KitchenAid KGCV465MMT03, KGCV465MSS03 Installation Guide

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Pro Line

for residential ese enJy

(required for some installations)

backguard

/

Readandsa_ethese

IMPORTANT:
Installer: Leave installation

instructions with the homeowner.
Homeowner: Keep installation

instructions for future reference.
Save installation instructions for local

electrical inspector's use.

Kitchen_kJd _

FOR THE WAY IT'S MADE ®

Write down the model and serial numbers
before installing cooktop.

Both numbers are on the model/serial
number plate, located on the left front

underside of the cooktop burner box.
Model #

Serial #

Questions regarding features,
operation, performance, parts or
service? Call 1-800o422-1230 or visit

our web site at www.kitchenaid.com.

Part No. 8285418

Before youstart,,,

Your safety and the safety of

others are very important,

We have provided many important
safety messages in this manual and
on your appliance. Always read and
obey all safety messages.

This is the safety alert
symbol.

This symbol alerts you to
potential hazards that can kill or hurt
you and others.

All safety messages will follow the
safety alert symbol and either the

word "DANGER" or "WARNING".
These words mean:

You can be killed or seriously

injured if you don't immediately

foltow instructions.

You can be killed or seriously

injured if you don't follow
instructions.

All safety messages will tell you
what the potential hazard is, tell you
how to reduce the chance of injury,
and tell you what can happen if the

instructions are not followed.

Important: Observe all governing
codes and ordinances.

Unthe State of Massachusetts, the

following installation instructions
apply:

, Installations and repairs must be

performed by a qualified or licensed
contrac:tor, plumber, or gasfitter
qualified or licensed by the State of

Massachusetts.

, If using a ball valve, it shall be a

, A flexible gas connector, when used,

must not exceed 3 feet.

WARNING: _f the
information in this manua_

is not followed exactmy, a
fire or expmosion may result

causing property damage,
persona_ injury or death.

m Do not store or use

gasoline or other

flammabme vapors and

_iquids in the vicinity of

this or any other

appliance.
WHAT TO DO _FYOU
SMELL GAS

o Do not try to _ight any

appliance.

o Do not touch any

emectrica_ switch.

o Do not use any phone in

your buimding.

o _mmediatemy call your

gas supplier from a
neighbor's phone. Follow

the gas supp_ier's

instructions.

off you cannot reach your

gas supplier, call the fire
department.

installation and service

must be performed by a
qualified installer, service
agency or the gas

supplier.

The California Safe DrinkingWater and
Toxic Enforcement Act requires the
Governor of California to publish a list of

substances known to the State of
California to cause cancer, birth defects,

or other reproductive harm, and requires
businesses to warn ofpotential exposure

to such substances.
WARNING: This product contains a

chemical known to the State of California
to cause cancer, birth defects, or other
reproductive harm.

This appliance can cause low-level
exposure to some of the substances

listed, including benzene, formaldehyde,
carbon monoxide, toluene, and soot.

Note: This cooktop is manufactured for
use with Natural gas. To convert to
LR/Propane gas, see the Gas
Conversion instructions provided in
literature package.

Proper gas supply connection must be
available. See "Gas supply requirements,"

Page 5.

Proper installation is your responsibility.
Have a qualified technician install this
cooktoF

Make sure you have everything
necessary for correct installation. It is the
responsibility of the installer to comply

with the installation clearances specified

on the model/serial rating plate. The
model/serial rating plate can be found on
the underside of the cooktop burner box.

it is recommended that an overhead vent
hood be used with this cooktoF For

island installations, a 48" (122 cm) hood
is recommended.

Check location where cooktop will be
installed. The location should be away

from strong draft areas, such as windows,

doors and strong heating vents or fans.
Do not obstruct flow of combustion and

ventilation air.

All openings in the wall or floor where the

cooktop is to be installed must be sealed.
Etectdcal ground is required. See

"Electrical Requirements," Page 6.
[t is the customer's responsibility:

To contact a qualified electrical

installer.

* To assure that electrical installation is

adequate and in conformance with

National Electrical Code, ANSl/NFPA

70 -- latest edition*, or Canadian

EJectrical Code, 022.1 o1982 and C22.2
No. 01982 (or latest edition)** and aH

local codes and ordinances.

Copies of the standards listed may be obtained

from:

* Nationat Fire Protection Association

One Batterymarch Park
Quincy', Massachusetts 02259

** CSA Internationa_

8501 East P_easant Valley Rd,
C_eveJand, Ohio 44181-5575

36" (91.4 crn) cooktop

with sealed burners

and TripleTier TM Flame

burner shown

P Dimensions

/

36" (91,4 cm) long 3=prong
ground=type power supply cord

7/8"

(22.2 ram)

2=3/4"

(6_ram)

_: 26-7/8" (68_2 cm) :_

5ol/2"

(16,5cm)

7=1/8" (9,5 ram)

(1&1cm)

gas UnletUsIooafed1=7/8" (4,8 cm) from

-- back of burner box and
4o7/8" (12,4 cm) in from L,H, side of

boroer box

side view of cooktop

Cabinet Cutout imensions

Countertop opening and clearance
dimensions that are shown must be

used. Given dimensions provide required
clearances.

