Kitchenaid 720-0819a Owner's Manual

(LP)
(NG)
FREESTANDING OUTDOOR GRILL
Ins
tallationInstructionsandUse&CareGuide
For questions about features, operation/performance, parts, accessories or service, call: 1-877-373-2301
ASADOR AUTÓNOMO PARA EXTERIORES
InstruccionesdeinstalaciónyMa
Para consultas respecto a características, funcionamiento, rendimiento, piezas, accesori os o servicio técnico, llame al: 1-877-373-2301
o visite nuestro sitio de internet en www.Kitchenaidgrills.com
nualdeusoycuidado
GRIL D'EXTÉRIEUR AUTOPORTANT
Instr
Pour des q
uctionsd’installationetGuided’utilisationetd’entretien
uestions à propos des caractéristiques, du fonctionnement/rendement, des pièces, des accessoires ou du service,
composer le : 1-877-373-2301
ou visiter notre site web www.Kitchenaidgrills.com
Table of Contents/Índice/Table des matières................................................................................. 2
7
20-0819A
73
0-0819A
19000361A4
19000361A3
TABLE OF CONTENTS
OUTDOOR GRILL SAFETY 3 INSTALLATION REQUIREMENTS
Tools and Parts
Location Requir
Product Dimensions Gas Supply Requirements Gas Connection Requir Package Contents List
REPLACEMENT PA INSTALLATION INSTRUCTIONS 12
Freestanding Outdoor Grill Installation Make Gas Co
GAS CONVERSION
Tools and Parts for Gas Conversion Conversion fr Check and Adjust the Burners
ements
ements
RTS
nnection
om LP Gas to Natural Gas
ÍNDICE
SEGURIDAD DEL ASADO REQUISITOS DE INST
Herramientas y piezas Requisitos de ubicación
Medidas del pr Requisitos del suministro de gas Requisitos para la conexión de gas Lista del contenido del paquete
PIEZAS DE REPUESTO INSTRUCCIONES DE INSTALACIÓN
Instalación del asador autónomo para exteriores Conexión del suministro de gas
CONVERSIONES DE
Herramientas y piezas para la conversión de gas Conversión de gas LP a gas natural Revise y r
oducto
e los quemador
egul
R PARA EXTERIORES
ALACIÓN
GAS
es
OUTDOOR GRILL USE 22
5 5 5 6 6
9
10
12 17 19 19 19
32
34
34 34 35
37 38
41
Using Your Outdoor Grill
TIPS FOR OUTDOOR GRILLING
Cooking Methods Grilling Chart
OUT DOOR GRILL CARE
8
Replacing the Igniter Battery General Cleaning
TROUBLE SHOOTING ASSISTANCE WARRAN
21
CONSEJOS PARA ASAR AL
35
CUIDADO DEL ASADOR P
39
41 46 48 48 46 50
TY
USO DEL ASADOR PARA EXT
Cómo usar el asador para exteriores
Métodos de cocción Cuadr
o para asar
Cómo reemplazar la batería del encendedor Limpieza general
SOLUCIÓN DE PROBLEMAS ASISTENCIA GARANTÍA
ERIORES
LIBRE.………………..53
AIRE
ARA EXTERIORES
22
24
24 25 27 27 27 29 29 30
51 51
53 54 56 56 56 58 58 59
TABLE DES MATIÈRES
SÉCURITÉ DU EXIGENCES
Outils et pièces
Exigences d'emplacement
Dimensions d Spécifications de l'alimentation en gaz Exigences concernant le raccordement au gaz Contenu du colis
PIÈCES DE RECHANGE
INSTRUCTIONS D’INSTALLATION
Installation du gril d’extérieur autoportant Raccordement au gaz
CONVERSIO
Outils et pièces pour conversion de gaz Conversion de pr Contrôle et réglage des brûleurs
GRIL D'EXTÉRIEUR
TALLATION
D’INS
u produit
NS POUR CHANGE
opane à gaz naturel
MENT DE GAZ
2
UTILIS
61 63 63 63 64
ENTRE
64 66 67
DÉPANNA
68
ASSISTANCE
70
GARAN
70 75 77 77 77 79
ATION DU GRIL D’EXTÉRIEUR
Utilisation du gril d’extérieur
CONSEILS POUR L'UTILISATION DU GRIL D'EXTÉRIEUR
Méthodes de cuisson Tableau de cuisson au gril
TIEN DU G
Remplacement de la pile de l’allumeur Nettoyage général
GE
TIE
RIL D’EXTÉRIEUR
80 80
82
82 83 85 85 85 87 87 88
OUTDOOR GRILL SAFETY
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department
State of California Proposition 65 Warnings: WARNING: This product con WARNING: This product contains one or more chemicals known to the State of California to cause birth defects or other reproductive
harm.
In the State of Massach
 Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
If using a ball valve, it shall be a T-handle type. A flexible gas connector, when used, must not exceed 3 feet.
IMPORTANT: This grill is manufa conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for freestanding models can be found on the inside cabinet door.
tains one or more chemicals known to the State of California to cause cancer.
usetts, the following installation instructions apply:
ctured for outdoor use only. For grills that are to be used at elevations above 2000ft (609.6 m) orifice
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
3
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING:
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the outdoor cooking gas appliance, follow basic precautions, including the following:
Do not install portable or built-in outdoor cooking gas appliances in or on a recreational vehicle, portable trailer, boat or in any other moving installation.
Always maintain minimum clearances from combustible construction, see “Location Requirements” section.
