Kirkland 720-0432 Owner's Manual
ASSEMBLY & OPERATING INSTRUCTIONS
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Model: 720-0432
PLEASE CONTACT 1-866-984-7455 FOR ASSISTANCE
ABOUT ASSEMBLY OR GRILL OPERATION
DO NOT RETURN TO THE PLACE OF PURCHASE
FOR OUTDOOR USE ONLY
A16Y07P-1
SAFETY INSTRUCTION
RECOGNIZED SAFETY SYMBOLS, WORDS AND LABELS
DANGER
!
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your
gas supplier or your fire department.
WARNING
Do not try to light this appliance without first reading the “LIGHTING
INSTRUCTIONS” section in this manual.
WARNING
!
1. Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for
use shall not be stored in the
vicinity of this or any other
appliance.
!
WARNING
WARNING – Hazards or unsafe
practices which COULD result in
severe personal injury or death.
CAUTION
!
CAUTION – Hazards or unsafe
practices which COULD result in
minor personal injury.
!
WARNING
1. The grill and its individual shut-off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressure in excess of 1/2 psi. (3.5
kpa).
2. The grill must be isolated from the gas supply piping system by closing its individual manual
shut-off valve during any pressure testing of the gas supply piping system at test pressure
equal to or less 1/2 psi. (3.5 kpa).
!
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all
connections have been checked and do not leak. Do not smoke while leak testing. Never leak
test with an open flame.
A16Y07P-1
SAFETY INSTRUCTION
! !
WARNING
Do not use the grill if the odor of gas is
present. Contact customer service at 1866-984-7455.
!
WARNING
When lighting, keep your face and hands
as far away from the grill as possible.
!
WARNING
Failure to properly place the burner over
the orifice could cause a fire to occur
behind and beneath the valve panel,
thereby damaging the grill and making it
unsafe to operate.
!
CAUTION
When using a match to light the grill make
sure to use the attached lighting rod.
WARNING
Spiders and insects can nest inside the
burners of the grill and disrupt gas flow.
This very dangerous condition could cause a
fire behind the valve panel, thereby
damaging the grill and making it unsafe for
operation.
Inspect the grill at least twice a year.
!
WARNING
This grill is not intended to be installed in
or on recreational vehicles and/or boats.
!
WARNING
Do not leave the grill unattended while
cooking.
WARNING
!
Cylinder must be stored outdoors out of
the reach of children and must not be
stored in a building, garage or any other
enclosed area.
!
WARNING
1. Attach the coupling half (socket) to the
gas supply line in accordance with ANSI
Z223.1/NFPA54/ FUEL gas code.
2. Prior to inserting the plug, test the
connection for leaks following the leak test
instructions on page13. After the leak test is
completed, rinse the connection with clean
water to remove any corrosive residue.
3.Do not use open flame to test for leaks
!
WARNING
Keep any electrical supply cord away from
any heated surface.
WARNING
!
Do not install this unit into combustible
enclosures. There should be a minimum
clearance of 24 inches from all sides to
combustible materials. Outdoor cooking
appliance shall not be used under
overhead combustible construction.
CAUTION
!
Before cleaning, make sure the gas
supply and control knobs are in the
“OFF” position and the burners have
cooled.
CAUTION
!
When using the rotisserie burner, remove
the warming rack. High heat from the
burner may cause the warming rack to
bend.
A16Y07P-1
SAFETY INSTRUCTION
!
WARNING
Make sure the light switch is on “OFF”
position and power plug is disconnected
from power outlet prior to cleaning the
glass cover.
!
WARNING
To ensure continued protection against electric shock:
1. Connect to properly grounded outlets only.
2. Do not expose to rain.
3. Keep extension cord connections dry and off the ground.
!
BEFORE LIGHTING
Inspect the gas supply hose prior to turning on the gas. If there is
evidence of cuts, wear, or abrasion, it must be replaced prior to use.
Only the pressure regulator and hose assembly supplied with the unit
should be used. Never substitute regulators for those supplied with the
grill. Contact customer service for proper replacement.
!
WARNING
The light glass cover should not be in
contact with water or any other liquid when
it’s warm. Sudden change of temperature
may cause cracks on glass
Leak check the piping and regulator connections with a soap and water
solution before operating the grill (See “Leak Testing” instructions on
page 13).