Mobile home installation: The
installation of this cooktop must conform

to the Manufactured Home Construction
and Safety Standards, Title 24 CFR, Part

3280 (formerly the Federal Standard for
Mobile Home Construction and Safety;
Title 24 HUD part 280); or when such
standard is not applicable, the Standard

for Manufactured Home Installations

(Manufactured Home Sites, Communities
and Setups), ANSI A225.1 -- latest

edition*, or with local codes.

In Canada, the installation of this cooktop
must conform with the current standards

CAN/CSA=Z240 -- latest edition**, or with
local codes.

The cooktop is designed to hang from the
countertop by its side and rear flanges.

The gas and electric supply should be
located as shown in "Gas and Electric

Dimensions," Page 5, so that they are
accessible without requiring removal of

the cooktop.

Provide cutout in left rear corner of cutout
enclosure as shown to provide clearance

for gas inlet, power supply cord, and to

allow the rating label to be visible.
Copies of the standards listed may be

obtained from:

* Nationat Fire Protection Association

One Batterymarch Park
Quincy, Massachusetts 02255

** CSA Internationa_

8501 East P_easant Valley Rd.
C_eveland, Ohio 44181-5575

CORNERNOTCH

DETAIL

Dimensionsare toa combustible surface,

*Note: Dimensioo "B" coo be reduced by 6" (15,2 cm) when bottom of wood or metal cabinet is protected by not less than

(12J cm)

12=5/16" (31.3 era)

rain, clearance to

side wall -
bath sides

BImi,,l*

island trim backgoard coantertop only

5" 1=314" 30" (91.4 cm) or

(12_7 cm) (4.4 cm) 35-7/0" (01.1 cm)

1/4" (&64 cm) flame retardaot millboard covered with not less than No. 20 [¢tSGsheet steel, &015" (&4 ram)
stainless steel, 8,824" (0,6 ram) aIumieum or 8,82{)" (0,5 ram) copper,

islaed trim backguard

48"(121,9cm)

C

backguard

openieg

36"

(91A cm)

D

cabieet ned

coantertop

35-1/4"

(00_5 cm)

for zero dearaeco fit

(51 cm)

base cabinet

3=proagground=type outlet
should he lauated on left hand

side of cutout 8" 20,3 am)

max=from eric aaare s dewa .

Gas and Electric

Connection Locations

product rating/serialtag

Gas supply line should be
located in this area on rear or

side wails, at the supply line can
came up through the floor,

control sopt_t panel

Note: Solidsideand

bottomofcataot
enclosurenat shown,

Explosion Hazard

Use a new AGA or USA approved

gas supply line.
Install a shut-off valve.

Securely tighten alt gas
connections.

Ifconnected to LP,have a qualified

person make sure gas pressure
does not exceed 14" water column.

Examples of a quatified person

include:
licensed heating personnel;

authorized gas company
personnel; and
authorized service personnel

Failure to do so can result in death,

explosion, or fire.

Observe aHgoverning codes and
ordinances,

important: Cooktop must be connected
to a regulated gas supply,

regulator (

with product) mast be

installed with arrow up
pointing at cooktop

bottom

I/2"nipple

(notsupplied)

AGA orUSA approved
flexiblestainless

steamgassupplyline

(not supplied)

36" (91,4am)
3-prongground-type

powersupplycard

shut off valve

(not supplied)

Typical Gas and Electric

Connections

Copies of the standards listed may be
obtained from:

* USA hternationat

8501 East P_easant Valley Rd.
C_eveJand, Ohio 44t31-8875

installation must conform with

local codes and ordinances, in the
absence of local codes, installations must

conform with American National
Standard, National Fuel Gas Code

ANSI Z223.1 -- latest edition or
CANI -- B149.1 or 2".

Einput ratings shown on the

model/serial rating plate are for elevations
up to 2,000 feet (610 m). For elevations

above 2,000 feet (610 m), ratings are
reduced at a rate of 4% for each 1,000

feet (305 m) above sea level

C EThe cooktop is equipped for use

with Natural gas. it is design=certified by
CSA International for Natural and LR

gases with appropriate conversion. The
model/serial rating plate, located on the
underside of the burner box, has
information on the type of gas that can be
used. if this information does not agree
with the type of gas available, check with
the local gas supplier.

