KitchenAid KESC300H, KESH307H, KESC307H User Manual

KAC-34

TECHNICAL EDUCATION

SELF-CLEANING

SLIDE-IN ELECTRIC

RANGE

Models KESC300H, KESC307H, KESH307H

JOB AID 4317335

FORWARD

This KitchenAid Job Aid, “Self-Cleaning Slide-In Electric Range,” (Part No. 4317335), provides the technician with information on the installation, operation, and service of the Self-Cleaning SlideIn Electric Range. It is to be used as a training Job Aid and Service Manual. For specific information on the model being serviced, refer to the “Use and Care Guide,” or “Wiring Diagram” provided with the electric range.

The Wiring Diagram and Strip Circuits used in this Job Aid are typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the KitchenAid Self-Cleaning Slide-In Electric Range.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the range to its proper operational status.

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than Authorized Service Technicians.

- ii -

TABLE OF CONTENTS

Page

GENERAL............................................................................................................................... 1-1

Safety First......................................................................................................................... 1-1

KitchenAid Model & Serial Number Designations.............................................................. 1-3

Model & Serial Number Label Location ............................................................................. 1-4

Specifications..................................................................................................................... 1-5

KitchenAid Electric Range Warranty.................................................................................. 1-7

INSTALLATION INFORMATION ........................................................................................... 2-1

Electrical Supply Requirements ......................................................................................... 2-1

Moving The Range ............................................................................................................ 2-8

THEORY OF OPERATION ..................................................................................................... 3-1

Air Flow—Rear Panel ........................................................................................................ 3-1

Cooling Fan Air Flow ......................................................................................................... 3-2

The Bimetal Switches ........................................................................................................ 3-3

The Surface Element Limiter ............................................................................................. 3-4

The Door Lock Solenoid & Door Latch Switch................................................................... 3-5

How The Self-Clean Cycle Works ..................................................................................... 3-6

COMPONENT ACCESS ......................................................................................................... 4-1

Component Locations ........................................................................................................ 4-1

Removing The Control Panel, An Infinite Switch & Bimetal Switch ................................... 4-2

Removing The Electronic Oven Control And An Indicator Light ........................................ 4-4

Removing An Element & Limiter And The Hot Surface Indicator Assembly ...................... 4-5

Removing The Cooktop Glass ........................................................................................... 4-7

Removing The Door Latch Assembly & The Door Switch ............................................... 4-10

Removing The Dual Broil Element And The Hidden Bake Element ................................ 4-12

Removing The Convection Bake Element & Fan Motor .................................................. 4-14

Removing An Oven Light Socket Assembly .................................................................... 4-16

Removing The Meat Probe Jack ..................................................................................... 4-17

Removing The Oven Temperature Sensor ...................................................................... 4-18

Removing A Side Panel ................................................................................................... 4-19

Removing The Double Line Break (DLB) Relay And The Cooling Fan Motor ................ 4-20

Removing The Oven Door ............................................................................................... 4-22

Removing The Decorative Glass, The Oven Door Handle, The Hinges,

And The Oven Door Glass........................................................................................... 4-23

Removing The Oven Door Gasket................................................................................... 4-25

- iii -

Page

COMPONENT TESTING ........................................................................................................ 5-1

Bimetal Switch ................................................................................................................... 5-1

Single Element Infinite Switches........................................................................................ 5-2

Dual Element Infinite Switch (Optional) ............................................................................. 5-3

Surface Elements & Limiters ............................................................................................. 5-4

Door Switch ....................................................................................................................... 5-6

Door Latch Assembly......................................................................................................... 5-6

Hidden Bake Element ........................................................................................................ 5-7

Dual Broil Element ............................................................................................................. 5-7

Convection Bake Element ................................................................................................. 5-8

Convection Fan Motor ....................................................................................................... 5-8

Oven Temperature Sensor ................................................................................................ 5-9

Cooling Fan Motor ............................................................................................................. 5-9

