Kirkland Cg107alp Owner's Manual

Grill Island

Model CGI07ALP

OPERATOR'S MANUAL

NOTE: Complete Island Kit requires 3 boxes

Grill Information Center:

Call us first if you have any problem with
this product. We can help you with ques­tions about assembly and grill operation or
if there are damaged or missing parts
when you unpack this unit from the ship­ping box. Please call before contacting
your local retailer.

1-800-761-5456

8am-4:30pm CST, Monday through Friday

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Ÿ

Leave this manual with the consumer.

NOTE TO CONSUMER:

Ÿ

Keep this manual for future reference.

! !

Failure to comply with these instructions could

Ÿ

result in a fire or explosion that could cause
serious bodily injury, death or property damage.

Whether this grill was assembled by you or

Ÿ

someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

Ÿ

wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or

catch fire (such as vinyl or wood siding, fences
and overhangs) or sources of ignition including
pilot lights on water heaters and live electrical
appliances.

THIS GAS APPLIANCE IS DESIGNED FOR

Ÿ

OUTDOOR USE ONLY.
Combustion byproducts produced when using

Ÿ

this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.

WARNING

RECORD YOUR SERIAL # __________________

Ÿ

(see silver CSA label on main body of grill)

This product contains chemicals known to

Ÿ

the State of California to cause cancer, birth
defects, or other reproductive harm.

Manual # P80170007A - Date:2008/08/08

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists........................4-12

Assembly Instructions.............................13-18

Use & Care Instructions:

• Faucet Operation.....................................19

• Gas Safety and Leak Tests...........20-22

• Lighting Instructions............................23-24

• Troubleshooting.........................................24

• Rotisserie Instruction...........................25-27

• Cleaning and Maintenance................28-29

• Cooking Guide...................................A1-A6

• Frequently Asked Questions............A7-A8

Warranty Terms...........................Back Cover

! !

Do not store spare LP cylinder

1.

WARNING

within 10 feet (3m) of this appliance.
Do not store or use gasoline or

2.
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.

3.

When cooking with oil/grease, do
not allow the oil/grease to get
hotter 350°F (177°C)

4.

Do not leave oil/grease unattended.

!

DANGER

If you smell gas:

Shut off gas to the appliance.

1.
Extinguish any open flame.

2

Open lid.

3.
If odor continues, keep away from

4.
the appliance and immediately call

your gas supplier or your fire
department.

! !

Do not store or use gasoline or other

1.

WARNING

flammable liquids or vapors in the
vicinity of this or any other appli­ances.

2.

An LP cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.

! !

LPG grill models must be used with Liquid

•

Propane Gas and the regulator assembly

!

supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert
the grill from one fuel type to another is
hazardous and must be performed by a
qualified gas technician only, using a NG
Conversion Kit purchased from Grand Hall.

Never use your gas grill in a garage, porch, shed,

•

breezeway or any other enclosed area.

Never obstruct the flow of ventilation air around

•

your gas grill housing.

Never disconnect the gas regulator or any gas

•

fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.

Keep gas regulator hose away from hot grill

•

surfaces and dripping grease. Avoid unneces­sary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call:
1-800-761-5456 for an authorized replacement
hose.

! !

WARNING

WARNING

! !

WARNING

Never use charcoal in this gas grill.

Failure to comply with these instructions
could result in a grease fire or explosion
that could cause serious bodily injury,
death or property damage.

The Grease Draining Tray and Grease
Receptacle must be visually inspected
before each grill use. Remove any grease
and wash Grease Draining Tray and
Grease Receptacle with a mild soap and
warm water solution. Failure to comply

with these instructions could result in
a grease fire or explosion that could
cause serious bodily injury, death or
property damage.

2

Pre-Assembly Instructions For Your Safety

! !

Failure to comply with these instructions may
result in a hazardous situation which, if not
avoided, may result in injury.

Spiders and small insects can spin webs and
nest in the grill Burner Tubes during transit and
warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the
Burner Tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an
unsafe operating condition for the user.

To reduce the chance of FLASHBACK
FIRE you must clean the Burner Tubes
as follows before initial use. Also do this

at least once a month in summer and fall or
whenever spiders are active in your area, and if
your grill has not been used for an extended
period of time.

Remove the screws from the rear of each Main

1.

Burner using a Phillips Head Screwdriver.
Carefully lift each Burner up and away from the

2.
Gas Valve Orifice.

Check and clean Burner/Venturi Tubes for

3.
insects and insect nests. A clogged tube can
lead to a fire beneath the grill.

