KitchenAid KGCC506RBB, KGCC506RBL, KGCC506RWW, KGCC566RBB, KGCC566RBL Installation Guide

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INSTALLATION INSTRUCTIONS

30" (76 CM) AND 36" (91.4 CM)

GAS BUILT-IN COOKTOP

INSTRUCTIONS D’INSTALLATION

TABLE DE CUISSON À GAZ EN CASTREE

DE 30" (76 CM) OU DE 36" (91,4 CM)

Table of Contents / Table des matières

COOKTOP SAFETY ......................................... 1

INSTALLATION REQUIREMENTS.................. 2

Tools and Parts ............................................. 2

Location Requirements................................. 2

Electrical Requirements ................................ 4

Gas Supply Requirements............................ 4

INSTALLATION INSTRUCTIONS.................... 5

Prepare Cooktop for Installation................... 5

Install Cooktop .............................................. 6

Make Gas Connection .................................. 7

Attach Cooktop to Countertop ..................... 8

Complete Installation .................................... 8

WIRING DIAGRAMS ........................................ 9

SÉCURITÉ DE LA TABLE DE CUISSON.......10

EXIGENCES D'INSTALLATION .....................11

Outillage et pièces .......................................11

Exigences d'emplacement ..........................11

Spécifications électriques............................13

Spécifications de l'alimentation en gaz .......13

INSTRUCTIONS D'INSTALLATION...............15

Préparation de la table de cuisson

pour l'installation..........................................15

Installation de la table de cuisson ...............15

Raccordement au gaz..................................16

Fixation de la table de cuisson au plan

de travail.......................................................17

Achever l'installation ....................................17

SCHÉMAS DE CÂBLAGE ..............................19

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

You can be killed or seriously injured if you don't immediately

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

IMPORTANT: Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

Save installation instructions for local electrical inspector's use.

follow instructions.

can be killed or seriously injured if you don't

You instructions.

IMPORTANT : Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

Conserver les instructions d'installation pour consultation par l'inspecteur local des installations électriques.

8286304

WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, or to prevent property damage, personal injury, or death.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

•

Clear the room, building, or area of all occupants.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

•

instructions. If you cannot reach your gas supplier, call the fire department.

•

– Installation and service must be performed by a qualified installer, service agency, or

the gas supplier.

In the State of Massachusetts, the following installation instructions apply:

■ Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

■ If using a ball valve, it shall be a T-handle type.

■ A flexible gas connector, when used, must not exceed 3 feet.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation.

Too ls ne e de d

■ Tap e m ea s ure

■ Flat-blade screwdriver

■ ¹⁵⁄₁₆" combination wrench

■ Pipe wrench

■ Channel lock pliers

Parts supplied

■ Gas pressure regulator

■ Burner grates

■ Burner caps

■ Clamp brackets (2)

■ 2¹⁄₂" (6.4 cm) clamping screws (2)

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.

■ Marker or pencil

■ Pipe-joint compound

resistant to LP gas

■ Noncorrosive leak-detection

solution

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.

■ To eliminate the risk of burns or fire by reaching over heated

surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ The cooktop should be installed in a location away from

strong draft areas, such as windows, doors and strong heating vents or fans.

■ All openings in the wall or floor where cooktop is to be

installed must be sealed.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ Grounded electrical supply is required. See “Electrical

Requirements” section. Proper gas supply connection must be available. See “Gas Supply Requirements” section.

■ The cooktop is designed to hang from the countertop by its

side or rear flanges.

■ The gas and electric supply should be located as shown in

“Installation Clearances” section so that they are accessible without requiring removal of the cooktop.

■ Provide cutout in right rear corner of cutout enclosure as

shown to provide clearance for gas inlet, power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or with local codes.

Product Dimensions

Metal Cooktops

Installation Clearances

A. 21

¹⁄₄

" (53.4 cm)

⁷⁄₁₆

" (79.8 cm) on 30" (76.2 cm) models,

B. 31

⁹⁄₁₆

" (95.4 cm) on 36" (91.4 cm) models

⁷⁄₈

" (7.3 cm)

C. 2

Straight-edge glass cooktops

⁵⁄₁₆

" (51.5 cm)

A. 20 B. 30

³⁄₁₆

" (76.8 cm) on 30" (76.2 cm) models,

⁷⁄₁₆

" (92.5 cm) on 36" (91.4 cm) models

C. 2

⁷⁄₈

" (7.3 cm)

Curved-edge glass cooktops

A. 30" (76.2 cm) on 30" models; 36" (91.4 cm) on 36" models B. Combustible area above countertop (shown by dashed box

above)

" (76.2 cm) minimum clearance between top of cooktop

C. 30

platform and bottom of unprotected wood or metal cabinet

(24" [61 cm] minimum clearance if bottom of wood or metal cabinet is protected by not less than ¹⁄₄" [0.6 cm] flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless steel, or

0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper)

D. 13" (33 cm) maximum upper cabinet depth

¹⁄₈

" (5.4 cm)

E. 2

F. 1 9 " (48.3 cm)

G. 18" (45.7 cm) minimum clearance from upper cabinet to

countertop within minimum horizontal clearances to cooktop

H. Grounded outlet - Locate within 24" (61 cm) of right rear

corner of cutout

I. 29" (73.7 cm) on 30" models; 35¼" (89.5 cm) on 36" models

³⁄₈

" (21.3 cm) minimum distance to nearest left and right side

J. 8

combustible surface

K. 2

⁷⁄₈

" (7.3 cm) minimum distance to rear combustible surface

L. Gas line opening - Wall: anywhere 5" (12.7 cm) below

underside of countertop. Cabinet floor: anywhere within 6" (15.2 cm) of rear wall is recommended

M. 24" (61 cm) minimum countertop depth is required

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.