The outdoor cooking gas appliance shall not be located under overhead unprotected combustible construction.
This outdoor cooking gas appliance shall be used only outdoors and shall not be used in a building, garage, or any other enclosed area.
Keep any electrical supply cord and fuel supply hose away from any heated surfaces.
Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Do not obstruct the flow of combustion and ventilation air. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
Open the cabinet door and inspect the gas cylinder supply hose before each use of the outdoor cooking gas appliance. If the hose shows excessive abrasion or wear, or is cut, it MUST be replaced before using the outdoor cooking gas appliance. Contact your dealer and use only replacement hoses specified for use with the outdoor cooking gas appliance.
Visually check the burner flames. They should be blue. Slight yellow tipping is normal for LP gas. The flames should be approximately 1" (2.5 cm) high.
Check and clean burner/venturi tube for insects and insect nest. A clogged tube can lead to fire under the outdoor cooking gas appliance.
The LP gas supply cylinder to be used must be:
- constructed and marked in accordance with the Specification for LP Gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and Commission.
- provided with a listed overfilling prevention device.
- provided with a cylinder connection device compatible with the connection for outdoor cooking gas appliances.
Always check connections for leaks each time you connect and disconnect the LP gas supply cylinder. See “Installation Instructions” section.
When the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.
Cylinders must be stored outdoors and out of the reach of children and must not be stored in a building, garage, or any other enclosed area.
The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. A replacement pressure regulator and hose assembly specific to your model is available from your outdoor cooking gas appliance dealer.
Gas cylinder must include a collar to protect the cylinder valve.
For appliances designed to use a CGA791 Connection: Place a dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
If the following information is not followed exactly, a fire causing death or serious injury may occur.
Do not store a spare LP gas cylinder under or near this outdoor cooking gas appliance.
Never fill the cylinder beyond 80 percent full.
1" (2.5 cm)
4
Installation Requirements
Tools and Parts
Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here.
Tools Needed
Phillips screwdriver Wrench or pliers Pipe wrench
Parts Supplied
Gas pressure
regulator/hose assembly set for 11” WCP LP
gas
Right side shelf
Left side shelf “AA” Batteries (1) Warming rack Cooking grid Grease cup Door hinges Flame tamers
Parts Needed
20lb LP gas fuel tank-a and 12”(30.5cm) diameter
Parts Needed for Conversion to Natural Gas
Natura
l gas conversion kit Part Number 710-0003. See
“Assistance” section to order. The conversion kit includes: Natural gas regulator 4" W.C. (marked “Natural Gas Regulator”)
10 ft (3.0 m) Natural gas hose with quick connector 5.9" (150 mm) Natural gas regulator hose 6 mm nut driver 6 mm wrench Hex key Gas line shutoff valve 1/2" male pipe thread nipple for connection to pressure
regulator.
LP gas-resistant pipe-joint compound CSA design-certified outdoor flexible stainless steel
appliance connector (4-5 ft [1.2-1.5 m]) or rigid gas supply line as needed.
Scissors or cutting pliers (to
remove tiedowns)
Noncorrosive leak-detection
solution
pproximately 18”(45.7cm height)
Location Requirements
Select a
location that pr
ovides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction for grill:
A minimum of 24” (58 cm) must be maintained between the front of the grill hood, sides and back of the grill and any combustible construction. A 24” (58 cm) minimum clearance must also be maintained below the cooking surface and any combustible construction.
5
Product Dimension
21. 2"
20"
The model/serial number rating plate is locat the cabinet door. See the following illustration.
A. Model/Serial number plate
45. 6"
"
21. 8
23.
ed on the inside of
12. 8
8"
Gas Supply Requirements
Use a new CSA International approved “outdoor” gas supply line.
"
48.
4"
A
Install shut-off valve.
Securely tighten all gas connections. If connected to LP, have a qualified person make sure gas pressure does not exceed 14” (36 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Observe all gover
IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage And Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A119.2/NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable.
IMPORTANT: Grill must be connected to a regulated gas supply. Refer to the model/serial rating plate for information on the type of gas that can be used. If this information does not agree with the type of gas available, check with your local gas supplier.
Gas Conversion:
No attempt shall be made to convert the grill from the gas specified on the model/serial rating plate for use with a different gas type without consulting the serving gas supplier. The conversion kit supplied with grill must be used. See “Gas Conversions” section for instructions.
Gas Pressure Regulator
The gas pressure regulator supplied with this grill must be used. The inlet (supply) pressure to the regulator should be as follows for proper operation:
LP Gas:
Operating pressure: 11" (27.9 cm) WCP Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP
WARNING
Explosion Hazard
ning codes and ordinances.
6
Natural Gas:
Operating pressure
: 4" (10
.2 cm) WCP Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP maximum. Contact local gas supplier if you are not sure about the inlet (supply) pressure.
Burner Requirements for High Altitude
Input ratings show
n on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is required. See “Assistance” section to order.
Gas Supply Line Pressure Te Testing above 1/2 psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):
The grill and its indi
vidual shutof
sting
f valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psi (3.5 kPa).
Testing below 1/2 psi (3.5 kPa) or 14" (35.5 lower:
The grill must be isol system by cl
osing its individual manual shutoff valve during
ated from the gas supply piping
any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
cm) WCP (gauge) or
7
Gas Connection Requirements
20 lb LP Gas Fuel Tank
This grill is equi tank not supplied). A gas pressure regulator/hose assembly is supplied. Any brand of 20 lb LP gas fuel tank is acceptable for use with the grill, provided that it is compatible with the grill’s retention means (tank tray included). It is also design-certified by CSA International for local LP gas supply or for Natural gas with appropriate conversion.
