KitchenAid KFGR270, KFGR274, KFGR364, KFGN274, KFGN364 Installation Instructions And Use And Care Manual

Part No.8285350
Installation Instructions and
Use and Care Guide
IMPORTANT: Installer: Leave Installation Instructions with the consumer.
Consumer: Keep Installation Instructions for future reference.
Save Installation Instructions for local electrical inspector’s use.
Write the model and serial numbers in space provided below before installing or using outdoor grill.The numbers are stamped on the identification label located on the underside of grill drip tray. It is also located on the model/serial number plate, located on heat shield behind control panel close to the smoker box.
Model # __________________________ Serial #___________________________
IMPORTANT: Read and save these instructions.
For the way it’s made
®
®
27" (68.6 cm) and 36" (91.4 cm)
Outdoor Grills
(Portable and Built-in — non-combustible construction)
Quick Reference
Table of Contents:
Pages
Before you start
Product dimensions
Built-In installation dimensions
Gas supply requirements
Rotisserie electrical requirements
Installation steps – Portable models
Installation steps – Built-In models
Checking/adjusting burners
Use and Care Information
Grilling tips & chart
Rotisserie tips & chart
Cleaning
Warranty
Requesting Assistance or Service
2
4
4
5
6
7
8-9
9
10 - 12
12 - 14
15
16 - 17
18
19 - 20
27" (68.6 cm) Portable without rotisserie shown
Models
KFGR270 KFGR274 KFGR364
Models
KFGN274 KFGN364
27" (68.6 cm) Built-In with rotisserie shown
1. Do not install por table or built-in grills in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
2. Always maintain minimum clearances
from combustible construction, see “Location requirements” section.
3.The outdoor cooking gas appliance
shall not be located under overhead combustible construction.
4.This outdoor cooking gas appliance
shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.
5. Keep any electrical supply cord and
fuel supply hose away from any heated surfaces.
6. Keep outdoor cooking and appliance
area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
7. Do not obstruct the flow of combustion
and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
8. Inspect the gas cylinder supply hose
before each use of the grill. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the grill. Contact your dealer and use only replacement hoses specified for use with the grill.
9.Visually check the burner flames.
They should be blue.Slight yellow tipping is normal for L.P. gas.
10. Check and clean burner/venturi tube
for insects and insect nest.A clogged tube can lead to fire under the grill.
11.The L.P. gas supply cylinder to be
used must be:
• constructed and marked in accordance with the Specification for L.P. Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
• provided with a listed overfilling prevention device.
• provided with a cylinder connection device compatible with the con­nection for outdoor grill appliances.
12. Always check connections for leaks each time you connect and disconnect the L.P. gas supply cylinder.See “Installation Instructions” section.
13.When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.
14. Storage of an outdoor gas grill appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor gas grill.
15. Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area.
16.The pressure regulator and hose assembly supplied with the outdoor gas grill must be used. Replacement pressure regulator and hose assembly part number listed in the “Installation Instructions” section.
17.The cylinder supply system must be arranged for proper vapor withdrawal.
18. Gas cylinder must include a collar to protect the cylinder valve.
Before you start...
You can be killed or seriously injured if you don’t follow instructions.
DANGER
Your safety and the safety of
others are very important.
We have provided many important safety messages in this manual and on your appliance.Always read and obey all safety messages.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t immediatel
y
follow instructions.
WARNING
For grills that are to be used at elevations above 2000 feet, orifice conversion is required. See “Gas supply requirements” section.
It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate.The model/ser ial rating plate can be found on the heat shield behind control panel, close to smoker box.
WARNING: If the information in this manual is not followed exactly, a fire causing death or serious injury may occur.
2
Copies of the standards listed may be obtained from:
National Fire Protection Association One Batterymarch Park Quincy, Massachusetts 02269
CSA International 8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
This is the safety alert symbol. This symbol alerts you to
potential hazards that can kill
or hurt you and others. All safety messages will follow the
safety alert symbol and either the word “DANGER” or “WARNING”.These words mean:
FOR YOUR SAFETY If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An L.P. cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
IMPORTANT: This grill is manufactured for outdoor use only.
IMPORTANT SAFETY INSTRUCTIONS
If the following information is not followed exactly, a fire causing death or serious injury may occur.
• Do not store a spare LP-gas cylinder under or near this grill.
• Never fill the cylinder beyond 80 percent full.
3
Tools and parts needed for Built-in (non-combustible construction) installations
Location requirements
Parts supplied
• convertible regulator set for 4" W.C. natural gas, 11" W.C.L.P. gas (attached to manifold)
Parts needed
The portable grills are manufactured for use with L.P./Propane gas.
