Kioti CX20 Operator Manual

FOREWORD

Congratulations on being an owner of a versatile KIOTI CK20 tractor. This tractor has been designed with the finest materials and under rigid quality control standards set forth by the DAEDONG engineering department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. This manual is given to help you familiarize yourself with the CK20 tractor and to give you helpful information about tractor safety, operation and maintenance. It is the policy of KIOTI to provide each KIOTI tractor owner with a detailed owner’s manual to help you answer many questions. If the information you are seeking is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND.CO.,LTD. Throughout this manual, you will see text in italics, preceded by the words DANGER, WARNING, CAUTION or
IMPORTANT. Such text has the following significance.
Signs Description
This mark indicates hazardous situation which, if not observed, may result in death or
DANGER
fatal injury. This mark should be indicated for most dangerous situations only.
WARNING
CAUTION
IMPORTANT
This mark indicates potentially hazardous situation which, if not observed, may result in death or moderate injury.
This mark indicates potentially hazardous situation which, if not observed, may result in minor or moderate injury. And this mark can be used as a warning against unsafe activities.
This mark indicates emphasis on notable characteristics in working procedures or infor­mation on working procedures and technology for convenient use.

ABBREVIA TION LIST

Abbreviations
4WD
API ASAE ASTM
fpm
Hi-Lo
HST
m/s
P.T.O
RH/LH
ROPS
-
1
m
(rpm)
Definitions
Four Wheel Drive American Petroleum Institute American Society of Agricultural Engineers, USA American Society of Testing and Materials, USA Feet Per Minute High Speed-Low Speed Hydrostatic Transmission Meters Per Second Power Take OFF Right-hand and Left-hand sides are determined by
facing in the direction of forward travel Roll-Over Protective Structures Revolutions Per Minute
-
S
SMV
1
(r/s)
SAE
Revolutions Per Second Society of Automotive Engineers, USA Slow Moving Vehicle

UNIVERSAL SYMBOLS

Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings.
Safety Alert Symbol
Fuel-Level
Engine Coolant-Temperature
Parking Brake
Battery Charging Condition
Engine Oil-Pressure
Turn Signal
Power Take-OFF Clutch Control-OFF Position
Power Take-OFF Clutch Control-ON Position
Differential Lock
Hazard Warning Lights
Master Lighting Switch
Position Lamps
Headlight-Low Beam
Headlight-High Beam
Audible Warning Device
Four-Wheel Drive-ON
Four-Wheel Drive-OFF
Fast
Slow
Position Control-Raised Position
Position Control-Lowered Position

CONTENTS

1. SAFETY PRECAUTIONS .......................................................
2. SERVICING ............................................................................
3. SPECIFICATIONS ..................................................................
4 . INSTRUMENT P ANEL AND CONTROLS ..............................
5. PRE-OPERA TION CHECK.....................................................
6. OPERATING THE ENGINE ....................................................
7 . OPERA TING THE TRACTOR ................................................
8. THREE-POINT HITCH & DRA WBAR .....................................
9. HYDRAULIC UNIT..................................................................
10. TIRES, WHEELS AND BALLAST............................................
1 1 . MAINTENANCE ......................................................................
12 . PERIODIC SERVICE ..............................................................
13 . STORAGE ..............................................................................
14. TROUBLESHOOTING...........................................................
15. OPTIONS ...............................................................................
16. INDEX.....................................................................................

1SAFETY PRECAUTIONS

BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P.T.O USING 3-POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS
1-2 CK20
A careful operator is the best operator. Most accidents can be avoided by ob­serving certain precautions. To help pre­vent accidents, read and take these safety precautions and pay attention to the job at hand. If you can prevent an accident in advance, your time will have been spent well.