The 20 lb LP gas fuel tank must be mounted and secured.
Door Style Tank Tray
1. Open cabinet door.
2. Twist the tank bolt counterclockwise until it is loosened.
pped for use with a 20 lb LP gas fuel tank (fuel
A. Gas pressure regulator/hose assembly
A
Natural Gas Conversion
Conversion must be made by a qualified gas technician. The qualified Natural gas technician shall provide the Natural gas supply to the selected grill location in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion to Natural gas, the Natural Gas Conversion Kit supplied with the grill (on some models) or the Natural Gas Conversion Kit Part Number W10118098 must be used. See “Assistance” section for information on ordering. IMPORTANT: The gas installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. Follow instructions for converting to Natural gas in the “Gas Conversions” section of this manual or the instructions supplied with Natural Gas Conversion Kit Part Number 710-0003.The gas supply line shall be equipped with an approved shutoff valve. This valve should be located in the same area as the grill and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the grill.
A
A. Tank bolt
3. Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray.
4. Tighten the tank bolt clockwise against the bottom collar of the 20 lb LP gas fuel tank to secure.
8
A. Gas supply line B. Shutoff valve “open” position C. To grill
PACKAGE CONTENTS LIST
Firebox assembly-----1pc
Left side panel—
1pc
Right side panel—1pc
Rear panel—1pc
Stationary casters —2pc
Door hinge—2pc
s
Door—1pc
Swivel casters —2pc Cart frame, front –1pc
Grease cup—1pc
Bottom panel—1pc
Warming rack—1pc
Side shelf, left—1pc
Flame tamer—2pcs
Side shelf, right—1pc
1.5 Volt “AA” size Alkaline Battery— 1pc
Cooking grid—2pcs
Tank heat shield panel—1pc
9
Replacement Parts
02
45 44 43
42
52
08
10
09
40
37
46
34
47
48
05
49
38
39
35
35
04
12
54
07
03
11
51
36
50
52
41
55
13
36
56
06
12
52
22
18
01
09
21
20
24
19
25
52
02
10
14
15
16
17
23
53
31
26
33
32
30
29
57a
57b 57c 57d
28
27
57e
57f
57g
57
W
Part Number
1 Main lid 2 Main lid scre 3 Temperature gauge housing 1 1
4 Temperatur 5 Main lid handle sea 6 Main lid handle sea 7 Main lid handle tube 1 1 8 Side shelf, left 3 1 9 Towel rac 10 Side shelf supporting bracket
11 Side shelf trim panel, left 1 1 12 Side shelf supporting bracket
13 Main lid brack 14 Warming rac 15 Cooking grid with hole 3 2 16 Flame ta
17 18 19
20
21 Main lid bracket, righ 22 Side shelf trim pa
23 Side shelf, right
24
25 Tank tra
26 Side panel, right
27
Part(description)
w
e gauge 1 1
t, left 1 1 t ,right 1 1
k 1 2
A
B
et, left 1 1
k 1 1
mer 1 2
Burner pin assembly
Main burner igniter wire A Main burner Main burner igniter wire B
t 1 1
nel, right 1 1
Rear panel
y
Swivel caster with brake
bolt
arranty
Coverage (Year) (Year)
3 1 3 2
1 2
1 2
1 2
1 10 1
3
1
1
1
Quantity
1 2 1
1
1
1
1
1
Part Number
35 36
37 38 39
40
41
42 43
44
45
46
47 48
49 50
51 52 53
54 55
56
57
57a
57b
57c
57d
Part(description)
Door hinge Stationary caster
Lighting rod Side panel, left
Cart frame,front Lighting rod cover
Regulator for LP unit Logo
Control knob
Bezel
Control panel
Electric igniter module
Igniter junction wire Heat shield piece
Front baffle Main manifold
Main gas valve Support bracket screw
Tank heat shieid panel Door magnet
Rubber gromment
Main burner bowl assembly
NG Conversion kit
NG Gas Hose with
Quick Connector assembly for NG unit
NG Regulator assembly
for NG unit
Phillips Head Screw
with Lock
Flat Washer
Warranty
Coverage
1 1
1 1
1 1
1 1
1
1 3
1 1
1 1
1 1
1 1
1 1 1 1
Non-
replaceable
Sold
separately as
set
Sold
separately as
set with #57
Quantity
2 2
1 1
1 1
1 1
2 2
1 1
1 1 1 1 2 8 1
1
1
1
1
2
2
28 Door hinge brack
29 Swivel
30 Bottom panel
31 Greas
caster
e
box
32 Door 33 Door Handle tube
34
Door handle seat
et
1
1
1
1
1
1 1
2
1
1
1
1 1
57e
57f
57g
58
59
2
6 mm Nut Driver
Hex Wrench
6mm Wrench
Preassembly hardware
Pack
Manual
*Natural gas co
nversion kit sold separately
1
1
1
11
1
1
11
INSTALLATION INSTRUCTIONS
dware contents pre-installed
Har that follow.
Freestanding Outdoor Grill Installations
as noted in instructions
Swivel Caster Assembly
1. Unpack bottom panel an casters pre-assembled to the bottom panel. Check and make sure the 2 pre-assembled casters have not loosened during transit. Remove 8 pre-assembled screws from the bottom panel and use those screws to secure the 2 casters. The locking caster is to be located at the rear of the bottom panel.
