KitchenAid 720-0891C (LP), 730-0891C (NG), 720-0891D (LP), 730-0891D (NG), 720-0891DA (LP) Owner's Manual

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FREESTANDING OUTDOOR GRILL
Installation Instructions and Use & Care Guide
For questions about features, operation/performance, parts, accessories or service, call: 1-877-373-2301
or visit our website at www.Kitchenaidgrills.com
Languages spoken: English, Spanish, French 8 a.m.-5 p.m., PST. Monday-Friday.
COMPTOIR POUR GRIL D’EXTÉRIEUR
AUTOPORTANT
Pour des questions à propos des caractéristiques, du fonctionnement/rendement, des pièces, des accessoires ou du service,
composer le: 1-877-373-2301 ou visiter notre site web www.Kitchenaidgrills.com
Langues parlées: anglais , espagnol, français entre 8 h et 17 h, HNP, du lundi au vendredi.
ASADOR AUTÓNOMO PARA EXTERIORES
Instrucciones de instalación y Manual de uso y cuidado
Para consultas respecto a características, funcionamiento, rendimiento, piezas, accesorios o servicio técnico, llame al: 1-877-373-2301
o visite nuestro sitio de internet en www.Kitchenaidgrills.com
Lenguages ablados: Ingles, Espanol y Frances de 8 a.m.-5 p.m., PST. Lunes-Viernes.
Table of Contents /Table des matières/Índice................................................................................. 2
19000632A5
720-0891C (LP) / 730-0891C (NG) 720-0891D (LP) / 730-0891D (NG) 720-0891DA (LP) / 730-0891DA (NG) 720-0891G (LP) / 730-0891G (NG) 720-0891H (LP) / 730-0891H (NG) 720-0891HA (LP) / 730-0891HA (NG)
FOR OUTDOOR USE ONLY.
NOT FOR COMMERCIAL USE.
POUR USAGE EXTÉRIEUR SEULEMENT. PAS À DES FINS COMMERCIALES. PARA USO AL AIRE LIBRE SOLAMENTE. NO PARA USO COMERCIAL.
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY. IMPORTANT, À CONSERVER POUR DE FUTURS BESOINS DE RÉFÉRENCE: À LIRE SOIGNEUSEMENT. IMPORTANTE, CONSERVE PARA FUTURA REFERENCIA: LEA CUIDADOSAMENTE.
TABLE OF CONTENTS
OUTDOOR GRILL SAFETY…………………………..…………3
PACKAGE PARTS LIST.......................................................5
ASSEMBLY INSTRUCTIONS .…………………....……….……7
INSTALLATION REQUIREMENTS…………………………....20
Location requirements………………………………...………20 Product Dimensions………………………………..……….20 Gas Supply Requirements………………………………………21 Gas Connection Requirements………………….. ..……..21
Make Gas Connection …………………………………………23
GAS CONVERSION………………………………................24
Tools and Parts for Gas Conversion ………………….........24
Conversion from LP Gas to Natural Gas……………….......25
Make Gas Connection…………………….............……………25
Checking and Adjusting Burners……………….………….28
OUTDOOR GRILL USE …………………….………………29 Using Your Outdoor Grill ……………………….…………….29 TIPS FOR OUTDOOR GRILLING ……………..……………...31
Cooking Methods ………………….…………………………….31
Grilling Chart ………………………….………………...……..32 OUTDOOR GRILL CARE ………………………………...……34
Replacing the Igniter Battery …….…………………..……....34
General Cleaning ………………………………………......34
TROUBLESHOOTING ...........................................................36
ASSISTANCE …………………………………………….…..…36
Accessories………………………………………………...……..36
WARRANTY ……………………………………….…………….37 REPLACEMENT PARTS………………………………...…….81
ÍNDICE
SEGURIDAD DEL ASADOR PARA EXTERIORES...........59
LISTA DE CONTENIDO DEL PAQUETE……………….....…..5
INSTRUCCIONE DE MONTAJE…………………..…..………..7
REQUISITOS DE INSTALACIÓN…………..………………....61
Requisitos de ubicación ……………………………..……....61
Medidas del producto …………………………….…………..61
Requisitos del suministro de gas ………………………........62
Requisitos para la conexión de gas …………………..……….63 Conexión del suministro de gas ……………………………..64
CONVERSIONES DE GAS …………………………........65
