Kirkland Pca2600l Owner's Manual
FOR OUTDOOR USE ONLY
MADE IN U.S.A.
PCA-2600L Grill
with Side Burner
USE AND CARE GUIDE
26” GRILL
Complies with ANSI Z21.58a
1
TABLE OF CONTENTS
MESSAGE TO OUR MEMBERS
PLEASE RETAIN THIS MANUAL FOR
FUTURE REFERENCE.
Note: This appliance is NOT intended to
be installed in or on recreational
vehicles or boats.
Thank you for selecting the Kirkland Signature PCA-2600L Grill.
Because this appliance contains features not found on any other grill, we recommend
that you read this entire booklet before your first use. Keep it in a handy place as it has
answers to questions that may occur during future use.
Feel free to contact us if we can help you.When you write please include the model
number of the grill.
We thank you for buying the “Made in America”PCA-2600L Grill and wish you many
years of enjoyment.
SECTION ONE:
Precaution .......................................................2-3
Placement of The Grill .......................................3
Features..............................................................4
SECTION TWO:
Assembly / Installation of Side Burner............5-6
Gas Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SECTION THREE:
Adjustments and Efficiency..............................10
Installer Final Checklist....................................10
SECTION FOUR:
Using The Gr ill / Rotisserie . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Lighting Instructions Grill / Rotisser ie . . . . . . . .12-13
SECTION FIVE:
Using The Side Burner / Lighting Instructions 13
SECTION SIX:
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
SECTION SEVEN:
Parts List Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts List Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Parts List Side Bur ner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION EIGHT:
Grilling Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Grill Cooking Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-22
SECTION NINE:
Grill Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
Rotisserie Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
SECTION TEN:
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
2
PRECAUTIONS
Section One
SAFETY PRACTICES TO AVOID
PERSONAL INJURY
When properly cared for, your PCA-2600L Grill will give
safe, reliable service for many years. However, extreme
care must be used since the grill produces intense heat
and can increase accident potential.When using this
appliance basic safety practices must be followed,
including the following:
Read this Care and Use Manual carefully and completely
before using your grill to reduce the risk of fire, burn
hazard or other injury.
Begin by ensuring proper assembly.
Do not repair or replace any part of the grill unless
specifically recommended in this manual.All other
service should be referred to a qualified technician.
CHILDREN SHOULD NOT BE LEFT ALONE OR
UNATTENDED IN AN AREA WHERE THE GRILL IS
BEING USED. NEVER ALLOW THEM TO SIT, STAND
OR PLAY ON OR AROUND THE GRILL AT ANY TIME.
DO NOT STORE ITEMS OF INTEREST TO CHILDREN
AROUND OR BELOW THE GRILL OR IN THE CART.
NEVER ALLOW CHILDREN TO CRAWL INSIDE OF
THE CART.
Never let clothing, pot holders or other flammable
materials come in contact with or too close to any grate,
burner or hot surface until it has cooled. Fabric may
ignite and result in personal injury.
For personal safety, wear proper apparel. Loose fitting
garments or sleeves should never be worn while using
this appliance. Some synthetic fabrics are highly
flammable and should not be worn while cooking.
Only certain types of glass, heat-proof glass ceramic,
earthenware, or other glazed utensils are suitable for
grill use. Use of these types of materials may break with
sudden temperature changes.Use only on low or
medium heat settings according to the manufacturer’s
directions.
Do not heat unopened food containers as a build-up of
pressure may cause the container to burst.
Use a covered hand when opening the grill lid. Never
lean over an open grill.
WHEN LIGHTING A BURNER, ALWAYS PAY CLOSE
ATTENTION TO WHAT YOU ARE DOING. BE
CERTAIN YOU ARE TURNING THE IGNITER LABELED
FOR THE BURNER YOU INTEND ON USING.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, immediately call
your gas supplier.
WARNING
Do not try lighting this appliance
without reading the “LIGHTING
INSTRUCTIONS” section of this manual.
FOR YOUR SAFETY
Do Not store or use gasoline or
other flammable vapors and liquids in
the vicinity of this or any other
appliance.
CALIFORNIA PROPOSITION 65 - WARNING
The Burning of gas cooking fuel generates some by
products which are on the list of substances which are
known by the State of California to cause cancer or
reproductive harm. California law requires businesses
to warn customers of potential exposure to such
substances.To minimize exposure to these substances,
always operate this unit according to the use and care
manual, ensuring you provide good ventilation when
cooking with gas.