Double Line Break (DLB) Relay....................................................................................... 5-10

DIAGNOSIS & TROUBLESHOOTING ................................................................................... 6-1

Diagnosis ........................................................................................................................... 6-1

Failure / Error Display Codes—Tech Sheet #9753028, Rev. B ..................................... 6-1

Fault Error Code Charts................................................................................................ 6-2

Troubleshooting Charts ..................................................................................................... 6-3

Oven Temperature Calibration .......................................................................................... 6-6

WIRING DIAGRAM & STRIP CIRCUITS ............................................................................... 7-1

Wiring Diagram— #9753028, Rev. B................................................................................. 7-1

Strip Circuits ...................................................................................................................... 7-3

- iv -

GENERAL

SAFETY FIRST

Your safety and the safety of others is very important.

We have provided many important safety messages in this Job Aid and on the appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean:

You can be killed or seriously injured if you don’t

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

immediately follow instructions.

You can be killed or seriously injured if you don’t follow instructions.

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

WARNING

Electrical Shock Hazard

Plug into a grounded 3-prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire, or electrical shock.

1-1

WARNING

Electrical Shock Hazard

Electrically ground range.

Failure to do so can result in death, fire, or electrical shock.

IMPORTANT

Electrostatic Discharge (ESD)

Sensitive Electronics

ESD problems are present everywhere. ESD may damage or weaken the electronic control assembly. The new control assembly may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress.

• Use an antistatic wrist strap. Connect the wrist strap to the green ground connection point, or to an unpainted metal surface in the appliance.

WARNING

Tip-Over Hazard

A child or adult can tip the range and be killed.

Connect anti-tip bracket to rear range foot.

Reconnect the anti-tip bracket, if the range is moved.

Failure to follow these instructions can result in death or serious burns to children and adults.

- OR -

• Touch your finger repeatedly to a green ground connection point, or to an unpainted metal surface in the appliance.

• Before removing the part from its package, touch the antistatic bag to a green ground connection point, or to an unpainted metal surface in the appliance.

• Avoid touching electronic parts, or terminal contacts. Handle the electronic control assembly by the edges only.

• When repackaging the failed electronic control assembly in an antistatic bag, observe the previous instructions.

1-2

KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

MODEL NUMBER K ES C 30 0 H BL 4

INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT

PRODUCT GROUP

K = KITCHENAID

PRODUCT IDENTIFICATION

DD = DUAL FUEL DROP-IN / SLIDE-IN DR = DUAL FUEL RANGE ED = ELECTRIC DROP-IN RANGE EE = ELECTRIC EYE-LEVEL RANGE ER = ELECTRIC STANDARD RANGE ES = ELECTRIC SLIDE-IN RANGE GD = GAS DROP-IN RANGE GE = GAS EYE-LEVEL RANGE GR = GAS STANDARD RANGE GS = GAS SLIDE-IN RANGE

MERCHANDISING SCHEME

C = CERAMIC GLASS TOP H = CERAMIC W/HALOGEN I = IMPERIAL P = PROFESSIONAL / COMMERCIAL S = STANDARD T = TEMPERED GLASS TOP

CAPACITY / SIZE / SERIES / CONFIGURATION

1ST POSITION 2ND POSITION 1 = DROP-IN 0 = 30″ WIDE 2 = DROP-IN / SLIDE-IN COMBO 6 = 36″ WIDE

3 = SLIDE-IN 4 = COMMERCIAL 5 = STANDARD 7 = EYE-LEVEL 8 = 48″ 9 = 60″

FEATURES

0 = STANDARD FEATURES 2 = PLUS FEATURES OR SEALED BURNERS W / GRILL / CONVECTION OVEN 3 = SEALED BURNERS W / GRIDDLE / CONVECTION OVEN 4 = SEALED BURNERS W / GRILL & GRIDDLE / CONVECTION OVEN 5 = DELUXE FEATURES 7 = DELUXE FEATURES / CONVECTION OR SEALED BURNERS / CONVECTION OVEN