L.Po Gas:

No attempt shall be made to convert the
cooktop from the gas specified on the
model/serial rating plate for use with a

different gas without consulting the
serving gas supplier. Conversion must be

done by a qualified service technician. To
convert to L.R gas, use L.R gas
conversion kits part no. 8285442 and

8285443. The parts for these kits are in
the literature package supplied with

cooktop.

mProvide a gas supply line of 3/4"

rigid pipe to the cooktop location. A

smaller size pipe on long runs may result

in insufficient gas supply. Pipe-joint

compounds, suitable for use with L.R gas,

must be used. With L.R gas, piping or
tubing size can be 1/2" minimum. L.R gas
suppliers usually determine the size and

materials used on the system.

Em If local codes permit, use a flexible

stainless steel tubing gas connector,
design-certified by AGA or CSA

International, to connect the cooktop to
the rigid gas supply line. 5/8" diameter line

is recommended. Do Not kink or damage
the flexible connector when moving the
cooktop. The pressure regulator has 1/2"
female pipe threads. Youwill need to
determine the fittings required, depending
on the size of your gas supply line, flexible

metal connector and shutoff valve.

"open" positU

shutoff value on __

gas supply

F line

EThe supply line shall be equipped

with an approved shutoff valve. This valve
should be located in the same room as

the cooktop and should be in a location
that allows ease of opening and closing.

Do Not block access to the shutoff valve.
The valve is for turning on or shutting off

gas to the appliance.

G mlf rigid pipe __

is used as a gas _r_
supply line, a combination of pipe IJI

fittings must be used to obtain an in-line

connection to the cooktop. All strains
must be removed from the supply and

fuel lines so cooktop will be level and in

line.

raTheregulator must be checked at a
minimum 1=inch(2.5 cm) water column
above the setpressure.The inlet pressureto
the regulator should be as follows for
operation andchecking the regulatorsetting:

NATURAL GAS:
Set pressure 5 inches (12.7 cm)W.C.

Supply pressure 7-14 inches (17.8 cm
to 35,5 cm) W,C. maximum.

L.P. GAS:
Minimum pressure 10 inches (25.4 cm)

W.C.
Supply pressure 14 inches (35,8 cm)

W.C,

ELine pressure testing:

Testing above 1/2 psi (3.8 kPa) or
14 inches (35,5 cm) W,C. (gauge)

The cooktop and its individual shutoff
valve must be disconnected from the gas
supply piping system during any pressure
testing of that system at test pressures

greater than 1/2 psig (3.5kPa).
Testing below 1/2 psi (3.5 kPa) or

14 inches (35.5 cm) W,C, (gauge) or
lower

The cooktop must be isolated from the
gas supply piping system by closing its
individual manual shutoff valve during any
pressure testing of the gas supply piping
system at test pressures equal to or less
than 1/2 psig (3.5 kPa).

Electrical Shock Hazard

Plug into a grounded 3=prong
outlet.

Do not remove ground prong.
Do not use an adapter.

Failure to follow these
instructions can result in death,

fire, or electrical shock.

If codes permit and a separate ground
wire is used, it is recommended that a
qualified electrician determine that the
ground path is adequate,

Check with a qualified electrician if

you are not sure whether the cooktop

is properly grounded,
Do Not ground to a gas pipe.

A 120-volt, 6O-Hz, AC-only, 15-ampere,
fused electrical supply is required. A

time-delay fuse or circuit breaker is
recommended. It is recommended that a

separate circuit serving only this
appliance be provided.

Electronic ignition systems operate within

wide voltage limits, but proper ground and

polarity are necessary. In addition to
checking that the outlet provides 120-volt
power and is correctly grounded, the
outlet must be checked by a qualified

electrician to see if it is wired with correct
polarity. A wiring diagram is provided on

the last page of these instructions.
Important: This cooktop is equipped with

an electronic ignition system that will not
operate if plugged into an outlet that is

not properly polarized.
This appliance, when installed, must be

electrically grounded in accordance with
local codes or, in the absence of local
codes, with the current CSA standard

C22.1. Canadian Electrical Code Part 1".

Recommended ground method

For your personal safety, this cooktop
must be grounded. This cooktop is
equipped with a 3-prong ground plug. To
minimize possible shock hazard, the cord
must be plugged into a mating 3-prong
ground-type outlet, grounded in

accordance with the National Electrical
Code ANSI/NFPA 70 latest edition** or

Canadian Electrical Code (CSA)* -- and
local codes and ordinances. If a mating
outlet is not available, it is the personal
responsibility and obligation of the
customer to have a properly polarized
and grounded, 3-prong outlet installed by
a qualified electrician.

ground=type outlet

roondp,og \

Copies of the standards listed above may be
obtained from:

*CSA International

8501 East Pleasant Valley Rd.
Cleveland, Ohio 44131-5575

** National Fire Protection Association

One Batterymarch Park

Quincy, i',_assachasetts 02265

3=prongpolarized __

power /i'J prong

supply cord

I11 ground