To convert to Natural gas, Gas Conversion Kit no. 4396311
must
be
used. Instructions included with kit.
• To connect to a fixed L.P./propane gas supply, you must purchase Convertible Regulator Kit No.4396424 from your dealer.
Parts needed
The built-in grills are manufactured for use with natural gas.
To convert to L.P./propane gas, Gas Conversion Kit no. 4396312 must be used. Follow Instructions included with kit.
• level
• small flat-blade screwdriver
• flat-blade screwdriver
• Phillips screwdriver
• tape measure or ruler
• slip-joint pliers
• pipe wrench
• scissors or cutting pliers to remove tiedowns
Materials required:
• gas line shutoff valve
• 1/2" male pipe thread nipple for connection to pressure regulator
• L.P. gas-resistant pipe-joint compound
• AGA or CSA design-certified flexible stainless steel appliance connector [4-5 ft. (1.2-1.5 m)] or rigid gas supply line as needed
• non-corrosive leak detection solution
Tools and parts needed for Portable installations
Parts supplied
• hose and regulator assembly set for 11" W.C. L.P. gas (attached to manifold)
• 20 lb.L.P. tank (empty) – requires purging and L.P. gas fill by certified L.P. gas fill station
• level
• small flat-blade screwdriver
• flat-blade screwdriver
• Phillips screwdriver
• tape measure or ruler
• slip-joint pliers
• adjustable wrench
• scissors or cutting pliers to remove tiedowns
Materials required:
• non-corrosive leak detection solution
Select a location
that provides minimum exposure to wind and traffic paths.The location should be away from strong draft areas.
Do not obstruct flow of combustion and ventilation air.
If you plan to use a combustible enclosure,
return this unit and replace it with the model which is manufactured for use in a combustible enclosure.
Clearance to combustible construction for built-in (non-combustible construction) and portable grills:
A minimum of 12" (30.5 cm) must be maintained between the grill hood, sides and back and any combustible construction. A 12" (30.5 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction.
Rotisserie
If your model is equipped with a rotisserie, 6" (15.2 cm) minimum clearance on each end is needed for the motor and skewer.
A grounded, 3-prong outlet located to the left of the grill is required. (See “Electrical requirements” section.)
WARNING
Fire Hazard
Do not use grill near combustible materials.
Do not store combustible materials near grill.
Doing so can result in death or fire.
WARNING
Explosion Hazard
Do not store fuel tank in a garage or indoors.
Do not store grill with fuel tank in a garage or indoors.
Failure to follow these instructions can result in death, explosion, or fire.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances.
WARNING:This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
This appliance can cause low-level exposure to some of the substances listed, including benzene, crystalline silica, carbon monoxide, toluene, and soot.
WARNING
Fire Hazard
Do not install this grill on or near combustible materials.
Doing so can result in death or fire.
4
Product Dimensions
Built-in Installation Dimensions (non-combustible enclosure)
36"
(91.4 cm)
portable
models
24-5/8"
(62.5 cm)
34"
(86.4 cm)
11-1/8"
(28.3 cm)
3-5/8"
(9.2 cm)
1/2"
male NPT
locking front
casters
side tray*side tray*
*Not all models have side trays.
23" (58.4 cm)
25-1/2" (64.8 cm)
26" (66.0 cm)
27" (68.6 cm), or 36" (91.4 cm)
Portable and Built-in models
Enclosure and clearance dimensions
that are shown must be used. Given dimensions provide required clearances.
The installation of this grill must conform with the current standards CSA-Z21.58a-1998*, or with local codes.
For installations in a
non-combustible
enclosure
, the grill drops into the opening and is supported by its side flanges. Do not use a bottom support.
Copies of the standards listed may be obtained from:
*CSA International
8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
A
22"
(57.2 cm)
2-1/4"
(5.7 cm)
7-3/8"
(18.7 cm)
gas line
location at
rear of grill
6" (15.2 cm)
min. clearance
for rotisserie
12" (30.5 cm)
minimum to
any accessory
2" (5.1 cm)
minimum to
open hood
counter or support surfaces
must be level
10-7/8"
(27.0 cm)
19"
(48.3 cm)
35-1/2"
(90.2 cm)
1-1/8"
(2.9 cm)
Grill size A B
27" (68.6 cm) 26" (66.7 cm) 25-1/4" (64.1 cm) 36" (91.4 cm) 35" (89.5 cm) 34-1/4" (87.0 cm)
Non-combustible enclosure installations
12"
(30.5 cm)
12"
(30.5 cm)
Clearance to combustible construction for built-in (non-combustible construction) and portable grills:
A minimum of 12" (30.5 cm) must be maintained between the grill hood, sides and back and any combustible construction. A 12" (30.5 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction.
optional custom
access doors
B
WARNING
Fire Hazard
Do not install this grill on or near combustible materials.