BEFORE OPERA TING THE TRACTOR

196O101A
1. It is recommended that you read and understand this entire manual before operation of your new tractor. Failure to do so could result in accidents or injury.
2. Only persons who are properly trained should be allowed to operate the tractor.
3. Read and follow all warning labels and decals affixed on the tractor.
4. Replace any missing or damaged de­cals as soon as practical. A list on decals is shown on page1-14.
5. Keep safety decals clean from dirt and debris.
196O102A
6. When getting on and off the tractor, handholds and step plates should al­ways be used. This will help to pre­vent accidental slips trips and falls.
7. Be sure to scrape off mud or soil from your shoes before mounting the tractor.
8. Watch where you are going at all times so that you are able to avoid ob­stacles that can cause injury or dam­age to your tractor.
9. When starting the tractor make sure your path is clear of people to avoid acci­dents caused by sudden movements.
10.Before making reverse movements with you tractor you should always check to see that the path is clear.
SAFETY PRECAUTIONS 1-3
1 1.Never operate this tractor or any other
agricultural equipment while under the influence of alcohol, drugs, or while fatigued.
12.While working in cooperation with other tractors always communicate your intentions.
13.Do not start your tractor by shorting across the starter.
196O104A196O103A
14.Never start the engine while standing on the ground.
15. Only the operator should ride on the tractor unless a passenger seat is installed. Keep bystanderds away from the tractor while in operation.
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16.All persons using the tractor should have knowledge of its proper operation, and should read this manual carefully.
17.Never get off the tractor without shut­ting off the tractor, setting the park­ing brake, and lowering the implement to the ground.
18.No alterations should be made to your KIOTI tractor without first consulting you KIOTI dealer.
1-4 CK20
196O106A
20 . For your safety ROPS with a seat belt
is recommended for most applications.
NOTE
Always use seat belt when the trac­tor is equipped with a ROPS. Never use the seat belt when tractor is not equipped with a ROPS. (ROPS: Roll-Over Protective Structures)
A ROPS should never be modified by welding, grinding, or cutting, as this can weaken the ROPS structure. If any com­ponents of the ROPS unit is damaged it must be replaced.
196O132A
(1) Tread
19.Before starting your tractor you should disengage the clutch, and in­sure that all shift levers are in the neutral position.
If the ROPS unit is removed or loosened for any reason, the parts should be fit­ted back to their originals position and all bolts should be properly torqued.
21.Extra caution should be taken when driving tractors with narrow tread widths. For added stability you should adjust you rear wheel tread width, see page 12-20.

OPERA TING THE TRACTOR

SAFETY PRECAUTIONS 1-5
1. Avoid accidental contact with gear shift levers while the engine is running. Unexpected tractor move­ments can result in bodily injury.
196O109A196O108A
2. Do not park your tractor on a steep incline, and remember to shut off the engine and P.T.O before dismounting the tractor.
196O1 10A
3. Do not operate your tractor in an en­closed building without the proper ventilation. Exhaust fumes can cause serious injury or death.
1-6 CK20
196O1 11A
(1) Drawbar
4. Make sure that all pressured lines are tight before starting the tractor.
5. Pull only from the drawbar. Never hitch anything to the axle housing or any other point except the drawbar. Such arrangements only increase the risk of serious personal injury or death.
6. If the front of the tractor tends to rise up when heavy implements are at­tached to the three point hitch, from weights should be installed on the tractor. Do not operate the tractor with a light front end.
196O1 13A196O112A
7. Do not leave equipment in the raised position when the vehicle is stopped or unattended.
8. When using implements or attachments with your tractor you should first read their respective owner’s manual. You should always keep their safe opera­tion procedures in mind.
9. You should be familiar with your equipment and its limitations.
10. Always use the proper ballast weight on your tractor when using rear implements.
11.Driving forward out of a ditch or steep inclines can cause the tractor to tip over backwards. To avoid this you should back out of these positions. Four wheel drive tractors can give you a false sense of security in the tractors ability to maneuver out of these positions, so extra caution should be taken.
12.You should watch for and avoid ob­stacles at row ends, near trees, and around other obstructions.
SAFETY PRECAUTIONS 1-7
196O1 14A
13.If abused or used incorrectly your tractor can become dangerous to you and bystanders. Overloading your tractor or using unsafe equipment can also be dangerous and should be avoided. Refer to the “Specifications of Implement Limitation”, which out­lines the maximum load for safe trac­tor operation.
196O1 15A
14. Never try to get on or off a moving tractor.
15. When working in groups, always let the others know what you are going to do before you do it.
16. Never “freewheel”. Disengaging the clutch or shifting into neutral while descending a slope could lead to a loss of control.
17. Do not operate near ditches, holes, embankments, or other terrain fea­tures which may collapse under the tractor’s weight. The risk of tractor upset is even higher when the ground is loose or wet.
1-8 CK20

DRIVING THE TRACTOR

CK20 CK20H
196O1 16A
(1) Brake Pedal Lock (2) Brake Pedal (L) (3) Brake Pedal (R)
1. Lock the brake pedals together when traveling at road speeds. Brake both wheels simultaneously when making an emergency stop. Uneven braking at road speeds could cause the trac­tor to tip over.
196O1 17A
(1) Brake Pedal Lock (2) Brake Pedal (L) (3) Brake Pedal (R)
196O1 18A
2. Always slow the tractor down before turning. Turning at high speed may tip the tractor over.
SAFETY PRECAUTIONS 1-9