Herramientas y piezas para la conversión de gas ..............65
Conversión de gas LP a gas natural …………………..………66 Conexión del suministro de gas ……………………...……..66
Revise y regule los quemadores ………………………........69
USO DEL ASADOR PARA EXTERIORES …………………..70 Cómo usar el asador para exteriores ………………….....70 CONSEJOS PARA ASAR AL AIRE LIBRE ……………....72 Métodos de cocción ……………………………………......72
Cuadro para asar …………………………………………......73
CUIDADO DEL ASADOR PARA EXTERIORES ……...…….75
Cómo reemplazar la batería del encendedor …………...……75
Limpieza general …………………………………………..…….75
SOLUCIÓN DE PROBLEMAS...............................................77
ASISTENCIA…………………………………………..……..…..77
Accesorios…………………………………………………..…….77
GARANTÍA ……………………………………………..……......78
PIEZAS DE REPUESTO ……………………………..........….83
2
TABLE DES MATIÈRES
SÉCURITÉ DU GRIL D'EXTÉRIEUR …………..…….…….…39
LISTE DES PIÈCES DE L’EMBALLAGE................................5
CONSIGNES POUR L’ASSEMBLAGE……………….......……7
EXIGENCES D’INSTALLATION …………………..…….....…41
Exigences d'emplacement ………………………...…………41 Dimensions du produit …………………………………….....41 Spécifications de l'alimentation en gaz …………………..42 Exigences concernant le raccordement au gaz.…………43 Raccordement au gaz…………………………………………44 CONVERSIONS POUR CHANGEMENT DE GAZ …….....45
Outils et pièces pour conversion de gaz ………….………....45
Conversion de propane à gaz naturel ……………….......46
Raccordement au gaz ………………………….................46
Contrôle et réglage des brûleurs …………………………....48
UTILISATION DU GRIL D’EXTÉRIEUR …….………..……...49 Utilisation du gril d’extérieur ………………….……..……….49
CONSEILS POUR L'UTILISATION DU GRIL
D’EXTÉRIEUR …………………………..……….........……..51
Méthodes de cuisson …………………..………....……….51 Tableau de cuisson au gril …………………………..……....52 ENTRETIEN DU GRIL D’EXTÉRIEUR …………..…………...54 Remplacement de la pile de l’allumeur …….....………….54 Nettoage général ………………………………...……….…….54
DÉPANNAGE..........................................................................56
ASSISTANCE………………………………….…..………….…56
Accessoires………………………………………...……….…….56
GARANTIE……………………………………..……..……...…..57
PIÈCES DE RECHANGE …………………..………………....82
OUTDOOR GRILL SAFETY
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
3
IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2,000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for freestanding models can be found on the left-hand cabinet door.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type. A flexible gas connector, when used, must not exceed 3 feet.
CALIFORNIA RESIDENTS ONLY - WARNING:
This product and the fuels used to operate this product (liquid propane), and the products of combustion of such fuels, can expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm.
For more information, go to: www.P65Warnings.ca.gov.
IMPORTANT SAFETY INSTRUCTIONS
WARNING: To reduce the risk of fire, electrical shock, Injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:
Do not install portable or built-in outdoor cooking gas
appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
Always maintain minimum clearances from combustible
construction, see “Location Requirements” section.
The outdoor cooking gas appliance shall not be located
under overhead unprotected combustible construction.
This outdoor cooking gas appliance shall be used only
outdoors and shall not be used in a building, garage, or any other enclosed area.
Keep any electrical supply cord and fuel supply hose away
from any heated surfaces.
Keep outdoor cooking gas appliance area clear and free
from combustible material, gasoline and other flammable vapors and liquids.