YEAR OF INTRODUCTION

H = 1999, J = 2000, K= 2001, L - 2002

COLOR CODE

BL = BLACK, WH = WHITE, BT = BISCUIT BS = BLACK ON STAINLESS

ENGINEERING CHANGE (NUMERIC)

SERIAL NUMBER

SERIAL NUMBER IM K 3 1 73981

MANUFACTURING SITE IM = MONTMAGNY

YEAR OF PRODUCTION

K = 2000, L = 2001, M = 2002

WEEK OF PRODUCTION

31 = 31ST WEEK

PRODUCT SEQUENCE NUMBER

1-3

MODEL & SERIAL NUMBER LABEL LOCATION

The Model/Serial Number label location is shown below.

Model & Serial Number Location

(Located Behind Storage Drawer)

1-4

SPECIFICATIONS

Model

Model Description

Dimensions/Specifications

Exterior Dimensions

Height To Maintop (in)

Overall Depth Inc Hrdwr/Hndl (in)

Depth Without Handle (in)

Door Swing (in)

Shipping Weight (lbs)

Exterior

Cabinet Finish

Front Frame

Leveling Legs

Oven Window Size and Type

Removable Door and Hinges

Door Liner Finish

Door Type

Control Panel Location

Control Panel Color

Control Panel Construction

Control Knob Type, #, Fcn

Simmer Specialty Switch

Keep Warm Switch

Cooktop Features

Cooktop Material

Hot Surface Indicator

Burner Box Finish

Cooktop Support Rods

Electric Cooktop Element

Electric Element Configuration

Electric Element Type

Electric Right Front Size

Electric RF Output (w@240/208v)

Electric Left Front Size

Electric LF Output (w@240/208v)

Electric Right Rear Size

Electric RR Output (w@240/208v)

Electric Left Rear Size

Electric LR Output (w@240/208v)

Oven Controls

Oven Control Type

Oven Control Location

Control Lock Out

Delayed Cooking Option

Timer

KESC300H WH/BL/BT KESC307H WH/BT/BS KESH307H WH/BL/BS

Slide-In Slide-In Slide-In Radiant/Halogen

36" 36" 36"

26.75" 26.75" 26.75"

24.5" 24.5" 24.5"

21.75" 21.75" 21.75"

160 160 160

Painted Painted Painted

Porcelain Porcelain Porcelain

Yes Yes Yes

Large/Glass Large/Glass Large/Glass

Yes Yes Yes

Porcelain Porcelain Porcelain

Glass Glass Glass

Front Front Front

White White White

Glass Glass Glass

Infinite Switch Single Blade Infinite Switch Single Blade Infinite Switch Single Blade

Yes Yes Yes

Ceran Top Ceran Top Ceran Top

4 Neon Cluster 4 Neon Cluster 4 Neon Cluster

Galvanized Galvanized Galvanized

No No No

Yes Yes Yes

6", 7", 8", 9.5" 6", 7", 8", 9.5" 6", 7", 8", 9.5"

Radiant Radiant Radiant

7" 7" 7"

1800W 1800W 1800W/Halogen

9.5" 9.5" 9.5"

2500W/1500W 2500W/1500W 2500W/1500W

8" 8" 8"

2200W 2200W 2200W

6" 6" 6"

1500" 1500" 1500"

EOC EOC EOC

Glass Capacitive Glass Capacitive Glass Capacitive

Front Front Front

Yes Yes Yes

in EOC in EOC in EOC

1-5

Model

Interior

Main Oven

Cooking System

Cleaning System

Auto Self Clean Latch

Oven Liner Finish

Oven Volume (cu ft)

Oven Height (in)

Oven Width (in)

Oven Depth (in)

Rack Guides #

Oven Racks #

Oven Rack Type & # Each

Oven Rack

Broiler Pan

Broiler Pan Finish

Broiler Pan Grid Finish

Oven Light Number

Main Electric Oven

Hidden Bake Element

Bake (W@240/208v)