Doing so can result in death or fire.
5
Line pressure testing: Testing above 1/2 psi (3.5 kPa) or
14 inches (35.5 cm) W.C. (gauge)
The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa).
Testing below 1/2 psi (3.5 kPa) or 14 inches (35.5 cm) W.C. (gauge) or lower
The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Gas supply requirements
Observe all governing codes and ordinances. Important: Grill must be connected to a regulated gas supply.
Input ratings shown on the model/serial
rating plate are for elevations up to 2,000 feet (610 m). For elevations above 2,000 feet (610 m), ratings are reduced at a rate of 4% for each 1,000 feet (305 m) above sea level. Or ifice conversion is required. Contact KitchenAid Assistance Center.
Refer to the model/serial rating plate for
information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier.The conversion kits specified must be used.
Portable Grills
L.P. Gas:
This grill is equipped for use with a L.P. gas fuel tank. It is design-cer tified by CSA International for local L.P. gas supply or for Natural gas with appropriate conversion.
L.P. gas from a local L.P. gas supply: IMPORTANT:
The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54. The qualified L.P. gas technician shall provide the L.P. gas supply to the selected grill location in accordance with the National Fuel Gas Code, NFPA 54 and local codes.
Natural gas conversion: Conversion must be made by a qualified
gas technician.
The qualified natural gas technician shall provide the natural gas supply to the selected grill location in accordance with the National Fuel Gas Code NFPA 54 and local codes. For conversion to Natural gas, the Natural gas conversion kit must be used.
IMPORTANT:
The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
To convert to Natural gas, the Natural Gas Conversion Kit No. 4396311 must be used, Instructions are included with the kit.
L.P. GAS: Operating pressure:
11 inches (27.9 cm) W.C.
Supply pressure: 11 to 14 inches
(27.9 to 35.5 cm) W.C.
NATURAL GAS: Set pressure 4 inches (10.2 cm) W.C.
Supply pressure 7-14 inches
17.8 cm to 35.5 cm) W.C. maximum.
L.P. gas conversion from a local L.P. gas supply:
Conversion must be made by a qualified gas technician.
The qualified natural gas technician shall provide the L.P. gas supply to the selected grill location in accordance with the National Fuel Gas Code NFPA 54 and local codes.To convert to L.P. gas, the L.P. Gas Conversion Kit No. 4396312 must be used. Follow Instructions included with kit.
L.P. gas conversion using a L.P. fuel tank:
To convert to L.P. gas, the L.P. Gas Conversion Kit No. 4396312 must be used. Follow Instructions included with kit.
A L.P. gas cylinder, not larger than 20 pounds, must be purchased separately.
NATURAL GAS: Set pressure 4 inches (10.2 cm) W.C.
Supply pressure 7-14 inches
17.8 cm to 35.5 cm) W.C. maximum.
L.P. GAS: Operating pressure:
11 inches (27.9 cm) W.C.
Supply pressure: 11 to 14 inches
(27.9 to 35.5 cm) W.C.
to grill
shutoff valve “open” position
gas supply line
The supply line shall be equipped with an approved shutoff valve.This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve.The valve is for turning on or shutting off gas to the appliance.
Built-in Grills –
non-combustible construction
Natural Gas:
Built-in grill models are equipped for use with Natural gas.They are design-cer tified by CSA International for L.P. (propane or butane) gases with appropriate conversion.
Built-in models are set for natural gas use and have a pressure regulator with 1/2" female pipe threads.
6
Rotisserie electrical requirements
Electrical Shock Hazard Plug into a grounded 3-prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions
can result in death, fire, or electrical shock.
WARNING
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.
Check with a qualified electrician if you are not sure whether the grill is properly grounded.
Do not ground to a gas pipe.
A 120-volt, 60-Hz, AC-only, 15-ampere, electrical supply is required.
Recommended ground method
A grounded 3-prong outdoor outlet grounded in accordance with the National Electrical Code ANSI/NFPA 70** or Canadian Electrical Code (C22.1*) — and local codes and ordinances.
Copies of the standards listed above may be obtained from:
*CSA International
8501 East Pleasant Valley Rd. Cleveland, Ohio 44131-5575
** National Fire Protection Association
One Batterymarch Park Quincy, Massachusetts 02269
3-prong polarized ground-type outdoor outlet
power supply cord
3-prong ground plug
ground prong
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