Kipp&Zonen CM 4 User Manual

CM 4
High Temperature Pyranometer
Instruction Manual
IMPORTANT USER INFORMATION
Reading this entire manual is recommended for full
understanding of the use of this product.
The exclamation mark within an equilateral triangle is in tended to alert the user to the presence of important operating and main te nance instructio ns in the literature accompanying the instrument.
Should you have any comments on this manual we will be pleased to receive them at:
Kipp & Zonen B.V. Delftechpark 36 2628 XH Delft Holland P.O. Box 507 2600 AM Delft Holland Phone +31 (0)15 2755210 Fax +31 (0)15 2620351 Email info@kippzonen.com Web www.kippzonen.com
Kipp & Zonen reserve the right to make change s to the specifications w ithou t prior notice.
WARRANTY AND LIABILITY
Kipp & Zonen guarantees that the product delivered has been thorough ly tested to ensure that it meets its published specifications. The warranty included in the conditions o f de li very is valid only if the product has been installed and used according to the instructions supplie d by Kipp & Zonen.
Kipp & Zonen shall in no event be liable for inciden tal or con sequen tial damages, including without li mi tation, lost profits, loss of income, loss o f business opportunities, loss of use and o th er re lated exposures, however caused, arising from the faulty and incorrec t use of th e product. User made modifications can affect the validity of the CE declaration.
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COPYRIGHT© 2010 KIPP & ZONEN
All rights reserved. No part of this publication may be repro duced , store d in a retrieval system or transmitted in any form or by any means, without permission in written form from the company.
Manual version 1007
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CALIBRATION CERTIFICATE
The calibration certificate supplied with the instrument is valid from the date of first use. Even though the calibration certificate is dated relative to manufacture the instrument does not undergo any sensitivity changes when kept in the original packing. From the moment the instrument is taken from it’s packaging and exposed to irradiance the sensitivity will deviate with time. See also the 'non­stability' performance (max. sensitivity change / year) given in the radiometer specification list.
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DECLARATION OF CONFORMITY
According to EC guideline 89/336/EEC
We Kipp & Zonen B.V.
Delftechpark 36 2628 XH Delft The Netherlands
Declare under our sole responsibility that the product Type: CM 4
Name: High Temperature Pyranometer To which this declaration relates is in conformity with the following standards Imissions EN 50082-1 Group standard
Emissions EN 50081-1 Group standard EN 55022
Following the provisions of the directive
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B.A.H. Dieterink
President
KIPP & ZONEN B.V.
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TABLE OF CONTENTS
IMPORTANT USER INFORMATION..............................................1
CALIBRATION CERTIFICATE.......................................................2
DECLARATION OF CONFORMITY ...............................................4
1 GENERAL INFORMATION........................................................9
1.1 INTRODUCTION ...................................................................9
1.2 PHYSICAL PRINCIPLES OF THE PYRANOMETER ....................10
1.2.1 Temperature Dependency...........................................11
1.2.2 Spectral properties of the glass dome.........................13
1.2.3 Directional / Cosine response......................................14
1.2.4 Non-linearity.................................................................15
2 LIST OF SPECIFICATIONS.....................................................17
3 INSTALLATION .......................................................................21
3.1 DELIVERY.........................................................................21
3.2 MECHANICAL INSTALLATION ..............................................21
3.2.1 Outdoor installation......................................................22
3.2.2 Indoor installation.........................................................22
3.3 ELECTRICAL CONNECTION .................................................23
4 OPERATION ........................................................................27
5 MAINTENANCE.......................................................................29
6 CALIBRATION ........................................................................31
6.1 INITIAL CALIBRATION..........................................................31
6.2 RECALIBRATION................................................................31
6.3 CALIBRATION PROCEDURE AT KIPP & ZONEN .....................33
6.3.1 The facility....................................................................33
6.3.2 Procedure ....................................................................33
6.3.3 Calculation...................................................................34
6.3.4 Zero offset....................................................................34
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6.3.5 Traceability to World Radiometric Reference..............35
7 FREQUENTLY ASKED QUESTIONS (FAQ’S).......................37
8 TROUBLE SHOOTING............................................................39
9 PART NUMBERS / SPARE PARTS / OPTIONS.....................41
APPENDIX I PYRANOMETER CLASSIFICATION
ACCORDING TO WMO GUIDE 1996............43
APPENDIX II PT-100 SPECIFICATIONS.............................45
APPENDIX III LIST OF WORLD AND REGIONAL
RADIATION CENTRES..................................47
APPENDIX IV RECALIBRATION SERVICE .........................49
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1. GENERAL INFORMATION
1 GENERAL INFORMATION
1.1 INTRODUCTION
The CM 4 High Temperature Pyranometer is an instrument for measuring solar or artificial light irradiance. The instrument is specially designed for usage under extreme irradiance and temperature conditions. With an operating temperature range of
-40°C to +150°C and measurement up to 4000 W/m² it is a unique product. All the radiometer components, including the signal cable, are specially selected for their ability to withstand these extremely high temperatures and irradiances.
In particular the CM4 has been developed for applications in an industrial environment. The pyranometer is designed for both continuous indoor and outdoor use. Because of the fact that it has a flat spectral sensitivity from roughly 0.3 to 3 microns, its calibration is valid for natural sunlight and for most types of artificial light (e.g. Xenon lamps, halogen lamps).