Broil Inner Elem (W@240/208v)

Broil Outer Elem (W@240/208v)

Oven Lower Panel/ Door

Drawer/Panel Front

Storage Drawer Liner

Drawer/Panel Height (in)

Drawer/Panel Width (in)

Drawer/Panel Depth (in)

Glides

Lower Drawer Handle Type/Material

Lower Drawer Handle Color

Product Literature

Cookbook

Installation Instructions

Tech Sheet

Use & Care Guide

Other

Agency Approvals

Anti-tip Device With Unit

KESC300H WH/BL/BT KESC307H WH/BT/BS KESH307H WH/BL/BS

Conventional Fan Convection Fan Convection

Self Cleaning Self Cleaning Self Cleaning

Yes Yes Yes

Porcelain Porcelain Porcelain

3.62 cu ft 3.28 3.28

15.75" 15.75" 15.75"

23 1/16" 23 1/16" 23 1/16"

18.25" 16 5/16" 16 5/16"

55 5

23 3

2 Flat

Yes Yes Yes

Porcelain Porcelain Porcelain

1 Incandescent 2 Incandescent 2 Incandescent

Yes Yes Yes

No Yes Yes

2500W

1665W 1665W 1665W

1000W 1000W 1000W

Yes Yes Yes

Painted Painted Painted

Yes Yes Yes

5.1" 5.1" 5.1"

23.3" 23.3" 23.3"

20" 20" 20"

Nylon Rollers Nylon Rollers Nylon Rollers

Formed at Top Formed at Top Formed at Top

White White White

No Yes Yes

9752043 B 9752043 B 9752043 B

9753027 9753027 9753027

Yes Yes Yes

Ceran Polish Incl Ceran Polish Incl Ceran Polish Incl

UL,CSA UL,CSA UL,CSA

Floor Floor Floor

1-6

KITCHENAID ELECTRIC RANGE WARRANTY

LENGTH OF WARRANTY

FULL ONE YEAR WARRANTY From Date of Purchase.

SECOND THROUGH FIFTH YEAR LIMITED WARRANTY

From Date of Purchase.

SECOND THROUGH TENTH YEAR LIMITED WARRANTY

From Date of Purchase.

KITCHENAID WILL NOT PAY FOR: A. Service calls to:

1. Correct the installation of the range.

2. Instruct you how to use the range.

3. Replace house fuses or correct house wiring.

B. Repairs when range is used in other than normal, single family household use.

C. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, or

installation not in accordance with local electrical codes.

D. Any labor costs during the limited warranties.

E. Replacement parts or repair labor costs for units operated outside the United States and Canada.

F. Pickup and delivery. Your range is designed to be repaired in the home.

G. Repairs to ceramic glass cooktop if it has not been cared for as recommended in the Use and Care Guide.

H. Repairs to parts or systems resulting from unauthorized modifications made to the appliance.

I. In Canada, travel or transportation expenses to customers who reside in remote areas.

KITCHENAID WILL PAY FOR:

Replacement parts and repair labor costs to correct defects in materials or workmanship. Service must be provided by a KitchenAid designated servicing outlet.

Replacement parts for any electric element to correct defects in materials or workmanship. Replacement ceramic glass if breakage is due to defects in materials or workmanship. Replacement parts for solid state touch control system to correct defects in materials or workmanship.

Replacement parts for the porcelain oven cavity / inner door if the part rusts through due to defects in materials or workmanship.

KITCHENAID OR KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclusion or limitation of incidental or

consequential damages, so this exclusion or limitation may not apply to you. This warranty gives you special legal rights, and you may also have other rights which vary from state-to-state or province-to-province.

Outside the United States and Canada, a different warranty may apply. For details, please contact your authorized KitchenAid dealer.