If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator.

If installing a hood above the range, follow the hood instructions for dimensional clearances above the cooktop surface.

¹⁄₈

" (53.7 cm)

A. 21 B. 30

⁵⁄₁₆

" (77.0 cm) on 30" (76.2 cm) models,

⁵⁄₁₆

" (92.3 cm) on 36" (91.4 cm) models

C. 2

⁷⁄₈

" (7.3 cm)

Electrical Requirements

Gas Supply Requirements

WARNING

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

■ A 120 volt, 60 Hz., AC only, 15-amp fused, electrical circuit is

required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that the outlet provides 120 volt power and is correctly grounded.

■ The wiring diagrams are provided with this cooktop. See

“Wiring Diagrams” section.

WARNING

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

Type o f Gas

Natural Gas:

This cooktop is design-certified by the CSA International for use with Natural gas or, after proper conversion, for use with LP gas.

■ This cooktop is factory set for use with Natural gas. To convert

to LP gas, see the Gas Conversion instructions provided in the literature package. The model/serial rating plate located on the underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion: Conversion must be done by a qualified service technician.

No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the literature package.

Gas Supply Line

■ Provide a gas supply line of ³⁄₄" (1.9 cm) rigid pipe to the

cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON minimum. Usually, LP gas suppliers determine the size and materials used in the system.

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

®†

tape. With LP gas, piping or tubing size can be ½"

Flexible metal appliance connector:

■ If local codes permit, use a ¹⁄₂" or ³⁄₄" I.D. flexible stainless

steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

■ A ³⁄₈" male pipe thread is needed for connection to the

female pipe threads of the inlet to the appliance pressure regulator.

■ Do not kink or damage the flexible metal tubing when

moving the cooktop.

Rigid pipe connection: The rigid pipe connection requires a combination of pipe

fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.

■ Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 5" (15.2 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP

LP Gas:

Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

Gas Supply Pressure Testing

Line pressure testing above ½ psi gauge (14" WCP)

The cooktop and its individual manual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psi (3.5 kPa).

Line pressure testing at ½ psi gauge (14" WCP) or lower

The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of that system at test pressures equal to or less than ½ psi (3.5 kPa).

A. Gas supply line B. Shutoff valve “open” position C. To cooktop

INSTALLATION INSTRUCTIONS

Prepare Cooktop for Installation

WARNING

Excessive Weight Hazard

Use two or more people to move and install cooktop.

Failure to do so can result in back or other injury.

Decide on the final location for the cooktop. Locate existing wiring to prevent drilling into or severing wiring during installation.

On Glass Cooktop models only:

1. Place the cooktop upside down on a protective surface.

2. Remove foam strip from literature package. Remove backing

from foam strip. Apply foam strip adhesive-side down around bottom of cooktop, flush with edge.

NOTE: The foam strip protects the underside of the cooktop glass from debris and helps the cooktop sit flat on uneven counters.

A. Burner box B. Foam strip

Install Cooktop

C D

Style 1: Cooktop over undercounter built-in oven

IMPORTANT: Clamp brackets should not be used.

1. Place cooktop right side up into the cutout. NOTE: Make sure that the front edge of the cooktop is parallel

to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to prevent scratching the countertop.

Style 2: Cooktop over cabinets

1. Determine whether your cabinet construction provides

clearance for installing clamp brackets at burner box ends. This is the recommended location. Clamp brackets can be installed on the front and back of burner box bottom, if necessary.

4. Attach brackets to burner box bottom with bracket

attachment screws using the bracket mounting holes selected in Step 2.

5. Rotate brackets so they do not extend beyond edge of burner

box.

6. Tighten screws just enough to hold brackets in place when

cooktop is put in cutout.

7. Turn the cooktop right side up and place in cutout. NOTE: Make sure that the front edge of the cooktop is parallel

to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to prevent scratching the countertop.

8. Loosen the screws and rotate the brackets so that they are perpendicular to the edge of the burner box and extend beyond its edge. Securely tighten screws.

Installing Brackets After Placing Cooktop in Cutout

A. Attachment screw holes for optional front and back

location. B. Clamp bracket (end locations recommended) C. Burner box bottom D. Attachment screw

E. Attachment screw location (recommended)

2. The clamp brackets can be installed before or after the

cooktop is placed into the cutout. Complete the following steps for the option you choose.

Installing Brackets Before Placing Cooktop in Cutout

1. Place the cooktop upside down on a protective surface.

2. Remove the attachment screws for the selected bracket

locations from the bottom of the burner box.

3. Select bracket mounting holes that will allow the bracket to

extend far enough out from the cooktop for the installation of 2½" (6.4 cm) clamping screws. See “Attach Cooktop to Countertop” for illustration of clamping screw installation.

1. Place cooktop right side up into the cutout. NOTE: Make sure that the front edge of the cooktop is parallel

to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to prevent scratching the countertop.

2. Remove the attachment screws for the selected bracket locations from the bottom of the burner box.

3. Select bracket mounting holes that will allow the bracket to extend far enough out from the cooktop for the installation of 2½" (6.4 cm) clamping screws.

A. Cooktop B. Burner box C. Attachment screw D. Clamp bracket (extends far enough beyond

burner box to allow installation of clamping screws)

E. 2½" (6.4 cm) clamping screw (to be installed in

“Attach Cooktop to Countertop”)

F. Countertop

4. Attach brackets to burner box bottom with bracket attachment screws using the bracket mounting holes selected in Step 3. Securely tighten screws.

A. Edge of burner box bottom B. Clamp bracket

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