TESTED IN ACCORDANCE WITH ANSI
Z21.58a-1995 STANDARD FOR OUTDOOR
COOKING GAS APPLIANCES.THIS GRILL IS
FOR OUTDOOR USE ONLY.
Check your local building codes for the proper
method of installation. In the absence of local codes,
this unit should be installed in accordance with the
National Fuel Gas Code No. Z223.1-1988 and the
National Electrical Code ANSI/NFPA
No. 70-1990.
3
PRECAUTIONS
Section One:
PLACEMENT OF THE GRILL
Section One:
When using the grill, do not touch the grill rack , burner
grate or immediate surrounding area as these areas
become extremely hot and could cause burns.
Use only dry potholders. Moist or damp potholders on
hot surfaces may cause burns from steam. Do not use a
towel or bulky cloth in place of potholders. Do not let
potholders touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before
attempting to handle it.Avoid letting grease deposits
collect in the bottom of the grill. Clean often.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL
RACKS OR GRILL BOTTOM. This can severely upset
combustion air flow or trap excessive heat in the
control area.The result of this can be melted knobs,
rotary igniters and increased chance of personal injury.
For proper lighting and performance of the burners
keep the ports clean. It is necessary to clean them
periodically for optimum performance.The burners will
only operate in one position and must mounted
correctly for safe operation.
Clean the grill with caution.Avoid steam burns; do not
use a wet sponge or cloth to clean the grill while it is
hot. Some cleaners produce noxious fumes or can
ignite if applied to a hot surface.
INSECT WARNING!!! Spiders and insects can
nest in the burners of this and any other grill,
and cause the gas to flow from the front of
the burner.This is a very dangerous condition
which can cause a fire to occur behind the
valve panel, thereby damaging the grill and
making it unsafe to operate. Inspect the grill
twice a year.
Be sure all grill controls are turned off and the grill is
cool before using any type of aerosol cleaner on or
around the grill.The chemical that produces the
spraying action could, in the presence of heat, ignite or
cause metal parts to corrode.
Do not use the grill for cooking excessively fatty meats
or products which promote flare-ups.
Do not operate the grill under unprotected
combustible construction. Use only in well ventilated
areas. Do not use in buildings, garages, sheds,
breezeways or other such enclosed areas. THIS UNIT
IS FOR OUTDOOR USE ONLY.
Keep the area surrounding the grill free from
combustible materials, trash, or combustible fluids and
vapors such as gasoline or charcoal lighter fluid. Do not
obstruct the flow of combustion and ventilation air.
If the unit is stored indoors ensure that it is cool. If
propane is used, the cylinder must be unhooked and
the propane cylinder stored outside in a well ventilated
area, out of reach of children.
DO NOT USE BRIQUETTES OF ANY KIND IN THE
GRILL.
The PCA-2600L Grill is designed for optimum
performance without the use of briquettes. Do not
place briquettes on the radiants as this will block off
the area for the grill burners to vent.Adding briquettes
can damage ignition components and knobs, and void
the warranty.
Keep the back of the cart free and clear from debris.
Keep any electrical supply cord, or the rotisserie motor
cord away from the heated areas of the grill.
Never use the grill in windy conditions. If located in a
consistently windy area (oceanfront, mountaintop, etc.)
a wind break will be required.Always adhere to the
specified clearances.
NEVER USE A DENTED OR RUSTY PROPANE TANK.
CLEARANCE
To Non-Combustible Construction
A minimum of 3" clearance from the back of the grill to
non-combustible construction is required for the lid to
open fully.
DO NOT INSTALL THIS UNIT INTO COMBUSTIBLE
ENCLOSURES!
LOCATION
When determining a suitable location take into
account concerns such as exposure to wind, proximity
to traffic paths and keeping any gas supply lines as
short as possible. Locate the grill only in a well ventilated area. Never locate the grill in a building, garage,
breezeway, shed or other such enclosed areas without
an approved ventilation system. During heavy use, the
grill will produce a lot of smoke.