If you need service first see the “Troubleshooting” section of the Use and Care Guide. After checking ”Troubleshooting,” additional help can be found by checking the “Requesting Assistance or Service” section, or by calling our Customer Interaction Center telephone numbers, listed below, from anywhere in the U.S.A. or Canada.

KitchenAid: 1-800-422-1230 Canadian Residents call: 1-800-807-6777

1-7

— NOTES —

1-8

INSTALLATION INFORMATION

ELECTRICAL SUPPLY REQUIREMENTS

2. Wire sizes and connections must conform

WARNING

to the requirements of the National Electrical Code, ANSI/NFPA 70—latest edition*, or CSA Standard C22.1, Canadian Electrical Code, Part 1—latest edition**, and all local codes and ordinances for the kilowatt rating of the range.

Electrical Shock Hazard

Electrically ground range.

Failure to do so can result in death, fire, or electrical shock.

GENERAL

If codes permit, and a separate grounding wire is used, it is recommended that a qualified electrician determine that the grounding path is adequate.

Do not ground to a gas pipe.

Check with a qualified electrician if you are not sure that the range is grounded.

Do not have a fuse in the neutral or ground circuit.

1. When a 4-wire or 3-wire, single-phase, 120/240-volt, 60-Hz, AC-only electrical supply is available, a 50-ampere maximum circuit protection is required, (or, if specified on the model/serial plate, when a 4-wire, or 3-wire, single-phase, 120/ 208-volt, 60 Hz, AC-only electrical supply is available, a 40-ampere maximum circuit protection is required), fused on both sides of the line. A time-delay fuse, or circuit breaker is recommended. The model/serial rating plate is located behind the storage drawer (see page 1-4).

Copies of the standards listed may be obtained from:

* National Fire Protection Association

Batterymarch Park Quincy, Massachusetts 02269

** CSA International

8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575

3. This range can be connected directly to the fused disconnect, or circuit breaker box, through flexible, armored, or nonmetallic sheathed, copper cable (with ground wire). Locate the junction box to allow two to three feet of slack in the line so that the range can be moved, if servicing is ever necessary. Do not cut the conduit.

A U.L.-listed conduit connector must be provided at each end of the power supply cable, at the range, and at the junction box. Wire sizes, (copper wire only), and connections, must conform with the rating of the range.

2-1

ELECTRICAL CONNECTIONS (Not used for Canadian Installations)

This range can be connected directly to the fused disconnect, or circuit breaker box, through flexible, armored, or nonmetallic sheathed, copper cable with a grounding wire. Allow two to three feet of slack in the line so that it can be moved if servicing is ever necessary.

A U.L.-listed conduit connector must be provided at each end of the power supply cable at the range, and at the junction box.

brass terminal nuts

Remove the terminal block cover located on the back of the range.

terminal block cover

4-Wire Electrical System

This range is manufactured with the ground connected to the cabinet. The ground must be revised so that the green grounding wire of the 4-wire power supply cord is connected to the cabinet (refer to the “4-wire Electrical Connection” section).

4-Wire

Receptacle

14-50R

When a 4-wire receptacle of NEMA type 1450R is used, a matching U.L.-listed, 4-wire, 250-volt, 40-ampere range power supply cord (pigtail) must be used.

This cord contains four copper conductors with ring terminals at the appliance end, terminated in a NEMA type 14-50P plug on the supply end. The fourth (grounding) conductor must be identified by a green or green/yellow cover, and the neutral conductor by a white cover. The cord should be type SRD, or SRDT, with a U.L.listed strain relief, and be at least four feet long.

knockout opening for 40-ampere power supply cord

knockout opening for power supply cable

Depending on the electrical supply, make the 4-wire or the 3-wire connection to the range, following the instructions under the “Power Supply Cord Connection,” (page 2-3), or the “Direct Wire Connection” (page 2-5).

The minimum conductor sizes for the copper 4-wire power cord are:

(2) #8 conductors (1) #10 white neutral (1) #8 green grounding

3-Wire Electrical System

Local codes may permit the use of a U.L.listed, 250-volt, 40-ampere range power supply cord (pigtail). This cord contains three # 10 copper wires, and matches a three-wire receptacle of NEMA Type 10-50R.