Do not turn “ON” the gas supply at the natural gas shut off valve unless
the Quick-Connect gas hose is properly connected to the side burner
gas pipe system and all burner valves are in the “OFF” position.
A16Y07P-1
MESSAGE TO OUR CONSUMERS
Thank you for selecting our stainless steel gas grill.
Because this appliance contains features which may not found on other grills, we
recommend that you read this entire booklet before your first use. Keep it in a handy
place as it has answers to questions that may occur during future use.
Read this booklet carefully and be sure your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions could result in serious bodily injury and/or
property damage. This gas grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave these instructions with the consumer after installation.
NOTE TO CONSUMER: Retain for future reference.
TABLE OF CONTENTS
SECTION ONE
Precautions……………………………. 1
Placement of the grill………...……..… 3
SECTION TWO
Assembly instructions…………….…... 4
SECTION THREE
Gas hook-up………………………..….10
Installer final check list……………….11
Leak testing ……….………….……....12
SECTION FOUR
Operation instructions ………………..14
Grill lighting instructions …………..….. 16
Lighting illustrations……..………….…..20
SECTION FIVE
SECTION SiX
Care and maintenance…………………27
Oven maintenance and cleaning…… 29
Trouble shooting ………………....…... 31
SECTION SEVEN
Parts list ………………………………...35
Electrical wiring diagram……………….38
Ordering parts ………………………….39
SECTION EIGHT
Grill hints ………………………….…….39
Grill Cooking Chart ………………..…...40
Grill recipe suggestions …….…….….. 43
SECTION NINE
Limited warranty ………………..……. 46
Converting to Natural Gas …………..21
A16Y07P-1 1
PRECAUTIONS
WARNING
Do not try to light this appliance without first
reading the “LIGHTING INSTRUCTIONS”
section in this manual.
TESTED IN ACCORDANCE WITH ANS
Z21.58a iCSA 1.6a-2006 OUTDOOR
STANDARD FOR OUTDOOR COOKING GAS
APPLIANCES. THIS GRILL IS FOR
OUTDOOR USE ONLY.
Check your local building codes for the
proper method of installation. In the absence
of local codes, this unit should be installed in
accordance with the National Fuel Gas
Code ANSI Z223.1/NFPA 54, ANSI/NFPA
58 OR CGA B149.1 Natural Gas and
Propane Installation Code, and the National
Electrical Code, ANSI/NFPA 70, or Propane
storage and handling code, B149.2.
CALIFORNIA PROPOSITION 65-WARNING
SAFETY PRACTICES TO AVOID PERSONAL
INJURY
When properly cared for, your stainless steel
grill will give safe, reliable service for many
years. However, extreme care must be used
since the grill produces intense heat and that
can increase accident potential. When using
this appliance basic safety practices must be
followed, including the following:
Read this Care and Use Manual carefully and
completely before using your grill to reduce
the risk of fire, burn hazard or other injury.
Do not repair or replace any part of the grill
unless specifically recommended in this
manual. All other service should be referred
to a qualified technician.
CHILDREN SHOULD NOT BE LEFT ALONE
OR UNATTENDED IN AN AREA WHERE
THE GRILL IS BEING USED. NEVER
ALLOW THEM TO SIT, STAND OR PLAY
ON OR AROUND THE GRILL AT ANY TIME.
The burning of gas fuel generates some byproducts, which are on the list of substances,
which are known by the State of California to
cause cancer or reproductive harm. California
law requires businesses to warn customers of
potential exposure to such substances. To
minimize exposure to these substances,
always operate this unit according to the use
and care manual, ensuring you provide good
ventilation when cooking with gas.
A16Y07P-1 2
PRECAUTIONS
PROPER PLACEMENT AND CLEARANCE OF
GRILL
LP-Gas Supply System
only use a 20 lb tank
A tank of approximately 12 inches in diameter by 18-1/2
inches high is the maximum size LP gas tank to use. You
must use an OPD gas tank, which offers an Overfill
Prevention Device. This safety feature prevents the tank
from being overfilled, which can cause malfunction of the LP
gas tank, regulator and/or grill.