Refer to the figure below and perform one of

4.
these 3 cleaning methods:

WARNING

METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.

To expedite the assembly process follow these
general guidelines:

Tools Required for Assembly include:

protective work gloves

•

protective eyewear

•

Phillips Head Screwdriver

•

While it is possible for one person to unpack this gas
grill, obtain assistance from another person when
handling the large pieces.

Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.

Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:

Grill Information Center 1-800-761-5456

8am-4:30pm CST, Monday through Friday

Grill Installation Codes

The installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, Storage and Handling of
Liquefied Petroleum Gases, ANSI/NFPA58,Natural Gas
and Propane Installation Code, CSA B149.1, Propane
Storage and Handling Code, B149.2.

!

When using electrical appliances, basic
safety precautions should always be used.

CAUTION

!

TO CLEAN BURNER TUBE, INSERT HOOK
HERE

9

METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.

METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through
the Burner and out the Ports.

For safe operation ensure the Gas Valve Assem­bly Orifice is inside the Burner Tube before using
your grill. See figure. If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.

Gas Valve Assembly

Orifice

Burner Tube

Burner Tube

! !

This appliance, when installed, must be electri-

•

cally grounded in accordance with local codes
or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel

•

supply hose away from any heated surfaces.

3

WARNING

Hardware Pack Parts List for Model CGI07ALP

PART # PART DESCRIPTION QTYPURPOSE OF PART

P06024005A Hardware Pack 1 For use in assembly (Grill and Range)
S112G04061 Phillips Head Screw 1/4"x3/8" 8 Install Cart Frames to Left / Right Bowl Panels

Already packed in the Faucet Assembly Kit Box

S162M04201 Hex Head Screw M4X20mm 2 Secure Faucet Washer and Faucet Bracket to Faucet

Already Installed on Tank Holder

S233G03194 Wing Bolt 3/16"x1-3/16" 1 Secures Gas Tank to Tank Holder

Already packed in the Cooking Components Box

P05515017L Wrench

1

Adjust level on Island Assembly Set

Already packed in the Cooking Components Box

Phillips Head Screw 1/4"x3/8"
Qty. 8
Part # S112G04061

Wrench
Qty.1
Part # P05515017L

Already packed in the Faucet Assembly Kit Box

Hex Head Screw M4x20mm
Qty.2
Part # S162M04201

Hardware already installed on the Tank Holder

Wing Bolt 3/16"x1-3/16"
Qty. 1
Part # S233G03194

* Two Batteries/AA included in the Hardware Pack.

4

Parts Diagram for Model CGI07ALP Grill

62

7

1

2

3

4

5

6

24

37
71

27
28
29

68

30

31

33

25

18

69

64

63

58

8

13
15

67

26

32

75

23

79

9
10
19

11

12

65

14

66
16

17

22

34

35

36

70

38

48
72

39

56

55

42

43

48

59

47

46

73

53

44

39

41

52

21

20

74

60

51

61

77

45

54

57
40

50

49

76

78

5

Parts Diagram for Model CGI07ALP Range

67

1

6

66

30
31

19
20

11

14

17
27

28

30

29

18

26

13

8

5

12

68

2
65
3

8
9

7

4

16
10

15

23

21

24

32

22

39

62

36

43

37

40

44

45

46

69

71

63

47

70

59

48

56

25

72

61

38

52

33

34
73

74

35
51

41

49

42

53

50

38

64

54

57

75

60

55

58

6

Parts Diagram for Model CGI07ALP Island

1

19

13

21

4

6

8

5

22

13

7

18

14

15

17

12

11

3

2

10

9

16

20

7

Parts List for Model CGI07ALP Grill

KEY DESCRIPTION KEY# QTY

1 Lid Assembly P00147063A 1
2 Temperature Gauge P00601071A 1
3 Lid Handle P00205086B 1
4 Protective Pad P05518011 I 2
5 Cooking Rack/Secondary P01516004B 1
6 Cooking Grid P01604013B 2
7 Cooking Grid P01604031B 1
8 Burner/Main P02008032A 3