Do not obstruct the flow of combustion and ventilation air.
Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Open the cabinet door and inspect the gas cylinder supply
hose before each use of the outdoor cooking gas
appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance.
Visually check the burner flames.
They should be blue. Slight yellow tipping is normal for LP gas. The flames should be approximately 1" (2.5 cm) high.
Check and clean burner/venturi tube for insects and insect
nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.
The LP gas supply cylinder to be used must be:
- constructed and marked in accordance with the Specification for LP Gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
- provided with a listed overfilling prevention device.
- provided with a cylinder connection device compatible
with the connection for outdoor cooking gas appliances.
Always check connections for leaks each time you connect
and disconnect the LP gas supply cylinder. See
“Installation Instructions” section.
When the outdoor cooking gas appliance is not in use, the
gas must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors is
permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.
Cylinders must be stored outdoors and out of the reach of
children and must not be stored in a building, garage, or any other enclosed area.
The pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used. A
replacement pressure regulator and hose assembly
specific to your model is available from your outdoor cooking gas appliance dealer.
Gas cylinder must include a collar to protect the cylinder
valve.
For appliances designed to use a CGA791 connection:
Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
If the following information is not followed exactly, a fire causing death or serious injury may occur.
Do not store a spare LP gas cylinder under or near this
outdoor cooking gas appliance.
Never fill the cylinder beyond 80 percent full.
SAVE THESE INSTRUCTIONS
4
5
7
9
1
3
Package Parts List Liste des pièces de l'emballage Lista de contenido del paquete
6
8
10
2
4
x2
x4
x2
5
x2 x2
15
17
11
13
18
12
14
6
16
Package Parts List Liste des pièces de l'emballage Lista de contenido del paquete
Hardware Package List
Liste des vis de l'emballage
Lista de tornillos del paquete
Tools Needed / Outillage Requis / Herramientas necesarias
ASSEMBLY INSTRUCTIONS/CONSIGNES POUR L’ASSEMBLAGE/ INSTRUCCIONES DE ENSAMBLAJE
Some parts come with Screws pre­installed. Loosen and tighten for final assembly.
Algunas partes vienen con los tornillos pre instalados. Afloje y apriete para el ensamble final.
SS Screw 5/32-32 x 3/8"
Vis de SS 5/32-32 x 3/8"
SS tornillo de 5/32-32 x 3/8"
A
x12
Truss Head Screw 1/4-20 x 1/2"
Vis cruciforme 1/4-20 x 1/2"
Tornillo de cabeza ovalada 1/4-20 x 1/2"
B
x21
Flat Washer 1/4"
Rondelle plate 1/4"
Arandela plana 1/4"
C
x32
Truss Head Screw with Locking Washer
1/4-20 x 5/8"
Vis à tête bombée avec rondelle de
blocage 1/4-20 x 5/8"
Tornillos de cabeza reforzada con la
arandela 1/4-20 x 5/8"
D
x16
7
Certaines pièces sont livrées avec les vis pré-installées. Desserrez et resserrez pour l'assemblage final.
2
1.
2.
1
D
x16
C
x16
8
4
B
x1
Bx1
3
B
x1
Bx1
3.
4.
9
6
6
5
B
x1
Bx1
x8
5.
6.
10
8
7
A
x6
7.
8.
11
6
6
B
x2
9.
10.
12
Bx4
Cx4
9
10
·
A
x2
·
B
x8
C
x8
11.
12.
13
Bx4
Cx4
9
10
A
x2
B
x8
C
x8
13.
14.
14
15.
16.
15
12
11
14
13
17.
18.
16
15
A
x2
19.
20.
17
21.
22.
18
16
17
-
+
23.
24.
19
A
INSTALLATION REQUIREMENTS
Location Requirements
Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for grill:
A minimum of 36" (91 cm) must be maintained between
the front of the grill hood, sides and back of the grill and any combustible construction.
A 36" (91 cm) minimum clearance must also be maintained
below the cooking surface, and the grill shall not be used under overhead combustible construction.