3-Wire

Receptacle

10-50R

Connectors on the appliance end must be provided at the point the power supply cord enters the appliance.

2-2

POWER SUPPLY CORD CONNECTION

WARNING

Electrical Shock Hazard

7. Depending on the type of electrical system, proceed to “4-Wire Electrical Connection,” or “3-Wire Electrical Connection,” (on page 2-4), and complete the wiring.

4-Wire Electrical Connection

Use this method for mobile homes, and whenever 4-wire installation is required.

1. Remove the ground-link screw from the range frame and set the screw aside.

Turn power supply off before connecting wires.

Electrically ground range.

Failure to do so can result in death, fire, or electrical shock.

Warning: Improper connection of the equipment-grounding conductor can result in a risk of electric shock.

Check with a qualified electrician, or serviceman, if you are in doubt as to whether the appliance is properly grounded.

Do not modify the power supply cord plug. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

1. Disconnect the power supply.

2. Remove the screws from the terminal block cover.

3. Remove the 3/8″ brass nuts that are at- tached to the knockout opening and set them aside. Use these brass nuts to secure the ring-type terminals on the power supply cord to the terminal block screws.

2. Bend the ground link up so that it does not contact the range.

ground link

3. Connect the green ground wire on the power supply cord to the ground link screw hole in the range with the ground-link screw you removed earlier. Make sure that the bare ground wire does not contact the adjacent terminal block connections.

ground-link screw

green ground wire

ground-link screw

NOTE: Use only ring-type terminals to connect the power supply cord.

4. Remove the knockout for the 40-ampere power supply cord.

5. Mount a U.L.-listed strain relief in the knockout opening.

6. Insert the power supply cord through the strain relief, and allow enough slack so you can easily attach the wiring to the terminal block.

2-3

NOTE: Do not loosen the factory-installed nuts on the terminal block when you perform the following steps.

4. Connect the neutral (white) wire of the power supply cord to the center, silvercolored terminal screw on the terminal block, and secure it with one of the 3/8″ brass nuts that you set aside earlier.

5. Connect the remaining two power supply cord wires to the outer terminals of the terminal block, and secure them with 3/8″ brass nuts.

6. Tighten the strain relief screws to secure the power supply cord.

7. Install the terminal block cover.

silver-colored terminal

block screw

1. Connect the neutral (white) wire of the power supply cord to the center, silvercolored terminal screw on the terminal block, and secure it with one of the 3/8″ brass nuts that you set aside earlier.

2. Connect the remaining two power supply cord wires to the outer terminals of the terminal block, and secure them with 3/8″ brass nuts.

3. Tighten the strain relief screws to secure the power supply cord.

4. Install the terminal block cover.

silver-colored terminal

block screw

line 2

neutral wire

(center wire)

green ground wire

U.L. listed strain relief and 40-ampere range power supply cord

3-Wire Electrical Connection

Use this method only if local codes permit connecting a cabinet-grounded conductor to the neutral wire of the power supply cord.

NOTE: Do not loosen the factory-installed nuts on the terminal block when you perform the following steps.

ground link

line 1

neutral (center wire)

U.L.-listed strain relief and 40-ampere range power supply cord

2-4

DIRECT WIRE CONNECTION

WARNING

4. Disconnect the power supply.

5. Remove the screws from the terminal block cover.

6. Remove the 3/8″ brass nuts that are at- tached to the knockout opening and set them aside. Use these brass nuts to secure the ring-type terminals on the power supply cord to the terminal block screws.

Electrical Shock Hazard

Turn power supply off before connecting wires.

Electrically ground range.

Failure to do so can result in death, fire, or electrical shock.

This range must be connected to a grounded, metallic, permanent wiring system, or a ground connector should be connected to the ground terminal, or to the ground wire lead on the range.

The conductors at the terminal block must be copper wire only.