REF# Description QTY
1 1/4"*15mm Truss Head Scr
2 2pcs
3
4
5
Preparation
Before beginning asse Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacements parts.
Estimated Assembly Time: 20 minutes
Note: The right and left sides of the grill are designated as if
you are facing the front of the grill.
1/4"*8mm Truss Head Screw
1/4"*8mm Stage Screw
5/32"*10mm Countersunk Head
Screw
5/32"*10mm Truss Head Screw
mbly, make sure all parts are present.
ew 12pcs
4pcs
4pcs
2pcs
Cart As
1. Unpack both side panels and the rear panels. Loosen the 8 screws which are pre-assembled to the bottom panel and the 6 pre-assembled screws on the side panels.
2. Secure the lef screws which is pre-assembled to the bottom panel and tighten the 3 screws.
12
d 2 casters. Note that there are 2
sembly
t side panel by clipping the open hole onto the
3. Secure the screws which is pre-assembled to the bottom panel and the left side panel. Tighten the 3 screws to the side panel.
rear panel by clipping the open hole onto the
4. Secure the right side panel by clipping the open ho screws which are pre-assembled to the bottom panel and rear panel and tighten the remaining 8 screws.
le onto the
5
. Place the cart frame in position with notch facing up and to the right. Remove the top screw and loosen the bottom screw for the left and right side of the frame. Remove the screws on the inside front of the side panels. Align the notches in the side panels with the screws in the cart frame. Screw the 2 top screws into the cart frame and the 2 screws in to the inside of the side panels that were previously removed. Tighten all 6 screws.
Notch facing up on the right sid
6. Install the heat shield panel by clipping the open hole onto the screws which are pre-assembled to left and right side panel and tighten the 4 screws.
Remove the top screw and loosen the bottom scr
e
ew
Screw the top screw an
d the screw removed on inside side panel.
Tighten all screws to secu
re panels.
Tighten all screws to secure panels.
13
7. Remove 4 screws pre-assembled on the door. Use the 4 screws to attach the door hinge on the inside of the door as shown below.
Firebox Assembly
1. Remove the 4 screws under the firebox on each corner. Place the firebox on the cart as shown with the hose inside the cart and reattach the 4 screws. Tighten to secure.
Side Shelf Assembly
8
. To adjust door align Loosen the screws marked A securing the door hinges. Hold door and hinges in desired position and tighten screws to secure the hinges. To adjust door angle, turn screws marked B clockwise to move door left and counterclockwise to move door right.
Note: Door may misalign when grill is rolled over uneven ground or positioned on uneven ground.
ment the hinges need to be adjusted.
1. Remove the pre-assembled top screws and nuts on each corner bracket.
A
B
Remove the top screw and nut
14
2. Attach the side shelf onto the bottom screws and turn the side shelf up to a horizontal position.
Spare Parts Assembly
1. Unpack the grease cup, 2 pieces of flame tamer, 2 pieces of cooking grid and warming rack accordingly.
3. Insert the 4 screws and nuts removed in step 1 and tighten them
2. Put the flame tamers on the indentations in firebox.
15
3. Then put on the cooking grid and warming rack
4. Open the cart door, and put the grease cup between the grease cup brackets.
Igniter Battery Assembly
1. Unscrew igniter button cap counterclockwise to
remove.
2. Place the battery in, negative end first, and screw the
igniter button cap clockwise.
Swivel caster with brake use.
Press the brake down. This places the swivel caster in the locked position. Pull the brake up to unlock the swivel caster so it can move.
16
Make Gas Connection
NOTE: If grill is to be converted to Natural gas, follow instru “Gas Conversions” section.
20 lb LP Gas Fuel Tank
Securely tighten all gas connections. If connected to LP, have a qualified person make sure
gas pressure does not exceed 14” (36 cm) water column.
Examples of a qualified person include: licensed heating personnel,
authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
LP Gas:
IMPORTANT: A 20 lb LP gas fuel tank must be purchased separately. IMPORTANT: The gas pressure regulator/hose assembly supplied with
the grill must be used. Replacement gas pressure regulator/hose assembly specific to your model, is available from your outdoor grill dealer.
Door Style Tank Tray
1. Open cabinet door.
2. Twist the tank bolt counterclockwise until it is loosened.
WARNING
Explosion Hazard
ctions in the
To Connect the 20 lb LP Gas Fuel Tank:
1. Check that th position. If not, turn the valve clockwise until it stops.
2. Check that the 20 lb LP gas fuel tank valve has the proper type-1 external male thread connections per ANSI Z21.81.
3. Check that the burner control knobs are in the “Off” position.
4. Remove any debris and inspect the valve connections, port, and gas pressure regulator/hose assembly for damage. NOTE: Always keep the LP cylinder at 90° (upright) orientation to provide vapor withdrawal.
5. Using your hand, turn the gas pressure regulator/hose assembly clockwise to connect to the 20 lb LP gas fuel tank as shown. Hand tighten only. Use of a wrench could damage the quick coupling nut.
e 20 lb LP gas fuel tank is in the “Off”
A. Tank bolt
3. Place the 20 lb LP gas fuel tank bottom collar into the mounting hole in the tank tray.
4. Tighten the tank bolt clockwise against the bottom collar of the 20 lb LP gas fuel tank to secure.
A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank
Make sure that the cylinder valve connection device properly mates with the connection device attached to the inlet of the pressure regulator.
6. Open the tank valve fully by turning the valve counterclockwise. Wait a few minutes for gas to move through the gas line.
