Kipor K DE12000E3, K DE8000EA, K DE12000EA3, K DE8000E3, K DE8000EA3 Operation Manual

...
DIESEL GENERATOR
OPEN FRAME:
K DE8000E/EA K DE12000E/EA K DE8000E3/EA3 K DE12000E3/EA3
SINGLE PHASE:
THREE PHASES:
SINGLE PHASE:
THREE PHASES:
SILENT:
WUXI KIPOR POWER CO., LTD.
R
PREFACE
Thank you for purchasing Kipor diesel generators.
This operation manual will tell you how to operate and service your KIPOR generator set correctly. Please read this manual before using the generator set to ensure the proper operation.Follow the instructions to keep your generator set in the best working condition and extend the life of it .If you have any commends or problem, please contact with our sales company or the authorized agent.
This manual deals with the general items of the KIPOR diesel generation set. However, the manual may vary with the development of the products in the future. Please give special attentions to warnings and cautions.
Indicates that the severe personal injury even death will result if the instructions are not followed.
Indicates that the serious personal injury or equipment damage will result if the instructions are not followed.
KIPOR diesel generator set will meet your requirement if you operate it according to the manual instruction. Otherwise serious personal injury and equipment damage will result.
So, KIPOR reconfirms that you must to read and understand this manual before operating the generator set.
WARNING
CAUTION
24
23
22
21
20
19
18
17
16
15
14
13
121110
987654321
SA
TC
GB
AVR (Digital)
L1
SB
W3
W2
W1
BX2011C
BX2011C
FU2 FU3
FU1 FU4
YV
KM1 KM2
K1,K2,K3
QF
1111111
121231111
BeiYu electric appliance
Remark
Code name
Name
Quantity
Material
Ignition switch
Transformer
Charging adjustor
Battery
Automatic voltage adjustor
Current transformer
Emergency stop button
Flywheel generator winding
Exciting winding
Generating/Sampling winding
Fuse link
Fuse link
Four line fuse box
Fuse (extend 6X30 10A
Throttle electric magnet
AC contactor
Relay
ATS module
Digital display
Digital module
Breaker
JK427
220V/15V 40A
35Ah
6-QW-36 12V 36Ah 310A
50/5mA
LAY37-11ZS
10A
20A
BX2041C
BX201C
A26-40-00
HFV4 12V 20A
PLY-MB-ATS-S1
PLY-MB-D
PLY-MB3-ATS-C
D50/1620 25A
OFF
ON
START
Three phases KDE8000EA3/TA3 KDE12000EA3/TA3
ON/OFF Table for electric starting key
Red20#
Yellow green20#
KM1
Brown white20#
TC
DC charging output
~220V
~15V
Blue white20#
AC charging input
Red white20#
Black white20#
Black20#
Red20#
Yellow10#
Green10#
Red10#
Black10#
U
V
W
N
KM2
Yellow10#
Green10#
Red10#
Black10#
Yellow10#
Green10#
Red10#
Black10#
Yellow10#
Green10#
Red10#
Black10#
Yellow10#
Green10#
Red10#
Black10#
Yellow20#
Green20#
Red20# Black20#
Red black20#
Brown black20#
Yellow black20#
U
V
W
N
E
ATS
controlling module
Brown Blue20#
KM2
Orange blue20#
KM1
Citizen AC input
Generator AC signal input
Generator supplying output
Purple gray20#
Yellow blue20#
KM1
Pink blue20#
KM2
Generator supplying output
Purple black20#
Controlling signal
Citizen input
W2 Red18#
F+
F-
50HZ 60H
6 3 7 4
Green18#
Yellow18#
L1
L1
L1
Blue18#
Red16#
K2
Brown16#
Blue20#
YV
A0
K1
W3
K2
FU3
Blue20#
Yellow16#
Green16#
Adjustor
Battery
Red18#
Red18
Red14#
Green14#
K3
Fu2
Fu1
Starting electric magnet
Starting motor
Pink 20#
K3
Gray18#
Starting signal output
White18#
Orange18#
Operation signal output
Voltage sample
SB
Purple20#
Current sample
SA
+12V
ST
ON +12V
Digital panel display
OV
AC voltage
sample for flywheel
Low oil pressure switch
Digital panel display
Starting signal input
Yellow green18#
Purple orange18#
ATS options
KM1
Jerk signal input
24
23
22
21
20
19
18
17
16
15
14
13
121110
987654321
X1 X2
SA
TC
GB
AVR (Digital)
L1
SB
W4
W3
W2
W1
BX2011C
BX2011C
FU2 FU3
FU1 FU4
YV
KM1 KM2
K1,K2,K3
QF
2111111
1
121231111
BeiYu electric appliance
Remark
Code name
Name
Quantity
Material
Receptacle
Ignition switch
Transformer
Charging adjustor
Battery
Automatic voltage adjustor
Current transformer
Emergency stop button
Flywheel generator winding
Secondary winding
Exciting winding
Generating/Sampling winding
Fuse link
Fuse link
Four line fuse box
Fuse (extend 6X30 10A
Throttle electric magnet
AC contactor
Relay
ATS module
Digital display
Digital module
Breaker
Honda or European style
JK427
220V/15V 40A
35Ah
6-QW-36 12V 36Ah 310A
50/5mA
LAY37-11ZS
10A
20A
BX2041C
BX201C
A26-40-00
HFV4 12V 20A
PLY-MB-ATS-S2
PLY-MB-D
PLY-MB-ATS-C
D50/1620 25A
WARING
1. TO PREVENT THE FIRE Never add fuel to the fuel tank while the engine is running. Wipe off the overflowed fuel with a clean cloth. Keep explosives and other flammable products away from the generator set.