If the house has aluminum wiring, perform steps 1 through 3, otherwise skip those steps.

1. Connect a section of 8-gauge, solid copper wire to the terminal block.

2. Connect the aluminum wiring to the added section of copper wire using special connectors that were designed by Underwriters Laboratories for joining copper to alu minum. Follow the procedure recom mended by the manufacturer to connect the wires.

NOTE: Use only ring-type terminals to connect the power supply cord.

7. Remove the knockout for the 40- ampere power supply cord.

8. Mount a U.L.-listed strain relief in the knockout opening.

U .L.-listed conduit connector

9. Strip 3″ of outer covering from the end of each wire on the power supply cord.

10. Form a hook in the bare wire ends of the power supply cord.

3. The aluminum-to-copper connections must conform with local codes and industry accepted wiring practice.

11. Insert the power supply cord through the strain relief, and allow enough slack so you can easily attach the wiring to the terminal block.

12. Depending on the type of electrical system, proceed to “4-Wire Electrical Connection,” (on page 2-6), or “3-Wire Electrical Connection,” (on page 2-7), and complete the wiring.

2-5

4-Wire Electrical Connection

1. Remove the ground-link screw from the range frame and set the screw aside.

2. Bend the ground link up so that it does not contact the range.

ground-link

ground link

screw

NOTE: Do not loosen the factory-installed nuts on the terminal block when you perform the following steps.

5. Connect the remaining two power supply cord wires to the outer terminals of the terminal block, and secure them with 3/8″ brass nuts.

ground-link

screw

bare wire from power supply cable

6. Tighten the strain relief screws to secure the power supply cord.

7. Install the terminal block cover.

silver

-colored terminal block screw

neutral wire (white wire)

bare wire from power supply cable

U.L. listed conduit connector and power supply cable

2-6

3-Wire Electrical Connection

Use this method only if local codes permit connecting a cabinet-grounded conductor to the neutral wire of the power supply cord.

NOTE: Do not loosen the factory-installed nuts on the terminal block when you perform the following steps.

2. Connect the remaining two power supply cord wires to the outer terminals of the terminal block, and secure them with 3/8″ brass nuts.

3. Tighten the strain relief screws to secure the power supply cord.

4. Install the terminal block cover.

silver-colored terminal

block screw

line 2

ground

link

line 1

neutral wire (white wire)

U.L. listed conduit connector and power supply cable

2-7

MOVING THE RANGE

WARNING

Tip-Over Hazard

A child or adult can tip the range and be killed.

Connect anti-tip bracket to rear range foot.

Reconnect the anti-tip bracket, if the range is moved.

Failure to follow these instructions can result in death or serious burns to children and adults.

Before moving the range, slide it onto a piece of cardboard, or hardboard, to prevent damaging the floor covering, and perform the following steps:

1. Unplug range or disconnect power.

2. Slide the range forward and disengage the foot with the anti-tip bracket. IMPOR- TANT: Make sure the anti-tip bracket is securely attached to floor.

3. Slide range back so the rear foot engages in the anti-tip bracket.

4. Check to see that the range is level.

5. Reconnect the electrical supply cord.

2-8

THEORY OF OPERATION

AIR FLOW — REAR PANEL

The electric range needs sufficient air to properly cool the oven. In addition, proper air flow through the electric range also keeps the front control panel from becoming too hot while the elements are operating, and causing operational problems.

To help provide the proper air flow along the back of the range, the rear panel of the range has a spacer on each side toward the bottom.

When the range is installed, these spacers should just come in contact with the surface of the wall. If they are accidentally bent in, proper spacing will be lost, and the oven will not heat properly. Also, the front control panel may become overly warm, and cause the bimetal switches to trip, shutting down the operation. If any of these problems occur, it is most likely because of air flow restrictions.

