Kitchenaid KCGS956ESS, KCGS356ESS, KCGS350ESS Instructions

LP GAS CONVERSION INSTRUCTIONS
W10597146B
You can be killed or seriously injured if you don't immediately
You
can be killed or seriously injured if you don't
follow
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
follow instructions.
instructions.
DANGER
WARNING
IMPORTANT:
Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.
IMPORTANT :
Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.
For WCG, MGC, KCGS and ICS5/6 Model Series
INSTRUCTIONS DE CONVERSION - GAZ PROPANE
Pour séries de modèles WCG, MGC, KCGS et ICS5/6
COOKTOP SAFETY........................................................................1
Tools and Parts ............................................................................2
Convert from Natural Gas to LP Gas...........................................3
Convert from LP Gas to Natural Gas...........................................6
Lighting the Electronic Igniters ....................................................8
Flame Height Adjustment.............................................................8
Complete Burner Adjustment ......................................................9
SÉCURITÉ DE LA TABLE DE CUISSON ....................................10
Outillage et pièces......................................................................11
Conversion de gaz naturel à propane........................................12
Conversion de propane à gaz naturel........................................15
Allumeurs électroniques - allumage...........................................17
Réglage de la taille des flammes ...............................................18
Achever le réglage des brûleurs.................................................19
COOKTOP SAFETY
Tools and Parts
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.
A flexible gas connector, when used, must not exceed 3 feet.
†®TORX is a registered trademark of Acument Intellectual Properties, LLC.
Gather the required tools and parts necessary for correct LP gas conversion.
Tools needed
Flat-blade screwdriver
³⁄₃₂" (#0 [2.0 mm]) flat-blade screwdriver (screwdriver shaft
must be a minimum of 2" [5.1 cm] long)
Adjustable wrench
7.0 mm nut driver
7.0 mm wrench
T10 Torx
Parts needed
For models KCGS550ESS, KCGS556ESS, KCGS950ESS and KCGS956ESS use the following parts:
LP orifice package (W10676662)
Conversion instructions (W10597146A)
For all other models use the following parts:
LP orifice package (W10676661)
Conversion instructions (W10597146A)
2
®†
adapter
High Altitude Conversion
To convert the cooktop for elevations above 6,560 ft (1999.5 m), order a High Altitude Conversion Kit.
For models KCGS550ESS, KCGS556ESS, KCGS950ESS and KCGS956ESS use the following parts:
Part Number W10679116 - LP high altitude
Part Number W10679118 - Natural gas high altitude
For all other models use the following parts:
Part Number W10679114 - LP high altitude
Part Number W10679113 - Natural gas high altitude
To order, see the “Assistance or Service” section of the User Guide.
IMPORTANT: Gas conversions from Natural gas to LP gas must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the cooktop prior to disconnecting the electrical power.
To Convert Gas Pressure Regulator
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with this kit.
WARNING
Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
A
B
C
A
B
C
D
A
B
CDE
A. Access cap B. Rear of cooktop C. Gas pressure regulator D. Gas flow
3. Determine the type of regulator you have: Style 1: The cap has a slot and “NAT” printed on it.
Remove access cap by using a flat-blade screwdriver or coin, turning the access cap counterclockwise.
The gas pressure regulator has 2 settings that are stamped on either side of the cap. Turn the cap and reinstall into regulator with the stamp “LP” visible from the outside of the regulator.
Convert from Natural Gas to LP Gas
1. Turn manual shutoff valve to the closed position.
A. To cooktop B. Shutoff valve (closed position) C. Gas supply line
2. Unplug cooktop or disconnect power.
Style 2: The cap does not have a slot and requires a wrench
to be removed. Remove the access cap by using a wrench, turning the
access cap counterclockwise. Remove spring retainer from the cap by pushing against the
flat side of the spring retainer. Look at the spring retainer to locate the “NAT” or “LP” position. Turn over the spring retainer so the “LP” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator.
A. Access cap B. Gasket C. Gas pressure regulator
D. LP position
E. NAT position
3
4. Test the gas pressure regulator and gas supply line.
A
A
B
D
C
E
A
The regulator must be checked at a minimum 1" (2.5 cm) water column above the set pressure. The inlet pressure to the regulator should be as follows for operation and checking the regulator setting:
LP Gas:
Minimum pressure 10" (25.4 cm) W.C.P. Supply pressure 14" (35.5 cm) W.C.P.