7. Before lighting the grill, test all connections by brushing on an approved noncorrosive leak-detection solution. Bubbles will show a leak.
8. If a leak is found, turn the tank valve off and do not use the grill. Contact a qualified gas technician to make repairs.
9. Go to “Check and Adjust the Burners” section.
17
To Disconnect the 20 lb L
1. Check that the burner control knobs are in the “Off” position and the grill is cool.
2. Check that the 20 lb LP gas fuel tank is in the “Off” position. If not, turn the valve clockwise until it stops.
3. Using your hand, turn the gas pressure regulator/hose assembly counterclockwise to disconnect to the 20 lb LP gas fuel tank as shown. Hand loosen only. Use of a wrench could damage the quick coupling nut.
P Gas Fuel Tank:
A. Gas pressure regulator/hose assembly B. 20 lb LP gas fuel tank
4. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
5. Go to “Check and Adjust the Burners” section.
18
GAS CONVERSION
WARNING
Explosion Hazard
Use a new CSA International approved “outdoor” gas supply line.
Securely tighten all gas connections.
Failure to do so can result in death, explosion, or fire.
Install a shut-off valve.
Tools and Parts for Gas Conversion
Gather the r Read and follow the instructions provided with any tools listed here.
Tools needed
Phillips screwdriver Thin flat-blad Pipe wrench Pliers Adjustable wrench Pipe thread sealant certified for
6 mm socket and
wrench or 6 mm nut driver
Parts supplied
Natural gas orifices
orifices in the main gas valves)
Parts needed
Natural gas conversion kit Part Number 710-0003. See
“Assistance” section to order. The conversion kit includes:
IMPORTANT: Gas conversions must be done by a qualified installer. Before proceeding with conversion, shut off the gas supply to the appliance
equired tools and parts before starting installation.
e screwdriver
LP gas
( Pre-installed behind the liquid propane
Natural gas regulator 4" W.C. (marked “Natural Gas
Regulator”)
10 ft (3.0 m) Natural gas hose with quick connector 5.9" (150 mm) Natural gas regulator hose 6 mm nut driver 6 mm wrench Hex key
.
5. Use an manifold.
adjustable wrench to remove the LP regulator from the
6. Use an hose to the manifold and secure. Attach the Natural gas regulator to the side panel inside the grill cart with the two screws that are preassembled on the regulator.
adjustable wrench to install the Natural gas regulator
Conversion from LP Gas to Natural Gas
Make Gas Connection
1. A combination of pipe fittings must be used to connect the grill to the existing gas line. The 10 ft (3.0 m) PVC flexible gas supply hose design certified by CSA must be used. Pipe-joint compounds suitable for use with Natural gas must be used. Do not use Teflon®† tape. There must be a certified manual shut-off valve in the gas supply line near the grill for easy access.
2. Connect the brass connector on one end of the 10 ft (3.0 m) PVC flexible gas supply hose to the Natural gas pressure regulator.
† ®TEFLON is a registered trademark of E. I. Du Pont De Nemours and Company.
Installation of the regulator
1. Turn off the main gas supply valve.
2. Disconnect 20 lb LP gas fuel tank (if present).
3. Turn off all burner control valves.
4. Remove the 20 lb LP gas fuel tank (if present) from the grill cart.
19
3. Connect the quick connector on the other end of the 10 ft (3.0 m) PVC flexible gas supply hose to the rigid Natural gas supply pipe.
D
3. Use a 6 mm socket and wrench or 6 mm nut driver to remove the brass orifice from the end of gas valve. The main burner orifice is located behind the LP orifice, so no additional orifice needs to be installed.
B
A. Manifold B. Right side panel C.10 ft. (3.0 m) PVC gas hose D. Natural gas pressure regulator/hose assembly
Change Grill Burner Valve Orifices
1. Remove the grates and flame tamers.
2. Remove the 1 screw and cotter clip that hold the burner in place. Set the screw and clip aside. Remove the burner from the grill by lifting the burner out.
IMPORTANT: Check that the orifice is properly installed inside of the burner opening.
4. Reinsert the burner and reattach using the 2 screws previously removed. Repeat the procedure for each main burner.
5. Position the igniters so they are 1/4" (6.0 mm) away from each burner.
Adjust High Flame Setting Screw
When converting from LP to Natural gas, you will need to adjust the h height.
1. Remove each control knob for the main burners and side burner by loosening the setscrew with the hex key.
igh flame setting screw for ideal burner flame
A. Main burner orifice
2. Use a flat­counterclockwise approximate 90 degree.
20
blade screwdriver to turn the high flame setscrew
3. Check that burner operates at the new high flame setting. It may be necessary to adjust the screw setting slightly more to get the ideal burner flame height.
Check and Adjust the Burners
The burners are tested operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. Checking and adjusting the grill burner flames requires removing the grates and flame tamers.
Burner Flame Characteristics
The flames of the grill burners and side burners (on some models) should be blue and stable with no excessive noise or lifting (LP gas flames will have a slightly yellow tip). A yellow flame indicates not enough air. If flame is noisy or lifts away from the burner, there is too much air. Some yellow tips on flames when the burner is set to HIGH setting are acceptable as long as no carbon or soot deposits appear. The flames should be approximately 1" (2.5 cm) high.
