSA-Z21.58a-1998*, or with local codes. The side burner drops into the enclosure opening and is supported by its
side flanges. No bottom suppor t is needed.
Copies of the standards listed may be obtained from:
*CSA International
8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
that are shown must be used. Given
12" (30.5 cm) minimum to grill or any accessory
7-1/8"
(18.1 cm)
21-3/8" (54.3 cm)
12-1/8"
(30.8 cm)
2-1/4"
(5.7 cm)
10-5/8"
(27.0 cm)
counter or support surfaces
must be level
22-1/2"
(57.2 cm)
3-1/2"
(8.9 cm)
gas line
location at
rear of side
burner
35-1/2"
(90.2 cm)

Tools and parts

Tools needed:
• level
• small flat-blade screwdriver
• flat-blade screwdriver
• Phillips screwdriver
• tape measure or ruler
• slip-joint pliers
• pipe wrench
4
Parts needed:
• gas line shutoff valve
• 1/2" male pipe thread nipple for connection to pressure regulator
• L.P. gas-resistant pipe-joint compound
• AGA or CSA design-certified outdoor flexible stainless steel appliance connector [4-5 ft. (1.2-1.5 m)] or rigid gas supply line as needed
• non-corrosive leak detection solution
Parts supplied
• convertible regulator set for 4" W.C. natural gas

Location requirements

Select a location
exposure to wind and traffic paths.The location should be away from strong draft areas.
Do not obstruct flow of combustion and ventilation air.
that provides minimum
Built-in Side Burners –
Natural Gas:
Side burner are equipped for use with Natural gas.They are design-cer tified by CSA International for L.P. (propane or butane) gases with appropriate conversion.
Side burners are set for natural gas use and have a pressure regulator with 1/2" female pipe threads.
shutoff valve “open” position

Gas supply requirements

Observe all governing codes and ordinances. Important: Side burner must be connected to a regulated gas supply.
Input ratings shown on the model/serial
rating plate are for elevations up to 2,000 feet (610 m). For elevations above 2,000 feet (610 m), ratings are reduced at a rate of 4% for each 1,000 feet (305 m) above sea level. Or ifice conversion is required. Contact KitchenAid Assistance Center.
Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
No attempt shall be made to convert the side burner from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier.The conversion kits specified must be used.
Line pressure testing: Testing above 1/2 psi (3.5 kPa) or
14 inches (35.5 cm) W.C. (gauge)
The side burner and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa).
Testing below 1/2 psi (3.5 kPa) or 14 inches (35.5 cm) W.C. (gauge) or lower
The side burner must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
gas supply line
to side burner
The supply line shall be equipped with an approved shutoff valve.This valve should be located in the same area as the side burner and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve.The valve is for turning on or shutting off gas to the appliance.
L.P. Gas Conversion
L.P. gas conversion from a local L.P. gas supply:
Conversion must be made by a qualified gas technician.
technician shall provide the L.P. gas supply to the selected side burner location in accordance with the National Fuel Gas Code NFPA 54 and local codes. To convert to L.P. gas, the L.P. Gas Conversion Kit No. 4396312 must be used. Follow Instructions included with kit.
L.P. gas conversion using a L.P. fuel tank:
To convert to L.P. gas, the L.P. Gas Conversion Kit No. 4396312 must be used. Follow Instructions included with kit.
A L.P. gas cylinder, not larger than 20 pounds, must be purchased separately.
NATURAL GAS: Set pressure 4 inches (10.2 cm) W.C.
Supply pressure 7-14 inches
(17.8 cm to 35.5 cm) W.C. maximum.
L.P. GAS: Operating pressure:
11 inches (28 cm) W.C.
Supply pressure: 11 to 14 inches
(28 to 35.5 cm) W.C.
The qualified natural gas
5