Product Dimensions
The model/serial number rating plate is located on the inside of the left cabinet door. See the following illustration.
A. Model/serial number plate
20
IMPORTANT: Grill must be connected to a regulated gas supply. Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
Gas Conversion:
No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The
conversion kit supplied with grill must be used. See “Gas Conversions” section for instructions.
Gas Pressure Regulator
The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:
LP Gas:
Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP
Natural Gas:
Operating pressure: 4" (10.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum. Contact local gas supplier if you are not sure about the inlet (supply) pressure.
Observe all governing codes and ordinances.
IMPORTANT: This installation must conform with all local
codes and ordinances. In the absence of local codes, installation must conform with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage And Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable.
Gas Supply Requirements
Burner Requirements for High Altitude
Input ratings shown on the model/serial rating plate are for
elevations up to 2,000 ft. (609.6 m). For elevations above 2,000 ft. (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft. (304.8 m) above sea level.
Orifice conversion is required. See “Assistance” section to order.
Gas Supply Line Pressure Testing
Testing above 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):
The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psi (3.5 kPa).
Testing below 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge) or lower:
The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Gas Connection Requirements
20 lb LP Gas Fuel Tank
This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not supplied). A gas pressure regulator/hose assembly is supplied. Any brand of 20 lb LP gas fuel tank is acceptable for use with
the grill, provided that it is compatible with the grill’s retention
means (tank tray included). It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.
A. Gas pressure regulator/hose assembly
A
21
Natural Gas Conversion
Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 -latest edition, and local codes. For conversion to Natural gas, the Natural Gas Conversion Kit supplied with the grill (on some models) or the Natural Gas Conversion Kit Part Number 710-0003 must be
used. See “Assistance” section for information on ordering.
IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition.
Follow instructions for converting to Natural gas in the “Gas Conversions” section of this manual or the instructions supplied
with Natural Gas Conversion Kit Part Number 710-0003. The gas supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.
A. Gas supply line
B. Shutoff valve “open” position C. To grill
22
NOTE: If grill is to be converted to Natural gas, follow
instructions in the “Gas Conversions” section.
20 lb LP Gas Fuel Tank
LP Gas: IMPORTANT: A 20 lb LP gas fuel tank must be purchased
separately. IMPORTANT: The gas pressure regulator/hose assembly
supplied with the grill must be used. Replacement gas pressure regulator/hose assembly specific to your model is available from your outdoor grill dealer.
To Connect the 20 lb LP Gas Fuel Tank:
1. Check that the 20 lb LP gas fuel tank is in the OFF position. If not, turn the valve clockwise until it stops.
2. Check that the 20 lb LP gas fuel tank valve has the proper type-1 external male thread connections per ANSI Z21.81.
3. Check that the burner control knobs are in the OFF position.
4. Remove any debris and inspect the valve connections, port, and gas pressure regulator/hose assembly for damage.
NOTE: Always keep the LP cylinder at 90(upright) orientation to provide vapor withdrawal.
Make Gas Connection
5. Using your hand, turn the gas pressure regulator/hose assembly clockwise to connect to the 20 lb LP gas fuel tank as shown. Hand tighten only. Use of a wrench could damage the quick coupling nut.
A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank
A
B
Make sure that the cylinder valve connection device properly mates with the connection device attached to the inlet of the pressure regulator.
6. Open the tank valve fully by turning the valve counterclockwise. Wait a few minutes for gas to move through the gas line.
7. Before lighting the grill, test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak.
8. If a leak is found, turn the tank valve off and do not use the
grill. Contact a qualified gas technician to make repairs.
9. Go to “Check and Adjust the Burners” section.
To Disconnect the 20 lb LP Gas Fuel Tank:
1. Check that the burner control knobs are in the OFF position and the grill is cool.
2. Check that the 20 lb LP gas fuel tank is in the OFF position. If not, turn the valve clockwise until it stops.
3. Using your hand, turn the gas pressure regulator/hose assembly counterclockwise to disconnect to the 20 lb LP gas fuel tank as shown. Hand loosen only. Use of a wrench could damage the
quick coupling nut.
4. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank
A. Gas pressure regulator/hose assembly
B. 20 lb LP gas fuel tank
23
GAS CONVERSIONS
Tools and Parts for Gas Conversion
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools needed
Parts supplied
Natural gas orifices
Parts needed
Natural gas conversion kit Part Number 710-0003. See
“Assistance” section to order. The conversion kit includes:
(NOT INCLUDED WITH APPLIANCE)
Natural gas regulator 4" W.C. (marked “Natural Gas
Regulator”)
10 ft (3.0 m) Natural gas hose with quick connector 5.9" (150 mm) Natural gas regulator hose 6 mm nut driver 6 mm wrench Hex key
IMPORTANT: Gas conversions must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the grill.
24
Liquid Propane (LP) Natural Gas (NG)
Components Orifice Size BTU/HR Orifice Size BTU/HR
Main Burner 1.05 mm 13,000 1.75 mm 13,000
WARNING
This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer’s
instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in
the manufacturer’s instructions
supplied with the kit.
IMPORTANT: The burner valves in this grill have a specific BTU rating. This means that the amount of gas coming from
each orifice is measured to create the BTU. The holes in the orifices themselves are drilled to different sizes so as to allow the proper amount of gas to flow through them. Please note the chart above as an easy reference for the various orifice opening sizes for the valves in the grill.
720-0891C/D/G/H (LP), 730-0891C/D/G/H (NG) orifice sizes
25
Conversion from LP Gas to
Natural Gas
Installation of the regulator
1. Turn off the main gas supply valve.
2. Disconnect 20 lb LP gas fuel tank (if present).
3. Turn off all burner control valves.
4. Remove the 20 lb LP gas fuel tank (if present) from the grill cart.
5. Use an adjustable wrench to remove the LP regulator from the manifold.
6. Use an adjustable wrench to install the Natural gas regulator hose to the manifold and secure. Attach the Natural gas regulator to the side panel inside the grill cart with the two screws that are preassembled on the
regulator.
Make Gas Connection
1. Before making any connections, check to ensure the natural gas inlet pressure falls between the allowable range of 7" W.C. / 0.25 psi and 14" W.C. / 0.5 psi. If the NG inlet pressure does not fall within this range, contact your local gas supplier.
2. A combination of pipe fittings must be used to connect the grill to the existing gas line. The 10 ft (3.0 m) PVC flexible gas supply hose design
certified by CSA must be used.
Pipe-joint compounds suitable for use with Natural
gas must be used. Do not use Teflon®+ tape.
There must be a certified manual shut-off valve in the
gas supply line near the grill for easy access.
3. Connect the brass connector on one end of the 10 ft (3.0 m) PVC flexible gas supply hose to the Natural gas pressure regulator.
4. Connect the quick connector on the other end of the 10 ft (3.0 m) PVC flexible gas supply hose to the rigid Natural gas supply pipe.
Change Grill Main Burner Valve Orifices
1. Remove the grates and flame tamers.
2. Remove the 2 screws and cotter clip that hold the burner in place. Set the screw and clip aside.
† ®TEFLON is a registered trademark of Chemours.
3. Remove the burner from the grill by lifting the burner out.
4. Use a 6 mm socket and wrench or 6 mm nut driver to remove the LP brass orifice from the end of gas valve. The main burner NG orifice is located behind the LP orifice, so no additional orifice needs to be installed.
IMPORTANT: Check that the LP orifice is properly removed inside of the burner opening.
5. Reinsert the burner and reattach using the cotter clips previously removed. Repeat the procedure for each main burner.
6. Position the igniters so they are 1/8" (3.2 mm) away from
each burner.
A. Main burner orifice
26
Adjust High Flame Setting Screw
When converting from LP to Natural gas, you will need to adjust the high flame setting screw for idealburnerflameheight.
1. Remove each control knob for the main burners and sear burner.
2. Use a flat-blade screwdriver to turn the high flame setscrew counterclockwiseapproximate 90º.
A
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