4
FEATURES
Section One:
Rotisserie
Motor
Side
Shelf
Rotisserie
Rod Assembly
Stainless
Steel Lid
Grill Handle
Porcelain
Enameled
Grates
Side
Burner
Rotary
Ignition
Knob
Tw o
Cart
Wheels
Burner
Control
Knob
Cart
Drip Tray
Infrared
Rotisserie
Burner
Assembly
Infrared
Safety
FIG.04
Attach side burner to grill head as shown. You
may need a second person at this stage.
FIG.05
Attach side burner using support brackets
between grill and side burner.
IMPORTANT: DO NOT allow children to play on or around the unit, especially
while using the grill or side burner.
5
INSTALLATION OF SIDE BURNER TO GRILL
Section Two:
FIG.01
Before attaching side burner to grill head make
sure all gas connections are secure.
FIG.03
Attach remaining 1/4-20 x 3/4 bolts, (4) total
through holes as shown.
FIG.02
First attach the (2) support brackets using
(1)1/4-20 X 1/2 bolt and secure with (1) 1/4
keps nut from inside burner on each
bracket’s center hole.
INSTALLATION OF SIDE BURNER TO GRILL
Section Two:
FIG.06
Using a 7/16” wrench tighten all (4) 1/4 keps
nuts inside grill.
FIG.09
Tighten all fittings securely, turn on the gas
supply and check for leaks
FIG.07
Place the burner cap onto the burner base.
Rotate the cap until it locates properly into the
burner base. Set the top grate on the burner
making sure the pin locates into the hole on
the top surface of the side burner.
Route the side burner gas hose through the
hole in the side of the cart (make sure that the
black plastic bushings are in place on the cart).
Connect the hose together with the “Tee”
fitting and tighten securely.
FIG.08
Before any gas connections can be made, the cart must
be assembled and the grill head mounted correctly to
the cart.
NEVER CONNECT AN UNREGULATED GAS SUPPLY
LINE TO THE APPLIANCE. USE THE REGULATOR
ASSEMBLY SUPPLIED.
Total gas consumption (per hour) of the PCA-2600L
Grill with all burners on “HI”:
26” Grill 40,000 Btu/hr
26” Rotisserie 14,000 Btu/hr
Side Burner 11,000 Btu/hr
Total 65,000 Btu/hr
The installation of this appliance must conform with
local codes or, in the absence of local codes, with the
national fuel gas code,ANSI Z223.1a-1988. Installation in
Canada must be in accordance with the Standard
Can1-b149.1 and/or .2 (installation code for gas burning
appliances and equipment) and local codes.
LP TANK REQUIREMENTS
A dented or rusty LP tank may be hazardous and should
be checked by your LP supplier. Never use a cylinder
with a damaged valve.The LP gas cylinder must be
constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of
GAS HOOK-UP
Section Two:
6
7
FIG.10
Type QCC1 regulator with
“Tee” fittings
GAS HOOK-UP
Section Two:
Transportation (DOT).The cylinder must be provided
with a shut off valve terminating in an LP gas supply
cylinder valve outlet specified, as applicable, for
connection type QCC1 in the standard for compressed
gas cylinder valve outlet and inlet connection
ANSI/CGA-V-1.
Manifold pressure: (operating):10" water column (W.C.),
(non-operating) :11.2" water column (W.C.).
LP GAS HOOK-UP:
Ensure that the black plastic grommets are in place and
that the hose does not come into contact with the heat
shield or the grill head .
CONNECTION:
PCA-2600L orifice for use with LP gas come equipped
with a high capacity hose/regulator assembly for
connection to a standard 20 lb. LP cylinder (18-1/4"
high, 12-1/4" diameter).The (Type 1) LP tank is
included.
Hose / regulator assembly is shipped ready for
connection to LP tank.
FIG.12
Attach “ Tee” fitting to male end of grill hose.
FIG.11
Carefully place LP tank onto bottom panel
of cart.
8
GAS HOOK-UP
Section Two:
FIG.14
Attach “Tee”fitting to male end of side burner
hose.
FIG.13
After attaching the hose, make sure the
connector snaps into place to prevent gas
leaks.
FIG.16
Completed hose and regulator assembly to LP
tank.
FIG.15
Attach regulator to tank. Leak check the hose
and regulator connections with a soap and
water solution before operating the grill. (see
Section Two page 9.)
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