AIRFLOW

REAR

PANEL

EXTRUDED

SPACERS

ON REAR PANEL

WALL

SPACER

SIDE VIEW

3-1

COOLING FAN AIR FLOW

The cooling fan is in series with the cooling fan bimetal switch, which is located under the right side of the control panel. When the temperature of the chassis reaches 40˚C (104˚F), the bimetal switch closes, and turns on the cooling fan.

The cooling fan draws air from inside the base of the cabinet. It forces the air up the air channel, which is located under the left side panel,

AIR FLOWS FROM

CONTROL PANEL

UNDER RANGE TOP

OVEN VENT FOR

OVEN EXHAUST

AIR FLOWS

INTO

REAR PANEL

LOUVERS

AIR INLETS

UNDER

CONTROL

PANEL

to the opening at the end of the control panel. Air then flows across the chassis below the control panel, and cools it. Air enters through the series of holes in front of the range top, flows beneath it, and exits to the outside through slots in the rear panel. When the control panel chassis temperature drops below 40˚C (104˚F), the bimetal switch opens, and turns the cooling fan off.

COOLING FAN

BIMETAL SWITCH

COOLING FAN

AIR CHANNEL

DOOR

LATCH SW.

DLB RELAY

SURF

IND.

LIGHT

BI - METAL SW FAN N.O.

BI-METAL SW AMBIENT N.C.

DOOR

SW.

OVEN TEMP

SENSOR

GND

L2L1

H1 H2

2ABK2B

1A 1B

SURF IND.

LIGHT

H1 H2

OVEN CONTROL

P4-3

TRANSFORMER

P3-3

OVEN LIGHT

P3-4

LATCH RELAY

P3-6

P3-7

P2-2

BROIL RELAY P2-3 OR P6

BAKE RELAY

P3-5

L2L1

2AY2B

1A 1B

RELAY

HOT SURFACE IND. LIGHTS

GND

DOOR LOCK

SOLENOID

OVEN LT.

H1 H2

N.O.

COM

L2L1

2ABU2B

P4-1

P4-4

P4-5

P3-1

P3-2

P2-1

P2-4

H1 H2

2ABR2B

BROIL ELEMENT

BAKE ELEMENT

3-2

SUR. IND.

LIGHT

INF.SWITCH

(OPTIONAL)

COIL ELEMENT

THE BIMETAL SWITCHES

There are two bimetal switches on the electric range. The switches operate as follows:

• Ambient Bimetal Switch (N.C.) (Inset #1) —This switch is located under the left side of the control console. It opens the L1 circuit to the electronic control board if the console temperature reaches 96˚C/205˚F.

FAN BIMETAL

AMBIENT

BIMETAL SWITCH

Inset #2

COOLING

SWITCH

Inset #1

BI - METAL SW FAN N.O.

DOOR

SW.

OVEN TEMP

SENSOR

• Cooling Fan Bimetal Switch (N.O.) (Inset #2) —This switch is located un-

der the right side of the control console. It turns the cooling fan on if the console temperature reaches 70˚C/158˚F.

GND

BI-METAL SW AMBIENT N.C.

GND

L2L1

P4-3

P3-3

P3-4

P3-6

P3-7

P2-2

P2-3 OR P6

P3-5

OVEN CONTROL

TRANSFORMER

OVEN LIGHT

RELAY

LATCH RELAY

BROIL RELAY

BAKE RELAY

L2L1

P4-1

P4-4

P4-5

P3-1

P3-2

P2-1

P2-4

BROIL ELEMENT

DOOR LOCK

SOLENOID

BAKE ELEMENT

OVEN LT.

N.O.

COM

L2L1

DOOR

LATCH SW.

DLB RELAY

H1 H2

2ABK2B

1A 1B

SURF IND.

LIGHT

H1 H2

2AY2B

1A 1B

HOT SURFACE

IND. LIGHTS

H1 H2

2ABR2B

SUR. IND.

LIGHT

H1 H2

2ABU2B

SURF

IND.

LIGHT

INF. SWITCH

(OPTIONAL)

COIL ELEMENT

3-3

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