CM 4 features:
Robust and high temperature resistant construction and cable
Unique temperature compensation of sensor sensitivity
Low non-linearity
Exchangeable with meteorological field pyranometers
Easy maintenance with easily accessible drying cartridge
Built-in Pt-100 4-wire temperature sensor
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The CM 4 Pyranometer complies with specifications according to the ISO 9060 standard, as defined in the ‘Guide to meteorological Instruments and Methods of Observation’, sixth edition, 1996, of the World Meteorological Organisation (WMO*) – Geneva – Switzerlan d.
* The WMO classification is adapted from the international standard ISO 9060 (1990).
1.2 PHYSICAL PRINCIPLES OF THE PYRANOMETER
The pyranometer basically consists of a thermopile detector, aluminium housing, a glass dome and a special cable. The CM4 is provided with a Pt-100 temperature sensor to monitor the pyranometer body temperature during operation. A drawing of the pyranometer is shown in figure 1.1.
temperature sensor
Figure 1.1: CM 4 Pyranometer construction details.
Important: To avoid entry of water vapour it is strongly
glass dome
sensing element
housing
Circuit board
drying cartridge
recommended not to open the bottom plate of the radiometer under any circumstances.
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1. GENERAL INFORMATION
The thermopile surface is coated with black absorbent paint. Absorbed radiation is converted into heat which flows through the thermal resistance of the thermopile to the heat-sink. The temperature difference (ΔT) across the thermal resistance of the detector is converted into a voltage.
Most electrical and physical specifications are determined by the thermopile. The thermopile and the dome determine the spectral specifications. The optimal geometry of both the glass dome and the thermopile enables the pyranometer to have a 180° field of view with good cosine response.
1.2.1 Temperature Dependency
One of the physical principles of a pyranometer is that at a constant irradiance the detector sensitivity changes with the instrument temperature. ISO 9060 defines this temperature response as the percentage deviation due to a change in the ambient temperature within a specific range of 50 K. The CM 4 temperature dependency however is specified within an range of 170 K. To keep the pyranometer performance acceptable the instrument output signal is electrically compensated. Due to the perfectly balanced thermoelectric construction the CM 4 temperature dependence is kept within a deviation of 3%, within the range of -20 °C to 0 °C, 2% within the range of 0 °C to +100 °C and 3% within the range of +100 °C to +150 °C .
After manufacturing, each instrument is individually checked for its temperature dependency performance. This is measured in 8 steps of 25 °C from -25 °C to +150 °C. A typical temperature response of an electrically compensated CM 4 is given in figure 1.2.
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Temper ature dependenc y of the
sensitivity
3.000
2.000
1.000
0.000
[%]
-1.000
-2.000
Temperature dependency
-3.000
-40 -20 0 20 40 60 80 100 120 140 160
Instrument t e mperature ( ° C)
Figure 1.2: Typical temperature dependency curve of the CM 4.
The CM 4 High Temperature Pyranometer is supplied with its own individual graph of temperature dependence of sensitivity. Monitoring the temperature during operation will allow easy data correction afterwards for improved measurement accuracy. The table in Appendix II lists how to interpret the Pt-100 output readings.
To guarantee long-term stability the CM 4 circuitry consists of high temperature resistant components, such that continuous high irradiance measurements have a minimum effect on the durability or the stability of the instrument.
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1.2.2 Spectral properties of the glass dome
The spectral properties of a pyranometer are determined by the properties of the black absorbent paint and the glass dome. The spectral response is given in figure 1.3.
1. GENERAL INFORMATION
Figure 1.3: The spectral transmission of the glass dome pyranometer
combined with the spectrum of the sun under a clear sky.
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1.2.3 Directional / Cosine response
The measurement of the radiation falling on a plane surface (also called irradiance or radiative flux) requires two assumptions: that the surface is spectrally black (that it absorbs all radiation of all wavelengths) and that it has a 180° field of view. Another way of expressing these directional properties is to say that the sensor has to comply with an ideal cosine response. ISO 9060 defines the cosine response (or directional response) as the range of errors caused by assuming that the normal incidence responsitivity is valid for all directions when measuring with a beam radiation whose normal angle of incidence irradiance is 1000 W/m².
A perfect cosine response will show maximum sensitivity (1) at an angle of incidence of 0° (perpendicular to the sensor surface) and zero sensitivity at an angle of incidence of 90° (radiation passing over the sensor surface). In between 0 and 90 degrees the sensitivity should be proportional the cosine of the angle of incidence. Figure
1.4 shows the typical curve and the maximum percentage deviation of a CM 4 pyranometer. The vertical axis shows the deviation from ideal behaviour, expressed in percents of the ideal value.
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1. GENERAL INFORMATION
10
8
6
4
2
[%]
0
0 1020304050607080
-2
-4
-6
degrees
min. cosine error %
typical cosine error %
max. cosine error %
Figure 1.4: The mean cosine response of the pyranometer. With the angle
of incidence on the horizontal axis and the percentage deviation from ideal cosine behaviour on the vertical axis.
1.2.4 Non-linearity
Non-linearity is the error of the sensitivity variation as a function of the variation in irradiance. ISO 9060 defines non-linearity of an instrument as its percentage deviation from the responsitivity at 500 W/m² due to the change in irradiance within 100 W/m² to 1000 W/m². The linearity however is strongly related to the pyranometer design and body. Due to a thermal gradient over the hot and cold junctions (by absorption of radiation) heat convection at the detector surface causes a non-linearity effect. The CM 4 detector construction has been designed to keep the thermal gradient very low. Even when the pyranometer is exposed to a very intense artificial radiating source the non-linearity of the sensor sensitivity is small. The CM 4 non­linearity is show in figure 1.5.
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