Side Burner Installation

rear of side burner
1/2" side burner gas pipe
7.Go to "Checking and adjusting the
burners".
WARNING
Excessive Weight Hazard
Use two or more people to move and install side burner.
Failure to do so can result in back or other injury.
Natural Gas
This installation must conform with local codes and ordinances**. In the absence of local codes, installations must conform with either the National Fuel Gas Code ANSI Z223.1, or CAN/CGA-B149.1* Natural Gas and Propane installation code.
1.Place side burner into outdoor
enclosure, but leave enough room in back to connect to gas supply.
WARNING
flexible gas connector
If local codes per mit, use a flexible stainless steel tubing gas connector, design-certified and marked "outdoor" by AGA or CSA International, to connect the side burner to the rigid gas supply line. 5/8" diameter line is recommended. Using a wrench to tighten, connect the gas supply to the side burner.Use pipe joint compound on all non-flared male threads. Do not kink or damage the flexible connector when moving the side burner.
• Pipe-joint compounds suitable for use
with L.P. gas must be used. Do not use
®
Teflon
tape.
valve open
valve closed
Checking and adjusting the burners
The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to low flame setting necessary. Adjustments must be done by a qualified service technician.
Checking and adjusting the burner flames requires removing the grate.
valve stem
Explosion Hazard
Use a new AGA or CSA approved “outdoor” gas supply line.
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed 11” (28 cm) water column.
Examples of a qualified person inclued:
licensed heating personnel, authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
2.Make gas connections.
A combination of pipe fittings must be used to connect the side burner to the existing gas line.
3.Open shutoff valve in the gas supply
line.The valve is open when the handle is parallel to the gas pipe.
4.Test all connections by brushing on
an approved non-corrosive leak-detection solution. Bubbles will show a leak. Correct any leak found.
cover
grate
5.Carefully lift off cover and grate
and set aside. Remove packing from around burners. Reinstall grate.
6.Carefully move Side Burner
completely into enclosure.
Low flame adjustment:
If flame goes out on the LO setting, the low flame setting must be adjusted.
Light the burner and turn control knob to its lowest setting and remove knob. Hold the valve stem with pliers and insert a thin flat blade screwdriver into the shaft. Watch the flame and slowly turn screwdriver counterclockwise.Adjust flame to the minimum stable flame. Replace control knob.
Reassemble grate.
Copies of the standards listed may be obtained from:
* CSA International
8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
** for local codes, contact your local
building inspector
®Teflon is a registered trademark of E.I. Du Pont
de Nemours and Company.
6