The LP gas tank must be constructed and marked in
accordance with specifications of the U.S. Dept. of
Transportation (DOT). In Canada, the LP gas tank must meet
the National Standard of Canada ,CAN/CSA –B339 ,
Cylinders, Spheres and Tubes for Transportation of
Dangerous Goods and Commission .
The LP gas tank must have a shutoff valve, terminating in an
LP gas supply tank valve outlet that is compatible with a Type
1 tank connection device. The LP gas tank must also have a
safety relief device that has a direct connection with the vapor
space of the tank.
The tank supply system must be arranged for vapor
withdraws.
The LP gas tank used must have a collar to protect the tank
valve.
Never connect an unregulated LP gas tank to your gas grill.
The gas regulator assembly supplied with your gas grill is
adjusted to have an outlet pressure of 11” water column
(W.C.) for connection to an LP gas tank.
Have your LP gas tank filled by a reputable propane gas
dealer and visually inspected and re-qualified at each filling.
a. Do not store a spare LP gas cylinder under or near this
appliance.
b. Never fill the cylinder beyond 80 percent full .
If above information a) and b) is not followed exactly a fire
causing death or serious injury may occur.
Always keep LP gas tanks in an upright position. Do not
store or use gasoline or other flammable vapors and liquids in
the vicinity of this gas grill.
Do not subject the LP gas tank to excessive heat. Never
store an LP gas tank indoors. If you store your gas grill in the
garage or other indoor location, always disconnect the LP
gas tank first and store it safely outside.
Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap on the
cylinder valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage of propane.
LP gas tanks must be stored outdoors in a well-ventilated
area and out of reach of children. Disconnected LP gas tanks
must not be stored in a building, garage or any other
enclosed area. When your gas grill is not in use the gas must
be turned off at LP gas tank .
This outdoor working gas appliance is not intended to be
installed in or on boats, or recreational vehicles.
•Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only. Minimum clearance from
sides and back of unit to combustible construction, 24
inches (61cm) from sides and 24 inches (61cm) from
back.
•DO NOT uses this appliance under overhead
combustible surfaces. This outdoors cooking gas
appliance is not intended to be install in or on
recreational vehicles and/or boats.
•Do not obstruct the flow of ventilation air around the
gas grill housing. Only use the regulator and the hose
assembly supplied with your gas grill. Replacement
regulators and hose assemblies must be those specified
in this manual.
•The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being put into operation. The
replacement hose assembly shall be that specified by
the manufacturer Keep the fuel supply hose away from
any heated surfaces and dripping grease.
•Avoid unnecessary twisting of hose. Visually inspect
the hose prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears damaged do
not use the gas grill.
•Never light your gas grill with the lid closed or before
checking to ensure the burner tubes are fully seated
over the gas valve orifices.
•Never allow children to operate your grill.
•The grill is designed for optimum performance without
the use of briquettes. Do not place briquettes on the
radiant as this will block off the area for the grill burners
to vent. Adding briquettes can damage ignition
components and knobs, and void the warranty.
•Keep the back and side cart free and clear from debris.
Keep any electrical supply cord, or the rotisserie motor
cord away from the heated areas of the grill.
Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.) a windbreak will be required (see
below). Always adhere to the specified clearance.
•NEVER USE A DENTED OR RUSTY PROPANE
TANK
•KEEP ANY ELECTRICAL SUPPLY CORD AND THE
FUEL SUPPLY HOSE AWAY FROM ANY HEATED
SURFACE
A16Y07P-1 3
PRECAUTIONS
Do not use the grill for cooking excessively
fatty meats or products which promote flareups. Do not operate the grill under
unprotected combustible construction. Use
only in well ventilated areas. Do not use in
buildings, garages, sheds, breezeways or
other such enclosed areas. THIS UNIT IS
FOR OUTDOOR USE ONLY.
Keep the area surrounding the grill free from
combustible materials, trash, or combustible
fluids and vapors such as gasoline or
charcoal lighter fluid. Please check the
surrounding before use. A minimum of
24”(61cm) clearance away from combustible
material. Do not obstruct the flow of
combustion and ventilation air. Keep the
ventilation openings of the cylinder
enclosure free and clear from debris. This
must be checked before each use. If the unit
is stored indoors ensure that it is cool. If
propane is used, the cylinder must be
unhooked and the propane cylinder stored
outside in a well ventilated area, out of the
reach of children.