9 Infrared Burner Assembly P02005010A 1
10 Thermocouple P05305019A 1
11 Savor Plate® P01708033B 3
12 Burner Bracket P02203364A 1
13 Back Burner Assembly P02007068A 1
14 Back Burner Wind Shield P06906046B 1
15 Back Burner Electrode P02614025A 1
16 Back Burner Orifice P06534005A 1
17 Back Burner Extension Tube P03717045B 1
18 Bowl P0071334BC 1
19 Thermocouple Bracket P03343008C 1
20 Cart Panel Bracket A P03327038C 1
21 Cart Panel Bracket B P03327039C 1
22 Burner Heat Shield P06906045C 1
23 Grease Tray Heat Shield P06904020C 1
24 Gas Valve/Manifold Assembly Y0060412 1
25 Electric Wire Set P02615103A 1
26 Gas Collector Box with Electrode P02609010B 3
27 Control Panel Extension P02909768S 1
28 Control Panel Upper P02909771S 1
29 Control Panel P02909781A 1
30 Control Knob P03429062J 3
31 Control Knob For Back Burner/Infrared Burner P03429072J 2
32 Cart Frame, Left P01303016B 1
33 Control Knob Seat P03415014A 5
34 Lighting Stick P05507008A 1
35 Regulator With Hose P03601004A 1
36 Grease Tray P02717454A 1
37 Bowl Support Bracket, Left P01301006B 1
38 Cart Panel, Top P07801027A 1
39 Cart Panel, Lower/Left & Middle P07604016B 2
40 Cart Panel, Right P07620001D 1
41 Cart Frame, Right P03344002D 1
42 Cart Panel, Front P07621001D 1
43 Cart Frame for Front Panel P03344003D 1
44 Cart Panel, Rear/Left P07702064G 1
45 Cart Panel, Rear/Right P07702065G 1
46 Cart Frame, Front P00907003C 1
47 Cart Frame, Rear P00907004C 1
48 Drawer Slide Set P05516012C 1
49 Door P04301030A 1
50 Door Handle P00215031A 1
51 Tank Tray P04009030B 1
52 Slide Set P05516013C 1
53 Slide Bracket A P03311011D 2

8

Parts List for Model CGI07ALP Grill

KEY DESCRIPTION KEY# QTY

54 Hose Holder P05536001A 1
55 Drawer P01901008B 1
56 Drawer Handle P00215032A 1
57 Protective Cap A P05535008I 1
58 Name Plate P00407010D 1
59 Level Adjuster P05322003A 4
60 Door Bracket, Left P03302027C 1
61 Door Bracket, Right P03302028C 1
62 Heat Insulating Spacer P06801022A 2
63 Savor Plate Bracket, Front P03328015A 3
64 Savor Plate Bracket, Rear P03328017A 3
65 Back Burner Thermocouple P05305022A 1
66 Back Burner Thermocouple Bracket P03328047C 1
67 Grease Draining Plate P06902006C 2
68 Electric Ignitor, 6-port P02502075C 1
69 Electric Ignitor Protector P05545002A 1
70 Grease Tray Handle P00213012B 1
71 Bowl Support Bracket, Right P01302006B 1
72 Cart Panel, Upper/Left P01301009B 1
73 Cart Panel, Upper/Middle P01302009B 1
74 Tank Holder P05358001Y 1
75 Grease Tray Heat Shield, Lower P06903050M 1
76 Door Trim Panel P07510023A 1
77 L Bracket, Left P03302031C 1
78 L Bracket, Right P03302032C 1
79 Infrared Burner Electrode P02614052A 1

Cover P07002064B 1
Rotisserie Assembly Y0250122 1
Hardware Pack P06024005A 1
Operator's Manual P80170007A 1