Check that burners are not blocked by dirt, debris, insect nests, etc., and clean as necessary. If they are clean, adjust air shutters as needed. IMPORTANT: Before adjusting air shutters, let burners cold completely. To Adjust:
1. Light grill using information in the “Outdoor Grill Use” section.
2. Observe flame to determine which burners need adjustment and how the flame is acting.
3. Turn off the valve and wait until grill and burners cold
completely.
4. Remove grill grates and flame tamers.
5. Remove the 1 scr place. Remove gas burner from the grill.
and factory-set for most efficient
ew and cotter pin that hold the burner in
A
A. Cotter pin
6. If flame is yellow (not enough air), turn air shutter adjustment screw counterclockwise. If flame is noisy or lifts away from burner (too much air), turn air shutter adjustment screw clockwise.
Adjustment should be made clockwise or counter- clockwise from 1/8” (3.2 mm) to ¼” (6.4 mm).
7. Replace gas burner, sear plates and grates.
8. Light grill using information in the “Outdoor Grill Use” section. See “Burner Flame Characteristics.
A. Air shutter adjustment screw
Low Flame Adjustment
If flame goes out on must be adjusted.
1. Turn off the valve and wait until grill and burners are cold.
2. Remove grill grates and flame tamers.
3. Light grill using information in the “Outdoor Grill Use” section.
4. Turn burner to its lowest setting.
5. Remove each control knob for the main burners and side burner by loosening the setscrew with the hex key.
6. Hold valve stem with pliers and insert a small flat-blade screwdriver into the shaft.
7. Watch the flame and slowly turn the screwdriver counterclockwise.
8. Adjust flame to minimum stable flame.
9. Replace the control knob and turn off the burner.
10. Repeat steps 3 through 9 for each burner if needed.
11. Replace the flame tamers and grates after the burners have been cold.
the “LOW” setting, the low flame setting
A. Valve stem B. Small flat-blade screwdriver C. Pliers
21
Control Pa
nel
OUTDOOR GRILL USE
A. Left main burner knob
B. Right main burner knob
Using Your Outdoor Grill
Inspect the L
Inspect the gas pressure r each use.
1. Inspect the gas pressure regulator/hose assembly for cuts, abrasions, or excessive wear.
2. If necessary, replace the gas pressure regulator/hose assembly before using the grill.
3. Contact the dealer and use only replacement hoses specified for use with the grill.
P Gas Fuel Tank S
A
upply Hose
egulator/hose assembly before
22
A. Gas pressure regulator/Hose assembly
Prepare the Grill for Lighting
1. Open the hood completely. Do not light burners with the hood closed.
2. Make sure control knobs are turned to OFF. The drip pan must be in place and pushed all the way to the back.
Manually Lighting Main Burners
1. Open the hood completely. Do not light burners with hood closed.
2. Do not lean over the grill.
3. Remove the manual lighting extension (see following illustration) and attach a match to the split ring.
A. Drip pan
A
Turn the Gas Supply On
1. For using a 20 lb LP gas fuel ta NOTE: If flow limiting device activates, your grill may not light. If
your grill does light, the flames will be low and will not heat properly. Turn tank valve and all control knobs off and wait 30 seconds. After shutting off the tank, very slowly open tank valve and wait 5 seconds before lighting.
2. For outdoor grills using gas supply source other than a 20 lb LP gas fuel tank:
Open the manual shutoff valve in the gas supply line. The valve is open when the handle is parallel to the gas pipe.
A. Closed valve B. Open valve
nk: Slowly open the tank valve.
Lighting the Grill
IMPORTANT: If bur knob to OFF and wait 5 minutes before relighting.
1. Open the hood completely. Do not light burners with the hood closed.
2. Do not lean over the grill.
3. Select the burner you want to light. Push in and turn the grill burner control knob to IGNITE/HIGH or IGNITE/ON, while continuing to hold it in.
4. You will hear the ‘‘snapping’’ sound of the spark. When burner is lit, release the knob. Turn knob to desired setting.
5. Repeat for each of the other burners as needed. IMPORTANT: If burner does not light immediately, turn the burner
knob to OFF and wait 5 minutes before relighting.
ner does not light immediately, turn the burner
4. Strike the match to light it.
5. Guide the lit match between the grill grate.
6. Push in and turn the burner knob to IGNITE/HIGH for the burner closest to the lit match. The burner will light immediately. When burner is lit, turn knob to desired setting.
7. Repeat steps 2 trough 6 for each main burner.
8. Remove match and replace manual lighting extension inside the cabinet door.
IMPORTANT: If burner does not light immediately, turn the burner knob to
OFF and wait 5 minutes before relighting. If any burners do not light after attempting to light them
manually, contact the Customer Service Center. See the ‘‘ Assistance or Service’’ section.
23
TIPS FOR OUTDOOR GRILLING
Befor
e Grilling
Thaw food items before grilling. Preheat grill on high (use all grill burners) 10 minutes. The
hood mu to use the back rotisserie burner for preheating. Preheating provides the high heat needed to brown and seal the juices.
 Shorten the preheat time when grilling high-fat cuts of meat
or poultry, such as chicken thighs. This will help reduce flare-ups.
 Lightly oil the grill grates or the food when cooking low-fat
cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts.
Using too much oil can cause gray ash to deposit on food. Trim excess fat from meats prior to cooking to reduce
flare-ups.
 Make vertical cuts at 2" (5 cm) intervals around the fat
edge of meat to avoid curling.
 Add seasoning or salt only after the cooking is finished.
During Grilling
 Turn f
several times.
Turn meat just when juices begin to appear on the surface. Avoid puncturing or cutting the meats to t
This allows juices to escape.