DO NOT USE BRIQUETTES OF ANY KIND IN
THE GRILL.
This stainless steel grill is designed for optimum
performance without the use of briquettes. Do
not place briquettes on the radiant as this will
block off the area for the grill burners to vent.
Adding briquettes can damage ignition
components and knobs, and void the warranty.
Keep the back of the cart free and clear from
debris. Keep any electrical supply cord, or the
rotisserie motor cord away from the heated
areas of the grill.
Never use the grill in extremely windy conditions.
If located in a consistently windy area
(oceanfront, mountaintop, etc.) a windbreak will
be required (see below). Always adhere to the
specified clearance.
PLACEMENT OF THE GRILL
CLEARANCE
To Non-Combustible Construction
A minimum of 24”(61cm) clearance from the
back of the grill to non-combustible
construction is required for the lid to open fully.
DO NOT INSTALL THIS UNIT INTO
COMBUSTIBLE ENCLOSURES!
LOCATION
When determining a suitable location take into
account concerns such as exposure to wind,
proximity to traffic paths and keeping any gas
supply lines as short as possible.
Locate the grill only in a well-ventilated area.
Never locate the grill in a building, garage,
breezeway, shed or other such enclosed
areas without an approved ventilation
system. During heavy use, the grill will
produce a lot of smoke. Lock the wheels
after the grill is placed in a suitable position
according to the sticker located beneath the
right door. Keep any electrical supply cord
and the fuel supply hose away from any
heated surfaces. Storage of an outdoor gas
cooking appliance indoor is permissible only
if the cylinder is disconnected and removed
from the appliance.
This outdoor cooking gas appliance shall be
used only outdoor and shall not be used in a
building, garage or any other enclosed area.
This appliance is not intended to be installed
on or on recreational vehicles and/or boats
A16Y07P-1 4
ASSEMBLE INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
PLEASE READ THESE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP
► Propane Tank is not include
► Phillips head Screwdriver (not provided)
STEP 1:The screws used to attach the side shelf are already screwed into the left panel (see the
figure below). Remove the screws from the left panel and control panel, align with the holes in the
side shelf, and then re-screw into the holes on the left panel and control panel of the grill.
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800
2 sets on back of the right side
panel
2 sets on front of the side panel
and 2 sets on the control panel .
A16Y07P-1 5
ASSEMBLY INSTRUCTIONS
STEP 2:Find 4 screws used to attach the push bar are screwed into the right panel (see the figure
below), align with the holes in the push bar, and then screw into the holes on the right panel of the
grill. Press the cap against the ends of the push bar, and gently tap them into place.
2 sets each side
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A16Y07P-1 6
ASSEMBLY INSTRUCTIONS
STEP 3: Find the 4 screws used to attach the right push bar brackets. Align with the holes on the
right panel beneath the push bar. Insert the screws and loosely attach the brackets. Locate the 2
screws which will attach the bracket to the push bar itself, as shown in the diagram below. These
screws will install from the under side of the push bar through the hole in bracket. Insert the screws
and then tighten the screws attaching the bracket to the right panel. then put the service tray on it.
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2 sets each side
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A16Y07P-1 7
ASSEMBLY INSTRUCTIONS
STEP 4: Battery is inserted for the Rotisserie burner . To install the battery, turn the ignition
button cap counterclockwise and remove it. Replace the ignition button cap after the battery are
installed.
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A16Y07P-1 8
ASSEMBLY INSTRUCTIONS
STEP 5: Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise
as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention
device (OPD). Open the door and pull out the tray, place the gas tank cylinder in the tank
tray , then use retention kit that showed as below diagram to secure the tank cylinder . Make
sure tank is level in the tank tray for proper vapor withdrawal.
CYLINDER TANK FIXED
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A16Y07P-1 9
ASSEMBLY INSTRUCTIONS
STEP 6: The screws for rotisserie drive motor bracket are screwed into the right side of the grill
housing. Remove the screws and install the rotisserie motor bracket as shown in the figure below.
Assemble the rotisserie skewer as shown in the figure below.