Use and Care of your Side Burner

Using your Side Burner
WARNING
Burn Hazard
Do not let the burner flame extend beyond the edge of the pan.
Doing so can result in burns.
WARNING
Food Poisoning Hazard
Do not let food sit for more than one hour before or after cooking.
Doing so can result in food poisoning or sickness.
1. Remove side burner cover. Do not light burners with the cover on.
2. Make sure control knobs are turned to OFF.
3.Turn the gas supply on:
Natural gas or L.P. gas from a local supply.
• Using gas supply source other than L.P. gas cylinder:
Turn the shutoff valve to open position from the front of gas supply line.
L.P. gas cylinder, if converted (see "Gas Supply Requirements").
• Using an L.P./ propane gas cylinder : Slowly open the cylinder valve;do not
“snap” open.
NOTE:
cylinder, the flow limiting device may activate and your side burner may not light. If your side burner does light, the flames will be low and will not heat properly. Turn cylinder valve and all control knobs off and wait 30 seconds. After shutting off the cylinder, very slowly open cylinder valve and wait 5 seconds before lighting.
When using an L.P. gas
Lighting the side burner
IMPORTANT:
time.
1. Do not lean over burners. Push in and turn to "LITE" the control knob for the burner you wish to use.
rear
burner
2. Push in the burner ignitor button.You will hear the “snapping” sound of the spark. Keep the burner ignitor button pushed in until burner lights. Make sure burner is lit. Repeat for the other burner as needed.
IMPORTANT:
Light only one burner at a
igniter button
front
burner
If burner does not light immediately, turn the burner knob to “OFF” and wait 5 minutes before relighting.
Manually lighting the burners
1. Strike a match to light it.
2. Carefully guide the lit match to the burner you wish to light.
3. Push in and turn the burner knob to “LITE” for the burner closest to the lit match.The burner will light immediately.
4. Repeat steps 1 through 3 for each burner.
IMPORTANT:
If burner does not light immediately, turn the burner knob to “OFF” and wait 5 minutes before relighting.
If any burners do not light after attempting to manually light them, contact the KitchenAid Assistance Center (see "Requesting Assistance or Service" section).
Replacing the Igniter battery
If igniters stop sparking, the battery should be replaced.
1. Lift up at bottom of battery tray and slide battery tray out.
2. Remove battery and replace with alkaline 9-volt battery.
3. Slide batter y tray back into compartment.
lift up and slide out tray
Cleaning
General Tips
IMPORTANT:
all controls are off and the burners are cool. Always follow label instructions on cleaning products.
For routine cleaning, wash with soap and water using a soft cloth or sponge. Rinse with clean water and dry at once with a soft, lint-free cloth to avoid spots and streaks.
Never use steel wool to clean the side burner, as it will scratch the surface.
Stainless Steel
IMPORTANT:
scouring pads, abrasive cleaners, Cooktop Polishing Creme, steel wool, gritty wash cloths or paper towels.
Cleaners should not contain chlorine. Damage may occur to the product finish.
Rub in direction of grain to avoid scratching or damaging the surface.
Food spills should be cleaned as soon as entire Side Burner is cool. Spills may cause permanent discoloration.
• Use Stainless Steel Cleaner & Polish (Part #4396095). See “Requesting Assistance or Service” section to order.
• Use a mild liquid detergent or all­purpose cleaner according to label instructions.
• Rinse with clean water and dry at once with soft, lint-free cloth to avoid spots and streaks.
• Use vinegar to remove hard water spots. Rinse with water and dry thoroughly.
• Use a glass cleaner to remove fingerprints.
Before cleaning, make sure
Do not use soap-filled
7
IMPORTANT:
and all control knobs are in the “OFF” position. Make sure the Side Burner is cool.
Exterior
The quality of this material resists most stains and pitting, providing that the surface is kept clean and protected.
• Apply stainless steel polish to all non­cooking areas before first use.Re-apply after each cleaning to prevent permanent damage to surface.
• Cleaning should always be followed by rinsing with clean warm water.
• Wipe the surface completely dry with a soft cloth.
• For tough spots or baked-on grease, use Whirlpool Degreaser (Part No. 31552), a commercial degreaser designed for stainless steel. See “Requesting Assistance or Service” section to order.
Interior
• Cleaning should always be followed by rinsing with clean, warm water.
• Use a mild liquid detergent or all­purpose cleaner, following label instructions. Rinse with clean water and dry completely with a soft, lint-free cloth.
• A heavy-duty scrub sponge can be used with mild cleaning products. Always rub in the direction of the grain.
• For small, difficult-to-clean areas, use Whirlpool Degreaser (Part No. 31552), a commercial degreaser designed for stainless steel. See “Requesting Assistance or Service” section to order.
Make sure gas supply is off
Knobs, plastic and flange area around knobs
IMPORTANT:
abrasive cleaners, or oven cleaner. Do not soak knobs.
• Wash with mild detergent, using a soft cloth and warm water.Rinse and dry.
Control panel graphics
IMPORTANT:
abrasive cleaners or oven cleaner. Do not spray cleaner directly onto panel. Clean around the burner labels gently;
scrubbing may remove printing.
• Wash with mild detergent, using a soft cloth and warm water.Rinse and dry.
Do not use steel wool,
Do not use steel wool,
Burner caps and grate
• Clean with a brass bristle brush.
• Wash grate using mild detergent, warm water and degreaser.
• Rinse with clean water and dry with soft, lint-free cloth.
• Use Stainless Steel Cleaner & Polish (Part No.4396095). See “Requesting Assistance or Service” section to order.
8
Loading...
+ 16 hidden pages