 It may be ne
that cook a long time or sugary
 It using a hi
last 10 minutes of cooking to avoid burning the sauce.
 The degree at donen
cut of me selected, and length of time on the grill.
 Cooking time will be longer with an open grill cover.
st be closed during preheating, There is no need
oods only once. Juices are lost when meat is turned
est doneness.
cessary to lower the heat setting for foods
are marinated or basted in a
sauce.
gh flame, add barbecue sauce only during the
ess is influenced by the type of meat,
at (size, shape and thickness), heat setting
For optimal use of the Sure methods are recomm
Direct Heat
Cooking by dir directly above ligh If hood is in the Direct heat sears the food. Searing is a pr juices in food time. While juices stay inside, the outside is browned with a flavorful grilled coating.
Indirect Heat
For best result when it is windy.
Cooking by indirect heat means the food is placed on the grill grate above an unheated burner, allowing heat from lighted burner(s) on either side to cook the food.
Turn on 1 burner. Cook with the hood down. This will shorten the cooking time.
Indirect Cooking Place food only on the grill grate over the OFF burners.
Grill Size Burner Burner
1 2
20"(50.8cm)grill ON OFF
Cooking Methods
Sear™ system, the following cooking
ended.
ect heat means the food is placed on grill grates
ted burners. Hood position can be up or down.
up position, total cooking times may be longer.
ocess that seals natural
by cooking with intense heat for a short period of
s, do not select the indirect heat cooking method
24
Grilling Chart
 Knobs have High, Medium
adjustment.
Heat settings indicated are approximate. Grilling times are affected by weather conditions.
FOOD COOKING METHOD/
Beef
Hamburgers ½"
¾
" (1.9 cm
Roasts Rib Eye, Sirloin Steaks, 1" (2.5 cm) Porterhouse, Rib, T-bane, Top Loin, Sirloin
Steaks, 1½" (3.8 cm) Porterhouse, Rib, T-bane, Top Loin, Sirloin Top Round or Shoulder/ Chuck (London Broil) 1½" (3.8 cm) thick Flank, ½" (1.3 cm) thick DIRECT Medium Med-Rare(145°F/63°C) 11-29
Pork
Chops, 1" (2.5 cm) 1½ " (3.8 cm) thick Ribs
s (0.9-1.5 kg)
2½-4 lb
Roast, boneless tenderloin, 1lb (0.37 kg) Ham halt, 8-10 lbs (3-3.7 kg)
Ham steak precooked, ½” (1.3 cm) thick
Hot Dogs
Chicken Breast, boneless DIRECT Medium
Pieces, 2-3 lbs (0.75
1.1 kg)
Lamb
Chops and Steaks, Loin, Rib, Sirloin, 1" (2.5 thick 1½" (3.8 cm) thick DIRECT Medium
(1.3 cm) to
) thick
-
cm)
and Low settings for flame
INTERNAL TEMP. TIME (total minutes
BURNER SETTING
DIRECT Medium Medium (160°F/71°C) 10-15 Grill, turning once.
INDIRECT Medium/OFF/Medium DIRECT Medium Med-Rare (145°F/63°C)
DIRECT Medium Med-Rare (145°F/63°C)
DIRECT Medium
DIRECT
Medium to Med-
Low
CT Med/OFF/Med
INDIRE
DIRECT Medium Medium (160°F/71 °C) 18-22 Turn during cooking to
INDIRE
CT Med/OFF/Med
DIRECT
t Medium Grill
Prehea Medium DIRECT Medium
DIRECT Med-Low to Medium
DIRECT Medium
Med-Rare (145°F/63°C) to Medium (160
to Medium (160
to Medium (160°F/71°C)
Med-Rare (145 to Medium (160
Medium (160°F/71 °C) 12-22
Medium (160°F/71 °C) 40-60 Grill, turning occasionally.
Reheat (140°F/60°C) 2-2½ hours
Reheat (145°F/63°C) 7-10
Reheat (145°F/63°C) 5-10 Slit skin if desired.
170°F/77°C 15-22 For even cooking, pound
Breast 170°F/77°C Thigh 180°F/82°C
Med-rare (145°F/63°C) to Medium (160°F/71°C)
Med-rare (145°F/63°C) to Medium (160°F/71°C)
 When 2 t
Medium-Low, start with the first and adjust based on cookin progress.
 Cooking times may vary from chart times depending on the
type of fuel, Natural or LP
°F/71°C)
°F/71°C)
°F/63°C)
°F/71°C)
emperatures are listed, for example: Medium to
gas.
)
32-40 per lb (12-15 per kg) 11-16 Rotate steaks Vi turn to
18-25
22-29
30-40
During last f brush with barb if desi in foil.
brown on all si
Start bone side do
10-20
16-20
Wrap entire h put on grill without pan or drip pan
breas to ¾" (2.0 cm) thick.
SPECIAL INSTRUCTIONS
Tent with foil f minute
create cris marks.
red When done, wrap
irst 45-60
; of cooking time.
s-cross grill
ew minutes
ecue sauce
des.
am in foil and
wn.