4 sets screws
A16Y07P-1 10
GAS HOOK-UP
NEVER CONNECT AN UNREGULATED GAS
SUPPLY LINE TO THE APPLIANCE. USE
THE REGULATOR/HOSE ASSEMBLY
SUPPLIED.
This is a liquid propane configured grill. Do not
attempt to use a natural gas supply unless the
grill has been reconfigured for natural gas use.
Total gas consumption (per hour) of this
stainless steel gas grill with all burners on “HI”:
Main burner 40,000 Btu/hr.
Rear burner 10,000 Btu/hr.
Side burner 12,000 Btu/hr.
Sear burner 18,000 Btu/hr.
oven 16,000 Btu/hr.
Total 96,000 Btu/hr.
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be hazardous
and should be checked by your L.P. supplier.
Never use a cylinder with a damaged valve.
The L.P. gas cylinder must be constructed and
marked in accordance with the specifications
for L.P. gas cylinders of the U.S. Department
of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and
Commission, as applicable. Overfilling
prevention device (OPD) shall be provided on
cylinder & QCCI connection on the cylinder
valve, ANSI/CGA-V-1. The cylinder supply
system must be arrange for vapor withdrawal.
The cylinder must include a collar to protect
the cylinder valve. The cylinder must be
provided with a shut off valve terminating in an
L.P. gas supply cylinder valve outlet specified,
as applicable, for connection type
QCC1 in the standard for compressed gas
cylinder valve outlet and inlet connection
ANSI/CGA-V-1.
Manifold pressure: 11”(27.94cm) water
column (W.C.).
L.P. GAS HOOK-UP
Ensure that the black plastic grommets on the
LP cylinder valve are in place and that the
hose does not come into contact with the
grease tray or the grill head.
CONNECTION
Your stainless steel grill is equipped with gas
supply orifices for use only with liquid
propane gas. It is also equipped with a high
capacity hose/regulator assembly for
connection to a standard 20lb. L.P. cylinder
(18-1/4” (46.35cm) high, 12-1/4”(31cm)
diameter). To connect the L.P. gas supply
cylinder, please follow the steps below:
1. Make sure tank valve is in its full off
position (turn clockwise to stop)
2. Check tank valve to assure it has proper
external male threads (type 1 connection
per ANSIZ21.81)
3. Make sure all burner valves are in their off
position.
4. Inspect valve connections, port, and
regulator assembly. Look for any damage
or debris. Remove any debris. Inspect
hose for damage. Never attempt to use
damaged or obstructed equipment. See
your local L.P. gas dealer for repair.
A16Y07P-1 11
GAS HOOK-UP
5. When connecting regulator assembly to the
valve, hand tighten the quick coupling nut
clockwise to a complete stop. Do not use a
wrench to tighten. Use of a wrench may
damage the quick coupling nut and result in
a hazardous condition.
6. Open the tank valve fully (counterclockwise).
Apply the soap solution with a clean brush
to all gas connections. See below. If
growing bubbles appear in the solution the
connections are not properly sealed. Check
each fitting and tighten or repair as
necessary.
7. If you have a gas connection leak you
cannot repair, turn gas OFF at supply tank,
disconnect fuel line from your grill and call
1-866-984-7455 or your gas supplier for
repair assistance.
8. Also apply soapy solution to the tank
seams. See below. If growing bubbles
appear, shut tank OFF and do not use or
move it! Contact an LP gas supplier or
your fire department for assistance
To disconnect L.P. gas cylinder:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn
clockwise to stop).
INSTALLER FINAL CHECK LIST
9 Specified clearance maintained
24”(61cm) from combustibles.
9 All internal packaging removed.
9 Kno bs turn freely.
9 Burners are tight and sitting properly on
orifices.
9 Pressure regulator connected and set.
Gas connections to grill using hose &
regulator assembly provided (pre-set for
11.0” water column).
9 Unit tested and free of leaks.
9 User informed of gas supply shut off
valve location
3. Detach the regulator assembly from the
tank valve by turning the quick coupling
nut counterclockwise.
PROPANE CYLINDER CAUTIONS
a) Do Not store a spare LP-gas cylinder
under or near this appliance.
b) NEVER fill the cylinder beyond 80
percent full.
c) If the information in “a” and “b” is not
followed exactly, a fire causing death
or serious injury may occur.
USER, PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
A16Y07P-1 12
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