To prevent the fire and to provide adequate ventilation, keep the generator set at least one meter away from buildings and other equipment during operation. Operate the generator set on a level surface. Do not put the generator set indoors while the engine is hot.
2. TO PREVENT FROM INHALING THE EXHAUST Exhaust gas contains poisonous carbon monoxide, which is harmful to the health. Never use the generator set at the confined places or poor ventilated locations. If it's necessary to run the generator set indoors, be sure to provide the adequate ventilation.
3.BE CARE NOT TO BE SCALDED The muffler and the engine body are very hot while the engine is running or just after running, do not touch these parts to prevent from being scalded.
4. ELECTRIC SHOCKS, SHORT CIRCUITS To avoid electric shocks or short circuits, do not touch the generator set when your hands are wet. This generator set is not waterproof, so it should not be used in a place exposed to rain snow or water sprays. Use the generator set in a wet place can cause short circuits and electric shocks during operation.
The generator set should be grounded to prevent electrical shocks from faulty
appliances. Connect a length of heavy wires between the generator sets ground terminal and an external ground source.
Do not hook up tools or other apparatus to generator set before it has been
started. If equipment is attached, generator starting may cause sudden movements of the equipment and result in injuries and accidents. Be sure to disconnect any apparatus from the generator set or prior to starting.
Safety Information
Most appliance motors require more than their rated
wattage for start-up.
Do not exceed the specified current limit of any socket.
Do not connect the generator set to a household circuit. This could cause damage to the generator set and to electrical appliances in the house.
5. WHEN CHARGING THE BATTERY
Battery electrolyte contains sulfuric acid. Protect your eyes, skin and clothing. In case of contact, flush thoroughly with water and get prompt medical attention, especially if your eyes are affected. Batteries generate hydrogen gas, which can be highly explosive. Do not smoke or allow flames or sparks near a battery, especially during charging. Charge the battery in a fully ventilated place.
CAUTION
OFF
ON
START
KDE12000E/EA Double voltage output
ON/OFF Table for electric starting key
Red20#
20#Yellow green
KM1
~220V
~15V Blue white AC charging input
TC
DC charging output
Citizen AC input
ATS
controlling
module
ATS options
Generator AC signal input
Orange white20#
Red white20#
Black white 20#
Black 20#
Red 20#
Brown blue20# Orange blue20#
Yellow blue20# Pink blue20#
KM2
KM1
KM2
KM1
Citizen supplying output
Generator supplying output
Purple gray20#
Purple black20#
Controlling signal
Red10#
Black10#
Red10#
Red10#
Black10#
Red10#
N
U
Red12#
X3 240V
X1
120V
Blue12#
X2
120V
Black12#
Yellow green12#
Voltage sample
Current sample
Digital panel display
Digital
panel
controller
Starting signal output
AC voltage sample for
flywheel
OV
Low oil
pressure
switch
Brown20#
Starting signal output
Gray18#
ST
K3
ON +12V
+12V
White18#
SA
Blue white20#
Brown white20#
Blue black20#
Brown black20#
Purple20#
Green18#
Operation signal output
Orange18#
White18#
Purple orange18#
Yellow green18#
M
Starting motor
Starting electric magnet
Red18#
Red18#
Red14# Green14#
FU1
FU2
K3
Pink20#
Adjustor
Battery
Green16#
W4
Yellow16#
FU3
K1
Blue20#
Blue20#
YV
K2
A0
K1
Blue18#
Red16#
Brown16#
K2
Blue20#
SB
Red18#
Green18#
W2
Yellow 18#
Blue10#
Brown10#
Black10#
Yellow green12#
F+ F-
6
7
3
4
50H 60
W1
L1
W1
Citizen input~240V
KM2
Black10#
Jerk signal input
Output connection column
KM1
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