25
FOOD COOKIN
METHOD
G
/ BURNER
SETTING
Fish and Seafood
Fillets, Steaks, Chunks
DIRECT Medium 4-6 per ½” (1.3 cm)
Halibut, Salmon, Swordfi Whole, Catfish, Rainbow
sh, 8 oz (0.25 kg)
DIRECT Hig
Trout, 8-11 oz (0.25-0.34 kg)
Shellfish, Scallops,
DIRECT Medium
Shrimp
Turkey
Whole breast (bone-in)
INDIRECT HI/OFF/HI
Half breast (bone-in)
Whole, 7-12 lbs (2.6-4.5 kg)
Fresh Vegetables Corn on the cob
Eggplant
Onion, ½ (1.3 cm) thick DIRECT Medi
Potatoes, Sweet, whole
Baking, whole
Peppers, Roasted
Squash, Summer, Zucchini
Garlic Roasted
INDIRECT Medium/OFF/Medium INDIRECT HI/OFF/HI
DIRECT Medi
DIRECT Medi
DIRECT Medi
DIRECT
High
DIRECT
High
DIRECT Medi
DIRECT Medi
h
um
um
um
um
um
um
INTERNAL TEMP
TIME (to
.
minutes)
thickness of fish
SPECIAL
al
t
INSTRUCTIONS
Grill, turning once. Brush grill with oi
l to
keep fish from
ntil last 30
t husk.
to
ngthwise.
live oil.
oil. Grill,
ve seeds.
to
ngthwise.
live oil.
when
sily
ater.
½
(1.3
ral
grill
(1.3
½
5-7 per side
sticking. Remove
is opaque and
inside flaky with skin ea removed
4-8
170°F/77°C
170°F/77°C
Breast 170°F/77°C Thigh 180°F/8
2°C
14-18
25-30
11-16
20-25
7-10
8-20
40-70
45-90
15-22
7-10
20-25
Tent with foil u minutes of cooking time.
Start skin side down.
Less than 11 lbs.
Soak i minutes. Do no Shake off excess w Wash and cut in cm) slices or le Brush with o Grill, turning once. Brush with olive ail. Put a skewer through seve slices t Individuall heavy-duty f rotating occasionally.
Wash and place on whole. Char skin all around bag or plastic wrap to loosen blackened skin. Peel and remo Wash and cut in cm) slices or le Brush with o Cut off top, drizzle with olive oil and wrap in double layer of foil
.
n cold water 20
o hold together.
y wrap in
. Cool in a paper
26
OUTDOOR GRILL CARE
Replacing the ignite Battery
If igniters stop sparking, the battery should be replaced.
1. Unscrew igniter button cap counterclockwise to remove.
A. "AA" Size battery B. Igniter cap
2. Remove batt
3. Replace with a new alkaline “AA” size battery. Install battery with negative end in first.
4. Screw igniter button cap clockwise into place.
General Cleaning
IMPORTANT: Befo grill is cool. Always follow label instructions on cleaning products.
For routine cleaning, wash with soap and water using a soft cloth or sponge. Rinse with clean water and dry at once with a soft, lint-free cloth to avoid spots and streaks.
Do not use steel wool to clean the grill, as it will scratch the surface. To avoid weather damage to finish, use grill cover.
STAINLESS STEEL
TANT: To
IMPOR
use soap-filled scouring pads, abrasive cleaners, cooktop polishing creme, steel wool, gritty wash cloths or paper towels.
Cleaner should not contain chlorine. Damage may occur. Food spills should be cleaned as soon as entire grill is cool. Spills may cause permanent discoloration.
Cleaning Method:
Rub in direction of grain to avoid scratching or damaging the
surface.
Stainless steel cleaner. Liquid detergent or all-purpose cleaner. Rinse with clean water and dr with soft, lint-free cloth. Vinegar to remove hard water spots. Glass cleaner to remove fingerprints.
ery from the battery compartment.
re cleaning, make sure all controls are off and the
avoid damage to stainless steel surfaces, do not
GRILL GRATES IMPORTANT: To avoid damage to grill grates, do not use a
steel or f cooking, loosen food soil with a brass bristle brush. Turn all burners to HI for 10-15 minutes with the hood closed to burn off food soil. Turn off all burners, raise the hood and let grates cools. Use the brass bristle brush to remove ash from the grill grates.
When completely cool, grill racks can be removed for thorough cleaning. Clean them with a mild detergent and warm water.
For baked-on soil, prepare a solution of 1 cup (250mL) ammonia to 1 gal. (3.75 L) water. Soak grates for 20 minutes, then rinse with water and dry completely.
WARMING SHELF Cleaning Method:
IMPORTANT: Make sure gas supply is off and all control
knobs are in the OFF position.
EXTERIOR
The quality of this material resists most stains and pitting, providing th
INTERIOR:
Discoloration of stainless steel on these parts is to be expected, due to intense heat from the burners. Always
Rub in the direction of the grain. Cleaning should always be followed by rinsing with clean, warm water.
Cleaning Method:
iber scraper. Immediately after you are finished
Liquid detergent or an all-purpose cleaner Rinse with clean water and dry with soft, lint-free
For tough spots or baked-on grease, use a
Apply stainless steel polish to all non-cooking areas
Cleaning should always be followed by rinsing with
Wipe the surface completely dry with a soft cloth. For tough spots or baked-on grease, use a
Liquid deter
Rinse with clean water and dry completely with a soft,
A heavy-duty scrub sponge can be used with mild
For small, difficult-to-clean areas, use a commercial
.
cloth.
commercial heavy duty degreaser
at the surface is kept clean, polished and covered.
before first use. Reapply after each cleaning to avoid permanent damage to surface.
clean warm water.
commercial heavy duty degreaser designed for stainless steel.
gent or all-purpose cleaner.
lint-free cloth.
cleaning products.
heavy duty degreaser designed for stainless steel.
27
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