Gas Supply Pressure Testing Line pressure testing above ½ psi gauge (14" WCP)
The cooktop and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
Line pressure testing at ½ psi gauge (14" WCP) or lower
The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
5. If the burner grates are installed, remove them.
Use the following charts to match the correct gas orifice spud with the burner location and model being converted.
LP Gas Orifice Spud Chart for Kit W10676661
Burner Rating
5,000 BTU Green 66 0.66 mm 7,000 BTU White 75 0.75 mm 8,000 BTU Orange 79 0.79 mm 11,000 BTU Red 97 0.97 mm 13,000 BTU Yellow 108 1.08 mm 16,000 BTU Pink 115 1.15 mm 12,000 BTU
Inner Outer
Color Stamp
Brown Brown
(A)
85 48
Size
0.85 mm
0.48 mm
A. Size stamp
LP Gas Orifice Spud Chart for Kit W10676662
Burner Rating
5,000 BTU White 66 0.66 mm 6,000 BTU Green 70 0.70 mm 9,100 BTU Black 89 0.89 mm 11,000 BTU Orange 97 0.97 mm 13,000 BTU
Inner Outer
14,000 BTU
Inner Outer
16,000 BTU
Inner Outer
9,000 BTU
Inner Outer
Color Stamp
Blue Brown
Blue Ye ll o w
Blue Red
Pink Pink
(A)
45 97
45 101
45 105
40 80
Size
0.45 mm
0.97 mm
0.45 mm
1.01 mm
0.45 mm
1.05 mm
0.40 mm
0.80 mm
Burner Models for Kit W10676662
Model No. Left
KCGS550E
KCGS556E
KCGS950ES
KCGS956ES
Front
White89Black97Brown45Blue70Green89Black89Black
White89Black
White89Black97Brown45Blue70Green80Pink40Pink
White97Orange
66
66
66
66
Left
Center
Rear
Yellow45Blue70Green89Black89Black
Center
Inner
Outer
101
105 Red45Blue70Green80Pink40Pink
Right
Rear
Burner locations
A. Size stamp
Right
Right
Front
Front
Inner
Outer
Burner Models for Kit W10676661
Model No. Left
WCG51US0D MGC7430D ICS500DS00
WCG75US0D MGC9530D66Green
WCG97US0D KCGS350E ICS655DS00
WCG51US6D MGC7536D75White75White
WCG97US6D MGC9536D KCGS356E
Front
Green
White79Orange85Brown48Brown66Green75White75White
White75White85Brown48Brown66Green97Red97Red
66
75
75
Left
Rear
108
Yellow
115 Pink
Center
Inner
Ye ll o w
Center
Outer
N/A N/A 97
N/A N/A 97
108
108
Yellow66Green97Red97Red
Right
Right Front Inner
Right Front Outer
Rear
Red75White75White
Red75White75White
A. Left front B. Left rear C. Center
D. Right rear
E. Right front
6. Remove all burner caps and burner bases (see the User Guide for burner reference).
To remove the burner base for the Dual Flame and Dual Tier Ultra Torch burners use a Torx
®
T10 driver to remove the screw.
4
Dual Tier Ultra Burner
D
A
B
C
A
B
C
D
E
D
A
B C
A
A
B
A
B
A
B
C
B
C
A
A. Inner burner cap B. Outer burner cap C. Gas tube opening D. Burner base
Even-Heat™ Torch Burner
A. Inner burner cap
B. Inner burner base C. Outer burner base D. Burner support
E. Gas tube opening
Standard and Dual Flame
A. Burner cap B. Igniter electrode C. Burner base D. Gas tube opening
7. To Convert Standard Burner:
Use 7.0 mm wrench to loosen and remove the orifice
spud (A).
Set gas orifice spud aside.
Replace with correct LP gas orifice spud. See LP gas
orifice spud charts.
Dual Tier Ultra Burner
A. Inner orifice spud B. Outer orifice spud
Dual Flame Burners
A. Inner orifice spud B. Outer orifice spud
9. To Convert Even-Heat™ Torch Burner
Remove the spring that is shown in the following
illustration (C).
Use 7.0 mm wrench to loosen and remove the inner
orifice spud (A) and the outer orifice spud (B).
Set gas orifice spuds aside.