P ARKING THE TRACTOR

EU
USA
196O1 19B
(1) SMV Emblem
3. Make sure that the Slow Moving Ve­hicle (SMV) sign is clean and visible. Use hazard lights as required.
4. Observe all local traffic and safety regulations.
5. Turn the headlights on. Dim them when meeting another vehicle.
6. Drive at speeds that allow you to main­tain control at all times.
7. Do not apply the differential lock while traveling at road speeds. The tractor may run out of control.
8. Avoid sudden movements of the steering wheel as it can cause a loss of control of the tractor. This risk is especially great when traveling at road speeds.
9. Do not operate an implement while the tractor is on the road. Lock the three pint hitch in the raised position.
10. When towing other equipment, use a safety chain and place an SMV em­blem on it as well.
196O121A
1. Disengage the P.T.O, lower all implements, place all control levers in the neutral position, set the parking brake, stop the engine, and remove the key.
1-10 CK20

OPERATING THE P.T.O

(1 ) P.T.O Shaft Cap (2 ) P.T.O Shaft Cover

USING 3-POINT HITCH

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(1) 3-point hitch lowering speed knob (A) ”FAST” (C) ”LOCK” (B) ”SLOW”
196O124A
1. Make sure the tractor is completely stopped, and all moving components have completely stopped, before connecting, disconnecting, adjusting, cleaning, or servicing any P.T.O driven equipment.
2. Keep the P.T.O shaft cover in place at all times. Replace the P.T.O shaft cap when the shaft is not in use.
3. Before installing or using P.T.O driven equipment, read the maunfacturer’s manual and review the safety labels attached to the equipment.
4. When operating stationary P.T.O driven equipment, always apply the tractor parking brake and place chocks behind and in front of the rear wheels. Stay clear of all rotating parts.
1. Use the 3-point hitch only with equip­ment designed for 3-point hitch usage.
2. When using a 3-point hitch mounted implement, be sure to install the proper counterbalance weight on the front of the tractor.
3. When transporting on the road, set the implement lowering control in the “LOCK” position to hold the implement in the raised position.

SERVICING THE TRACTOR

SAFETY PRECAUTIONS 1-11
In order to service your tractor you must park it on a flat level surface, set the parking brake, place the gear shift level in neutral and stop the engine.
1. Allow the tractor time to cool off before servicing any part that may have be­come hot while the tractor was running.
2. You must always stop the engine be­fore refueling the tractor. Avoid over­filling the tractor or spilling the fuel.
3. Do not smoke while working around the battery or when refueling your tractor. Keep all sparks and flames away for the battery and fuel tank. The battery presents an explosive hazard because it gives off hydrogen and oxygen… es­pecially when recharging.
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4. Before jump starting a dead battery, read and follow all of the instructions.
5. Keep a first aid kit and fire extinguisher handy at all times.
196O127A
6. Do not remove the radiator cap while the coolant is hot. When cool, slowly rotate the cap to the first stop and al­low sufficient time for excess pres­sure to escape. After all the pressure is released remove the cap completely. If your tractor is equipped with a cool­ant recovery tank, add coolant there instead of to the radiator.
1-12 CK20
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(1) Cardboard (3) Magnifying Glass (2) Hydraulic Line
7. When working with your tractors elec­trical components you must first dis­connect the battery cables.
8. To ensure that there are no accidents from sparks you must first disconnect the negative battery cable.
9. Tire mounting should be done by quali­fied professionals, with the proper equipment.
10.Maintaining correct tire pressure is im­portant for the life of your tires. You should not inflate the tires above the recommended pressure specified in the owner’s manual.
11. Securely support the tractor when changing wheels or the wheel tread width.
12. Make sure that wheel bolts have been tightened to the specified torque.
13. Escaping hydraulic fluid under pres­sure has sufficient force to penetrate skin, causing serious personal injury. Before disconnecting hydraulic lines, be sure to release all residual pressure. Before apping pressure to the hy­draulic system, make sure that all connections are tight and that all line, pipes, and hoses are free of damage.
196O131A
14. Fluid escaping from pinholes may be invisible. Do not use hands to search for suspected leaks;
SAFETY PRECAUTIONS 1-13
Use a piece of cardbord or wood, instead. Use of safety goggles or other eye protection is also highly recommended. If injured by escap­ing fluid, see a medical doctor at once. This fluid can produce gan­grene or severe allergic reaction.
1-14 CK20

TRACTOR SAFETY LABELS

USA
196O134B
EU
SAFETY PRECAUTIONS 1-15
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1-16 CK20
(1) Part No. : T2350-54122
(3) Part No. : T4625-52361
(4) Part No. : T2325-50743(2) Part No. : T4625-52351
(5) Part No. : T2325-51962
(6) Part No. : T2445-50724
SAFETY PRECAUTIONS 1-17
(7) Part No. : T2615-53561
(8) Part No. : T2350-54141
(9) Part No. : T2615-54112