9

Parts List for Model CGI07ALP Range

KEY DESCRIPTION KEY# QTY

1 Lid P0014605AY 1

2 Griddle P05702020E 1

3 Cover Hook P05514133A 2

4 Burner/Griddle P02008046B 1

5 Side Burner Body P01106040B 1

6 Grease Tube P02721042B 1

7 Frame For Griddle Burner P0071325FC 1

8 Griddle Bracket P03328041C 4

9 Lighting Tube P05507139A 1
10 Bowl Panel, Top P0073941DC 1
11 Side Burner Pot Support P00815013D 1
12 Side Burner P02004037B 1
13 Side Burner Cap P02013057E 1
14 Bowl Panel, Left P0072075DC 1
15 Bowl Panel, Right P0072175DC 1
16 Bowl Panel, Rear P0072575DC 1
17 Control Panel Bracket, Left P03328039C 1
18 Control Panel Bracket, Right P03328040C 1
19 Grease Tray P02717465A 1
20 Grease Tray Handle P00213011B 1
21 Bowl Support Bracket, Left P01301006B 1
22 Bowl Support Bracket, Right P01302006B 1
23 Side Burner Electrode P02607054A 1
24 Gas Collector Box With Electric Wire P02610025A 1
25 Cart Panel Bracket C P03327040C 1
26 Gas Valve/Manifold Assembly Y0060413 1
27 Control Panel, Upper P02907971S 1
28 Control Panel P02907981A 1
29 Control Knob Seat P03415014A 2
30 Control Knob P03429062J 2
31 Electric Ignitor,2-Port P02502172C 1
32 Regulator With Hose P03601040A 1
33 Faucet Assembly P05513006M 1
34 Sink Frame P07801028A 1
35 Sink P0071332BC 1
36 Cart Panel, Left P07619001D 1
37 Cart Frame, Left P03344004D 1
38 Cart Panel, Middle & Lower/Right P07604016B 2
39 Cart Panel, Front P07621002D 1
40 Cart Frame for Front Panel P03344005D 1
41 Cart Panel, Rear/Left P07702066G 1
42 Cart Panel, Rear/Right P07702067G 1
43 Door P04301030A 1
44 Door Handle P00215031A 1
45 Cart Basket P05203007G 1
46 Cart Basket Bottom P01001053D 1
47 Slide Set P05516013C 1
48 Slide Bracket A P03311011D 2
49 Bowl Bracket, Right P01305018D 1
50 Cart Panel, Upper/Right P07606026B 1
51 Bowl Bracket, Left P01306018D 1
52 Cart Frame, Front P00907005C 1
53 Cart Frame, Rear P00907006C 1

10

Parts List for Model CGI07ALP Range

5

Panel, Right

P07606027H

1

KEY DESCRIPTION KEY# QTY

54 Refrigerator P05335018A 1
55 Door For Refrigerator P04301031A 1
56 Door Handle For Refrigerator P00201001C 1
57 Door Bracket, Upper P03302029C 1
58 Door Bracket, Bottom P03302030C 1
59 Refrigerator Bracket, Left P03329010D 1
60 Refrigerator Bracket, Right P03329011D 1
61 Level Adjuster P05322003A 4
62 Door Bracket, Right P03302028C 1
63 Door Bracket, Left P03302027C 1
64 Cart Frame, Right P01303016B 1
65 Grate Lifter P05515014E 2
66 Side Burner Frame P01903003B 1
67 Protective Pad P05518011 I 2
68 Name Plate P00407010D 1
69 Door Trim Panel P07510023A 1
70 L Bracket, Left P03302031C 1
71 L Bracket, Right P03302032C 1
72 Cart Panel Bracket D P03327041C 1
73 Protective Cap A P05535008I 1
74 Protective Cap B P05535009I 3
75 Door Trim Panel/Refrigerator P07510024A 1

Cover P07002065B 1

Parts List for Model CGI07ALP Island

KEY DESCRIPTION KEY# QTY

1 Table Top P07801029A 1
2 Panel, Front P07621003D 1
3 Frame for Front Panel P03344006D 1
4 Panel, Left P07605026H 1

6 Panel, Rear P07702068G 1
7 Frame, Front P00907007C 1
8 Frame, Rear P00907008C 1

9 Door P04301030A 1
10 Door Handle P00215031A 1
11 Slide Set P05516013C 1
12 Slide Bracket B P03311013D 2
13 Protective Cap C P05535010 I 2
14 Tank Tray P04009030B 1
15 Level Adjuster P05322003A 4
16 Door Bracket, Left P03302027C 1
17 Door Bracket, Right P03302028C 1
18 Tank Holder P05358001Y 1
19 Door Trim Panel P07510023A 1
20 L Bracket, Left P03302031C 1
21 L Bracket, Right P03302032C 1
22 Hose Holder P05528002G 1

11

Y0250122 Rotisserie Assembly Parts Diagram

2

5

2

4

7

3

6

8

2

1

KEY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

DESCRIPTION

1.

Rot. Bushing

2.

Rot. Thumbscrew 3/8"x1/2"

3.

Rot. Collar

4.

Rot. Spit

5.

Rot. Holding Fork

6.

Rot. Motor Bracket

7.

Rot. Motor/AC

8.

Rot. Screw#10-24x3/4"UNC

9.

Rot. Washer
Rot. Nut #10-24

9

10

Y0250122 Rotisserie Assembly Parts List

PART#

P05508092A
S196G06081
P05508091A
P05508175A
P05508090A
P05508174A
P07101042B
S112G10121
S411G03081
S362G10121

QTY

1
3
1
1
2
1
1
2
2
2

Hardware for Rotisserie

Rot. Thumbscrew
3/8"x1/2"
Qty. 3
Part # S196G06081

Rot. Screw#10-24x3/4"
UNC
Qty. 2
Part # S112G10121

12

Rot.Washer
Qty. 2
Part # S411G03081

Rot. Nut.#10-24
Qty. 2
Part # S362G10121