Replace with correct LP gas orifice spud. See the LP gas
orifice spud charts.
Return the spring to its original location.
A. Inner orifice spud B. Outer orifice spud C. Spring
IMPORTANT: Place Natural gas orifice spuds in plastic parts bag for future use and keep with package containing literature.
10. Replace sheet of insulation.
11. Replace burner bases and burner caps.
The igniter electrode is ceramic and could break during conversion. Be sure that the electrode comes through the hole in the burner smoothly while you are replacing the burner base.
A. Burner cap
A. Orifice spud
B. Electrode C. Burner base
8. To Convert Dual Tier Ultra and Dual Flame Burners:
Use 7.0 mm wrench to loosen and remove the inner
orifice spud (A) and the outer orifice spud (B).
Set gas orifice spuds aside.
Replace with correct LP gas orifice spuds. See the LP gas
orifice spud charts.
12. Open shutoff valve in the gas supply line. The valve is open
when the handle is parallel to the gas pipe.
13. Plug in cooktop or reconnect power. REMEMBER: Once you have completed converting all of the
cooktop burners, test the cooktop for leaks by brushing on an approved noncorrosive leak-detection solution. If bubbles appear, a leak is indicated. Correct any leaks found.
14. To adjust single and dual valves, see the “Flame Height Adjustment” section.
5
Convert from LP Gas to Natural Gas
A
B
C
A
B
C
D
NAT
A
B
CDE
A
1. Turn manual shutoff valve to the closed position.
A. To cooktop B. Shutoff valve (closed position)
C. Gas supply line
2. Unplug cooktop or disconnect power.
To Convert Gas Pressure Regulator
A. Access cap
B. Rear of cooktop C. Gas pressure regulator D. Gas flow
3. Determine the type of regulator you have: Style 1: The cap has a slot and “LP” printed on it.
Remove access cap by using a flat-blade screwdriver or coin, turning the access cap counterclockwise.
The gas pressure regulator has 2 settings that are stamped on either side of the cap. Turn the cap and reinstall into regulator with the stamp “NAT” visible from the outside of the regulator.
A. Access cap B. Gasket C. Gas pressure regulator
D. NAT position
E. LP position
4. If the burner grates are installed, remove them.
Use the following charts to match the correct gas orifice spud with the burner location and model being converted.
Natural Gas Orifice Spud Chart for Kit W10676661
Burner Rating
5,000 BTU Green 99 0.99 mm 9,100 BTU White or
10,000 BTU Orange 135 1.35 12,00 BTU Red or
15,000 BTU Yellow 175 1.75 mm 18,00 BTU Pink 189 1.89 mm 17,000 BTU
Inner Outer
18,00 BTU
Inner Outer
19,000 BTU
Inner Outer
Color Stamp
no color
Blue
Red Red
Brown Brown
White White
(A)
130 1.30 mm
150 1.50 mm
175 57
180 57
185 57
Size
1.75 mm
0.57 mm
1.80 mm
0.57 mm
1.85 mm
0.57 mm
A. Size stamp
Style 2: The cap does not have a slot and requires a wrench to be removed.
Remove the access cap by using a wrench, turning the access cap counterclockwise.
Remove spring retainer from the cap by pushing against the flat side of the spring retainer. Look at the spring retainer to locate the “NAT” or “LP” position. Turn over the spring retainer so the “NAT” is showing on the bottom. Snap the spring retainer back into the cap. Reinstall the cap onto the regulator.
6
Burner Models for Kit W10676661
Model No. Left
WCG51US0D MGC7430D ICS500DS00
WCG75US0D MGC9530D99Green
WCG97US09 KCGS350E ICS655DS00
WCG51US6D MGC7536D
WCG97US6D MGC9536D
KCGS356E
Front
Green
130
color
130
White
130
color
130
color
99
No
No
No
Left
Rear
175
Ye ll ow
189
Pink
135
Orange
130
White
130
No
color
130
No
color
Center
Inner
N/A N/A 150
N/A N/A 150
175 Red
175
Ye ll ow
180
Brown57Brown99Green
185
White57White99Green
Center
Outer
Ye ll o w99Green
Right
Rear
Red
Red
175 Red99Green
175
Right Front Inner
130
White
130
White
130
No
color
150 Red
150
Blue
150
Blue
Right Front Outer
130
White
130
White
130
No
color
150 Red
150
Blue
150
Blue
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