2SERVICING OF TRACTOR

SERVICING THE TRACTOR
2-2 SERVICING

SERVICING

KIOTI TRACTOR
196OD02B 196OD03A
(1) Statutory Plate (2) Identification No.(EU)
Your dealer is interested in your new trac­tor and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find that you can do some of the regular maintenance yourself.
However, when in need of parts or major service, be sure to see your KIOTI dealer. For service, contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer.
When in need of parts, be prepared to give your dealer both the tractor and engine se­rial numbers.
(1) Engine Serial Number
The tractor serial number is located on the transmission housing on the left side of the tractor. The engine serial number is lo­cated on the right side of the engine crankcase. Locate the serial numbers now and record them in the space provided.
Before using implements not sold by KIOTI DISTRIBUTOR, contact your nearest dealer, regarding safety in its application.
196OD04A
(1) Transmission Serial Number
Identification No.
Engine Serial No.
Transmission Serial No.
Date of Purchase
(To be filled in by purchaser)

SPECIFICATIONS

3SPECIFICATIONS
IMPLEMENT LIMITATIONS
3-2 CK20

SPECIFICATIONS

Model
MECHANICAL
CK20
HST Model Type Engine gross HP (kW) P.T.O(Factory observed) HP (kW)/rpm
Engine
Displacement cc (cu.in) Rated revolution r.p.m min-1 Fuel tank capacity Clutch Transmission Speeds Differential lock Brake
Drive trainHydraulic system
P.T.O
Rear (rpm) Mid (rpm)
Pump capacity (Max. flow rate)
/min (gpm)
(gal.)
Liquid-cooled, 3-cylinder diesel
16.5 (12.3)/2800
synchro/constant
6F 2R
Transmission
1 speed (540 rpm at 2,646 engine rpm)
1 speed (2,000 rpm at 2,706 engine rpm)
3C093
21 (15.7)
15.5 (11.6)/2800
927 (56.6)
2,800
20 (5.28)
Dry type single stage
Hydrostatic
INF.2
Standard
Wet disc type
Live continuous
29 (7.66)
3-point hitch Maximum lifting capacity (24in. aft of hitch) kg (lbs) Hydraulic lift control system Steering
Cat.I
503 (1,109)
Position control
Hydrostatic
Model
MECHANICAL
SPECIFICATIONS 3-3
CK20
HST
Front (AG, TURF, INDUSTRIAL)
Rear (AG, TURF, INDUSTRIAL)
Standard tire size
Forward (At rated engine rpm)
km/h (mph)
Reverse (At rated engine rpm)
km/h (mph)
Traveling speedsDimensions
Overall length (with 3p) mm (in.) Overall width (minimum tread)
mm (in.)
Overall height (Top of ROPS)
mm (in.)
Wheel base mm (in.)
6 - 12 (23 x 8.50 - 12, 23 x 8.50 - 12)
9.5 - 16 (33 x 12.5 x 16.5, 12 - 16.5)
1.10 ~ 16.24 (0.68 ~ 10.09)
1.36 ~ 6.31 (0.85 ~ 3.92)
0 ~ 14.97 (0 ~ 9.30)
0 ~ 9.37 (0 ~ 5.82)
2,684 (105.7)
1,121 (44.1)
1,970 (77.5)
1,470 (57.9) Min. ground clearance mm (in.) Tread Front mm (in.)
Rear mm (in.)
890 - 935 (35.0 - 36.8)
310 (12.2) 910 (35.8)
Min. turning radius (with brake) m (Ft.)
Weight (with rops) kg (lbs.)
890 (1,962)
2.3 (7.5)
NOTE: The specifications are subject to change for the purpose of improvement without any notice.
904 (1,993)
3-4 CK20

IMPLEMENT LIMIT ATIONS

The KIOTI tractor has been thoroughly tested for proper performance with implements sold or approved by KIOTI. Use with implements which are not sold or approved by KIOTI and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KIOTI tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]
Item
Tread (max. width)
Lifting Capacity max.
loading weight
Model
Model
CK20
CK20H
CK20
CK20H
Item
Front
910 mm (35.8 in.)
Actual figures
Implement weight W1 and / or size
As in the following list
(shown on the next page)
Max. Drawbar Load W
Rear
940 mm (37 in.)
250 kg
(551 lbs.)
(24 in. aft of hitch)
503 kg
(1,109 lbs)
Trailer loading weight
W
3
2
Max. capacity
812 kg
(1,792 lbs.)
Lifting Capacity max. loading weight ...................... The max. allowable load which can be put on the 24 in. aft of hitch : W
Implement weight ....................................................... The implement’s weight which can be put on the lower link : W
Max. drawbar load ..................................................... W
2
Trailer loading weight................................................ The max. loading weight for trailer (without trailer’s weight) : W
1
3
0
NOTE: Implement size may vary depending on soil operating conditions.
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